Professional Documents
Culture Documents
IN
READYMIX CONCRETE
Contents
1 INTRODUCTION
2 GLENIUM CONCRETE
5 CONCLUSION
Admixtures?
What admixtures can do!
What Admixtures can do!
Chemical Admixtures
ASTM C 494
EN 934 – 2
IS 9103:2003
Chemical Admixtures
Type Description
with 1
Plasticizer
2
without
Plasticizer
Water/Cement Ratio
1
Higher workability at 2
Increase of strength parameters through
constant w/c ratio reduction of w/c ratio at constant slump flow
Types of concrete admixtures
Lignosulphonates – LS
Melamine-Sulphonate-Poly-condensate – MFS
Electrostatic
Repulsion
BNS molecules
Mode of Action
positive zeta potential)
1. Step: surface charges (
cement grain
Ca2+
-O Ca2+
Ca2+
Ca2+ Ca2+
Ca2+ O-
Ca2+ Ca2+
-O Ca2+
formationCa 2+
2+
O-
Ca
of positively charged
Ca Ca 2+
2+ 2+ O-
Ca
-O Ca surfaces
2+ Ca
2+
2+
Ca
-O Ca2+
Ca2+
O-
Ca2+ Ca2+
negatively
negativelycharged
charged functional
functionalgroups
groups
2+
O-
providewater
provide watersolubility andaffinity
solubilityand affinityto
2+ Ca
-OCa to
positively charged
positively charged
surfaces
surfaces
-O
Ca 2+ Ca 2+
O-
cement grain
-OCa
cement grain
2+
Ca2+
O-
Ca2+
-O
addition st nd
additionof
of11stor
or22ndgeneration
generationO-
Ca 2+
-OCa 2+ (super-)plasticizers
(super-)plasticizers O-
Ca 2+
O-
e.g.
e.g.lignin
ligninsulfonates,
sulfonates, Ca 2+
-O
Ca2+
naphthalene-sulfonate-
naphthalene-sulfonate-
-O Ca 2+
formaldehyde O-
Ca 2+
formaldehyderesins
resins
-OCa melamine-formaldehyde-sulfonate
2+
melamine-formaldehyde-sulfonateO-
Ca 2+
resins
resins
O- 2+
-O Ca 2+ Ca
2+
Ca O-
-O
Ca2+
Mode
th
of Action
4 step: loss of workability over time
2+
Ca O-
-OCa 2+
Loss
Lossof
ofdispersing
dispersingeffect!
effect!
2+
Ca2+
O-
-O Ca
cement grain
-OCa
cement grain
2+
Ca2+
O-
Ca2+
-O
2+
Ca O-
-O Ca2+ O-
Ca 2+
Ca2+
O-
-O
Ca2+
-OCa 2+
Ca2+
O-
-OCa 2+
2+
Ca O-
Incorporation
Incorporationof
ofsuperplasticizers
superplasticizers
-O 2+
Ca
into
Ca2+
O-
intogrowing
growinghydrate
hydratephases
phases
2+
Ca O-
-OCa 2+
Innovation History of Water Reducer Technology
Volume of Admixtures
High water-reducing
agent [Rheobuild]
Electrostatic
and Steric
Repulsion
GLENIUM molecules
Mode of Action
2+
Ca
Ca2+
O-
2+
-OCa 2+
Introduction
Introductionof
of
Ca
Ca2+
2+
O-
-OCa 2+
2+
side
sidechains
chains
cement grain
-OCa
cement grain
2+
2+
Ca
Ca2+
2+
O-
Ca2+
2+
-O
Ca
Ca2+
O-
2+
-O Ca2+
2+
st
O-
Ca
Ca2+
2+
1 st generation:
21nd generation:
generation:
O-
-O
Ca2+
2+
Coulomb
polyether carboxylates
Coulomb
Ca
Ca2+
2+
-OCa 2+
2+ Coulomb andonly!
repulsion
repulsion steric
only!
Ca
Ca2+
2+
O-
-OCa 2+
2+ repulsion
Ca
Ca2+
2+
O-
O-
-OCa 2+
2+
more effective! Ca
Ca2+
2+
Ca
Ca2+
2+
O-
-OCa2+
2+
Glenium Concrete
High grades
Low Grades
SCC
Precast
Glenium Concrete for Higher Grades
Early destripping
Advantages in column size reduction
Longer spans and thinner decks
PT slabs – 30 MPa in 3 days
General Practice for Higher Grade
30 MPa in 3 day
Large pours to be done
Voids & honeycombs cannot
be tolerated
Constraint – Shrinkage,
which is sensitive to use of
higher cement content & SF
Critical Areas
Glenium Concrete
How does Glenium Work?
Improved Dispersion
due to electrostatic and
GLENIUMTM molecules
steric repulsion
….low w/cm
Glenium Concrete
GLENIUM helps in
TETRAGUARD®
PLASTIC SHRINKAGE
DRYING SHRINKAGE
THERMAL SHRINKAGE
AUTOGENOUS SHRINKAGE
CARBONATION SHRINKAGE
Drying Shrinkage Cracking
Cause:
Volume reduction due to moisture loss
Loss of moisture from freshly-hardened concrete
Loss of moisture from concrete into sub-grade
Joint
Drying Shrinkage
Sub-Base
Inter-panel Cracking
Mechanism of Drying Shrinkage
28-Day
Typically 0.040-0.045%
Range: 0.025-0.080%
Long-Term
Typically 0.08%
(800 millionths or 800 microstrains)
Range: Low: 0.04% High: 0.12%
Shrinkage-Reducing Admixtures
-500
-600
-700
-800
-900
-1000
0 100 200 300 400 500
Test Age (Days)
Reference SRA
Burbank Water Treatment
Facility, US
Design Considerations and Concerns for
Liquid Containment Structure
Admixtures
Superplasticizer, g/cwt 142 142 142 142
Air Entrainer, g/cwt 11.3 11.3 11.3 11.3
SRA, l/m3 0.0 2.5 3.7 5.0
Hardened Properties of Burbank Water
Treatment Facility Mixtures
-300
-400
-500
-600
-700
-800
-900
-1000
-1100
-1200
0 50 100 150 200 250 300 350 400 450 500
Test Age (days)
Reference - Lab Reference - Field SRA - Lab SRA - Field
In situ Shrinkage Data for
Dupont Circle Full Depth
Repair
0
-100
-200
-300
-400
µ strain
-500
-600
-700
-800
-900
-1000
0 100 200 300 400 500
Test Age (Days)
Reference SRA
Shrinkage Reduction with SRA
60
ASTM C157
50
In situ
% Drying Shrinkage Reduction
40
30
20
10
0
28 Days 474 Days
Additional Findings
80< 10 0.0
50-80 1,130 0.9
<50 120,410 99.1
Total 121,550 100
Why Ultra High-Strength Concrete?
Trend of Architectural Design
Small Small
Large
Ultra High-Strength Concrete (UHSC)
Typical Projects
Cx5% Cx3%
Same condition
W/C=15%
Cement paste
Design 1)
Unit Weight (kg/m3)
Type of W/B
No. Strength Flow Air Cement (%) W C 2)
SF Fiber
(Mpa) (cm) (%)
1 150 65±10 Max.2 SF premixed 15.0 155 1033 (103) 2.5
2 130 65±10 Max.2 SF premixed 18.0 155 862 (86) 2.5
3 60±10 2±1.5 SF premixed 20.0 155 775 (78) 1.0
100
4 60±10 2±1.5 L + SF 20.0 155 697 78 1.0
5 60±10 2±1.5 SF premixed 30.0 155 517 - 1.0
80
6 60±10 2±1.5 M, L 25.0 170 680 - 1.0
Remarks
1) Type of Cement: L=Low-heat Portland Cement, M=Moderate-heat Portland Cement
2) SF: SF=Silica Fume
Performance of Glenium 8008
Performance Requirements
3.5
3.0
SP dosage (Cx%)
Existing
2.5
Product
2.0
Glenium 8008
1.5
1.0
12 14 16 18 20 22 24 26
Water-cement ratio (%)
Performance of Glenium 8008
Mixing Time
+G +G Discharge Discharge
Electric power consumption of Mixer (A)
Glenium 8008
Existing
Product
The improvement
of dispersibility
enables shortening
the manufacturing
time.
faster faster
W/C=18%
W/C=18%isisthe
the
Standard Curing highest
highestMAX:170
MAX:170
200 1year 6months 91days 56days Mpa
Mpa
Compressive strength (Mpa)
150
100
50
0
LS22 LS18 LS15 LS12 OP55
Hardened Property of UHSC
Autogenous Shrinkage
Age (day)
-28 0 28 56 84 112 140 168 196 224 252 280 308 336 364 392
Autogenous shrinkage strain (µ)
200
L30
-200
LS18
-400
LS22
-600 LS15
-800 LS12
-1000
-1200
Hardened Property of UHSC
Drying Shrinkage
Age (week)
-10 0 10 20 30 40 50 60
0.00 •• Drying
Drying shrinkage
Length changing ratio (%)
shrinkage
is
is remarkably
remarkably
-0.02 less
less than
than that
that of
of
OP55
OP55
-0.04
•• The
The lower
lower the
the
water-binder
water-binder
-0.06
ratio,
ratio, the
the lower
lower
-0.08
the
the drying
drying
shrinkage
shrinkage
-0.10 LS12 LS15 LS18
LS22 OP55
-0.12
Admixtures for all Situations