LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

QUY TRNH THC HIN & TIU CHUN P DNG KIM TRA D N
GRAYTOP(Q165)

MC LC
I.

KIM TRA VT LIU U VO ....................................................................................... 3

1.

Kim tra vt liu th (Thp tm , thp hnh ) ...................................................................... 3

1.1.

Kim tra vt t v ............................................................................................................. 3

1.2.

Test mu vt liu .............................................................................................................. 4

1.3.

Lm bo co kim tra vt liu & bo co try sut vt liu : ........................................... 5

2.

Kim tra vt liu hn (BM31.01B) .......................................................................................... 6

3.

Kim tra vt liu sn (BM31.01C) .......................................................................................... 6

II.

KIM TRA CHT LNG HN ..................................................................................... 8

1.

Kim tra h s cht lng trc khi thc hin hn : ........................................................... 8

2.

Kim tra chun b cho cngvic hn .................................................................................... 8

1.H s quy trnh ......................................................................................................................... 8

3.

Kim tra qu trnh hn ......................................................................................................... 9

4.

Kim tra visual mi hn ....................................................................................................... 9

5.

Kim tra NDT mi hn ........................................................................................................ 9

III.

KIM TRA KCH THC ................................................................................................ 9

1.

Kim tra ly du v ct ........................................................................................................ 9

2.

Kim tra kch thc trc hn , sau hn & t hp ................................................................... 9

IV.

KIM TRA SN ............................................................................................................... 10

1.

Kim tra chun b b mt v iu kin mi trng ........................................................... 10

2.

Kim tra chiu dy sn ...................................................................................................... 10

V. KIM TRA GN TH , NHN MAC & NG GI ........................................................ 10

1.

Gn th , nhn mc ng gi & bc xp ............................................................................ 10

CH CHUNG : ......................................................................................................................... 11
Trang 1

LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

CONTENT OF REPORT FORM

NO

TYPE
FILE

REPORT FORM
MATERIAL
INSPECTION
REPORT(MIR)
BM31.01A
BM31.01B WELDING MATERIAL INSPECTION REPORT (WMIR)

BM31.01C

PAINTING MATERIALS INSPECTION REPORT (PMIR)

.xlsx

BM31.02

MATERIAL TRACEABLE RECORD(MTR)

.xlsx

BM31.02A CUTTING PLAN FORM (DRAWING )

WELDING MAP RECORD (WMR)
BM31.03

.DWG
.DWG

BM31.03A WELDING MAP FORM (DRAWING)

BACKING AND DRYING RECORD (B&DR)
BM31.04

BM31.05

VISUAL WELDING INSPECTION REPORT (VWIR)

.xlsx

10

BM31.06

DIMENSION INSPECTION REPORT(DIR)

.xlsx

11

BM31.07

SURFACE PREPARATION & PAINTING INSPECTION RECORD( SP&PIR)

.xlsx

12

BM31.08

PREHEATING & POST WELD HEAT TREATMENT RECORD

(P&PWHTR)

.xlsx

13

BM31.09

NON CONFORMANCE REPORT (NCR)

.xlsx

14

BM31.10

ULTRASONIC EXAMINATION REPORT(UT)

.docx

15

BM31.11

PENETRATION TEST RESULTS REPORT(PT)

.docx

16

BM31.12

MAGNETIC PARTICLE EXAMINATION REPORT(MT)

.docx

17

BM31.13

REQUEST NDT

.xlsx

18

BM31.14

DIMENSION INSPECTION REQUEST

.xlsx

19

BM31.15

PAINTING INSPECTION REQUEST

.xlsx

20

BM31.16

INSPECTION REQUEST FOR STANDARD DETAILS

.xlsx

21

BM31.17

WEEK INSPECTION PLAN

.xlsx

6
7

Name

.xlsx
.xlsx

.xlsx
.xlsx

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LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

I. KIM TRA VT LIU U VO

1. Kim tra vt liu th (Thp tm , thp hnh )

1.1.

Kim tra vt t v
Da theo Hp ng mua bn, Bng thng s k thut ca vt liu, nhn
vin QC tin hnh kim tra s lng, kch thc v thng s vt liu.
Kim tra trc quan i vi cc loi bin dng ca vt liu nh: h hi, cong
vnh, xc.
Xem xt Chng ch, ngun gc xut s ca vt liu ph hp vi cc Tiu
chun chp nhnc quy nh trong Hp ng v cc ti liu k thut ca
thit b.
Pht hin nhng vt liu khng hp cch hoc mt mt v.v..., lp bo co
khng ph hp gi ti cc phng lin quan xut bin php gii quyt.
Nu kt qu kim tra c chp nhn, nhn vin kim tra k vo Bin bn
Kim tra tip nhn vt liu, trnh BQLDA ph duyt.
Cc bc kim tra :
Kim tra h s (CO+CQ)
Kim tra Visual
Kim tra kch thc (dy , di , rng )
Tiu chun kim tra i vi thp tm & thp nh hnh
Ti liu partlist , Ak749/345.00
Tiu chun kim tra thp tm theo :JIS G 3193 ,EN 10029,
Tiu chun kim tra thp nh hnh theo JIS : G 3192 or En: EN 10034
,TCVN 7571
Kim tra theo thiu chun JIS or EN ( ph thuc vt liu nhp v
CO+CQ theo tiu chun no & S kim tra so snh vi tiu chun quy cch
vt t thit k ca d n.

Chp nh kim tra v lu li

Trang 3

LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

1.2.

Test mu vt liu
Lp k hoch v n c n v thi cng thc hin gia cng mu th
nghim theo yu cu ca khch hng.
Thc hin ct mu ( k hiu mu & chp nh trc khi ct)

Trang 4

LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

1.3.

Lm bo co kim tra vt liu & bo co try sut vt liu :

Bo co kim tra vt liu th & truy xut vt
liu
Bo co kim tra vt liu
( Material inspection report BM31.01A)

Chng ch vt liu
Kt qu kim tra phn tch vt liu.
Bo co kim tra vt liu -BM31.01

Bo c truy xut vt liu

(Material traceable inspection record
_BM31.02+BM31.02A)
Bo co truy xut vt liu BM31.02
Bn v pha ct BM31.02A
(nh truy sut )

Trang 5

LILAMA69 JOINT STOCK COMPANY

LILAMA69-3
Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69--3@lilama69-3.com.vn * Website: www.lilama69-3.vn

Trc khi ct vt t h s ch
cht lng
ng theo BM:BM31.01+BM31.02& BM31.02A
, nh kim tra cc bc ph
phi y .

2. Kim tra vt liu hn (BM31.01B)

Theo ti liuu quy trnh hn c chp thun (chng loi vtt liu
li hn ,
tiu chun vt liu hn A5.1/ A5.4/ A5.5/A5.9/A5.17/A5.18 .. p d
ng vi tuy
tng loi vt liu hn.

Kim tra visual (loi , nhn mc, quy cch,heat no or lot no )

Kim chng ch (CO+CQ, quy cch , ch

chng loi ,heat no khp
p vi
v heat no
trn nhn mc vt t k ?)

Chp nh kim
m tra ((nh tng quan ,nh
nh nhn mc (quy cch,lot no ))

Lm bo co kim
m tra BM31.01B

3. Kim tra vt liu sn (BM31.01C)

Kim tra Visual ,quy cch, chng loi sn (Ph hpp ng yu cu

c thng s
k thut quy nh sn caa dd n?(mu sc, chng loi , hng sn )_Ti
_Ti liu
li
AK749/347.00

Kim tra hn s dng, thi gian s dng.

Kim tra chng ch vt liu sn (mu sc , chng loi ,s lot no trong chng
ch
ch phi khp vii trn mc vvt t )
Trang 6

LILAMA69 JOINT STOCK COMPANY

LILAMA69-3
Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69--3@lilama69-3.com.vn * Website: www.lilama69-3.vn

Chp nh kim
m tra ((nh tng quan ,nh
nh nhn mc (quy cch,lot no ))
Lm bo co BM31.01C

Trang 7

LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

II. KIM TRA CHT LNG HN

1. Kim tra h s cht lng trc khi thc hin hn :
Welding procedure specification (WPS)
(Thng s k thut quy trnh hn )

1.H s quy
trnh

Procedure qualification record (PQR)

(Bn ghi chp kt qu kim tra quy trnh hn theo WPS)
Result of weld-specimen for WPS
(Kt qu test mu quy trnh hn)

2.H s chng
ch th hn

Welder performance qualification (WPQ) certification

(Chng ch th hn )
Result of weld-specimen for WPS
(Kt qu test mu ca th hn theo quy trnh hn p dng)

.
2. Kim tra chun b cho cngvic hn
Chun b mi hn theo bn v , partlist & ti liu (AK749/349.00) tham kho
thm (ISO 9692)
Cnh ng hn chnh phi c vt mp bng my hoc ct bng ngn la ,
khng c s dng phng php mi. Vt mp bng phng php mi ch
c s dng cho cc ng hn khng quan trng.
Vng hn cn phi kh v loi b ht du m , vt bn , vy r hay cc vt bn
khc.
Cc lp sn ph v m km trong vng nh hng nhit cng phi loi b
hon ton.
Vt liu hn Vt liu hn s dng phi ph hp vi vt liu c bn , & ng
vi vt liu hn c a ra theo quy trnh hn.
Vt liu hn cn phi c sy kh theo ti liu hng dn ca nh cung cp.
Nu khng c ti liu hng dn c a ra th cc in cc ( que hn )
c sy kh trong 2 gi nhit 3000C. Thuc hn ( SAW) c sy trong
Trang 8

LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

4h nhit 3500C- 4000C. que hn a ra s dng phi c ng trong hp

sy.
3. Kim tra qu trnh hn
Qu trnh hn phi c thc hin theo ng quy trnh hn & quy trnh gia
cng ch to c chp thun .
Hn ch c php hin cc bc chun b c hon tt .
4. Kim tra visual mi hn
Ti liu theo quy trnh hn (WPS) & AK749/349.00
Tiu chun chp thun kim tra : ISO 5817 (Mc nh gi s thc hin
theo tng bn v , & ti liu AK749/349.00)
Lm bo co biu mu (BM 31.03 +BM 31.03A+BM31.04, BM31.05)
5. Kim tra NDT mi hn
Theo k hoch kim tra theo NDT plan & NDT request
Tiu chun chp thun : AWS D1.1,AK749/349.00)
Lm bo co biu mu (BM31.09-- > BM 31.12)
III. KIM TRA KCH THC
1. Kim tra ly du v ct
Ti liu theo bn v thit k & bn v pha ct
Tiu chun chp thun ( DIN/ISO 13920)( Mc nh gi s thc hin theo
tng bn v hay partlist xem AK 346.00)
Ch :
Kim tra chi tit trong bn v thit k, thng s k thut ca vt liu, nhm
vt liu, s head no ca tng loi (s tm).
Chp nh ly du & ghi s hiu lm bo co truy xut vt liu (
material traceable inspection record -BM 31.02+ BM 31.02A)
2. Kim tra kch thc trc hn , sau hn & t hp
Ti liu theo bn v
Tiu chun chp thun AK749/ 346.00 (Mc nh gi s thc hin theo
tng bn v ) DIN/ISO 13920( i vi nhng kch thc khng quy nh trong
bn v)
Ch :
Nhng kch thc ghi trong du phi c kim tra.
Cc bc kim tra , nh t hp cn chp nh lu li
Trang 9

LILAMA69 JOINT STOCK COMPANY

LILAMA69-3
Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69--3@lilama69-3.com.vn * Website: www.lilama69-3.vn

IV. KIM TRA SN

1. Kim tra chun b b mt v iu kin mi trng
Loi b sch du,
u, m
m, vt bn, vt mi hn, v vy st... v chng s lm
gim tnh chtt bm dnh ca sn
Nhit b mt,nhi
t,nhit mi trng , m cho php ph hp
p vi quy
trnh sn c s dng.
ng.
Ti liu theo AK749/347.00
AK749
Tiu chun chpp thu
thun theo thng s k thut sn s dng
ng , & ISO 8501-1
2. Kim tra chiu dy sn
Ti liu theo AK749/347.00
AK749
Tiu chun chpp thu
thun theo thng s k thut sn s dng
ng , &SSPC-PA2
&
Lm bo co biuu m
mu (BM 31.07)
V. KIM TRA GN TH , NHN MAC & NG GI
1. Gn th , nhn mc ng
ng gi & b
bc xp
Loose partlist , packing information theo biu mu , ti liu
u ca
c Polysius
.Nh my kt hpp QC ki
kim tra s lng pos, chi tit y theo loose
partlist , packing information, ki
kim tra ng nhn mc.
Chp nh kim
m tra ( nh tem mac , nh kin trc khi chuyn
n hng )

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LILAMA69-3 JOINT STOCK COMPANY

Add: 515 Dien Bien Phu Hai Duong City Hai Duong Province
Tel: 0320.3.852.584 * Fax: 0320.3.853.958
Email: lilama69-3@lilama69-3.com.vn * Website: www.lilama69-3.vn

CH CHUNG :
Cc Tiu chun chp thun c th s theo bn v , & partlist
Cc bc kim tra gim st v nghim thu thc hin theo ti liu ITP
Biu mu thc hin theo biu mu nghim thu & ITP ca d n
QC ca n v thi cng phi thc hin gim st v nghim thu ni b tt c cc
bc vi k thut thi cng di s gim st ca QC Phng KTKT
Sau khi nghim thu ni b, chun b ti liu nghim thu xong (h s nghim
thu ni b c kim sot ca QC ), n v gi yu cu nghim thu
(request inspection or list of inspection report ) ln ban QLDA mi nghim
thu vi Polysius.
TI LIU :
1. Bn v ,partlist ITP
2.
3.
4.
5.
6.
7.
8.

AK749/345.00 Material comparison

AK749/346.00 General Tolerances
AK749/347.00 Painting Instructions
AK749/349.00 Welding Symbols
JIS G 3193 ,EN 10029, JIS : G 3192 ,En: EN 10034, AWS A5.1/ A5.4/ A5.5/A5.9/A5.17/A5.18, AWS
D1.1, ISO 9692, ISO 5817, DIN/ISO 13920, DIN/ ISO 2768, ISO 8501-1, ..
CONTENT OF REPORT FORM
Quy trinh 31 QL chat luong du an.

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