Li ni u

Ngy nay k thut lnh trong cng nghip ng mt vai tr rt quan

trng , c bit l cng nghip thc phm nh bo qun thc phm, sn xut bia, ch bin
sa. Cng nghip sn xut thc phm yu cu v nhit rt kht khe theo tng dy truyn
cng ngh.
Thc tp tt nghip l thi gian rt b ch vi mi sinh vin chng em,
trong thi gian thc tp ny chng em c hc hi rt nhiu t thc t sn xut, c
cng c chuyn mn mt cch c chiu su v ton din, c cch nhn m rng hn vi
chuyn ngnh ang theo hc, v nht l nhng kin thc hc hi c t mi trng lm
vic thc t, tt c nhng thun li s gip em t tin hn khi phi i mt vi nhng
tnh hung kh khn trong thc t. Nhng hiu bit ca em c c sau qu trnh hc tp
v tm hiu thc t trong thi gian thc tp c trnh by trong 2 chng:
Chng I : nh my bia Heninger
Chng II: cng ty thc phm cng nghip Nam nh, cng ty bia NADA
Do kh nng cn c hn v nht l thi gian tm hiu thc t ti nhng ni thc
tp rt ngn nn mc d c s nhit tnh hng dn v c s gip tch cc ca
cn b qun l v cng nhn vin lm vic ti nhng ni em n thc tp, bn bo co
ny vkhng th trnh khi c thiu st, em rt mong nhn c nhng gp v ch bo
ca cc thy c gio Em xin chn thnh cm n !

Chng 1: Nh my Heniger
Nh my bia Heniger l nh my lin doanh gia Vit Nam v c cung cp
sn phm bia tiu th ti Vit Nam. Sn phm ch yu c tiu th trong th trng
pha nam, nh my c mt chi nhnh tnh Vnh Phc vi cng sut 8 triu lt mt
nm.
Ton b dy chuyn cng ngh c khp kn t khu nhp liu n ni chit chai
ng kt. Nh my chia ra nhiu phn xng sn xut nh phn xng ln men, phn
xng l hi, phn xng chit chai, t c in ...Dy chuyn cng ngh sn xut bia
ca nh my c th hin hnh ph lc. Di y l phn tm hiu v h thng dy
chuyn v thit b nhit cng nh cng ngh sn xut ca nh my:
1. H thng cung cp hoi nng:
H thng l hi cung cp cho nh my gm hai l hi, mt chic c do hng UNICO
1

(c) ch to ang vn hnh v mt chic do cng ty POLYCO ch to v lp t

(cha i vo vn hnh) c cng cng sut.
Thng so l hi nh sau:
- Cng sut: N = 19,5 kw
- Sn lng hi: 2 tn hi /h vi p sut hi p = 5,2 bar, p sut hi ln nht
pmax = 7 kg/cm2.
- Nhin liu cp: t du FO. Nhit ca du ln nht tmaxdu = 50c, vi lu
lng du 45 -- 200 kg/h.
Thit b i km l hi:
* Mo t m phun (m t): l loi LAFERT made in EU vi cng sut ca m
phun p = 4.0 kw.
Ni in
Dng khi Dng
n Tc vng quay H s cng
Tn s f
ng
(A)
nh
(A)
sut.
(Hz)
50
A/Y23 0/400V
14
8.1
2835/3400min"1 0.88/0.88

* Bm nc cp cho l hi:
K hiu: Type EVM/A218F of AR A(Italy).
Ct p: Hmax = 183m, Hmin = 74m.
Lun lng: Q = 20
60 lit/pht, khong ct p H = 156 -- 74m.
Cng sut: + kw 2.2
+ HP 3.0
K hiu Motor: ABB motors
3~ CL.F 80 IP55 IEC 34-1.
V380-420Y 220-240 Hz50(60)/min: 2870/3440; 2.2/205kW A:
5.2/5.2 cosq) 0.77/0.76
Ca ra ca bm: ng = 14 mm.
* Bnh b xung nc:
B cao: 70mm, ng knh chn 9mm.
ng knh bnh: 1200mm. Chiu
cao: 1600mm.

Vn hnh ni hi: qua 04 bc.

Bc 1: Kim tra tnh trng hot ng ca thit b, nh xng trc khi nhn ca
(trc vn hnh 15 pht):
e xut vt t c nhu cu.
Vn hnh theo yu cu.
Ghi thng s.
Bc 2: Chun b: Kim tra vt t chy l.
+ Kim tra mc nc thng cha (2/3 ng thu).
+ FO + Na2S03 (2kg/l), Na3P04 (400g/l), + m van cp nc vo thng
cha.
+ Mui ht (lkg/201)
+ M van cp du cho m t.
+ Pha lu cht y .
2

Bc 3: Chy my:
+ ng cu dao: Ch m bo cc thng s dng lm vic nh mc 380V. +
Chn ch lm vic cho qut gi, chy l.
+ Bt cng tc bm nc bng tay hoc t ng.
+ Bt cng tc u t v 1 hoc 2.
+ M van cp hi theo yu cu sn xut.
+ Kim tra thng s:
p sut du 20 -r 25 bar.
Nhit du thng hm du 60
70c.
Nhit u t 100 -- 130c.
+ p sut 7 bar l dng. Mc nc trong l l 2/3 ng thu l t.
Bc 4: Dng l:
+ Tt cng tc u t v v tr.
+ Tt cng tc bm v v tr.
+ Ct cu dao t in.
+ ng van cp nc, cp hi.
S h thong l hi nh sau:

Bm du

L hi gm mt bm nc cp t ng v mt bm du cp du cho m t. Nc
c bm t' bnh x l nc c kch thc nh sau. Bnh c chiu di 2000 mm, c
ng knh () 1000 mm, nc t bnh c bm t ng vo l. Nc bnh c
dng nc ging khoan qua x l . Bm nc cp c thng s k thut nh nu trn.
Du trc khi vo m phun qua sy s b bnh cha hnh tr c ng
knh 4>300 mm, chiu cao ca bnh h =500 mm. Ngoi ra l hi cn c van x
an ton, b phn khng ch mc.
2. H thng lnh ca nh my :
H thng lnh ca nh my gm 3 t my, c b tr trong mt phng my cng vi
h thng thu hoi CO2, h thng my nn kh. C 3 t my u chung mt thp gii nhit
t pha ngoi tri. Ba t my ny c th chy c lp hoc cng mt lc.
Gii nhit

Tank lnmcn. bo
n
qun men...

cc h thha
-/1^ ___ Tank ln men.
T my lnh I

hn nil An men

T my lnh 3

T my lnh 2

a. T myTi
T my 1 gm 2 my nn c so model 5000S8, dng mi chat R22, my nn h c mot
thng s k thut nh sau. Cng sut p = 37 kw, ngun in u = 200 V, tn s f = 50 Hz,
in u Y - A, my c khi lng m = 420 kg, my nn c ccte cha du V = 9 lt, my
nn c p sut u ay p|y = 11,5 bar, p sut u ht Pht = 0.6 bar. Bnh bay ca t my
c t pha di my nn, bnh bay l loi v freon ngp lng, bnh hnh tr c bc
cch nhit, ng knh bay hi c>370 mm, c chiu di 1 =1200mm. Bnh c p sut bay
hi Po =
0. 6 bar, u np ca bnh bay hi c ng dn cht ti lnh vo bnh v ra khi bnh, mi
cht lnh si bay hi trong bnh bay hi v thu nhit ca cht ti lnh. Cht ti lnh ca nh
my l Glycol c cha trong mt b ln, trong b c chia thnh hai phn, mt bn l
Glycol cha c lm lnh, bn cn li l glycol c lm lnh. Glycol sau khi c lm
lnh s c bm n cc b phn tiu th lnh.
b. T my lnh 2:
T my 2 gm 3 my nn ca hng UNICO do c sn xut. Ba my c thng s ging
nhau, u dng mi chat R22, c cng sut p = 225 kw, khi lng mi my m = 38 kg. T
my gm 2 bnh ngng t c gii nhit nh

thp ngng t t ngoi phng my. p sut ngng t ca bnh 1 l Pk = 10 bar, nhit
ngng t tk = 90c, p sut ngng t ca bnh 2 l Pk =10 bar, nhit ngng t tk = 90c.
Bnh bay hi ca t my kiu ngp, mi cht si bay hi gia khng gian cc ng trao i
nhit cn cht ti lnh Glycol c chuyn ng trong ng nh nhit cho mi cht si ngoi
ng. Nhit ca bnh bay hi l to = - 10c, p sut bay hi P0 = 1 bar. Cht ti lnh Glycol
c bm qua bnh nh mt bm hng trc c lu lng Q = 62 m3/h, ct p ca bm H =
8m, tc vng quay n = 1450 v/ph.
c.T my lnh 3:
T my lnh 3 gm 02 my nn do Nht Bn sn xut vi model UW120JAY1, mi cht
lnh R22. p sut thit k p = 25 -T- 23 kgf/cm2. My nn 2 c p sut u y py = 15
kgf/cm2, p sut u ht Pht = 2.5 kgf/cm2, p sut du P0j| = 10.5 kgf/cm2. My nn 1 c
p sut u y pdy = 19 kgf/cm2, p sut u ht Pht = 2.4 kgf/cm2, p sut du P0j| = 4.7
kgf/cm2. p sut bay hi ca my nn 1 l P0= - 6.9c, p sut bay hi ca my nn 2 l P0= 7.4c. Bnh bay hi ca h thng l kiu ngp, cht ti lnh Glycol c bm vo bnh nh
bm c thng s k thut sau: Lu lng = 60 m3/h, ct p ca bm H = 15m, tc vng
quay n = 900 v/ph, cng sut ca bm p = 4kW, in u Y380V.
* H thng C2 v nguyn l s c trnh by chi tit phn gii thiu h thng thu hoi
CO2 ca nh my bia NADA. y ch lit k thng s ca mt s thit b trong h thng:
- My nn CO2: 2 cp nn.
- p sut sau nn cp 2: 18 kg/cm2.
- Nhit bnh cha CO2 lng: - 29c.
Hng dan thu hi co2 t c in:
- Thng xuyn thu hoi CO2 t tng ln men, nu thy my CO2 khng kh CO2 phi
sang kt hp cng t ln men kim tra h thng tng ln men.
- Neu thy C02 thu hi ln kh (p lc bnh cha ln cao t 16 -T 17 bar, hoc tuyt v
u my nn) th x b kh khng ho lng.
- Khi x kh phi x nh, thi gian x ph thuc vo p lc bnh cha v p lc ht my
ho lng. ng thi, bo t ln men cng kim tra C02 trong ton b h thng tng ln men
v thnh phm ang thu hi.
Quy trnh vn hnh h thowz nap chai co
I Chun bi:
1. Chy my lnh:
+ Pht lnh cho b lm lnh CO2 trc khi np chai CO2 t' 30 -- 60 pht.
+ Theo di p sut hnh trnh ca my lnh iu chnh van tit lu cho ph hp.
+ Ch mt du, xem du nhn c hi v lc khng.
2. Thu kh C02:
+ Xem lch trnh men ca b phn ln men ly kh nhng thng c tui thch
hp.
+ Kim tra h thng lc CO2 - m nc thay ra - b xung hoc thay ho cht thp oxy
ho.
II. Vn hnh:
1. Chy my nn kh:
+ Kim tra h thng in.
+ Kim tra tng th du nht - van x xu-pp an ton - ng h - cnh qut.

+ M van x cc cp khi ng my khng nng p sut.

+ Nghe my chy m - bm du hot ng tt th ng cc van x

nng p

2. Np chai:
+ Kim tra chai, ch np nhng chai c s ng kim lu hnh.
+ Van chai phi tt.
+ Lp chai vo dn np chc chn mi m van x kh vo chai.
+ Neu van no h giong, bch phi ng van chn, tho khi
dn mi tin
hnh sa cha.
+ Khi lng np ng vi quy nh ca tng lot chai.
+ p sut np khng qu 100 kg/ cm2.
3. Ch :
+ Trong khi vn hnh cn ch theo di cc thng s k thut ca my nn cht ch.
+ Neu c s c d nh h thng tch p u phi h p lc dng my kim tra, bo dng
b xung du nhn.
+ X nc thp tch nc. ni
Dng vn hnh:
+ ng van dn np.
+ M cc van x h bt p lc, ct cu dao cho dng my.
+ Tho chai ra khi dn np.
+ Dng my lnh.
+ Kim tra tng th xem quy trnh vn hnh c pht sinh h hng khng.
+ Ngng hot ng ca h thng thu lc kh.
+ V sinh bo v dng nh k.
* T hp my nn kh ca nh my trc gm 03 chic nhng khng c bnh cha. y
l mt t hp chy c lp cp kh cho cc tank ln men, do khng c bnh cha nn h
thng hu nh phi chy lin tc. Do khng c li so vi h thng my nn kh ch dng
mt my nn kh v bnh cha.
3. H thng cc ni nu:

Sau y l mt s trch lc v vn hnh h thng cc ni nu ca nh my:

Vn hnh ni nu Malt.
6

1. Kim tra hot ng ca m t, cnh khuy, cc van (trc khi nu).

2. Kim tra nc, hi, t dung tch nc, nhit nc (Phi > 4 bar, nhit
nc, th tch nc theo yu cu cng ngh).
3. Bt bm nc nong, lnh, cnh khuy, m van nc vo ni.
4. Cho ph gia.
5. M van Malt, bt bng ti ng, bng ti nm.
6. Theo di qu trnh ln men.
7. Vo chng trnh nu, tin hnh nu theo qui trnh cng ngh.
8. Tt bng ti ng, nm, ng van Malt (khi qu trnh ho Malt kt thc).
9. Chuyn dch ng ho sang ni lc.
10. Dng vi nc v sinh ni v bm ht dch sang lc, tt bm.
11. Ghi vo phin theo di.
Vn hnh ni nu gao:
1
2
01
Kim tra v sinh bng ti
02 Kim tra hot ng ca m t,
cnh khuy, cc van.
03 Kim tra nc, hi t dung
tch, nhit nc.

3
NVVH

4
1 thng/ lln.

NVVH

Trc mt m
nu.

NVVH

04 Bt bm nc nng, nc lnh,
cnh khuy, m van nc.

5
Sch s, khng b
mc.
Hot ng bnh
thng.
Phi > 4 bar, nhit
nc, V nc theo
yu cu cng ngh.

05

Cho ph gia.

Khi lng nc ng, s lng,

chng loi.
trong ni khong 2
hi.
M hon ton.
Trc khi liu vo

06 M 2 van tay, bng ti go, bt

bng ti go.
07
M van Xcylo, bt bng ti
ng.
08 Theo di qu trnh ho bt go.
09

Tho bng ti ng, bng ti

go, ng van.

Khi qu trnh ho ng van hon ton.

bt go kt thc.
Theo tng qu trnh
cng ngh.

Thc hin thao tc theo qu

trnh nu cho.
11 ng van hi theo qu trnh nu
cho
12 M van nc dng vi v sinh
ni.
13
Tt bm, ng van nc
10

14

ng vale,van ui dch, m
van ng thu
03 M van ht ni hoa, van bm
dch xong lng xoy
04 Bt bm nc lnh , bt bm
chuyn dch
02

3
NVVH
nvvh

Trc khi bm dch

sang
Trc khi bm dch
sang

NVVH
Nvvh

Tt bm, ng van V17 bt

bm tc nhanh

Tt bm chuyn sang ch
chm
07 Tt bm , ng van bm dch
sang lng
08
lng trong dch
06

Khng cn dch
cho.

Ghi vo phin theo di.

Vn hnh ni lnz xov:

1
2
01
Kim tra v sinh ni

05

Kt thc un si

nvvh
NVVII
NVVH

Khi lng dch ni

hoa cn n im
xoy
Khi lng dch ni
hoa cn n im
xoy
Lngdch trong ni
hoa gn ht
Khi n bo rng
trong ni hoa sng
Theo tng cng ngh Dch phi trong
t t yu cu

Chuyn dch i lm lnh

09

NVVH

Sau khi lng trong

t yu cu

Theo hng
dn lm lanh
dch ng

Vn hnh ni oc dich ng:

1. Kim tra hot ng ca m t, cnh khuy cc van bu khng ch tc bm: - trc
khi lc - bu khng ch t mc 50%.
2. Bt bm nc nng, nc lnh, ci t dung tch, nhit , m van phun nc nng: trc khi lc - nhit nc 76c
3. ng van iu chnh tc lc, van y.
4. M van ly nc m - bn mt sng.
5. Kim tra lng dch trong ni lc
6. M van iu chnh tc lc, m van tun hon, bt bm dch tun hon

sau 5 pht lng - tc 1300 -- 14001/h.

7. Ly dch ng u - xc nh th tch dch - dch trong t yu cu - nhn qua knh
quan st tc 1300 -T- 2500 1/h.
8. t dung tch nc ra b: Tin hnh ra b
Ln 1
- Xc nh th tch.
Ln 2
- Xc nh th tch.
Ln 3
- Xc nh th tch.
Ra b 3 ln/ m nu, khng c tr b trong qu trnh ra - nc ra < 1.0
p.
9. Tt bm lc, m van ng x nc - kt thc 3 ln ra.
10.
M vanx b, bt vt ti, x b ra bcha bt khuy theo chiu x
b.
i ct quay v v tr CIP ni lc - bt bm CIP, dng vi v sinh sch s ni
lc.
4. H thng thanh trng, chit chai v ng kt:
S dy chuyn ca nh my c b tr nh sau:

:
n chai

JHL
TZT

n
JHL Thanh trnc
TUT

Ra chai v lm kh

u
B phn kim tra
v chai ph phm

Chng 2: Cng ty thc phm cng nghip nam

nh, nh my bia NaDa
Malt kh

Xav

Bt so

Ngm, ng ho (65 c

Ngm, dch ho, h

ho nu chn (72 c
86C)
B (chn nui)

75 C)
Lc

Huplon ho

80c

Lng Whirlpool

B thi

7c -14c

Lm lnh

8
c

Ln men chnh

Ln men ph
X l

c
Lc bia

Chai, lon

Tng tr

Bo ho CO,

CH-

Np chai

lc

Ra, kh trng

Kim tra

Chit chai, lon

Thanh trng

Dn nhn, xp thns

Chit thng

Xut xng

2. H thng lnh ca nh my:

Nh my c hai phn xng cung cp lnh cho nh my, Phn xng 1 c lp t
vn hnh chy sn xut bia lu, do cng ngh ca an Mch lp t. Cn phn
xng hai mi lp t nng cp thm, trc y ch c mt h thng lnh gm ba my
nn ca Long Bin hu nh qu c. Cng ty POLYCO va lp t cho nh my
mt h thng lnh mi v mt h thng thu hi C2. Trong thi gian thc tp ti nh
my chng em c xem v tm hiu v h thng lnh ca cng ty POLYCO mi lp
t. Phn xng c h thng lnh do cng ty POLYCO mi lp c s nh sau.

S h thng lnh nh my bia NAD

H thng gm hai my nn c cng sut ging nhau lp song song vi nhau. My nn
ca hng Mycom c k hiu NW6B mt cp, 6 xilanh, dng mi cht amonic, t k
hiu ca my tra bng 3.2b(sch Hng Dn Thit Ke H Thng Lnh ca tc gi
Nguyn c Li) th nng sut lnh v cng sut trn nhit ngng t 35c v
nhit bay hi khc nhau. Th tch qut V = 572,6 m3/h, nng sut lnh Qo = 247,3
kw, cng sut trn trc Ne = 80,4 kw, lc my vn hnh chng em quan st thy ng
h p sut du ch Poii = 0.45 MPa, ng h u ht ch Ph = 0,15 MPa, ng h u
y ch P = 0,95 MPa. My nn c mt bng nc lnh ly t b cha nc ca
thp ngng t. My nn c nn ln dn ngng t, dn ngng t dng chung cho c
hai my. Dn c thit k ba qut lm mt khng kh cng bc. Dn ngng c
thit k vi b phn lm mt bng khng kh, gm ba qut hng trc. Lp t song
song vi nhau pha trn gin ngng t. Phn b khng kh ng u khp dn ngng
t, khng kh c qut ht t di ln trn. Chuyn ng ct ngang dy ng cha
mi cht, chuyn ng ngc chiu vi nc phun t trn xung di.Ba qut hng
trc cng sut ging nhau, kch thc ca qut hon ton ging nhau. Mi qut c
lp mt ng c khng ng b ba pha ngn mch, kiu KB132M6 c:

11

HP = 4 sc nga,tng ng vi cng sut p = 3 kw

Hiu sut T = 81%
Dng in vo mc theo A/Y = 220/380 V Dng in
khi ng I = 12,8 A Dng in on nh I = 7,4 A s S
vng quay n =970 vng /pht H s cng sut cos =
0,76.
Lu lng gi ca mi qut l V = 10 m3 /s
Qut gm ba cnh di 1200mm. B phn qut ch yu hot ng v ma h v
do yu cu v ma h i hi nhu cu s dng lnh nhiu, nn my phi chy lin tc
trong thi tit nng bc, nhit mi trng ln cao, nc lm mt nhanh b nng, nn
phi cho qut hot ng tng ch lm mt. Cn v ma ng nhu cu dng lnh
t, nn my hot ng khng lin tc. Nhit mi trng li thp nn ch cn lm mt
bng nc phun t trn xung l nhu cu. Dn c chiu cao h = 4250 mm, chiu
rng ca dn B = 5300 mm. Mi cht sau khi ngng t trong dn ngng c dn vo
bnh cha cao p c dung tch 2 m3, t bnh cao p lng c dn qua van tit lu
(gm hai van tit lu ca hai bnh bay hi). Qua van tit lu mi cht c h p sut
cao t pc =
0, 95 MPa xung p sut pt= 0,15 MPa sau i vo bnh bay hi c nhit bay
hi to = -15 c. Bnh bay hi c thit k kiu ng v kiu ngp, trn bao hi c lp
ng h o p sut, ng h ch p sut trn bao hi l p0 = 0,2 MPa, hi c ht vo
my nn tip tc chu trnh lm lnh.
Cht ti lnh ca nh my bia l glycol, phn xng c hai tank cha glycol, mi
tank c chia thnh hai ngn, mt ngn c dng cha glycol cha c lm
lnh. Glycol tank cha c bm vo bnh bay hi bng mt bm hng trc c
thng s k thut nh sau:
Lu lng V = lm3/h Ct p h = 25 m c Cng sut p
=3,5 kw in p = 380 V
Tn s f = 50 Hz, s vng quay n = 2900 v/ph.
Glycol t ngn ny c bm vo bnh bay hi, glycol nh nhit cho mi cht
lnh trong bnh bay hi v sau y glycol c cho vo ngn cn li. Glycol tank
c lm lnh ri s c bm i lm mt cc tank ln men v cc b phn dng lnh
khc, sau khi cht ti lnh c i lm lnh xong, c hi li vo tank cha glycol
cha c lm lnh, c th tip tc chu trnh .
3. Tank ln men ca nh my bia NADA:

Nh my bia NADA c hai phn xng 1 v phn xng 2 tch

bit nhau. V hai phn xng u do cng ty POLYCO lp t
nn s khc bit l khng c, bi bo co ny, em ch trnh by
v phn xng s 2. Phn xng s 2 ang c cng ty
POLYCO lp t, chng em c iu kin c xem trc tip qu
trnh lp t cc tank. Phn xng 2 c tt c 10 ci tank ln men,
5 trong s lp t hon chnh v vn hnh , cn 5 chic
cn li ang trong qu trnh lp t. S 5 tank ln men vn
12

hnh nh sau.

Tank ln men nh my bia NADA

3.1. Tank ln men loi 46 m3 /tank
a. Yu cu chung:
- Ton b phn ca tank c ch to bng inox
- Tank lm vic ch p sut <1,1 bar, p sut th bn l 2,2 bar.
- p sut th o ca tank 6 bar

Ton b cc mi hn phn bn trong ca tank c mi phang,

nh bng m bo bng 2B.
-

b. Nhim v :
Tin hnh cc qui trnh ln men chnh v ln men ph (thu phn ng thnh ru,
C02, nc v mt s cht khc ).
c. c tnh k thut chnh:
- S lng tank ln men 05 tank
- Dung tch tng ca mi tank :
46m3/tank
- Dung tch hu ch:
39m3/tank
- Chiu cao tng ca tank:
10533mm
- Tng din tch trao i nhit:
32m2/tank
d. Kt cu:
Tank c thit k theo mu chun ca CHLB c. Ton b tank c ch to
bang inox 2B. Thn dng hnh tr, y di dng hnh nn , y trn dng hnh bom
b ( lp). Ket cu tank m bo k thut, sc bn, cc mi hn bn trong c mi
13

phang v nh bng m bo k thut v thm m, bng t 2B. Ton b tank

c bc bo n cch nhit bang polyruethane foam dy 150mm, pha ngoi cch
nhit bc tn inox bng dy 0,5 mm (ring phn y tank bc tn inox dy 2 mm),
pha y tank c ca v sinh, pha nh tank c h thng qu cu CIP v sinh.
Cc thng s k thut:
Thn tr:
ng knh
() 2800 mm
Chiu cao
H = 6000 mm
Chiu dy thn
s = 4 mm

Xung quanh thn tr c 02 khoang o nhit ( 11 vng xon trao

i nhit khoang di v 11 vng xon trao i nhiy khoang
trn).
y di ank:
Dng hnh nn, cn nhy l 600
ng knh y nn
() = 2800 mm
Chiu dy
s = 4 mm
Xung quanh y c 01
khoang o nhit ( 05 vng
tng din trao i nhit 3,15 m2).
Pha di cng ca y c ca ngi () 450 mm.

xon trao i nhit vi

y trn tank (np tcink)

Dng hnh bom b ( lp)
ng knh
() = 2800 mm
Chiu cao
H = 685 mm
Chiu dy
s = 4 mm
Pha nh ca np c cm CIP v sinh ( qu cu v sinh, van chn khng, van
mt chiu, zc co).
Ao nhit lnh (o glycol):
Tng din tch trao i nhit F
=
32 m2
Tank c 03 khoang o lnh, 1 khoang y tank, 02 khoang thn tank , mi
khoang u c u vo v u ra, glycol vo trn ra di mi khoang.
Cc khoang xung quanh thn tr c 11 vng / khoang khoang thn di v 11
vng/ khoang khoang thn trn.
Khoang o lng y tank c 05 vng o lnh kt cu ph hp vi y tank. Tn inox
dng cho o nhit dy 2 mm.
Bo n:
Bo n ton b tank, ring phn chm tank v phn ca v sinh khng bo n.
Vt bo n:
Polyurethane foam ( 40 kg/ m3)
Chiu dy cch nhit 150 mm
Pha ngoi cch nhit bc tn inox bng ( phn than tank v nap tank bc tn Inox
dy 0,5 mm, phn y tank bc tn inox dy 2 mm hn bang argon phn bc inox
2mm).

14

B phn g tank:
04 chan tank bng inox () = 219 mm e chn tank
bng inox xS = 360 X 10 mm Cc b phn khc:
phn di ca thn tank c ch lp cc u o nhit PtlOOO, c ng x
nc ng pha trn nh tank (nm bn trong lp bo n ).
Ngoi ra cn c van ly mu, van an ton, ng h p lc, van y tank, van
ng CIP tank, van chn khng van mt chiu, qu cu v sinh, cc ng ng
glycolvo v ra...
3.2. H thng sn thao tc cc tank ln men
Pha trn nh tank c h thng sn thao ni cc tank vi nhau, lan can ca sn
lmbng ng inox 42xl,5 mm, khung sn lm bng hp inox D80x40 mm, mt sn
lm bng thp chn chim inox dy 2,5 mm, cu thang ln xung lm bng inox.
- Cc thng s k thut chnh:
Chiu rng ca li i chnh : 800 mm
Thp chn chim inox dy 2,5 mm
3.3. h thng cc thit b v ph kin cho h thng cc tank ln men:
Bm hi CIP:
- l loi bm inox, ca c
Nng sut:
20 m3/ h
Cng sut in :
2,8 kw
Chiu cao y :
15^-20mH20
3.4. Cc loi van:
Van bm chn inox: DN50 ca CHLB c
Van an ton DN25 ca CHLB c Van chn
khng DN50 ca CHLB c Van mt chiu
DN50 ca CHLB c Van ly mu DN10
ng h p sut thang o 0 -r4 bar ca CHLB c, Nht Cc
van ng glycol:
Van chn glycol loi DN65, DN25, DN15 ca Nht, EU.
Van in t DN25 ca Danfoss anh Mch(loi 24V).
3.5. Cc loi zc CO, T , ct loi DN65, DN40, DN25, DN15, DN10
3.6. Cc loi ug ng DN65, DN40,DN25, DN15, DN10:
- Cc loi ng dn dch, C2 , nc, CIP, kh nn u bng ng inox vi sinh.
- Cc ng ng dn glycol chnh loi DN65 bng ng thp m km, cn cc loi
ng ng dn glycol loi DN40, DN25,DN15 bng ng inox.
3.7. H thng bo n ng ng:
H thng bo n ng
ng bng stirofore
foam dy t 50 mm n 100
mm. Trong cng l lp bitum, k tip l lp cch
nhit, lp cch m giy du,
lp ni lng v ngoi cng l lp tn inox bng dy 0,5 mm. Lp cch nhit c bc
m bo khng b ng sng trong mi trng hp v m bo cch nhit tt nht.
3.8.
H
thng in iu khin t ng cc tank ln men:
Ton b cc thit b in c lp t in tng ca Phn xng ln men (Phn
xng bia
hi). Ton b cc thit b: p t
mt, khi ng t, b o v
iu khin nhit
, cc thit b bo v mt pha, cc thit
b an ton v bo
15

ng, dy cp ng lc, dy iu khin, dy chng nhiu o lng, u ct, u u

dy,... c lp t tng ca phn xng ln men - cc thao tc dng cho iu khin
bn t ng c thao tc t ny. Cc tn hiu dng cho iu khin t ng h
thng 05 tank ny c ko v t in trung tm ca nh ln men 06 tank ln men loi
35,4 m3/ tank - ti y c th tin hnh cc thao tc trn my vi tnh iu khin t
ng cc qu trnh ln men ca cc tank ny.
Cc thit b chnh bao gm:
- 05 u o PtlOO, ()l 1 mm, di 300 mm cho cc tank ln men.
- 05 b o iu khin nhit controler loi OMRON (Nht) vi b ch th hin s
cho iu khin bn t ng cc qu trnh ln men ca cc tank ln men.
- Phn mm PLC v phn mm giao din PC - PLC.
- Cc thit b khc i km
4. Dy truyn thu hoi CO2 :
Trong qu trnh ln men, dch ng c chuyn ho thnh ru v kh
C02. Lng CO2 v tp cht kh lun c x ra gi mc p sut cho cc tank ln
men v b sung kh sch (xy) cn thit cho qu trnh ln men. Do cn c h thng
thu hi v x l C02 np thm CO2 trong qu trnh bo qun bia thnh phm, ng
chai (bo ho CO2 sau khi lc bia thnh phm), ng thi c th np CO2 vo cc tc
bn cho cc ni s dng vi mc ch khc. Di y l s nguyn l h thng
thu hi CO2 do cng ty POLYCO mi lp t cho nh my:

S nguyn l h thng thu hi co2 CO2 sinh ra trong qu

trnh ln men cc tank c dn v Balon cha kh. Khi CO2 v nhiu, balon c thit
b bo b l mt bnh trong c cha mt lng nc mc tng ng p sut cn
khng ch trong balon, ng dn kh CO2 c nhng ngp trong bnh. Trong iu kin
bnh thng th mc nc ny ngn khng cho kh CO2 thot ra, khi p sut trong

16

balon vt khi mc khng ch th kh CO2 c thot ra nh p lc y. Trn balon

c gn mt h thng con trt chy qua 2 v tr gii hn vn hnh h thng CO 2
l LS - v LS + (y l ni tip in cho h thng hot ng). Khi con trt v tr LS
- th kh CO2 v cc tp cht km theo balon c dn vo thp ra gi li cc
tp cht km theo, CO2 i t di ln nc ra i t trn xung. Sau kh CO2 c
dn qua b tch lng v a vo my nn kh CO2 2 cp nn, sau mi cp nn u c
thit b lm mt kh CO2. Ton b lng kh CO2 c dn qua thp hp th (lc than
hot tnh) loi b mt s cht kh nh sc>2,02... Tip n ton b lng kh c
dn qua thp lm kh (lc silicazen). Sau khi kh m ton b lng kh c dn
n thit b ngng t CO2 (bnh bay hi lm lnh C02 mi cht i trong ng). Ti y

CO2 c ho lng -35c, C02 lng c dn xung bnh cha C02 lng.
5. H thng thu hi v x l nc thi:
Ngy nay, khi m cuc sng ngy cng pht trin cng l khi m x hi i hi
ngy cng kht khe hn v cht lng ca cuc sng. Mi trng quanh cc nh my
cng nghip cng l mt yu t quan trng nh gi v cht lng sn phm, hay
ni cch khc hn l mt chng ch quan trng mt thng hiu sn phm c th
cnh tranh trn th trng v l mt phn khng th thiu trong iu kin c c
chng nhn ISO.
Nm bt c tm quan trng ny nn cng ty thc phm cng nghip Nam
nh, cng ty bia NADA u t xy dng h thng thu hi v x l nc thi
trc khi thi ra mi trng. y l mt hng u t mang tnh chin lc lu di v
cng l mt bc i mnh dn v c l y l cng trnh x l nc thi u tin th
hin c s nhn thc mt cch nghim tc ca nh u t vi mi trng ni chung
v mi trng sn xut cng nghip ni ring.
Da vo c tnh ca ngun nc thi ca nh my, nh u t s dng h
thng x l nc thi bng phng php sinh hc, y l h thng c tnh u vit cao
ang c p dng rng ri.
(S ca h thng x l nc thi c trnh by trong hnh v km theo bn
bo co)
Nguyn l hot ng ca h thng ny nh sau:
Nc thi theo knh dn i qua b lng ct (1) v song chn rc (2) trc khi
vo b tp trung nc thi (3). B tp trung nc thi uc b tr mt phai chn (4) v
mt bm nc ma c th gim bt lng nc khi c s t bin v lng nc
thi (v d nh khi c ma l n . . B tp trung c dung tch l 8m3.

17

Nc thi trong b tp trung c bm vo b iu ho qua ng ng km 0 =

100 mm, ng biu th (a), bng hai my bm bn (mc song song, sao cho c th
hot ng c lp) c Q=30 m3/h.
B iu ho c tc dng cho cc cng trnh x l lm vic vi lu lng u
khi m lu lng v cht lng nc thi t h thng cng thu gom chy v h thng
x l thng xuyn dao ng theo cc gi trong ngy. Nc thi t b iu ho c
bm sang b sang b Aeroten, ng ch th (d) bng hai my bm bn (2d), mc song
song, sao cho c th hot ng c lp, c Q=20m3/h (thng s ca bm c trong phn
ph lc i km vi bn bo co). Bn trong b cn c h thng sc kh nn nhm m
bo lng oxy ho tan c trong nc thi (ch s DO).
Trong nh qun l t 03 my nn kh (hai my hot ng, mt my d phng)
Q=24m3/h (thng s ca my nn c trong phn ph lc i km vi bn bo co).
ng kh nn c biu th bng ng ch th (f).
Be Aeroten (6) c lm bng thp tm 6mm bn trong ph sn epoxy. Hai b
Aeroten cu trc nh nhau, mc song song vi nhau trong h thng. Ti ming ca hai
b Aeroten c h thng ming trn sang b lng Lamen.
Be lng Lamen (7) cng c lm bng thp tm 6mm bn trong ph sn
epoxy. Ti mi b Lamen u c ming trn x nc thi sau khi x l ra mng
thot nc, ng ch th (b). Ti y ca hai b Lamen lp t hai my bm bn (2c)
sao cho tng my c th hot ng ring bit c th bm bn ca tng b ring bit
khi cn thit.
ng (e) ch th cho ng dn bn tun hon (x bn d) tr li b Aeroten (7),
b iu ho (5) v a sang b nn bn (8). ng (g) ch th cho ng nc trn t
b nn bn sang b iu ho (5). Ti b nn bn c ca c th ht bn qua x l.

18

Ph lc:
Bm bn 2c:

V:

300 (V) 0

1500 RPM Press

5000 mm Aq 37
Bm bn 2d:

m3/min

Q = 100

"T-

800 1/min (max = 900)

H =14 4- 1 m (max = 16)

V : 400

3~

50 Hz

2900 RPM HP = 1,5 In 8 bar

My nn kh:

400 V/ 3+N Ph/ 50 Hz

24 m3/h 37 kW

2850 v/p ()

19

= 3,2

Li ni u ................................................................................................................... 1
Chng 1: Nh my Heniger ......................................................................................... 2
1. H thng cung cp hi nng: ................................................................................... 2
2. H thng lnh ca nh my : ................................................................................... 4
I. Chun b:.................................................................................................................. 5
1. Chy my lnh: ....................................................................................................... 5
2. Thu kh C02: ............................................................................................................ 5
II. Vn hnh: ............................................................................................................... 6
1. Chy my nn kh: .................................................................................................. 6
2. Np chai: ................................................................................................................ 6
3. Ch : ................................................................................................................... 6
3. H thng cc ni nu: ............................................................................................. 7
4. H thng thanh trng, chit chai v ng kt: ........................................................... 9
Chng 2: cng ty thc phm cng nghip nam nh, nh my bia NaDa ....................... 10
2. H thng lnh ca nh my: .................................................................................. 11
3. Tank ln men ca nh my bia NADA: .................................................................... 13
3.1. ........................................................................................................................................... T
ank in men loi 46 m3 /tank ....................................................................................... 13
3.2. ........................................................................................................................................... H
thng sn thao tc cc tank ln men ......................................................................... 15
h thng cc thit b v ph kin cho h thng cc tank
in
men:
15
3.3. ........................................................................................................................................... C
c loi van: ................................................................................................................ 15
3.4. ........................................................................................................................................... C
c loi zc co, T , ct loi DN65, DN40, DN25, DN15, DN10........................................... 16
Cc loi ng ng DN65, DN40,DN25, DN15, DN10:.
16
3.5. ........................................................................................................................................... H

20

 thng bo n ng ng:......................................................................................... 16
3.6. H ................................................ thng in iu khin t ng cc tank ln men:
4.
Dy ........................................................................................ truyn thu hi C02 :
5.
H thng thu hi v x l ncthi: ................................................................... 18

21

16
16