Techno-Electro.

com

Techno-Electro.com

....
.

Techno-Electro.com

Techno-Electro.com

Techno-Electro.com

.
.
.

PLC

DCS

.
Foundation Fieldbus .

. Hart Profibus PA
.

.

.

.

Reza.maher@gmail.com

ahmad.heydarian@yahoo.com

.


!

.

1387

Techno-Electro.com

Techno-Electro.com

- 1
-1

-2

1-2

DDC

2-2

PLC

3-2

DCS

FCS

4-2

-3

10

-4

12

- 2
-1

16

1-1

16

2-1

18

3-1

19

4-1

20

-2

23

-3 FCS DCS

)(Fault Tolerant

23

Techno-Electro.com
- 3 Foundation Fieldbus
-1

26

-2 Foundation Fieldbus

27

-3 Foundation Fieldbus

29

- 4 Foundation Fieldbus
-1

32

-2

33

-3

33

-4

36

-5

38

Host 1-5

39

2-5

39

Junction Box 3-5

40

4-5

42

5-5

44

6-5

48

7-5

49

8-5

52

-6 IS

53

-7

65

- 5 Foundation Fieldbus
-1
-2

Data Link

72
73

1-2

73

2-2 ) (

75

3-2 ) (

76

4-2 ) ( Scheduling

80

Techno-Electro.com
5-2

82

6-2

83

-3 FAS

84

-4

FMS

-5

87

User Application

1-5

Resource Blocks

92

2-5

Function Block

92

3-5

Transducer Blocks

99

4-5

System Management

100

- 6
-1

107

1-1

107

2-1

107

3-1

107

4-1

108

5-1

108

6-1

109

-2

110

-3

111

-4

111

-5

111

-6

112

-7
-1

114

-2

115

-3

116

-4

117

-5

119

Hot Cutover -6

120

Techno-Electro.com

- 8
-1

122

-2

123

1-2

125

2-2

130

3-2

132

4-2

132

-3

134

-4

134

-5

136

-6

)(Cross Wiring

137

-7

137

-8

138

-9

138

-10

140

-11

140

-12

141

- 9
-1

146

System Drawing -2

146

-3

Network Drawing / Segment Drawing

147

P&ID Drawing -4

148

Instrument Data Sheets -5

149

-6

Instrument Index

151

-7

Segment Allocation Table

151

-8 IS

151

Techno-Electro.com
- 10 Hart
154

-1
-2

HART

154

-3

HART

157

-4

HART IS

-5

HART

159
159

HART OSI

160

-7 HART

160

-6

-8

Data Link HART

-9

Application HART

163
164

-10

164

PC HART

166

-11

-12 HART Foundation Fieldbus

167

-11 Profibus PA
-1

170

-2

170

-3

171

-4

171

-5 Redundancy

172

-6

173

-7

174

-8

174

-9

174

-10 Online

175

Techno-Electro.com
175

-11
-12 Profibus PA

Foundation Fieldbus

175

- 12
Profibus -1

179

Interbus -2

180

Bit bus -3

182

P-net -4

183

EIB -5

187

ASI -6

188

CAN -7

191

DeviceNet -8

193

ControlNet -9

199

Sercos -10

202

-11

204

Modbus

-12

212

- 1

216

- 2

218

Hart

232

- 3

-4

242

254

262

Techno-Electro.com

Techno-Electro.com

- -1

:
-1
-2
1-2

DDC

2-2

PLC

3-2

DCS

4-2

FCS

-3
-4

Techno-Electro.com
2

-1
Fieldbus .
.

.
.
.
. 4 20 10 .
.

. LAN
4 20 .



) (
.
)(Multidrop

.
4 20

.
:

.

. :

Techno-Electro.com

SDS
Sigma-i
Spabus
Suconet
VAN
WorldFIP

3
Master FB
MODBUS
Partnerbus
P-net
Profibus-DP
Profibus-FMS
Profibus-PA
SERCOS

EIB
FIP
Hart
Fieldbus Foundation
Instabus
IsiBus
Interbus-S
LON

A-bus
Arcnet
Bitbus
ControlNet
ASI
Batibus
CAN
DeviceNet

.
12 .
-2
.
:

1940

1960 4 20 ) ( DDC

1972

1976 ) ( DCS

1994 ) ( FCS

PLC

60 .
1-2

DDC

DDC Direct Digital Control

.

Techno-Electro.com

DDC
DDC 1970
DDC . Process Control PID
. .
DDC CPU .
2-2

PLC

PLC Programmable Logic Controller 1970

Discrete Control .
PLC

PLC
DDC PLC DDC
DDC PLC 1980 .

PLC

PC
. DDC
PLC PLC
.
3-2

DCS

( DCS
DDC PLC CPU
CPU

Techno-Electro.com

DCS

5
Distributed Control

System .
DCS .
Redundancy
.

) (I/O .
( DCS
DCS :
Terminal Bus -1 .
Plant Bus -2 Process Bus
Fieldbus -3 I/O .
DCS .
) (
. .
.
. .

Techno-Electro.com
6

.
I/O .
Remote I/O I/O
.
.

50
. .
DCS PLC .

Remote I/O I/O

) (Redundant
DCS RemoteI/O

DCS I/O .

Techno-Electro.com

Real

Time . 100
10 .
Real Time .
Open .
DCS PLC
DCS ) (Process Control
PLC ) (Discrete Control
DCS PLC
DCS PLC
.
PLC DCS :
DCS

PLC

PLC

4-2

FCS

FCS Fieldbus Control System . 1980

) ( Smart

Remote

I/O .
.
.

Techno-Electro.com

PID DDC
DCS FCS .
PID
.

FCS )

PC ,

( PLC . PID .

FCS ) (DDC ) (DCS .

DCS
4 20
FCS DCS
:
= FCS + + DCS

PLC DCS
Remote I/O FCS .
. PLC

Techno-Electro.com

FCS . .

Interoperability

Interchangability

. Vendor Independent :

Interoperability

Interchangability

Interoperability Interchangeability .
PID Diagnostic
. ) (Interoperability

Interchangeability .

.

Open .
FieldBus Open Fieldbus.

Techno-Electro.com

10
-3

Fieldbus

Foundation Profibus
.
.

P&ID
.
1980 ISA SP50
. 4-20 mA
.
1992 ) ISP

Interoperable

( System Project ISP . DIN 19245 Profibus

:

1992

)Siemens ( Germany
) Rosemount ( USA
) Fisher Control (USA
) Foxboro ( USA
) ABB ( Sweden
) Yokogawa ( Gapon
WorldFip

World Factory Information Protocol .

NFC46-60 FIP . WorldFip :
) Honeywell ( USA
) Bailey Control ( USA
) Cegelec (France
) Allen Bradley ( USA
) Telemecanique (France
)Ronan Engineering (USA
) Square D (Italy
) ELF ( France

Techno-Electro.com

11

WorldFip ) ( Time-Service
. ) (Token
.
ISP Profibus Token Pass Token

Token . Token ) (Timing
.

SP50 .
1994 ISP WorldFip Fieldbus Foundation .
.

How to

Transmit What to Transmit .

Fieldbus Foundation
. Profibus
SP50 ISA IEC IEC/ISA SP50 .
SP50 4 :
.1

) ( ... .

.2

Data Link .

.3

Application User .

.4

User Application .

ISO/OSI User Interoperability

. :

ISA S50.02 Part2 1992

Data Link ISA-50.02, Part 3 1997

Application ISA-50.02, Part 6 1998

Uer ISA-50.02, Part 9 2000

31.25 kbps 1 Mbps 2.5 Mbps

.

Techno-Electro.com
12

-4
Plant
.
.
Sensor/Actuator
.
.
) (Real Time .
.
.

PLC DCS

PLC

. .
Cell Level . Plant
.
.
.
4 5 Plant
. .

Techno-Electro.com

13

.
.

:

Real Time

.
:

:
ASI
Foundation Fieldbus-H1
Profibus-PA

Profibus-DP
Device Net
Modbus

ASI

Profibus-PA

. ASI
PA PA
.

Real Time

)(Deterministic

.
.

Techno-Electro.com

Techno-Electro.com

- -2

:
-1
1-1
2-1
3-1
4-1
-2
-3 FCS DCS

)(Fault Tolerant

Techno-Electro.com

16

.
FCS
.
FCS .
-1

.

. FCS .
Fieldbus
16 devices per 2 wires

Conventional I/O
2 wire per device

Category
Wiring

Saving
90%
96%

5 min per device

2-4 hrs per device

Commissioning

75%

Eliminate 75% of space

75 loop per cabinet

Space

67%

1 hrs per device

3 hrs per device

Instrument Engineering

) (Initial Saving

1-1

. :

4 20 .

Interoperability Interchanability
.

Techno-Electro.com

17

. 100
1600
400 .

FCS I/O
.

Junction Box

..

startup Commisioning FCS 8

4-20

2300 m

120

510 m

46

1790 m

74

78 %

62 %

Reference : The Fieldbus by Rachel Squires November 14 , 2003

Techno-Electro.com

18

.
Fieldbus Foundation
520 :
Fieldbus Foundation
$ 160
$ 290
$ 1,025
$ 160
$ 250
$ 30
$ 1,915

Conventional
Computer I/O : Master/Gateway
$ 70
Conduit , Cable Tray , Wiring , Fittings
$ 1400
Valve Monitor / VCT and Pneumatic Valve
$ 315
Switch Protected Drop Connector
NA
Installation and Commissioning Labor
$ 600
Power Supply
$ 50
Total Installed Cost
$ 2,435
Reference : The Fieldbus by Rachel Squires November 14 , 2003

2-1

) (Longterm Availability

Self Diagnostic )
( ) (

Techno-Electro.com

Diagnostic

19
Condition

Based
.
Predictive ) (

) (

.
.

Time Stamped )
(

3-1

Interoperability
.Interchangeability

.
DDL GSD .

.


.

. .

.

. Remote I/O
.

Techno-Electro.com

20
4-1

4 20
. .

) A/D (D/A I/O .

Dip Switch

) (

.. .
. HMI
.

Techno-Electro.com

21

) Ring , Tree , Star , Bus

2 (

) (

) (Intrinsically Safe
) (

. DCS I/O FCS
.

Techno-Electro.com

22

. .

Failsafe DCS
. DCS PLC Failsafe I/O
Safe
Safe .

Techno-Electro.com

23

Safe

Fail Safe

) ( .
.
-2

Daisy

(Chain .

Star

Redundant . Redunancy
remote I/O FCS
.
FCS . Redundancy

.

.
.

FCS .

.
.

-3 FCS DCS

)(Fault Tolerant

FCS DCS
.
) (Redundant
. Redundant .
I/O . :
.1

DCS 4-20 mA FCS

.

Techno-Electro.com

24
.2

DCS I/O
. FCS Trunk
.

.3

DCS I/O

Redundant . FCS

Point to Point .
.
.4

DCS
. Redundant . FCS
Redundant
.

.5

DCS Failsafe I/O

.

FCS

Techno-Electro.com

- 3 -

Foundation Fieldbus

:
-1
Foundation Fieldbus -2

Foundation Fieldbus -3

Techno-Electro.com
Foundation Fieldbus

26

-1
Foundation Fieldbus 1994
WorldFip ISP .
350
) (End User Open
IEC

ISA . .

1994 1998 :
1994

First Fieldbus Plant.

1995

Foundation Fielbus Alpha Test.

1996

Foundation Fielbus H1 profile finalized.

1997

Communication Stack registered.

1998

Foundation Fielbus Beta Test.

Foundation Fieldbus
. :
H1 (1 31.25 kbps H1 .
) (Twisted Pair .
.
HSE (2 High Speed Ethernet H2 100 Mbps
Subsystem Host Gatewaye
) (Bakbone H1 H2 1 2 5 Mbps
. Ethernet
. H1

Field

Level H2 Process Level Cell Level H2 Factory Level

.
HSE Foundation Fieldbus
H1 Foundation Fieldbus.

Techno-Electro.com
Foundation Fieldbus

27

-2 Foundation Fieldbus

Foundation Fieldbus
:

: Multidrop Wiring Foundation Fieldbus 32

. .
4 16
H1 .
1000 1000 Foundation Fieldbus 60 250
.

: Multivarriable Instrument .
.
.

: Two-Way Communication .

. Foundation Fielbus .

: Self Diagnostic
FF
.
Inspection .
.

Techno-Electro.com
Foundation Fieldbus

28

: Control in the Field FF

.
) (Host
.
AI PID AO
AI AO
) (
.

DCS

.
. .

MTBF

Techno-Electro.com
Foundation Fieldbus

29

Foudation Fieldbus : :

ANSI/ISA 50.02
IEC 61158-2
CENELEC EN50170
Foundation Fieldbus

: Interoperability FF .

: Interchangeability
.

FF :
) ( .

: FF
.

-3 Foundation Fieldbus
OSI ) (2 H1
Foundation Fieldbus 7 . 1 2 . 7
OSI
Profibus-DP 1 2 .
OSI .

.

Techno-Electro.com
Foundation Fieldbus

30

.
.

Foudation Fieldbus 7 User Application

. OSI .
User ) ( .

2 7
Foundation Fieldbus 2
7 Communication Stack .
Communicatin Stack :

DLL ) Data Link Layer (2

FAS ) Fieldbus Access Sublayer (7

FMS ) Fieldbus Message Specifation (7

31.25 kbps
.
) ( Interoperability .
1 2 7 User Layer
.