BO CO THIT B O P SUT

1. Cu to nguyn l ca thit b o p sut

1.1 Gii thiu
Trong dy chuyn sn xut in nng ca nh my nhit in Mng Dng 1
h thng o lng p sut s s dng cc thit b o p sut c s ha
chng c nhim v bin i cc tn hiu khng in thnh cc tn hiu in
c quy chun t 4-20mA v cc ng h c c lp t trc tip ti hin
th gi tr p sut ti v tr lp t.
S cu trc ca 1 h thng o lng k thut s

1: i tng o
2: Sensor l phn nhy cm bin i cc tn hiu khng in nh p sut, nhit
, mcthnh cc tn hiu in sau c a n cc b Transmitter.
3: B bin i c nhim v bin cc tn hiu t Sensor (in p, in cm, in
tr ) thnh tn hiu in c chun ha t 4-20mA.
4: Card I/O l card s dng tn hiu u vo mc ch ca chng l bin i tn
hiu t analog thnh digital my tnh c s dng c v a n khi x l.
5: Khi x l c nhim v gim st cc tn hiu u vo, so snh v tnh ton x
l cc tn hiu u vo a ra gi tr qu trnh Pv cho khi hin th.
6: Khi hin th c nhim v hin th cc gi tr tnh ton bi cc b tnh ton
trong khi x l ln mn hnh dao din ca ngi vn hnh.
1.2 Sensor v Transmitter (B chuyn i)
Thit b o p sut thuc h EJA ca hng YOKOWAGA s c dng ti
nh my nhit in Mng Dng 1.
Cc thit b o p sut thuc h EJA u s dng 1 nguyn l o chung l
da vo s chnh lch p sut .


B bin i p sut thng thng s c b phn chc nng.

a.Cm bin
Chnh p sut gia ng xung p sut thp v ng xung p sut cao
c cm nhn bi mng cm bin thng qua dung dch in y. Mng cm
nhn ny di chuyn in cc ( in cc ng ) ca in dung vi sai t l vi
chnh p sut cp vo. S khc nhau v in dung gia hai cc ca in dung vi
sai c a n b bin i.

Gi s X l l dch chuyn ca tm mng cm nhn tng ng vi p sut
cp vo nh hnh.
X = A(

) (1)
Vi A l hng s

p sut cp vo ng xung cao ca mng

p sut cp vo ng xung thp ca mng

Sau khong cch gia tm ca in cc c nh v tm ca in cc di
chuyn ( mng cm nhn )

l:

+ X

+ X

l khong cch gia mng cm nhn v in cc cu c nh khi chnh

p t vo = 0
Din dung gia mng cm nhn (in cc di chuyn) vi mi in cc c
inh,

tng ng nh sau

(2)

(3)
hng s in mi
din tch b mt c nh
Dng in tng ng vi hai gi tr in dung ,

tn s gc

in p kch thch
Khi

c gi bng hng s bi in p iu khin

c t c nh sau

hng s
.

(4)
T (1) ,(2) ,(3) v (4)

Do gi tr u ra

t l vi chnh p sut

b.B bin i ( Transmitter )
Mch b chuyn i s bin i tn hiu chnh p vo thnh 4-20mA ,tn
hiu u ra t l vi chnh p

a vo tng ca 2 dng in

c gi khng i hiu s ca 2 dng in

c bin i thnh tn
hiu 4 -20mADC
Nu gi dng in khng i c iu khin chnh xc trong mch b n
nh dng l

v gi 2 dng c kch thch bi in p

th gi
tr dng in tng s l

.Mch in ny s tnh ton s khc bit gia

thng khc 0
Trong trng hp khc nu th mch in ny s thay i in p ca
sng do OSC pht ra bng cch tch hp vi b khuch i. Dng in

cng thay i v in p kch thch

thay i t l vi dng sng in p

pht ra ca OSC. Do

thay i n khi

.
Mt dng in tng ng vi

chy qua in tr iu chnh Span.

Dng in u ra t 4-20 mA c c nh bin i hiu dng in

trn
thnh mt tn hiu in p bi b bin i I/V v sau mt s iu chnh n c
bin i thnh tn hiu dng in bi b bin i.
1.3 ng h c
ng h c l loi thit b c kh c thit k o p sut bn trong hoc
chn khng ca bnh, b cha hoc h thng.
i vi ng h o p sut s dng trong nh my in Mng Dng 1 c 2
loi ng h c chnh l loi da trn nguyn l Bourdon Tube v loi da
trn nguyn l kiu mng.
Kiu ng Bourdon l thit b o p sut khng cht lng.N c s dng
rng ri trong nhng ng dng p sut tnh.
Mt ng Bourdon bnh thng c cha 1 ng cong c h u vo p
lc bn ngoi v s kt hp vi cc thnh phn c kh vi kim ch th u bn
kia nh hnh di y

p lc bn ngoi hng vo ng v lm cho ng cong,dn n thay i
cong ca ng.S thay i ny lin kt vi cc ch th s. Ngoi ra 1 mch o c
th c km theo ng bin i p lc thnh cc tn hiu in p. a vo
cc b chuyn i.
ng h o p sut kiu mng da trn s bin dng n hi ca mng
thay v mc cht lng o s khc nhau gia p sut khng bit v p
sut chun.
Mt ng h o kiu mng in hnh c cha 1 capsule chia mng nh hnh
di y. Mt pha c m cho p sut bn ngoi Pext, pha cn li c kt
ni n p sut bit Pref. S chnh lch p sut PExt-Pref s lm bin dng
mng.

Mng c th c coi nh 1 a trong phn b u lc nh hnh di y


lch s ph thuc vo vt liu mng,tnh cht hnh hc v cc iu kin
bin v ln ca ti
1.4 Transmitter v Pressure Gauge
1.4.1. EJA 510E,EJA 530E
B chuyn hiu p sut tuyt i v tng i hiu sut cao EJA520E v
EJA530E tnh nng cm bin n tinh th v rt ph hp vi o p sut cht
lng,kh v hi. Tn hiu u ra 4-20 mA DC tng ng vi p sut o. N
cng kh nng p ng nhanh, ci t t xa v gim st thng qua giao tip
BRAIN hoc HART v kh nng t phn tch. Nn tng chun truyn thong
Fieldbus cng c sn.
Tt c lot sn phm EJA-E c cu hnh theo tiu chun ca chng, ngoi
tr loi theo kiu Fieldbus c xc nhn tun theo tiu chun an ton SIL 2.
a. Tiu chun k thut
Gii hn bin v di o (i vi EJA510E,gi tr tuyt i v thp hn
gii hn l 0)
Bin /Di MPa Psi(/D1) Bar(/D3) Kg/cm2(/D
4)
A Bin 10 200kpa 1.45 - 29 0. 1- 2 0.1 - 2
Di -100 - 200kpa -14.5 29 -1 2 -1 2
B Bin 0.1 2 14.5 290 1 20 1 - 20
Di -0.1 - 2 -14.5 - 290 -1 20 -1 20
C Bin 0.5 10 72.5 1450 5 100 5 100
Di -0.1 10 -14.5
1450
-1 100 -1 100
D Bin 5 - 50 720 - 7200 50 - 500 50 - 500
Di -0.1 50 -14.5
7200
-1 500 -1 - 500


Thng s v hiu sut
Da trn hiu chnh bin , tuyn tnh u ra, phn vt liu t m S v du
silicon tr trng hp c cp n.
i vi kiu truyn thng Field, s dng hiu chnh di thay v bin theo
nhng thng s di y.
Tham kho s chnh xc ca iu chnh bin (bao gm nh hng tuyn
tnh ca thit b u cui, tr v kh nng lp li)
Bin o A B C D
Cp chnh
xc
Bin
X
0.15% ca bin
Bin
X
(0.015 URL/bin )%bin (0.024URL/b
in )%bin

X 20 kpa
(2.9 psi)
0.2 MPa
(29 psi)
1 MPa
(145 psi)
8 MPa
(1160 psi)
URL (gii hn trn) 200 kpa
(29 psi)
2 MPa
(290 psi)
10 MPa
(1450 psi)
50 MPa
(7200 psi)

Khi /HAC c ch r
Bin o A B C D
Cp chnh
xc
Bin
X
0.075% ca bin 0.1% ca
bin
Bin (0.015+0.006 URL/bin (0.02+0.0128
X )%bin URL/bin
)%bin
X 20 kpa
(2.9 psi)
0.2 MPa
(29 psi)
1 MPa
(145 psi)
8 MPa
(1160 psi)
URL (gii hn trn) 200 kpa
(29 psi)
2 MPa
(290 psi)
10 MPa
(1450 psi)
50 MPa
(7200 psi)

nh hng ca nhit mi trng trn mi

C (

F)
(0.15% bin +0.15% ca URL)
Tnh n nh
0.1% /1 nm (tt c u vn hnh iu kin bnh thng)
nh hng ca ngun cp
0.005%/V (T 21.6 n 32 V DC,350)
nh hng ca rung
Khuch i ca v m 1 v 3
t hn 0.1% ca URL khi kim tra theo yu cu ca IEC 60770-1 hoc
ng ng vi mc rung ln (10 60 Hz 0.21 mm di dch /60 2000Hz
3g)
Khuch i ca v m 2
t hn 0.1% ca URL khi kim tra theo yu cu ca IEC 60770-1 vi ng
dng thng thng hoc ng ng c rung thp (10 60 Hz 0.15mm di
dch /60 500 Hz 2g)
nh hng ca v tr lp t
Xoay mng cm nhn khng nh hng g.Nghing

s lm thay i 0.21
kpa (0.84 in

0) c th lm chnh xc bng cch iu chnh im 0.

Thi gian p ng
90 ms
Khi phn mm c ci t im zero v bao gm c thi gian tr
45ms(danh nh)
b. Thng s k thut:
u ra k thut s 2 dy 4-20mA DC vi, chun truyn thng BRAIN hoc
HART FSK c t ln tn hiu 4-20mA
Di u ra 3.0 mA ti 21.6 mA
Gii hn u ra theo NAMUR NE43 c th thit lp sn bng cch chn
chun C2 hoc C3.
Cnh bo li (tn hiu u ra chun D hoc J)
Tnh trng tn hiu u ra tng t li CPU v phn cng
Trn mc thang o :110%,21.6 mA DC hoc hn
Di mc thang o :-5%,3.2 mA DC hoc t hn
Hng s thi gian (yu cu u tin)
Hng s thi gian khuch i t 0.00 ti 100.00 s bi phn mm v c
thm vo thi gian p ng.
Giai on cp nht
p sut 45ms
iu chnh gii hn 0
Gii hn 0 c th c nng nn hoc xa b hon ton vi gii hn trn
hoc di ca v bc.
iu chnh im khng bn ngoi
im 0 bn ngoi lin tc iu chnh vi phn gii tng 0.01% ca bin
. t li di c th t ti ch s dng hin th k thut s bng cng tc ci
t gii.
Mn hnh hin th s nguyn(mn hnh LCD ,ngu nhin)
Hin th 5 s,6 n v v biu bar
Ch th s c cu hnh hin th 1 hoc n 4 theo chu k sau ; Chnh
lch p sut c o, %p sut chnh lch, thang o ca p sut chnh lch,
n nh ca p sut. S thy phn lp t nh my.
Gii hn p sut chu c
V dng A,B v C :32 MPa
V dng D:132MPa
T chun on
CPU li, phn cng s c, cu hnh li v vt qu di o i vi p sut
chnh p, p sut n nh v nhit v.
Cu hnh ngi s dng qu trnh cnh bo cao/thp i vi chnh p v p
sut n nh lun sn c.
c tnh tn hiu (Tn hiu u ra kiu D v J)
Ngi dng c th cu hnh 10 u ra t 4-20 mA
Chng ch SIL
Lot b bin i EJA ngoi tr loi theo chun truyn thng Fieldbus
c xc nhn ph hp vi tiu chun sau ;IEC 61508 :2000 ;phn 1 n phn 7
iu kin lm vic bnh thng(vic ty chn c tnh hoc chp thun
kiu c th nh hng n nhng gii hn).
Gii hn nhit :
-40 ti

C (-40 ti

F)
-30 ti

C (-30 ti

F) i vi hin th LCD
Nhit lm vic :
-40 ti

C (-40 ti

F)
m gii hn
0-100% RH
p sut ti a

Kiu v EJA510E EJA530E
A v B 4 Mpa abs (580 pisa) 4 Mpa abs (580 pisg)
C 20 Mpa abs (2900 pisa) 20 Mpa abs (2900 pisg)
D 60 Mpa abs (8700pisa) 60 Mpa abs (8700pisg)
Gii hn p sut lm vic
Gii hn p sut lm vic ln nht

Kiu v EJA510E EJA530E
A 200 kpa abs (29pisa) 200 Mpa abs (29pisg)
B 2 Mpa abs (290pisa) 2 Mpa abs (290pisg)
C 10 Mpa abs (1450pisa) 10 Mpa abs (1450pisg)
D 50 Mpa abs (7200pisa) 50 Mpa abs (7200pisg)






Gii hn p sut lm vic thp nht


Ngun cp v ti yu cu (u ra tn hiu kiu D v J.S la chn chc nng
hoc kiu c th nh hng n yu cu thit b in)
Vi 24 V DC cung cp, in tr ca ti c th ln n 550 c s dng

in p
10.5 n 42 V DC cho s dng thng thng v kiu chng chy
10.5 n 32 V DC cho bo v chiu sng (la chn kiu /A)
10.5 n 30 V DC cho an ton ni b, kiu n, hoc
Gii hn nh nht 16.6 V DC cho giao tip k thut s, BRAIN v HART
Ti (Tn hiu u ra kiu D v J)
0 n 1290 i vi vn hnh
250 n 600 i vi giao tip k thut s
Giao tip yu cu
BRAIN
Khong cch giao tip
Ln n 2 km (1.25 dm) khi s dng polythilen cch nhit v cp PVC
Khong cch giao tip ph thuc vo loi cp s dng
Dung lng in dung
0.22 F hoc t hn
Dung lng in cm
3.3 mH hoc t hn
Tr khng u vo ca thit b giao tip
10 k hoc hn tn s 2.4 kHz

c. Thng s vt l
Cc vt liu ch to chnh
Mng v vt liu kt ni xem bng (mu v tin t m)
Cc vt ch to ph
V
Hp kim ng nhm vi polyurethane,sn mu xanh l cy m(Munsell
0.6GY3.1/2.0 hoc tng ng) hoc ASTM CF-8M thp khng g.
Mc bo v
IP66/IP67
ng
Polypropylene
Bc ca vng 0
Nha cao su Buna (ty chn)
Bin ghi tn v nhn
316 SST
Cht lng in vo
Silicon,du flo ha(ty chn)
Khi lng
Kiu A,B v C: 1.2kg (2.6lb)
Kiu D 1.4kg (3.1lb)





1.4.3 SS-3070 (ng h p lc cht lng in y)
Di d rung mnh v s va p, ng h cha glycerin c cho l khng
th s dng, tuy nhin, by gi, n s p ng vic o p sut ca bn di
nhng iu kin k trn v vy ng h ny c th coi l ng h chnh xc
nht tng c lm. Hon ton, bt kn bn trong v c in y bi glycerin
trong sut v trng lng ring cao. Vi li th c tnh nht ca glycerin lm
gim tc thay i v tr ca ng Bourdon, ng thi cng ng dng vo vic
bi trn cc chi tit bn trong, s mi mn cng gim ng k, v vy n l
ng h bn.


Di o (mm) :63,100,150
Kiu
< 100 bar : kiu C
100 bar : hnh chn c






1.4.3 SS-3030 ( ng h kiu mng kn)


Thng s k thut
Di o (mm) :100,150
Cp chnh xc : 1%FS
Di thang o :
100 mm :0 0.5bar 40bar
150 mm :0 150 mm

0 2500 mm

0
Nhit vn hnh
Mi trng: -20 +

C
Trung binh: ln nht +

C
Gii hn p sut
n nh : gi tr thang
Dao ng : 0.9 * c thang o