TRUNG TM Advance Cad

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TRN YN GROUP
Hng dn s dng phn mm m phng
CNC: Swansoft CNC simulation
1. Giao din thao tc

(1) thanh menu
(2) bng hin th h thng iu khin s
(3) bng iu khin 1
(4) thanh menu chn dao, chn phi
(5) giao din my phay, hoc tin
(6) bng iu khin 2
a. Thanh Menu
: ci t 1 tp tin NC mi
: m tp tin lu
: lu tp tin
: lu tp tin vi 1 tn khc
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:ci t cc thng s my
: bng chn dao, iu chnh, g dao

: hin th duy nht phi, khng hin th my.
of workpiece: ci t phi( kch thc,
gc ta ,loi phi).
: ng m ca my.
: hin th phi vng ri ra.
function by fixed sequence: nt iu
chnh Mn hnh hin th (hin th bng iu khin+ my hoc bng iu
khin khng).
: phng to giao din m phng).
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: phng to thu nh giao din m phng bng cch
ln con tr chut.
: thu nh giao din m phng.
:dch chuyn mn hnh.
: xoay mn hnh qua cc gc nhn khc bng cch chn vo
lnh v gi chut tri v xoay
: hin th mt phng XZ
: hin th mt phng YZ
: hin th mt phng XY

: xem 3 hnh chiu ca chi tit gia cng
: m thanh trong lc gia cng
: mn hnh hin th
: hin th ti ngui
: hin th phi c
: hin th phi m
: hin th trong sut tt c cc chi tit
: hin th bn dao
: hin th s th t cc dao trn bn dao
: hin th dao trn bn dao
: hin th ng chy dao
: gip online
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Bng iu khin 1





Bng ch ci v s nhp vo chng trnh



: nt thay th cc cu lnh c bng cu lnh mi
:xa cu lhnh, dng lnh, hoc c chng trnh NC
: chn cu lnh, dng lnh mi
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TRN YN GROUP
; nt nhp chng trnh NC
: nt iu chnh ta my
: xa cu lnh ang nhp
: tr ln trang trn ca chng trnh ang m
: tr xung trang di ca chng trnh ang m

:nt nhn dng nhp cc ch cc hay s khng u tin( cc ch s
nh bn di)
: ci t dao, xt gc ta
; u ; kt thc dng lnh
: lnh dng lnh trn
: xung dng lnh di
: sang bn tri dng lnh
: sang phi dng lnh

D liu u vo m l khu vc u vo trong trang tham
s hoc u vo mt chng trnh NC bn ngoi.
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thng s hin ti chng trnh NC vo my tnh. Vn
hnh bng tay ca my phay NC o
Bng iu khin 2

: N c s dng nhp vo chng trnh NC v chnh
sa m thng qua bng iu khin hot ng

:ch chy t ng trong gia cng
Hng dn s dng d liu u vo.
tng tc d ct
di chuyn bn my nh vo bnh xe tay quay
di chuyn bn my bng tay
Lin kt my tnh v my NC vi 232 dy dn cp chn
chng trnh truyn v gia cng
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quay v im tham chiu, ta my
: nt bt u gia cng
: nt dng gia cng
: quay trc chnh cng chiu kim ng h
: quay trc chnh ngc chiu kim dng h
: dng quay trc chnh
Cc nt XYZ iu chnh bn my ca my phay
Cc ta XZ iu chnh bn my ca my
tin
Tc dch chuyn bn my
Tc dch chuyn bn my ch
Handsome
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TRN YN GROUP
: nt nhn quay bn my vi tc d dch chuyn c nh
chn dao trong bng danh sch dao

Nt nhn m tt ngun in

nt kha my m my

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Phn I: My phay
I) My Phay VDL 1000 Fanuc 0i MC:
A. Hng dn m chng trnh
M phn mn sscnc ln, trn mn hnh s hin ln bng Swansoft CNC
Simmulation
Tip theo chn mc nh FANUC 0iM ( my phay). Chn Run





Nt
ng
ca
Nt chn
gc ta
phi, v tr
phi
Nt chn dao Bng iu
khin 1.
Bng iu
khin 2.
Biu tng
im khng
ca chi tit
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TRN YN GROUP



B. S lc my phay Fanuc 0iM
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B. Tun t th t thc hin:
1. Bt nt cng tc m my (nm trn to pha di bng
iu khin 2).
2. Bt nt power on bng k 2 (pha trn nt m my) m
ngun in.
3. iu chnh bn my v v tr im chun my ta chn Home
sau iu chnh cc nt X, Y, Z v ta my
4. Chn dao bng cch chn Machine operation, Tool management,
bng tool managemet hin ra:

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TRN YN GROUP
Tool list: danh sch dao
Tool management: chnh sa dao
- Add: chn, ci t dao a vo tool list
- Delete: xa dao trong tool list
- Save: lu dao
Tool magazine: danh sch dao g vo bn dao v s th t dao
Mount tool: g dao vo trc chnh

Chn dao gm cc bc
(1) Nhp s cng c
(2) Nhp tn cng c
(3) Chn dao thch hp
(4) Chn chiu di dao, ng knh, tc ct

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TRN YN GROUP

Flat: dao phay mt phng
Bull: dao phay mt cu
Boll: dao phay mt phng c gc bo
Drill: mi khoan
Tapping: mi taro
Face Mill: phay mt u
Diameter: ng knh dao
Length: chiu di dao
Insert Material: chn vt liu dao
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TRN YN GROUP
High speed steel: thp cht lng cao
Sau khi iu chnh thng s dao xong, ta a tr chut chn vo dao v
ko xung khung tool magazine t vo ng vi tn con dao ta s gi
trong chng trnh gia cng

- C th sp xp khng theo ng th t ca dao vi tn con dao trong
chng trnh (station NO)

5. Chn g(nn chn eto): chn workpiece, workpiece clamp,
bng clamp setting hin ra
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TRN YN GROUP

Step clamp: kp phi bng gi trc
Edge clamp: kp phi bng cht
Vise: kp phi bng eto
- Locate up and down: di chuyn phi ln v xung
- Locate right and left: di chuyn phi qua tri v phi
Chn Vise, locate up and down iu chnh nng phi ln, OK
6. Chn workpiece, stock size WCS, bng bng workpice setting
hin ra, ta iu chnh kch thc phi, v tr phi trn bn my, chn im
0 gc ta cho chi tit (nn chn sao cho h ta mu trng gc tri
trn bn phi chi tit). Chn vo nt replace Workpiece, OK
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Box: phi hnh khi ( ci t chiu di chiu rng, cao cho phi)
Cylinder: phi tr ( ci t ng knh, chiu cao phi)
7. Sau khi g chi tit, chn dao, gc ta 0 cho chi tit, ng ca my
li (bng cch n nt ng ca my).
8. Tip theo chn nt offset seting ( bng k 1) chn ch b
chiu di dao v ng knh dao.
a. Lp 1 dao vo lm dao chun, chn Workpiece setup (gc tri mn
hnh), Rapid pisition, bng quick move hin ln, chn ta phi ng
vi dao lm chun

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b. Chn offset seting ( bng 1), work, hiu chnh ta G54

xc nh c G54 ta lm cc bc:
Nhp Xx: vi x l khong dch chuyn ca ta X so vi im
c chn qick move (c th bng 0). Sau chn MEASUR
V d:
Nhp X50, chn measur
Nhp Yy: vi y l khong dch chuyn ca ta Y so vi im
c chn qick move (c th bng 0). Sau chn MEASUR
V d:
Nhp X50, chn measur
Nhp Zz: vi y l khong dch chuyn ca ta Y so vi im
c chn qick move ( thng l bng 0). Sau chn MEASUR






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TRN YN GROUP
c. Chn POS, Rel, chnh ton b gi tr X, Y, Z v gi tr 0, chn X ->
origin, Y-> origin, Z -> origin





9. Xt chiu di dao; chn Offset setting, Offset, chn b tr chiu
di dao, bn knh dao

Bng cch nhp chiu di dao v bn knh dao vo GEAM (H),
GEAM(D)

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TRN YN GROUP
10. Chn nt Prog bng k 1 chn chng trnh gia cng ( c th
li chng trnh lp trnh c sn bng mastercam chng hn) hoc
vit chng trnh mi.
11. Sau khi hiu chnh xong, chn nt nhn bt ch
chy t ng, chn chy chng trnh t ng, dng
chng trnh



Bng iu khin 1:







Nt
hiu
chnh
kch
thc
dao
Nt
hin
th
thng
s ci
t
Nt hiu
chnh
im 0
cho
chng
trnh
Nt
chuyn
qua
menu
sau
Nt
ti
qua
menu
sau
Nt
ti li
bng
menu
trc

Nt
hin
th
cc
ta
Nt
chn
chng
trnh gia
cng
Nt
chn
hiu
chnh
kch
thc
dao
Nt chn
khi hiu
chnh
chng
trnh gia
cng
Nt
chn
khi
hiu
chnh
kch
thc
dao
Nt chm
phy ngt
dng lnh
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TRN YN GROUP


Bng iu khin 2:

1. Nt bt my v dng my khn cp
2. Nt iu chnh lng tin dao, bng 0 dao ng yn, trc vn quay
3. Nt khi ng ngun in
4. Nt iu chnh tc quay trc chnh
5. Ch chy t ng
6. Ch hiu chnh chng trnh
7. Hng dn s dng u vo
8. Tng ngun d liu
9. Home ca my
10. Nt dng chng trnh
11. Chy chng trnh
13.Nt trc chnh quay phi
14. Nt dng trc chnh
15. Nt trc chnh quay tri
16. Nt iu chnh %mm khi dch chuyn bn my
17. Thay dao nhanh
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TRN YN GROUP
18. lm mt
19. Nt iu chnh v tr bn my
20. Ch iu chnh cc trc v tiu chun
1. Cch m chng trnh gia cng c sn:
Chn nt nhn EDIT, PROG mn hnh iu khin 1 hin th mn
hnh ch vit chng trnh ta chn DIR chn chng trnh ang c
sn, bng cch g li ng tn chng trnh vd O0001, O0002 v nhn nt
O.SRH m chng trnh ln.

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Nhn nt mi tn bn phi ta c mn hnh sau:
Nhn nt F.SRH s hin ra bng danh mc cc chng trnh cho ta
chn la.
Ta cng c th m chng trnh c sn bng cch vo file, ri open (Nh
l sau khi a cc trc v im chun ca my v nm xoay ch
Edit).
2. Cch iu chnh v tr bn my:
Sau khi nm xoay ch Jog, mun di chuyn trc X th ta chon
nm c ch X, n s sng ln, ln lt chn X- hoc X+ di chuyn
sang 2 bn. Cc nt 25% l di chuyn 1/4mm, ngha l 1 ln n ch X n
s di chuyn 1/4mm, tng t vi cc nt 50%, 100%. Mun di chuyn
nhanh ta chn nt Rapit gia cc ch X, Y,Z.
3. Cch iu chnh cc trc v im chun ca my:
Xoay nm xoay v c tr Ref, chn cc nt X,Y v Z chng ng thi
sng ln, sau n nt Home Start th cc trc s t ng chy v im
chun ca my.
4. Cc chc nng ca nm xoay Mode selection:
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TRN YN GROUP
Trn my cng c CNC thng cho php hot ng cc ch sau :
Manual: Dng cc phm iu khin bng tay dch chuyn bn my.
Ch
ny ch yu dng cho vic g t hiu chnh chi tit trn my. V d
cho trc chnh quay, cho trc chnh chuyn ng theo phng Z, cho bn
my chuyn ng theo phng X, phng Y...
Manual Data Input (MDI) : nhp cc lnh m my (m G & M) vo
h iu
khin qua cc phm bng iu khin. Mc d c th nhp ton b chng
trnh gia cng vo h iu khin, ch MDI thng dng son tho,
sa i cc chng trnh c sn trong b nh hoc g t trc dng
c.
Auto kt hp vi vic bt nt Single Block: khi ta n nt Cycle start
th chy chuong trnh theo tng dng lnh. Ch ny dng vo vic
kim tra, hon chnh trc khi chuyn ch t ng (automatic)
Automatic :khi ta n nt Cycle start ch chy t ng chng trnh
gia cng s c thc hin.
Cc ch dng chng trnh:
+ Dng khn cp (Emergency Stop): Dng tc khc cc chuyn ng
ca
my, mi thng tin ca b nh cng tc u b xo. Khi ng mch tr li
cho h iu khin, phi thc hin li chuyn ng tr v im chun
+ Dng chy dao (Feed Hold): Dng ton b cc chuyn ng chy dao,
khi cc s liu v v tr trn cc trc chuyn ng khng b mt. Chc
nng ny thng dng kim tra dao, sau chng trnh c th c
tip tc nh 1 phm REPOS (Reposition) dao tr li v tr cng tc
trc khi dng chy dao

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II. Vit chng trnh trn My Phay VDL 1000 Fanuc 0i
MC:
Danh sch cc m lnh dng cho My Phay VDL 1000
Fanuc 0i MC:
FANUC
OM
M T CHC NNG
G00 Chy dao khng ct gt
G01 Ni suy ng thng vi tc F
G02 Ni suy ng theo chiu kim ng h (CW)
vi tc F
G03 Ni suy ng ngc chiu kim ng h
(CCW) vi tc F
G17 Mt phng XY
G18 Mt phng XZ
G19 Mt phng YZ
G20 H inch
G21 H mt
G28 T ng tr v im tham chiu
G29 Tr v im tham chiu
G30 Tr v im tham chiu th 2, 3, 4
G40 Hy b tr bn knh mi dao
G41 B tr bn tri bn knh mi dao
G42 B tr bn phi bn knh mi dao
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G43 B tr chiu cao dao theo hng dng
G44 B tr chiu cao dao theo hng m
G49 Thit lp h ta my ( lp trnh theo h ta
my)
G53 Thit lp h ta th 1
G54 Thit lp h ta th 2
G55 Thit lp h ta th 3
G56 Thit lp h ta th 4
G57 Thit lp h ta th 5
G58 Thit lp h ta th 6
G59 Thit lp h ta th 7
G73 Chu trnh khoan tc cao
G76 Chu trnh doa chnh xc c thi gian dng
y l
G80 Hy cc chu trnh gia cng l
G81 Chu trnh khoan l cn( khoan tm)
G82 Chu trnh khoan l cn c thi gian dng i
l
G83 Chu trnh khoan l su
G84 Chu trnh tar
G85 Chu trnh doa tinh
G86 Chu trinh doa th
G87 Chu trnh khot l bc
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G88 Chu trnh doa th c thi gian dng i l
G89 Chu trnh doa tinh c thi gian dng i l
G90 H ta tuyt i
G91 H ta tng i
G92 Thit lp h ta chi tit
G98 Tr v im ban u ca chu k khoan
G99 Tr v im quan st ca chu k khoan ( im
R)

1. C S LP TRNH NC
Bao gm chui ch th di chuyn dao, ch th ng ngt v ph tr cn
thit
iu khin my t ng thc hin cng vic gia cng.
C nhiu nh dng ca mt chng trnh NC, ph bin nht l nh dng
a ch
lnh (word address format). nh dng bao gm cc m lnh (commands)
c
truyn n h thng servo, rle, cng tc thc hin cc tc v gia cng.
Cc
m lnh lin k t nhau to thnh khi lnh (Block). B iu khin my
s thc
hin cc thao tc iu khin theo tng khi lnh mt. Kt thc mt khi
lnh s
c du kt thc khi (EOB). Cu trc ca mt chngtrnh CNC c
minh ha
nh sau:
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a) a ch lnh (Address):
L ch ci alphabet u lnh, ch th v tr lu tr d liu s theo sau.
Bng 1. Cc m lnh NC

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b) T Lnh (Word):
L chui k t, s, c h th mt i lng iu khi n nht nh.
V d:
N10 : s th t khi lnh
G01 : ni suy ng thng
X2.0: ta phng X
F300: tc chy dao
T07 : s hiu dao
M09 : ngt bm dung dch trn ngui,
c) Khi lnh (Block):
L chui cc lnh y thc hin mt th tc di chuyn hoc mt
tc v
hot ng ca my. Khi lnh c coi l n v c bn ca chng
trnh NC.
Cu trc in hnh ca khi lnh nh sau:
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d) Cu trc chng trnh NC:
C 2 lai chng trnh:
- Chng trnh chnh (main program)
- Chng trnh con (subprogram): L chng trnh ph c gi t
chng trnh chnh, thng dng khi trong chng tr nh chnh c nhiu
on lp li.
Cu trc tng qut ca chng trnh NC bao gm:
- u tp tin (Tape start): k t (%) khai bo bt u tp tin chng
trnh.
- Nhn tp tin (Leader section): tiu tp tin chng trnh.
- u chng trnh (Program start) : k t khai bo bt u chng trnh.
- Thn chng trnh (Program section): cc lnh gia cng.
- Ch thch (Command section): ch dn hoc ch thchcho ngi vn
hnh.
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- Cui tp tin (Tape end): k t khai bo kt thc tp tin chng trnh.

Cc phng thc lp trnh NC
Theo s tr gip ca my tnh i vi lp trnh, cth phn bit 2 phng
thc
lp trnh NC: L p trnh trc tip (khng c tr gi p ca my tnh) v lp
trnh t
ng (c tr gip ca my tnh).
a) Lp trnh trc tip:
Ngi lp trnh c th t bin son chng trnh NC trn c s nhn dng
hon
ton chnh xc ta chy dao. Thng s dng cho cc trng hp
gia cng
n gin. Vic truyn chng trnh NC vo b nh ca h i u khin
my bng 2
phng php:
- Nhp t cc thit b ngoi: a mm, bng t, cng giao tip
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b) Lp trnh t ng:
Ngi lp trnh s dng ngn ng h tr lp trnh hoc phn mm
CAD/CAMnh
cng c tr gip chuyn i t ng d liu hnhhc v d liu
cng ngh
thnh chng trnh NC. C 3 phng php:
- Lp trnh bng phn mm NC (hnh a)
- Lp trnh bng ngn ng x l hnh hc: APT (hnh b)
- Lp trnh bng phn mm CAD/CAM

Lp trnh theo cng ngh CAD/CAM
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U
N
G

T

M

A
D
V
A
N
C
E

C
A
D