Professional Documents
Culture Documents
MC LC
DANH MC CC HNH....................................................................................................4
DANH MC CC BNG ................................................................................................... 5
LI M U ...................................................................................................................... 6
CHNG 1: TNG QUAN ................................................................................................ 7
1.1. TNG QUAN V NGUYN LIU HT TIU ...................................................... 7
1.1.1. Tn gi v phn loi khoa hc ............................................................................. 7
1.1.2. Thnh phn ha hc............................................................................................. 9
1.1.3. Phn b ................................................................................................................ 9
1.2. TNG QUAN V PHNG PHP SY.............................................................. 10
1.2.1. Bn cht ca qu trnh sy ................................................................................. 10
1.2.2. Phn loi qu trnh sy....................................................................................... 10
1.2.3. Thit b sy thng quay...................................................................................... 12
1.2.4. Nguyn l hot ng ca my sy thng quay .................................................. 14
1.3. QUY TRNH CNG NGH SY TIU ................................................................ 16
1.3.1. S quy trnh cng ngh ................................................................................. 16
1.3.2. Gii thch quy trnh ............................................................................................ 16
CHNG 2: TNH TON THIT K THIT B CHNH .............................................. 21
2.1. CC THNG S CA TC NHN SY ............................................................ 21
2.2. CC CNG THC S DNG .............................................................................. 21
2.3. TNH CC THNG S CA TC NHN SY .................................................. 22
2.4. TNH CN BNG VT CHT ............................................................................. 27
2.5. TNH THI GIAN SY.......................................................................................... 28
GVHD: o Thanh Kh
[1]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
2.5.1. Tnh cng sy ............................................................................................. 28
2.5.2. Tnh thi gian sy .............................................................................................. 30
2.6. TNH THIT B CHNH ......................................................................................... 30
2.6.1. Tnh kch thc thng quay ............................................................................... 30
2.6.2. Thi gian lu...................................................................................................... 31
2.6.3. Kim tra vn tc tc nhn sy ............................................................................ 31
2.7. TNH B DY CCH NHIT CA THNG ....................................................... 32
2.7.1. H s cp nhit t dng tc nhn sy n thnh trong ca thng
1 ................. 32
2 . 34
2 ............................................ 44
2 ................................................................................... 45
1 ........................................................... 47
[2]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
TI LIU THAM KHO .................................................................................................. 56
GVHD: o Thanh Kh
[3]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
DANH MC CC HNH
Hnh 1: Cy tiu...7
Hnh 2: Ht tiu8
Hnh 3: Biu d bo sn lng ht tiu th gii nm 2011..10
Hnh 4: My sy thng quay..12
Hnh 5: S thit b sy thng quay14
Hnh 6: S sy nguyn liu...18
Hnh 7: Ht tiu sy thnh phm20
Hnh 8: th H- d ca khng kh m...23
Hnh 9: th biu din ba im A, B, C ca qu trnh sy..27
Hnh 10: S truyn nhit qua vch thng..35
Hnh 11: Hnh dng mt s cnh o trong thng.39
Hnh 12: Din tch phn cha vt liu trong thng40
Hnh 13: Cc kch thc ca cnh trn..43
Hnh 14: S truyn nhit...44
Hnh 15: Cc din tch b mt ca ng c cnh.45
Hnh 16: Xyclon n..51
GVHD: o Thanh Kh
[4]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
DANH MC CC BNG
Bng 1: Trng thi tc nhn sy trong qu trnh sy thc26
Bng 2: Cc thng s chn tnh cng sy..29
Bng 3: Bng M theo d..30
Bng 4: Lu lng v khi lng ring ca khng kh sy trong qu trnh sy thc31
Bng 5: Cc thng s ca tc nhn sy trong thng sy32
Bng 6: L/D theo chun s Reynolds.33
Bng 7: Cc thng s ca khng kh bn ngoi thng sy.34
Bng 8: Cc b dy thng v vt liu.35
Bng 9: Cc thng s ca cc tc nhn qua calorifer.....42
Bng 10: Mt s kch thc ca calorifer..42
Bng 11: Cc thng s ca khng kh di chuyn ngoi ng..44
Bng 12: Cc thng s ca hi nc bo ha ngng t trong ng47
Bng 13: Kch thc c bn ca xyclon n.50
GVHD: o Thanh Kh
[5]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
LI M U
Vit Nam l mt trong cc nc c nn sn xut nng nghip lu i trn th gii.
Hin nay, nng nghip vn cn chim t trng kh cao trong c cu kinh t nc ta.Mc
d vy, ngnh nng nghip vn cha em li hiu qu tng xng vi v tr ca n trong
nn kinh t. Nguyn nhn ch yu hin nay l do cc khu thu hoch, bo qun v ch
bin nng sn ti Vit Nam thc hin cha khoa hc. iu lm gim gi tr cc sn
phm khi a ra th trng tiu th.
ci thin vn ny c rt nhiu phng php c a ra, trong sy l mt
trong nhng phng php thng dng nht hin nay. Sn phm sau qu trnh sy c
m thch hp, thun tin cho vic bo qun, vn chuyn, ch bin, ng thi nng cao
cht lng sn phm, tng cm quan cng nh gi tr kinh t.
Trong cng nghip thc phm, sy bng thng quay l mt trong cc phng php kh
ph bin do mang li hiu qu kinh t cao, thun tin khi vn hnh v tit kim thi gian.
Do , ngi ta thng chn thit b sy thng quay trong vic sy cc sn phm lng
thc, ht, qu,
Trong phm vi n mn hc ny, chng em s trnh by v quy trnh cng ngh v
thit b sy thng quay sy ht tiu, nng sut 120 kg ht tiu kh/m.
Mc d c gng rt nhiu song vn cn rt nhiu thiu st v y l ln u tin lm
n nn cha c kinh nghim. Bn cnh trnh t nghin cu v kh nng t duy
cn gii hn nn n ca nhm khng th trnh nhiu thiu st. Qua n ny, chng
em knh mong qu thy c ch bo c th hon thin tt hn n cng nh bi tp
ln m thy c gio cho chng em vo nhng ln sau.
Chng em xin chn thnh cm n s gip tn tnh ca thy gio hng dn, cc
thy c gio v bn b gip chng em hon thin n ng thi hn.
GVHD: o Thanh Kh
[6]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Hnh 1: Cy tiu
GVHD: o Thanh Kh
[7]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
H tiu l mt loi dy leo, thn di, nhn khng mang lng, bm vo cc cy khc
bng r. Thn mc cun, mang l mc cch. L nh l tru khng, nhng di v thun
hn. C hai loi nhnh: mt loi nhnh mang qu, v mt loi nhnh dinh dng, c hai
loi nhnh u xut pht t k l. i chiu vi l l mt cm hoa hnh ui sc. Khi
chn, rng c chm.
Qu hnh cu nh, chng 20- 30 qu trn mt chm, lc u mu xanh lc, sau c mu
vng, khi chn c mu . T qu ny c th thu hoch c h tiu trng, h tiu , h
tiu xanh v h tiu en.
t cy rt dn, khi vn chuyn nu khng cn thn th cy c th cht. Qu c mt ht
duy nht.
H tiu c thu hoch mi nm hai ln. Mun c h tiu en, ngi ta hi qu vo
lc xut hin mt s qu hay vng trn chm, ngha l lc qu cn xanh; nhng qu
cn non qu cha c s rt gin, khi phi d v vn, cc qu khc khi phi v qu s sn
li, ng mu en. Mun c h tiu trng (hay h tiu s), ngi ta hi qu lc chng
tht chn, sau b v. Loi ny c mu trng ng hay xm, t nhn nheo v t thm hn
(v lp v cha tinh du mt) nhng cay hn (v qu chn).
Hnh 2: Ht tiu
GVHD: o Thanh Kh
[8]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
1.1.2. Thnh phn ha hc
H tiu cng rt giu vitamin C, thm ch cn nhiu hn c c chua. Mt na cc h
tiu xanh, vng hay s cung cp ti hn 230% nhu cu canxi 1 ngy/1 ngi.
Trong tiu c 1,2- 2% tinh du, 5- 9% piperin v 2,2- 6% chanvixin. Piperin v
chanvixin l 2 loi ankaloit c v cay hc lm cho tiu c v cay. Trong tiu cn c 8%
cht bo, 36% tinh bt v 4% tro.
Thng dng ht tiu rang chn, thm cay lm gia v. Tiu thm, cay nng v kch
thch tiu ho, c tc dng cha mt s bnh.
Ht tiu cng rt giu cht chng oxy ha, chng hn nh beta carotene, gip tng
cng h min dch v ngn nga s hy hoi cc t bo, gy ra cc cn bnh ung th v
tim mch.
1.1.3. Phn b
nc ta h tiu c phn b thnh cc vng sn xut chnh Bc Trung B, Duyn
hi Trung B, Ty Nguyn, vng ng Nam B v ng bng sng Cu Long, trong
Ty Nguyn v ng Nam B l 2 vng sn xut chnh. Sn xut h tiu thng hnh
thnh cc vng ni ting nh: Tn Lm (Qung Tr), Lc Ninh (Bnh Phc), B Ra (B
Ra Vng Tu), Ph Quc (Kin Giang), Dak RLp (k Nng), Ch S (Gia Lai), iu
ny to iu kin thun li cho vic quy hoch thnh cc vng sn xut hng ha tp
trung, t cht lng xut khu cao.
Vit Nam hin l mt nc xut khu tiu ng hng u th gii th nhng ch yu
xut khu dng th. V th vn bo qun tiu ht xut khu ht sc quan trng v
cn thit trong nn kinh t quc dn.
GVHD: o Thanh Kh
[9]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
GVHD: o Thanh Kh
[10]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
+ Sy nhn to: qu trnh cn cung cp nhit, ngha l phi dng n tc nhn sy nh
khi l, khng kh nng, hi qu nhit, v n c ht ra khi thit b khi sy xong.
Qu trnh sy nhanh, d iu khin v trit hn sy t nhin.
- Nu phn loi phng php sy nhn to, ta c:
* Phn loi theo phng thc truyn nhit:
+ Phng php sy i lu: ngun nhit cung cp cho qu trnh sy l nhit truyn t
mi cht sy n vt liu sy bng cch truyn nhit i lu. y l phng php c
dng rng ri hn c cho sy hoa qu v sy ht.
+ Phng php sy bc x: ngun nhit cung cp cho qu trnh sy l thc hin bng
bc x t mt b mt no n vt sy, c th dng bc x thng, bc x hng ngoi.
+ Phng php sy tip xc: ngun cung cp nhit cho vt sy bng cch cho tip xc
trc tip vt sy vi b mt ngun nhit.
+ Phng php sy bng in trng dng cao tng: ngun nhit cung cp cho vt sy
nh dng in cao tn to nn in trng cao tn trong vt sy lm vt nng ln.
+ Phng php sy thng hoa: c thc hin bng lm lnh vt sy ng thi ht
chn khng cho vt sy t n trng thi thng hoa ca nc, nc thot ra khi vt
sy nh qu trnh thng hoa.
+ Phng php sy tng si: ngun nhit t khng kh nng nh qut thi vo bung
sy mnh v lm si lp ht, sau mt thi gian nht nh, ht kh v c tho ra
ngoi.
+ Phng php sy phun: c dng sy cc sn phm dng lng.
+ Bc x: s dn truyn nhit bc x t vt liu nng n vt liu m.
* Phn loi theo tnh cht x l vt liu m qua bung sy:
+ Sy m: vt liu ng yn hoc chuyn ng qua bung sy nhiu ln, n khi hon
tt s c tho ra.
GVHD: o Thanh Kh
[11]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
+ Sy lin tc: vt liu c cung cp lin tc v s chuyn ng ca vt liu m qua
bung sy cng xy ra lin tc.
* Phn loi theo s chuyn ng tng i gia dng kh v vt liu m:
+ Loi thi qua b mt.
+ Loi thi xuyn vung gc vi vt liu.
1.2.3. Thit b sy thng quay
[12]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
trong thng khng qu 20- 25% th tch thng. Sau khi sy xong, thnh phm qua b
phn tho sn phm ra ngoi.
Bn trong thng c lp cc cnh o xo trn vt liu lm cho hiu sut sy t
c cao hn, pha cui thng c hp tho sn phm cn u thng cm vo l t hoc
ni vi ng to tc nhn sy. Gia thng quay, hp tho v l c c cu bt kn khng
kh v khi l khng thot ra ngoi. Ngoi ra cn c xyclone thu hi sn phm bay
theo kh v thi kh sch ra mi trng.
Kh nng v vt liu c th i cng chiu hay ngc chiu bn trong thng. Pha u
ch np liu bn trong thng sy c lp cnh xon 1 on khong 700- 1000mm, chiu
di ca on ny ph thuc vo ng knh ca thng.
Tc khi l hoc khng kh nng i trong thng khng qu 3 m/s trnh vt liu b
cun nhanh ra khi thit thng. Vn tc quay ca thng l 5 8 vng/pht.
Cc m ngn trong thng cha c tc dng phn phi va c tc dng phn phi u
cho vt liu theo tit din thng, o trn vt liu va lm tng b mt tip xc gia vt
liu sy v tc nhn sy. Cu to ca m ngn (cnh trn) ph thuc vo kch thc vt
liu sy v m ca n.
Cc loi m ngn dng ph bin l:
- m ngn mi cho nng v loi phi hp: dng khi sy nhng vt liu cc to, m,...
Loi ny c h s cht y vt liu khng qu 0,1 0,2.
- m ngn hnh qut c nhng khong thng vi nhau.
- m ngn phn phi hnh ch nht v kiu vt o c xp trn ton b tit din ca
thng c dng sy cc vt liu dng cc nh, xp, khi thng quay vt liu o trn
nhiu ln, b mt tip xc gia vt liu sy v tc nhn sy ln.
- m ngn kiu phn khu: sy cc vt liu c p nh, bi. Loi ny ch cho
php h s in y khong 0,15 0,25.
GVHD: o Thanh Kh
[13]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Nu nhit sy cn ln hn 2000C th dng khi l nhng khng dng cho nhit
> 8000C.
u im:
+ Qu trnh sy u n v mnh lit nh s tip xc tt gia vt liu sy v tc
nhn sy. Cng sy ln, c th t 100 kg m bay hi/m3.h.
+ Thit b gn c th c kh v t ng ha hon ton.
Nhc im: vt liu b o trn nhiu nn d b to bi, v vn. Do nhiu
trng hp s lm gim cht lng sn phm sy.
1.2.4. Nguyn l hot ng ca my sy thng quay
9. Con ln chn
2. Vnh i
6. Qut ht
10. M t qut
3. Con ln
7. Thit b lc bi
11. B tng
4. Bnh rng
8. L t
12. Bng ti
My sy thng quay gm 1 thng hnh tr (1) t nghing vi mt phng nm ngang 160C. Ton b trng lng ca thng c t trn 2 bnh ai (2).
GVHD: o Thanh Kh
[14]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Bnh ai c t trn bn con ln (3), khong cch gia 2 con ln cng 1 b
(11) c th thay i iu chnh cc gc nghing ca thng, ngha l iu chnh thi
gian lu vt liu trong thng. Thng quay c l nh c bnh rng (4). Bnh rng (4) n
khp vi bnh rng dn ng (12) nhn truyn ng ca ng c (10) qua b gim tc.
Vt liu t c np lin tc vo u cao ca thng phu cha (14) v c chuyn
dc theo thng nh cc m ngn. Cc m ngn va c tc dng phn b u vt liu
theo tit din ca thng, o trn vt liu va lm tng b mt tip xc gia vt liu sy
v tc nhn sy. Cu to ca m ngn ph thuc vo kch thc ca vt liu sy, tnh
cht v m ca n. Vn tc ca khng kh nng i trong my sy khong 2 3 m/s,
thng quay 5 8 vng/pht. Vt liu kh cui my sy c tho qua c cu tho sn
phm (5) ri nh bng ti xch (13) vn chuyn vo kho.
Khng kh thi c qut (7) ht vo h thng tch bi,... tch nhng ht bi cun
theo kh thi. Cc ht bi nh c tch ra, hi lu tr li bng ti xch (13). Kh sch thi
ra ngoi.
GVHD: o Thanh Kh
[15]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
1.3. QUY TRNH CNG NGH SY TIU
1.3.1. S quy trnh cng ngh
Nguyn liu
Sng tp cht
Sng
Phn loi t trng xon c
X l vi sinh
Sy
Lm ngui
Tiu
Cn
ng bao
Bo qun
1.3.2. Gii thch quy trnh
Cng on 1: Lm sch
ch bin tiu en, tiu c hi c chum qu khi thy chm c lc c qu chn
hoc qu chuyn sang vng. Dng my tch ht tch ht ra khi chum ngay hay c
GVHD: o Thanh Kh
[16]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
th dn 2 3 ngy mi tch ht ty theo khi lng tiu thu hi c. vic tch ht
c d dng ngi ta thng qu trong bao hay dn ng li ri ly bt ph ln trong
vng 12 24 gi, sau mi em tch ht.
Ht tiu nguyn liu c a vo mt hp np liu xy chm di t sau c
chuyn vo sang tp cht thng qua mt gu ti. Sng tp cht hot ng da trn nguyn
l kh ng hc, nguyn l phn cch v trng lng v nguyn l phn cch v th tch.
Do vy, sng tp cht c th tch c khong 90% lng tp cht ln trong ht tiu gm:
tp cht nh hn ht tiu, tp cht ln hn ht tiu v tp cht nh hn ht tiu (bao gm
c bi).
Ngoi ra do c gn mt b phn t tnh nn sng tp cht cn c tc dng tch st thp
ln trong nguyn liu.
Ht tiu nguyn liu sau khi ri khi sng tp cht c kch thc trong khong t 2,5
mm n 6,5 mm.
Cng on 2: Tch sn
Ht tiu trc khi vo my tch sn vn cn ln nhng ht sn kch c vi ht tiu.
My tch sn hot ng da trn nguyn l khc bit v t trng ca ht tiu cng kch
c. Ht tiu nh hn s c mt lung kh nng ln to thnh mt dng chy song song
vi li sng chy ra ngoi. Trong khi ht sn nng hn s ri xung va p vi cc
ht ca rnh li v chy ngc v sau thot ra ngoi.
Cng on 3: Phn loi t trng xon c
Ht tiu sau qu trnh lm sch, phn loi kch c, tch sn v phn loi bng kh
ng hc vn cn khc nhau v hnh dng: mp mo hoc trn hay cn ln nhng cng
tiu.
My phn loi hnh dng kiu on c c cu to bi nhng vch ngn xon c quanh
trc thng ng. Hn hp ht tiu gm ht tiu bin dng v ht trn c np vo ming
GVHD: o Thanh Kh
[17]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
trn ca my phn loi. Bi v ht tiu chy xung theo chiu xon c di tc ng ca
trng lc. Cc ht trn xoay trn trn gia tc tng dn n mt im m chng xoay trn
theo nghing vch ngn nm ra ngoi v c tch ra, cn nhng ht bin dng khi
ri t do trn mng xon c b lc ma xt cao hn tc dng chy khng bng ht trn.
Do cc ht bin dng chy gn hn trc ca my xon c v c a ra ngoi.
Cng on 4: Ra v x l vi sinh bng hi nc
kh cc vi sinh vt c hi nht l khun Salmonella, ngi ta s dng hi nc vi
p sut t 2 3 kg/cm2 c nhit t 120 1400C phun vo ht tiu trong thi gian
ngn nht (khong 20 40 giy). Trong qu trnh hp th hi nc nng ht tiu c
chuyn qua trng trch ly nc trc khi qua h thng sy.
Cng on 5: Sy
i vi cc nguyn liu ht, ngi ta thng p dng phng php sy i lu. Khng
kh nng c dng lm tc nhn sy c nhit , m, tc ph hp, chuyn ng
chy trm ln vt sy lm cho m trong vt sy bay hi ri i theo tc nhn sy ra ngoi.
Khng kh c th chuyn ng cng chiu, ngc chiu hoc ct ngang dng chuyn
ng ca sn phm. Sy i lu c th thc hin theo m (gin on) hay lin tc.
[18]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Cc yu t nh hng n qu trnh sy:
- Nhit sy:
Rau qu, ht l sn phm chu nhit km: trn 900C th ng fructose bt u b
caramel ho, cc phn ng to ra melanoidin, polime ho cc hp cht cao phn t xy ra
mnh. Cn nhit cao hn na, n c th b chy. Do vy, sy ht nng sn thng
dng ch sy n ho. Tu theo loi nguyn liu, nhit sy khng qu 80- 900C.
Qu trnh sy cn ph thuc vo tc tng nhit ca vt liu sy. Nu tc tng
nhit qu nhanh th b mt mt qu b rn li v ngn qu trnh thot m. Ngc li, nu
tc tng chm th cng thot m yu.
- m khng kh:
Mun nng cao kh nng ht m ca khng kh th phi gim m tng i ca n
xung. Sy chnh l bin php tng kh nng ht m ca khng kh bng cch tng nhit
.
Thng thng khi vo bung sy, khng kh c m 10- 13%. Nu m ca khng
kh qu thp s lm ht nng sn nt hoc to ra lp v kh trn b mt, lm nh hng
xu n qu trnh thot hi m tip theo. Nhng nu m qu cao s lm tc sy
gim.
Khi ra khi l sy, khng kh mang theo hi m ca rau qu ti nn m tng ln
(thng thng khong 40- 60%). Nu khng kh i ra c m qu thp th s tn nng
lng. Ngc li, nu qu cao s d b ng sng, lm h hng sn phm sy. Ngi ta
iu chnh m ca khng kh ra bng cch iu chnh tc lu thng ca n v lng
rau qu ti cha trong l sy.
- Lu thng ca khng kh:
Trong qu trnh sy, khng kh c th lu thng t nhin hoc cng bc. Trong cc l
sy, khng kh lu thng t nhin vi tc nh (nh hn 0,4 m/s), do vy thi gian sy
thng ko di, lm cht lng sn phm sy khng cao. khc phc nhc im ny,
GVHD: o Thanh Kh
[19]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
ngi ta phi dng qut thng gi cng bc vi tc trong khong 0,4- 4,0 m/s
trong cc thit b sy. Nu tc gi qu ln (trn 4,0 m/s) s gy tn tht nhit lng.
- dy ca lp sy:
dy ca lp ht nng sn sy cng nh hng n qu trnh sy.Lp nguyn liu
cng mng th qu trnh sy cng nhanh v ng u, nhng nu qu mng s lm gim
nng sut ca l sy. Ngc li, nu qu dy th s lm gim s lu thng ca khng kh,
dn n sn phm b " m hi" do hi m ng li.
Thng thng nn xp lp rau qu trn cc thit b sy vi khi lng 5 8 kg/m2 l
ph hp. i vi nguyn liu ht tiu, ta chn ch sy 50 600C trong thi gian 2 gi
cho thit b sy thng quay.
Cng on 6: Lm ngui sau sy v phn loi
Sau khi sy, ht tiu c a vo mt thng lm ngui v mt ln na ht tiu c
tch tp cht gm bi v ht tiu pht sinh sau qu trnh sy. Sau ht tiu c a vo
my phn loi hnh dng kiu xon c (ln 2).
Cng on 7: Cn nh lng t ng
Ht tiu thnh phm c a vo thng
cha tr hoc c a vo h thng cn
t ng nh lng theo yu cu. Cn nh
lng c t ng ha iu khin bng h
thng in t c hin th s vi giai bc t
30 60kg m sai s cho php l
45g/50kg
[20]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
pb exp12
235,5 t oC
[bar]
(CT 2.11/14),[6]
[kg/kgkkk]
(CT 2.15/15),[6]
[kj/kgkkk]
(CT 2.17/15),[6]
- cha m:
d 0,621
. pb
B . pb
GVHD: o Thanh Kh
[21]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Vi: * Cpk: nhit dung ring ca khng kh kh, Cpk= 1,004 kJ/kg0K.
* Cpa: nhit dung ring ca hi nc, Cpa= 1,842 kJ/kg0K.
* r: n nhit ha hi ca nc, r = 2500 kJ/kg.
- Th tch ring ca khng kh m:
v
[m3/kgkkk]
RT
288 .T
M ( B . pb ) B . pb
6,[8]
[m3/kg]
6,[8]
oTo
1
T
0,378.. pb
[kg/m3]
6,[8]
o).
GVHD: o Thanh Kh
[22]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Hnh 8: th H- d ca khng kh m
GVHD: o Thanh Kh
[23]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Do vt liu sy l tiu ht c th c trng v thu hoch nhiu v trong mt nm,
tuy nhin tnh theo ma ma, t nng th thit b s lm vic tt quanh nm. V vy, ta
chn trng thi A theo gi tr nhit v m trung bnh ca Thnh ph H Ch Minh:
A:
to= 27oC
o
= 84%
4026,42
4026,42
exp12
pbo exp12
0,035482
235,5 t o
235,5 27
d o 0,621.
[bar]
(CT 2.11/14),[6]
o . pb o
0,84.0,035482
0,621.
0,019459
B o . pb o
0,981 0,84.0,035482
[kg/kgkk] (CT 2.15/15),[6]
288.To
288(27 273)
0,90833
B o . pbo 0,981.105 0,84.0,035482.105
[kJ/kgkk]
(CT 2.17/15),[6]
[m3/kgkk]
6,[8]
GVHD: o Thanh Kh
[24]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Theo kinh nghim sy tiu th cng th nhit khng kh sy t 50- 60oC.
Do chn im B:
t1 = 55oC
d1 = do = 0,019459 (kg/kgkkk)
4026,42
4026,42
exp12
pb1 exp12
0,15562
235,5 t1
235,5 55
d1 0,621
[bar]
(CT 2.11/14),[6]
[kJ/kgkkk]
(CT 2.17/15),[6]
[m3/kgkkk]
6,[8]
1 . pb1
d1.B = 0,621. 1 . pb1 + d1. 1 . pb1
B 1 . pb1
d1.B
0,019459.0,981
0,19153
pb1 (0,621 d1 ) 0,15562.(0,621 0,019459)
v1
288.T1
288(55 273)
0,99311
5
B 1. pb1 0,981.10 0,19153.0,15562.105
= 100%
ts 31oC
GVHD: o Thanh Kh
[25]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
4026,42
4026,42
exp12
pb2 exp12
0,055849
235,5 t 2
235,5 35
[bar]
(CT 2.11/14),[6]
H 2 1,004 .t 2
105 ,839 1,004 .35
0,027569
2500 1,842 .t 2
2500 1,842 .35
d 2 .B
0,027569.0,981
0,74665
pb2 (0,621 d 2 ) 0,055849.(0,621 0,027569)
v2
288.T2
288(35 273)
0,94436
5
B 2 . pb2 0,981.10 0,74665.0,055849.105
[kg/kgkk]
[m3/kgkk]
i lng
ban u (A)
vo thit b sy (B)
t (oC)
27
55
35
(%)
0,84
0,19153
0,74665
d (kg/kgkk)
0,019459
0,019459
0,027569
H (kJ/kgkk)
76,723
105,839
105,839
pb (bar)
0,035482
0,15562
0,055849
v (m3/kgkk)
0,90833
0,99311
0,94436
GVHD: o Thanh Kh
[26]
(B)
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
1 2
1 0,08
120 .
184
1 1
1 0,4
[kg/h]
114,[12]
[kg/h]
115,[12]
[kg/h]
115,[12]
[kgkk/kg m]
115,[12]
[kj/h]
116,[12]
[kj/kg m]
116,[12]
- Lng m cn tch:
W = G1 G2 = 184 120 = 64
- Lng tc nhn kh cn thit:
L
W
64
7891 ,492
d 2 d1 0,027569 0,019459
L
1
1
123 ,305
W d 2 d1 0,027569 0,019459
GVHD: o Thanh Kh
[27]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Vi qu trnh sy thc t tn tht nhit l 10%:
Qc thc t = Qc + 10%Qc = 229768,681 + 10%.229768,681
[kj/h]
= 252745,549
- Tnh hiu sut sy:
Gi Qhi: nhit hu ch, l nhit lng cn thit lm bay hi m trong vt liu
Q hi = W.rtv1 + C a .(t 2 - t v1 )
[kj/h]
69,[6]
[%]
13,[8]
Q hi 160943,104
.100% = 64
Q
25274,549
t1 t 2 55 35
45
2
2
[oC]
1 2
2
0,19153 0,74665
0,46909
2
GVHD: o Thanh Kh
[28]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Phn p sut bo ha ca hi nc trong tc nhn sy:
4026,42
4026,42
pb exp12
exp12
0,094947
235,5 t
235,5 45
[bar]
T
B
1,293.273
0,378.0,46909.0,094947
1
1,09098
(45 273)
0,981
oTo
6,[8]
[kg/m3]
i lng
Khong gii
Ti liu
hn
tham kho
m/s
2- 3
[8]
2,2
v/ph
0,5- 8
[7]
[6]
0,18
[6]
0,007
K hiu
n v
vk
Chn
Tc trung bnh
1
ca tc nhn trong
thng sy
S vng quay ca
thng
H s cha y ca
phn
n v
ng knh trung
bnh ht vt liu
GVHD: o Thanh Kh
kg/m3
cnh
[29]
i vi thng
c cnh nng,
= 0,18
Thc
nghim
[6]
750
8
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
2.5.2. Tnh thi gian sy
W1 W2
0,40 0,08
0,27
0,27 5,17
11,1.M
11,1.0,53 .10 2
[h]
10
M.102
1,43
1,25
1,00
0,83
0,70
0,60
0,53
0,47
0,43
0,38
( Bng 8.3/115,[6])
2.6. TNH THIT B CHNH
2.6.1. Tnh kch thc thng quay
- Th tch thng sy:
VT
G1 . 184 .5,17
7,05
v . 750 .0,18
[m3]
(6.45a/178),[13]
4VT 4.7,05
6,2340
DT2 .1,2 2
[m]
LT
6,2340
5,195
DT
1,2
Tha iu kin
LT
48
DT
Chn LT = 6,5m
Khi , th tch ca thng sy:
VT
DT2
4
.L
.1,2 2
4
.6,5 7,3513
GVHD: o Thanh Kh
[m3]
[30]
(CT 6.45a/178),[13]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
2.6.2. Thi gian lu
Thi gian m vt liu lu tr trong thng (thi gian vt liu i ht chiu di thng):
1
5,3936
G1
184
Tha iu kin 1
[h]
K hiu
lng
n v
Nhit
t (oC)
Trng thi
kh vo thit b
khng kh ban
sy B
u A
(n
v)
Ghi ch
sy- C
27
55
35
Bng 1
0,84
0,19153
0,74665
Bng 1
Lu
V (m3/h)
7064,148
7717,248
7349,347
lng
V (m3/s)
1,96226
2,14368
2,04149
(kg/m3)
1,177
1,0765
1,1465
Khi
lng
ring
- Lng tc nhn sy trung bnh trong thng sy:
V
V1 V2 7717,248 7349,347
7533,298
2
2
[m3/h]
[m3/s]
= 2,0926
.DT2
4
GVHD: o Thanh Kh
(1 0,18 )
.1,2 2
4
0,9274
[31]
[m2]
17,[8]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Vn tc tc nhn sy:
vk
V 2,0926
2,2564
F 0,9274
[m/s]
17,[8]
[%]
17,[8]
- Sai s so vi vn tc chn:
vk vk
2,2564 2,2
.100 %
.100 % 2,4996
vk
2,2564
Thng s
K hiu
n v
Vn tc
vk
m/s
tk
H s dn nhit
Ngun cng
thc
Gi tr
Bng 2
2,2
Bng 2
45
W/m.oK
258,[6]
0,02865
nht
Ns/m2
258,[6]
1,985.10-5
kg/m3
258,[6]
1,0765
nht ng
m2/s
v k DT
2,2.1,2
1,43175 .10 5
1,8439 .10 5
k
GVHD: o Thanh Kh
[32]
k
k
1,8439.10-5
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Re > 104 dng tc nhn chy ri trong thng sy. Qu trnh truyn nhit trong thng
xem nh l qu trnh truyn nhit trong ng c dng chy xoy ri, l qu trnh truyn
nhit do s trn ln ca cc lp lu cht trong v ngoi xa trc ca dng chy. C th b
qua s truyn nhit do i lu t nhin.
Vy, qu trnh truyn nhit gia tc nhn sy v thnh thit b l truyn nhit do i
lu cng bc, dng chy trong ng c
L
50 .
D
Trong : l f Re,
10
15
20
30
40
50
1.104
1,65
1,50
1,34
1,23
1,17
1,13
1,07
1,03
2.104
1,51
1,40
1,27
1,18
1,13
1,10
1,05
1,02
5.104
1,34
1,27
1,18
1,13
1,10
1,08
1,04
1,02
1.105
1,28
1,22
1,15
1,10
1,08
1,06
1,03
1,02
1.106
1,24
1,11
1,08
1,05
1,04
1,03
1,02
1,01
Vi: Re = 1,43175.105
-
L
5,195
D
= 1,1447
Nu = 0,018.1,1447.(1,43175.105)0,8 = 274,5731
- H s cp nhit
1
1:
6,5554
DT
1,2
GVHD: o Thanh Kh
(W/m2.K)
[33]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
2.7.2. H s cp nhit t thnh ngoi ca thng sy n mi trng xung quanh
= 1,7o nn vic xc nh h s cp
Thng s
K hiu
Nhit
to
H s dn nhit
n v
o
Ngun cng
thc
Gi tr
Phn 2.3
27
W/m.oK
258,[6]
0,02646
nht
Ns/m2
258,[6]
1,8292.10-5
p sut hi bo ha
pb
bar
Phn 2.3
0,035482
kg/m3
258,[6]
1,177
nht ng
m2/s
0
0
1,5594.10-5
- Chn nhit thnh ngoi ca thng (pha tip xc vi khng kh): tw4 = 35oC l
nhit thch hp nhit t tc nhn sy sau khi truyn qua vch thng v lp cch
nhit n pha thnh ngoi ca thng th khng cn qu nng, an ton cho ngi lm vic.
- Do h s dn nhit ca thp ln nn xem nh nhit khng i khi truyn qua b
dy thn thng v lp bo v. S truyn nhit:
GVHD: o Thanh Kh
[34]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
d1 : b dy thn thng
d2 : b dy lp cch nhit
d3 : b dy lp bo v
tk
tw1
tw4
d1
to
d2 d3
i lng
B dy thng
0,008
B dy lp cch nhit
0,001
B dy lp bo v
0,001
Vt liu
CT3
Bng thy
tinh
CT3
H s dn nhit
(W/mK)
50
0,05
50
3
g.Dng
. .T
o2
3
g.Dng
.T
o2T
3
g.Dng
.(t w4 to )
o2 (to 273)
9,81.1,223.(35 27)
1,9333.109
5 2
(1,5675.10 ) .(27 273)
- Chun s Nusselt:
Nu = 0,47. Gr0,25 = 0,47. (1,9333.109)0,25 = 98,55364
GVHD: o Thanh Kh
[35]
[m]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- H s cp nhit 2:
2
2,1375
Dng
1,22
[W/m2K]
12,[12]
[W/m2K]
23,[12]
H s cp nhit do bc x nhit 2
T1 4 T2 4
Qbx
100 100
2
5,67. 12 .
F (T1 T2 )
(T1 T2 )
Trong :
Qbx : nhit trao i do bc x (W)
F : b mt bc x (m2)
T1 : nhit ca vt th nng, T1= Tw4
T2 : nhit ca vt th ngui, l nhit khng kh bao quanh thng, T2 = To
: en ca h.
i vi bc x gia kh v b mt vt th, do b mt ca kh ln hn b mt vt th
nn en ca h xem nh bng en ca vt th:
Chn
1-2
= 0,8- 1
= 0,8.
T1 4 T2 4
Qbx
100 100
2
5,67. 12 .
F (T1 T2 )
(T1 T2 )
5,67.0,8.
1-2
35 273 4 27 273 4
100 100
(35 27)
H s cp nhit chung
5,0983
GVHD: o Thanh Kh
[W/m2.K]
[W/m2.K]
[36]
23,[12]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
H s truyn nhit K
- H s truyn nhit K i vi tng hnh ng c chiu dy khng dy lm so vi
ng knh, khi b qua nhit tr xem nh qua vch phng.
1
i 1
2
i 1 i
3
1
3,2162
1
0,008 0,001 0,001
1
6,5554
50
0,05
50
7,2358
[W/m2.K] 25,[12]
DT Dng
2
1,2 1,22
1,21
2
[m]
- B mt truyn nhit: gm din tch xung quanh thng v din tch hai mt u ca
thng:
F .Dtb .LT 2.
.Dtb2
4
.1,21 .6,5 2.
.1,212
4
27 ,0084
[m2]
GVHD: o Thanh Kh
[37]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Hiu s nhit trung bnh gia tc nhn sy v khng kh bn ngoi:
ttb
t tc 28 8
15,9647
t
28
ln
ln
8
tc
[oC]
vk .d . k
2,2.0,007 .1,0765
835 ,1688
1,985 .10 5
12,[12]
1,2406
0,75 .2.V
0,75 .2.7,3513
[kg/m3]
8.16/118,[6]
a.L.vk2 . k .C
2.g .d
[mmH2O]
8.14/118,[6]
Trong :
a: h s thy ng
a 5,85
490 100
490
100
5,85
9,897
Re
835 ,1688
Re
835 ,1688
Vi:
v dx 750 1,2406
0,99835
v
750
GVHD: o Thanh Kh
[38]
8.15/118,[6]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
1 0,99835
1,6555 .10 3
2
0,99835
8.16/118,[6]
4,0403
2.g.d
2.9,81.0,007
[mmH2O]
2
39,6353
[N/m ]
Fc
D T2
0,122
GVHD: o Thanh Kh
[39]
24,[8]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Chn: Chiu rng cnh: b = 0,155 m
Chiu cao cnh: d = 0,08 mm
Chiu di cnh: l
Fc
0,1757
0,750 (m)
b d 0,155 0,08
F cd
F1
h
Fc
Hnh 12: Din tch phn cha vt liu trong thng
F1
DT2
4
3,14 .1,2 2
1,1304
4
[m2]
GVHD: o Thanh Kh
[m2]
[40]
30,[8]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Do:
R 2 .sin 2
180
2
. sin 2 0,2034
0,566
180
2
0,62
Fc
R 2
55o
GVHD: o Thanh Kh
[41]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Khng kh
Hi t
Hi nc bo ha ngng t
Nhit vo t2 = to
27oC
Nhit ra t2c = t1
55oC
p sut p
2 at
Nhit ngng t T
120oC
ng
Thng s
K
hiu
n v
Gi tr
Ghi ch
Chn
Chiu di
1,2
ng knh ngoi
d2
0,032
0,0032
0,0256
B dy ng
ng knh trong
GVHD: o Thanh Kh
d1
[42]
Chn
d 1 = d2 2
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Bc ng ngang
dng lu cht
Bc ng dc dng
lu cht ngoi ng
Chiu di cnh
Cnh
s1
Chn
0,08
Trng hp xp ng so le (
s2
0,06928
0,002
tc
0,005
0,0005
dc
0,036
dc = d2 + 2h
W/mK
57
Thp CT20
H s dn nhit ca vt liu
lm ng v cnh
Chn
dc
c
t
s1
d2
s2
s1
Hnh 13: Cc kch thc ca cnh trn
GVHD: o Thanh Kh
[43]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
t
T
t2c
t2
F
Hnh 14: S truyn nhit
Hiu s nhit trung bnh gia tc nhn sy v hi nc cp nhit:
ttb
t m ax t m in 93 65
78,166
t m ax
93
ln( )
ln(
)
65
t m in
[oC]
Thng s
K hiu
n v
Nguncng thc
Gi tr
t t
tk o 1
2
n v
W/m.oK
Ph lc 6, 258,[6]
0,02767
nht
Ns/m2
Ph lc 6, 258,[6]
1,915.10-5
p sut hi bo ha
pb
Bar
kg/m3
m trung bnh
H s dn nhit
GVHD: o Thanh Kh
tk
[44]
o 1
2
41
0,51577
0,077143
Ph lc 6, 258,[6]
1,1245
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
nht ng
m2/s
k
k
1,7030.10-5
L
1,2
[m2]
35,[8]
[m2]
219,[6]
[m]
219,[6]
4
4
4
l
l
Fo Fc
0,11008 0,093569
l
o
l
c
GVHD: o Thanh Kh
[45]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Chn vn tc ca dng kh vo calorifer l
= 2,5 m/s.
d
2.h. c
1 2
s1 s1 .(t c c )
2,5
4,1985
0,032
2.0,002.0,0005
[m/s]
36,[8]
- Chun s Reynolds:
Re
5920 ,06
k
1,7030 .10 5
0 , 67
s d2
. 1
d
2
0,251.(5920,06)
0 , 67
0 , 2
s1 d 2
1
t
c
0,08 0,032
.
0,032
0 , 2
0 , 2
0,08 0,032
1
0,005
36,[8]
0 , 2
48,624
- H s cp nhit ca cnh:
c
56 ,0291
dE
0,024013
[W/m2.oK] 12,[12]
Fcl
.c
F2l
Trong :
F2l : din tch ngoi ca mt ng c cnh
[m2]
Fol
0,11008
1,1765
l
Fc 0,093569
[46]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Vy, h s cp nhit pha ngoi ng:
2 c.
Fcl
. c
F2l
[W/m2K]
37,[8]
[W/m2.]
37,[8]
0,093569
56,0291.
.0,95 1,1765 54,7427
0,20365
- H s lm cnh:
c 1
nc .(d c2 d 22 )
219.(0,0362 0,0322 )
1
1,9695
2.d1.L
2.0,0256.1,2
Thng s
p sut ca hi nc ngng t
Nhit nc ngng
n v
Gi tr
Ghi ch
at
Chn
120
Chn
tw
117
Chn
tm
118,5
hiu
C
C
tm
T tw
2
H s dn nhit
W/m.oK
0,6859
nht
Ns/m2
2,4064.10-4
- Ly tm
kg/m3
944,285
144,[12]
nht ng
m2/s
2,55.10-7
n nhit ngng t
J/kg
2202,8.103
GVHD: o Thanh Kh
[47]
- Ly T.
145,[12]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- H s cp nhit khi ngng t hi nc bo ha trn ng ng, khi mng cht ngng
t chy tng:
1 0,720.4
n .g.3 .r
n .(T t w ).d1
3
[W/m2K]
221,[6]
944,285.9,81.0,6859 .2202,8.10
0,720.4
17337,62
2,55.107.(120 117).0,0256
1,25
d1 0,0256
1
1
2 . c
[W/m2K]
106,51
1
0,0032
1
17337,62
57
54,7427.1,9695
38,[8]
[kJ/h]
116,[12]
[J/s]
Q
63824 ,63
10 ,222
K .ttb . 106 ,51 .78,166 .0,75
GVHD: o Thanh Kh
[m2]
[48]
221,[6]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Tng s ng trong calorifer:
n
F1
10 ,222
105 ,92
.d1.L .0,0256 .1,2
[ng]
221,[6]
221,[6]
n 106
11,78 12
Z
9
Tng s ng ca calorifer l:
[ng]
[m]
[m]
[m]
0,72. Re
0 , 245
s d
s d
. 1 2 2 . 1 2
tc c
d2
0 , 9
d
. E
d2
0,9
s1 d 2
.
s2 d 2
0,9
0,72.5920,06
0,08 0,032
0,08 0,032
.
2 .
0 , 245
0 , 9
0 ,1
0,9
0,3792
Tr lc cc b qua calorifer:
Pc . .
2
max
.z 0,3792 1,1245
GVHD: o Thanh Kh
4,1985 2
9 33,8243
2
[49]
N/m2
0 ,1
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
3.2. TNH V CHN XYCLON
Khi tc nhn sy khng kh nng i qua my sy thng c mang theo rt nhiu ht bi
nh, chng cn c thu hi lm sch mi trng khng kh thi.
Trong h thng sy thng quay thng dng xyclon n. Loi ny m bo lm
sch bi ln nht vi h s sc cn thy lc nh nht.
Theo kinh nghim, din tch tit din ng chnh gia xyclon nn ly bng (3 4) ln
tit din ca knh dn. Tc tc nhn sy trong knh dn khng nn vt qu (20 25)
m/s. Th tch xyclon tnh theo lu lng tc nhn sy ra khi thit b sy chng ta nn cn
c vo s liu thc nghim ny mt hay nhiu xyclon.
- Quan h gia bn knh xyclon v ng trung tm. Nu knh dn c tit din hnh ch
nht vi kch thc b/a = (1,5 2) th bn knh xyclon R v bn knh trung tm R1 nn ly
theo quan h:
D D1
a
2 2
Vxyclon = V2 = 7349,347
[m3/s]
= 2,0415
- Chn kch thc c bn ca xyclon n da vo Vxyclon theo bng 16.1 trang 237,[6].
Bng 13: Kch thc c bn ca xyclon n
STT
K hiu
ng knh ng trung tm
D1
0,5D
900
D D1
0,25D
2 2
450
0,5D
900
GVHD: o Thanh Kh
[50]
Cng thc
Gi tr
n v
1800
mm
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
6
7
8
h1
0,33D
600
h2
0,46D
825
h3
0,8D
1440
0,2D
360
D1
mm
mm
h1
h2
h3
[51]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
- Tc quy c ca kh:
4V
.q
[m]
4V
4.2,0415
0,802
2
D
.1,82
[m/s]
- Tr lc qua xyclon:
Chn h s tr lc ca xyclon l = 105.
p
q2 . 2
2
105 .
0,802 2.1,1465
38,715 ( N / m 2 ) 3,947
2
[mmH2O]
47,[8]
GVHD: o Thanh Kh
[52]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
Tnh tr lc qua lp ht trong thng sy:
d .d 2,2.7.103
Re
834,236
55 1,846.105
Ta c:
dx
1,2406
0,75 .2.V
0,75 .2.7,3513
[kg/m3]
v dx 750 1,2406
0,9983
v
750
C
a 5,85
1 0,9983
1,7058 .10 3
0,9983 2
490 100
490
100
5,85
9,90
Re
834 ,236
Re
834 ,236
- Tr lc P
P
4,16
2.g .d
2.9,81 .0,007
[mmH2O]
d: ng knh ht (mm).
Tr lc qua xyclon:
- Theo kinh nghim ly tr lc qua xyclon Px = 20 mmH2O, tr lc cc b v cc tn
tht ph c ly thm 5%.
GVHD: o Thanh Kh
[53]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
[mmH2O]
2.g
82.1,0765
3,512
2.9,81
- Ct p ca qut
[mmH2O]
125,[6]
[mmH2O]
125,[6]
Pq:
Chn qut:
Cn c vo Vtb = 0,123.3600 = 443 (m3/h), P = 28,88 mmH2O, chn qut N4 c hiu
sut qut q = 0,45, A = 6000. Do , s vng quay ca qut l:
Pq Pt P 25,368 3,512 28,88
A 6000
1500
No
4
GVHD: o Thanh Kh
[54]
[mmH2O]
125,[6]
[vng/ pht]
125,[6]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
CHNG 4: KT LUN
i vi h thng sy thng quay ny, vic thit k, tnh ton da nhiu vo cc cng
thc thc nghim, c cho trong nhiu ti liu khc nhau. Mt khc, do nguyn liu sy
l tiu ht khng c nhiu ti liu tham kho, nn trong qu trnh tnh ton s dng cc
s liu thay th ca cc loi nguyn liu khc. Vic s dng cng thc, s liu nh vy
khng trnh khi sai s trong qu trnh thit k.
c th thit k c chnh xc ta cn lp h thng hot ng th kim tra v
chn ch lm vic ti u. ng thi, vic thit k h thng da nhiu trn ti liu l
thuyt ch khng c thc t kinh nghim, nn c th c nhiu iu cha tht hp l,
nhm em rt mong c s hng dn, gp thm ca cc thy h thng hon thin
hn.
GVHD: o Thanh Kh
[55]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
GVHD: o Thanh Kh
[56]
Tnh ton v thit k h thng sy tiu thng quay, nng sut 120 kg kh/ m
GVHD: o Thanh Kh
[57]