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KHOA CN C KH
LI CM N
Theo k hoch ca khoa i thc tp t ngy 17/12/2013 n ngy 3/2/2013.
Em c cng ty TNHH Thng Mi Dch V Tun Pht nhn vo thc tp. Ti
y em c c st mi trng lm vic thc t, c tm hiu them v cc loi
my trong gia cng c kh. Tuy vi mt thi gian ngn nhng em hc hi c
nhiu kinh nghim qu bu lm hnh trang cho cng vic sau ny.
Em xin chn thnh cm n trng v khoa Cng Ngh C Kh cho em c c hi
c thc tp bit thm v mi trng lm vic bn ngoi. V hn ht, em xin cm
n thy DIP BO TR hng dn em trong sut qu trnh thc tp. c p dng
nhng kin thc t cc thy c trong khoa truyn t cho em vn dng vo thc
t. T em tch ly kinh nghim v hiu hn v ngnh mnh ang theo hc.
Em xin gi li cm n n cng ty TNHH Thng Mi Dch V Tun Pht cho
em c c hi thc tp ti cng ty. Cm n ng Kin gim c cng ty cng cc anh k
thut vin tn tnh hng dn, gip , chia s nhng kinh nghim qu bu cho
chng em trong sut thi gian thc tp ti cng ty, to iu kin cho em hc hi, tip
cn vi nhng loi my trong cng ty, cho chng em tip xc vi mi trng lm vic
thc t hon thnh tt k thc tp ny.
Do trnh cn hn ch nn trong qu trnh thc hin bo co khng th trnh khi
nhng thiu st, rt mong thy c thng cm.
on Vn Thun
GVHD:ThS. DIP BO TR
GVHD:ThS. DIP BO TR
NHN XT NH GI CA KHOA C KH
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Tp.HCM, Ngy.thng.nm 2013
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MC LC
LI CM N .................................................................................................................. 1
PHIU NHN XT CA CNG TY ............................................................................ 2
NHN XT NH GI CA KHOA C KH ............................................................ 3
LI M U .................................................................................................................. 6
CHNG 1 ..................................................................................................................... 7
TNG QUAN V CNG TY THC TP V MT S QUY NH CHUNG CA
CNG TY ........................................................................................................................ 7
1.1.Lch s hnh thnh v pht trin Cng ty TNHH TM DV C Kh Tun Pht. ... 7
1.1.1 Lch s hnh thnh ca cng ty: ....................................................................... 7
1.1.2 S pht trin ca cng ty: ............................................................................... 8
1.2 . c im hot ng sn xut, kinh doanh v s t chc ti cng ty. ............. 9
1.2.1 c im hot ng sn xut kinh doanh. ....................................................... 9
1.2.2 S T Chc. ............................................................................................... 9
CHNG 2 ................................................................................................................... 13
NI DUNG THC TP ............................................................................................... 13
2.1. MC CH V YU CU ................................................................................ 13
-Kho st tm hiu dy truyn sn xut ca nh my, quy m v b tr phn xng,
chng loi cc my cng c, cc sn phm ch to, cc tiu chun p dng trong sn
xut. ............................................................................................................................ 13
-Tm hiu cc nguyn l hot ng , cch vn hnh ca cc my gia cng, ch to chi
tit ca nh my. ......................................................................................................... 13
-Tm hiu quy trnh cng ngh gia cng mt s chi tit in hnh. ........................... 13
-Thc tp ti xng nng cao tay ngh, tham gia ch to mt s chi tit ti nh my.
.................................................................................................................................... 13
2.2. CC PHNG PHP GIA CNG V AN TON LAO NG.................... 13
2.2.1. C ............................................................................................................. 13
2.2.2. K THUT HN ........................................................................................ 18
2.2.3. TIN ............................................................................................................. 24
2.2.4. PHAY............................................................................................................ 34
2.2.5. K THUT KHOAN................................................................................... 38
2.3 GII THIU V SN PHM CA CNG TY ................................................ 39
2.3.1 Gii thiu v h thng phanh:........................................................................ 39
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LI M U
Trong thi i cng nghip ho, hin i ho, ngnh cng nghip nng l mt
trong nhng ngnh mi nhn pht trin t nc. Cng ngh ch to my phi tin
phong i u thc y cc ngnh cng nghip khc pht trin. Mun nh vy phi
c i ng k s v cng nhn k thut lnh ngh. Trong nhng nm gn y c kh
c nhng bc nhy vt ng k, c nhiu cng ty c kh ch to a sn phm
ca mnh vn ra khp th gii.
Ngnh c kh ch to my l mt trong nhng ngnh o to ch lc ca nhiu
trng i hc, cao ng v trung hc chuyn nghip trong c nc.
Chng em l nhng ngi tip bc cng vi nhng anh ch i trc tip tc
xy dng nn k thut nuc nh snh ngang cng cc nc trong khu vc v th gii.
Ngay t nhng ngy bc vo ging ng chng em thc c trch nhim ca
bn thn l phi phn u hc tp tht tt. Thi gian ny l c hi m i chng em th
hin kh nng ca ngun lc tng lai c kh nng n u v t c hng i cho
bn thn.
Tp. H Ch Minh, ngy 5 thng 2 nm 2013
Sinh vin thc hin
on Vn Thun
GVHD:ThS. DIP BO TR
CHNG 1
TNG QUAN V CNG TY THC TP V MT S QUY
NH CHUNG CA CNG TY
1.1.Lch s hnh thnh v pht trin Cng ty TNHH TM DV C Kh Tun
Pht.
1.1.1 Lch s hnh thnh ca cng ty:
Tn cng ty: CNG TY TNHH TM-DV C KH TUN PHT
Tr s chnh: D An- Bnh Dng
a ch : 25/4B QL1K, KP. Tn An, P.Tn ng Hip, TX.D An,T. Bnh Dng
in thoi: (0650) 3 841 080
Ngn hng giao dch 1: STK: 55272569 ti ngn hng ACB.CN Vn Lang, G
Vp, TP HCM.
Ngn hng giao dch 2: STK: 67010000381152 ti ngn hng BIDV. CN ng
Nai
M s thu:
3700876260
Vn iu l:
9.800.000.000 VN
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GIM C
PH GIM C
PHNG K
THUT
PHNG KINH
DOANH
PHNG K
TON
P.T CHC
HNH
CHNH
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11
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CHNG 2
NI DUNG THC TP
2.1. MC CH V YU CU
-Kho st tm hiu dy truyn sn xut ca nh my, quy m v b tr phn xng,
chng loi cc my cng c, cc sn phm ch to, cc tiu chun p dng trong sn
xut.
-Tm hiu cc nguyn l hot ng , cch vn hnh ca cc my gia cng, ch to
chi tit ca nh my.
-Tm hiu quy trnh cng ngh gia cng mt s chi tit in hnh.
-Thc tp ti xng nng cao tay ngh, tham gia ch to mt s chi tit ti nh my.
13
14
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- Kim tra li khu cui cng, gm kim tra hnh dng v kch thc, cht
lng bn trong vt c.
Ngi ta c quan nim rng c bng khun ct c nng sut khng cao,
sn phm c km chnh xc, mun c chnh xc cao hn phi qua gia cng c
kh li . iu ng i vi khun ct, t xt, do thng thng c lm bng
tay. Trong nhng nm gn y nh s dng cc h n hp ct c thnh phn v tnh
cht mi, nh y mnh c kh ha, t ng ha trong sn xut c nn nng sut
c c tng ln r rt, cht lng c cng c ci thin rt nhiu, chnh
xc cao hn. c trong khun ct c lm trn my nht l nhng my p p lc
cao chim u th rt nhiu, c th cnh tranh vi mt s phng php c c
bit v chnh xc v nhn b mt ca sn phm c. C th ni rng cho
n ngy nay khun ct vn chim gi mt giai tr quan trng trong ngnh sn
xut c .
16
(c th dng ct khng cht dnh), rung, y cht. Rt kim loi ti u mu chy bin
i ti , hi sinh ra qua khe ct thot ra ngoi. Vt c ng ri, ct ra dng li
c.
u im ca phng php l mu nh, r, d ct gt, khng cn ly ra khi
khun, ch dng mt ln do tn cng ch to mu : vi mu ln c th ct bng
dy in tr nung ri dn, vi mu nh sn xut hng lot trn my p nhit
200 350 C.
Mu c th em lm khun dng h n hp ct t kh, ct chy lng hoc
khun t. Trong khun ct st thng thng ngi ta ch hay dng polystirn lm
mu u ngt kn hnh cu c th t trong khun khng cn ly ra.
Gn y ngi ta dng polyurthan xp thay cho polystirn c th ch to
d dng trong khun g , thch cao hoc kim loi .
Thc t c trong khun mu chy cha c coi l phng php c
chnh xc v mu to kh lm mt vt c cha tht p. Song phng php c
ny vn pht trin, c nhiu nc dng, c nhng vt ln ti 20 tn .
2.2.1.4. Quy trnh c mu chy trong khun v mng
Quy trnh sn xut c chi tit insert c thc hin theo th t qua cc
nguyn cng nh sau :
- Nguyn cng th 1 : To mu sp .
- Nguyn cng th 2 : X l v lm sch mu sp .
- Nguyn cng th 3 : Rp nhnh cy .
- Nguyn cng th 4 :To lp v mng (nhng qua dung dch v ph ct)
- Nguyn cng th 5 : Ly sp ra to lng khun .
- Nguyn cng th 6 : Nu rt kim loi .
- Nguyn cng th 7 : X l v hon thin sn phm .
Tm tt trnh t c trong khun v mng nh sau:
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in t.
-Hn p lc: khi hn bng p lc kim loi vng mp hn c nung n
trng thi do, sau dng mt p lc to mi lin kt kim loi. Nhm
hn ny gm: hn in tip xc, hn masat, hn n, hn siu m, hn cao tn,
hn khuch tn
2.2.2.3. Hn h quang
a. Thc cht: l phng php hn nng chy s dng nhit ca ngn la
h quang sinh ra gia cc in cc hn, v thc cht h quang hn l
dong chuyn di ca cc in t v ion trong mi trng kh gia hai in
cc hn, n km theo s pht nhit ln v pht sng mnh.
b. Phn loi
-Theo dng in
+Dng in hn xoay chiu : cht lng mi hn khng tt v cng
dng in khng n nh.
+ Dng in hn mt chiu: cht lng mi hn tt hn, d gy h
quang, d hn, cng dng in n nh, xong t c s dng v gi
thnh t.
-Theo in cc hn
+in cc hn khng nng chy: c ch to t vt liu c nhit
nng chy cao nh graphit, vonfram n g k n h q u e h n d= 1 : 5 mm
i vi que hn vonfram v d = 6 : 12 mm i vi que hn grafit, chiu di
que hn thng l 250 mm, u vt cn.
19
kim c cng thnh phn vi tahnh phn kim loi vt hn. Cu to:
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Cu to:
+ My bin p hn chnh lu: SVI 300i
+ C cu cp li dy hn t ng Mig2F
Bnh cha kh CO2: trn bnh cha c lp lu lng k iu
chnh lu lng kh t trong bnh cha ra v lm n nh p sut kh
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Plv=3-4at; i vi C2H2:
P bnh cha=15-16at,
Plv=1-1,5at
-Dy dn: l dng c dn kh t bnh cha ,bnh iu cha kh n m
hn, m ct Yu cu chung: chu c p sut 10at i vi dy dn kh
oxi, v 3at i vi dy dn kh axtylen, mm cn thit nhng
khng b gp, dy dn kh c ch to vi lt su c ba loi kch thc
sau:
+Dtr =5,5mm, Dng khng quy nh
+Dtr=9,5mm, Dng=17,5mm
+D tr=13mm, Dng=22mm
Dy dn kh oxi mu xanh, axtylen mu
-M hn v m ct: l dng c dung ha trn kh chy v oxi
to thnh hn hp chy c thnh phn thch hp nhn c ngn la
hn v ct theo yu cu.
2.2.3. TIN
2.2.3.1. Khi nim
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25
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2.2.3.5. Cu to my tin
ln: cha hp tc v ng c.
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Bn xe dao: C cc tay qoay iu khin tnh tin ca dao tin quay theo
cc hng khc nhau.
28
6. Da vo tc hp chnh dao
7. Tay gt iu chnh hp tc chy dao c 5 vu tr ng vi mt v tr ca
tay gt 7 th tay gt 8 c 5 v tr.
9. Nm iu khin trc trn hoc trc vitme quay c hai v tr:
+ Ko ra trc trn qua tin trn.
+ Nhn vo trc vitme quay dung tin ren.
10. Tay quay v du xch bn xe dao: tay quay iu khin hng tnh
tin ca dao, hng l song song vi tm, du xch c gi tr 1vach = 1mm
c chia lm 200 vch. Cng dng du xch: tnh im u hoc chiu
di chi tit i vi trc di hoc ng di.
11. Tay quay v du xch bn dao ngang: khi s dng tay quay v du xch
bn dao ngang dao tin s tnh tin vung gc vi tm, du xch c gi tr 1
vch = 0.05mm, 80 vch. Cng dng ca du xch: dung tnh chiu su ct
khi tin ngoi hoc tin l .
12. Tay quay v du xch bn trt dc trn: bn trt dc trn c th xoay
theo cc hng khc nhau, du xch c gi tr 1 vch = 0.05mm, 60 vch.
Cng dng du xch: tnh im su ct khi tin mt u.
13. Tay gt iu khin tin trn dc t ng
14. Tay gt iu khin tin trn ngang t ng
15. Tay gt iu khin tin ren
2.2.3.7. Cc g thng dng
a. Mm cp 3 chu t nh tm: c lp u trc chnh thng c s
dng g lp chi tit c dng hnh tr hoc 3 cnh i xng i vi tm
gia cng. M i mm cp c 2 b chu, m i b chu c 3 ci.
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30
31
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1. c v tm hiu bn v nm bt yu cu k thut
2. La chn my, dao, dng c o thch hp
3. Thc hin thao tc g lp phi trn my
4. Chn ch ct gt thch hp
5. Trnh t thao tc thc hin trn my.
+) Bc 1 : Ko tay gt hp tc pha di hp my v pha mnh sau
quay tay vn n v tr tc cn t ( tc c ghi trn hp tc )
sau y tay gt sao cho hai m ca hp tc kht vi nhau . Sau khi
a tay gt n c v tr tc cn t ta s thy trn hp tc c hai
tc c ghi cng nhau , y l hai di tc ca my ( di tc cao v
thp ) ta s dng tay gt trn hp xe dao bc tin chn dai tc .
+) Bc 2 : gt tay gt chn di tc sang hai bn chn di tc (ty
tng loi my c k hiu l A, B hay I, II) v cng ty tng loi my
m v tr 0 (v tr ngng quay trc chnh) gia hoc di cng hai bn
tay gt. V tr 0 ny c s dng khi dng my an ton o sn phm
trong qu trnh tin .
Nu khng chn ch tin t ng sau khi ci t song n y c th
g phi v cho my chy gia cng. Nu chn ch gia cng t ng
th thm bc ci t ch tin t ng.
+) Bc 3 : ci t ch tin t ng (ch dng trong tin tinh)
- Ci t bc tin cho bn dao (dc v ngang): trc tin tra bng trn
thn my tm cc thng s iu chnh , sau khi tm song th iu chnh hai
tay gt pha di tay gt iu chnh di tc n v tr tra c trn
bng.
- Tip theo iu chnh tay gt bn cnh tay gt iu chnh di tc
iu chnh hng tin t ng ca bn dao (dc v ngang).
+) Bc 4 : sau khi ci t song ch tin t ng tin t ng ta gt
tay gt cnh tay quay bn dao dc ( chn t ng dch chuyn bn dao
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36
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trn a l
K125
K : my khoan
1 : nhm my khoan ng
25 : ng knh ln nht ca mi khoan ng vi
cng sut my (ng vi vt liu thp C45, phi t
cha c l)
38
Sai phm:
+ Chy mi khoan: do ch ct khng hp l: xc nh cng
vt liu khng chnh xc dn n chon dao khng hp l
+ Mo hnh van: lch me
+ Gy mi khoan: g kp khng cht
+ Khoan l xin: g khng chnh xc
d. My khoan cn:
K325; 2B56
K (2): my khoan
3 (B): cn
25: ng knh mi khoan ln nht ng vi cng
sut my
56: tm hot ng 560mm (vn ti khi lm vic)
39
40
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Phanh tang trng l loi c dng ph bin trn nhiu loi xe t. Nhng
chic xe u tin nht s dng phanh tang trng l loi phanh dng dng ai bao quanh
mt ngoi thn trng, khi phanh ai ny s m ly thn trng lm gim vn tc ca xe.
Loi phanh ny ngy nay ch cn thy s dng trn nhng chic xe p mini, cn trn
t khng cn dng na do cu to loi phanh ny b bt li do nc v bi bn
ng vng ln dnh vo m phanh v trng, lm gim ma st v khin mt trng v
m phanh b mi mn rt nhanh chng. Chnh v vy m loi phanh hin nay ra i
v chim u th nh khc phc c nhng khim khuyt ca th h trc. Loi phanh
ny cn gi l phanh di.
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CHNG 3
QUY TRNH CNG NGH CA CC CHI TIT
3.1. Quy trnh cng ngh ca puly:
A
I
A
3.1.1 Chun b:
Bn v chi tit ca puly.
Ta s thc hin trn my tin T6M16 v My xc chuyn dng.
Dng dao (vt mt, tin lng, mc l ) gn mnh hp kim BK8, mi khoan 22
v mi khoan tm.
Phi gang c vi ng knh ln nht v chiu di ln nht l 145 v
L=150mm (cc mt ca chi tit c c d 5mm).
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3.1.2 Yu cu k thut:
ng tm gia cc l 110 v 28
0.05mm.
0.05mm.
(mm/ph).
(mm).
sut chiu di
48
Ch ct:
n (v/ph) = 150
s (mm) = 0.05
Hng dn thc hin:
- Rp bu khoan c gn mi khoan
vo nng ng v trt ng v gn
phi cch phi 3 n 5mm ri c nh
ng.
-m bo lc kp phi cht.
-Quay ng cn u tay mi khoan ct gt thun li.
Bc 3: Tin tr ngoi
Ch ct th:
n (v/ph) = 150
t (mm) = 2
s (mm) = 0.03
Ch ct tinh:
n (v/ph) = 240
t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
Tin tr ngoi
vi L=100mm.
49
NGUYN CNG 2:
Bc 1: Tin vt mt u
Ch ct:
n (v/ph) = 150
t (mm) = 2
s (mm) = 0.05
Hng dn thc hin:
o u phi v kp cht.
-Xoay mi dao sao cho li ct chnh
nghing so vi trc x mt gc t 5 n
10 .
-Tin vt mt.
-Kim tra kch thc ri tin hnh ct lt tip theo cho kch thc.
Bc 2: Tin tr ngoi
Ch ct th:
n (v/ph) = 95
t (mm) = 2
s (mm) = 0.03
Ch ct tinh:
n (v/ph) = 150
t (mm) = 0.1
s (mm) = 0.01
Hng dn thc hin:
S dng dao tin vai gn mnh hp kim BK8. Tin tr ngoi
50
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 3: Mc l
Ch ct th:
n (v/ph) = 150
t (mm) = 2
s (mm) = 0.03
Ch ct tinh:
n (v/ph) = 240
t (mm) = 0.1
s (mm) = 0.01
Lc sit ca cc vt trn lng dao l bng
nhau.
-S dng dao tin mc l gn mnh hp kim BK8. Tin ng knh l
vi
L=40mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 4: Tin mc l bc
Ch ct th:
n (v/ph) = 150
t (mm) = 2
s (mm) = 0.03
Ch ct tinh:
n (v/ph) = 240
t (mm) = 0.1
s (mm) = 0.01
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vi
L=6mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 5: tin mc l
Ch ct th:
n (v/ph) = 240
t (mm) = 1.5
s (mm) = 0.03
Ch ct tinh:
n (v/ph) = 380
t (mm) = 0.1
s (mm) = 0.01
Hng dn thc hin:
S dng dao tin mc l gn mnh hp kim BK8.
-Thc hin tin ng knh l
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc yu cu.
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vi L=60mm.
Ch ct th:
n (v/ph) = 150
t (mm) = 2
s (mm) = 0.03
Ch ct tinh:
n (v/ph) = 240
t (mm) = 0.1
s (mm) = 0.01
Hng dn thc hin:
S dng dao ct c gn mnh hp kim BK8.
-G dao ngay tm.
-Xoay cho mi dao sao cho li ct chnh song song vi tm chi tit.
-Thc hin tin tr
vi L=60mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 7: Tin tr ngoi
Ch ct :
n (v/ph) = 150
s (mm) = 0.05
Hng dn s dng:
-S dng dao hp kim ct rnh puly
bng A tin ct rnh.
-Phi hp hai chuyn ng xa ngang
v xa dc tin chch rnh puly.
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mm
28
28 v rnh
then 7mm.
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3.2.1 Chun b:
Bn v chi tit ca np puly.
Ta s thc hin trn my tin T6M16, my phay chuyn dng v my khoan
ng.
Dng dao (vt mt, tin lng, mc l ) gn mnh hp kim BK8, mi khoan
11.5, 13.5, mi doa 12, 14 v mi khoan tm.
Phi gang c vi ng knh ln nht v chiu di ln nht l 145 v
L=35mm ( cc mt ca chi tit c c d 5mm).
3.2.2. Yu cu k thut:
ng tm gia cc l 115 v 12
0.05mm.
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(mm/ph).
(mm).
vi L=15mm.
Ch ct th:
n (v/ph) = 95
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 150
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t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
-G chi tit trn mm cp 3 chu.
-S dng dao tin vai gn mnh hp kim BK8. Tin tr ngoi
vi L=15mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
NGUYN CNG 2:
Bc 1: Vt mt u.
Ch ct :
n (v/ph) = 150
t (mm) = 1
s (mm) = 0.05
Hng dn thc hin:
Phi c g trn mm cp 3 chu.
-m bo lc kp cht.
- Xoay mi dao sao cho li ct chnh nghing so vi trc x mt gc t 5 n 10 .
-Ly du chiu di sao cho chiu di phi L=
mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho kch thc
- Dng mi khoan tm khoan l chng tm. Tc 600v/ph.
Bc 2: Tin bc
vi L=5mm.
Ch ct th:
n (v/ph) = 95
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 150
GVHD:ThS. DIP BO TR
57
t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
Ly du chnh xc chiu di gia cng L=5mm.
-S dng dao tin vai gn mnh hp kim BK8. Tin tr ngoi
vi L=5mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 3: Tin bc
vi L=12mm.
Ch ct th:
n (v/ph) = 95
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 150
t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
Ly du chnh xc chiu di gia cng L=12mm.
-S dng dao tin vai gn mnh hp kim BK8. Tin tr ngoi
vi L=12mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
-Xoay dao sao cho li ct chnh vung so vi tm chi.
-Dng mi dao chch lm du ng trn
GVHD:ThS. DIP BO TR
58
Ch ct tinh:
n (v/ph) = 150
Hng dn thc hin:
Kim tra v iu chnh tm ng trng vi
tm my.
-Rp bu khoan c gn mi khoan
vo
NGUYN CNG 3:
Bc 1: vch du
Ch ct :
n (v/ph) = 480
t (mm) = 0.5
s (mm) = 0.01
Hng dn thc hin:
Dng thc vch du vch du i qua tm l
v vung gc vi rnh 16mm. -Ct ng trn vch du
ti hai im.
GVHD:ThS. DIP BO TR
59
NGUYN CNG 4:
Bc 1: Phay rnh.
mm su 5mm.
Bc 2: Khoan v doa l
Ch ct :
n (v/ph) = 95
Hng dn thc hin:
Gi chi tit trn t my khoan ng.
- Dng mi khoan
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60
Ch ct :
n (v/ph) = 95
Hng dn thc hin:
Dng mi khoan
3.3.1 Chun b:
Bn v chi tit ca cht nh v m thng.
Ta s thc hin trn my tin T6M16.
Dng dao (vt mt, tin lng, ct, dao ren) gn
mnh hp kim YG6, mi khoan tm.
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I
61
(mm/ph).
(mm).
Ch ct :
n (v/ph) = 600
t (mm) = 1
s (mm) = 0.05
Hng dn thc hin:
Phi c g trn mm cp 3 chu vi chiu di l ra khi chu cp cng ngn cng
tt.
-m bo lc kp cht.
-G dao ngay tm.
-Xoay cho mi ct chnh nghing so vi tm tm chi tit mt gc t 5 n 10 .
GVHD:ThS. DIP BO TR
62
vi L=17mm.
Ch ct th:
n (v/ph) = 600
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 600
t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
G chi tit trn mm cp 3 chu.
-m bo lc kp ca mm cp v lc p ca mi chng tm cht.
-S dng dao tin vai gn mnh hp kim YG6. Tin tr ngoi
vi L=17mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 2: Tin tr ngoi
vi L=51mm.
Ch ct th:
n (v/ph) = 600
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 600
t (mm) = 0.3
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63
s (mm) = 0.01
Hng dn thc hin:
S dng dao tin vai gn mnh hp kim YG6. Tin tr ngoi
vi L=51mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 3: Tin tr ngoi
vi L=51mm.
Ch ct th:
n (v/ph) = 600
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 600
t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
S dng dao tin vai gn mnh hp kim YG6. Tin tr ngoi
vi L=51mm.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 4: Tin ct rnh
, rng 15
Ch ct th:
n (v/ph) = 380
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
GVHD:ThS. DIP BO TR
64
n (v/ph) = 380
t (mm) = 0.5
s (mm) = 0.01
Hng dn thc hin:
S dng dao ct gn mnh hp kim YG6. chch rnh
, rng 15.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
-Ta nn cha lng d l 0.5 ct tinh.
Bc 5: Tin ren M10
Ch ct :
n (v/ph) = 240
s (mm) = 0.01
Hng dn thc hin:
Dng dao ct ren c gn mnh hp kim YG6 tin ren. gc mi dao
-G dao ngay tm, ngay ngn khng nghing. iu chnh bc tin v tc ct cho
ph hp v tin hnh tin.
Bc 6: Vt cnh v ct t.
GVHD:ThS. DIP BO TR
65
vt cc
-Ly du v tr ct.
-Cn cha lng d ct tinh.
-Dng dao ct t ct chi tit vi chiu di L=
mm.
3.4.1 Chun b:
Bn v chi tit ca cht nh v m thng.
Ta s thc hin trn my tin T6M16 v my phay
chuyn dng.
Dng dao (vt mt, tin lng, ct, dao ren) gn
66
(mm/ph).
Ch ct:
n (v/ph) = 600
t (mm) = 1
s (mm) = 0.05
Hng dn thc hin:
Chi tit c g trn mm cp 3 chu vi chiu di chi tit l ra khi mm cp bng
chiu di gia cng cng thm 10-15mm.
- Dao phi g ng tm chi tit.
- Xoay cho mi ct chnh nghing so vi tm tm chi tit mt gc t 5 n 10 .
- Dng du xch bn trt trn chnh chiu su ct t.
Mt u vt xong phi m bo phng, nhn bong, khng cn li ti tm.
GVHD:ThS. DIP BO TR
67
vi L=20mm.
Ch ct th:
n (v/ph) = 600
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 600
t (mm) = 0.3
s (mm) = 0.01
Hng dn thc hin:
S dng dao tin vai gn mnh hp kim YG6.
- Ly du chiu di gia cng L=20mm.
-Xc nh chiu su ct bng du xch xa ngang.
-Thc hin tin ct khi dao cn cch 3 n 5mm, ngt bc tin t ng, quay tay a
dao n vch du.
-Kim tra kch thc ri tin hnh ct lt tip theo cho ng kch thc.
Bc 3: tin tr ngoi
vi L=53mm.
Ch ct th:
n (v/ph) = 600
t (mm) = 1.5
s (mm) = 0.02
Ch ct tinh:
n (v/ph) = 600
t (mm) = 0.3
s (mm) = 0.01
GVHD:ThS. DIP BO TR
68
I
I
Ch ct th:
n (v/ph) = 240
s (mm) = 0.01
Hng dn thc hin:
Dng dao ct ren c gn mnh hp kim YG6 tin ren. gc mi dao
-G dao ngay tm, ngay ngn khng nghing. iu chnh bc tin v tc ct cho
ph hp v tin hnh tin.
NGUYN CNG 2:
Ch ct th:
n (v/ph) = 480
t (mm) = 0.5
s (mm) = 0.01
GVHD:ThS. DIP BO TR
69
vt cc
-Ly du v tr ct.
-Cn cha lng d ct tinh
- Dng dao ct t ct chi tit vi chiu di L=
mm.
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mm
70
CHNG 4
NHNG CNG VIC LM V KINH NGHIM THU
C TRONG QU TRNH THC TP TI CNG TY.
4.1 NHNG CNG VIC LM.
Nhng ngy u ca qu trnh thc tp, do cn nhiu b ng nn cng vic
ca em ch l tham quan cc phn xng trong cng ty. Sau c s cho php
ca cng ty, em c trc tip tham gia vo qu trnh sn xut. Di y l mt
vi cng vic c th:
Thc hnh trn cc my nh: tin, hn, phay gia cng nhng chi tit
n gin.
Gip cng nhn cc phn xng c, t lp rp, bo tr, trong kh
nng c th.
Tham gia vo qu trnh kim tra sn phm.
4.2 KINH NGHIM THU C.
-
Vic quan st v trc tip tham gia sn xut gip em c c nhng kinh
nghim u tin v thc tin sn xut; hnh dung r hn v cng vic ca ngi
k s trong tng lai:
Nm bt c quy trnh sn xut cc sn phm c kh.
Hiu r hn v my ct kim loi, cch thc ch to v s dng
g, ch ct,.
GVHD:ThS. DIP BO TR
71
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