1.

Bi 1 : C bn v CAM trong Unigraphics

Bi ny gii thiu nhng khi nim gip ta hiu v c th p dng mt cch
hiu qu chc nng gia cng ca NX. Hiu c iu ny trc khi to chng
trnh gia cng gip tit kim thi gian trong qu trnh to chng trnh gia
cng.

Mc tiu:
Bit c su bc ca NC Programming Sequence.
Hiu v phn bit c s khc nhau ca nm thanh cng c gia cng.
Hiu c NX Manufacturing Process.
Chn CAM Express Role v to Manufacturing Setup.
Hiu v phn bit c s khc nhau ca vic to chng trnh, dao, hnh
hc v cc phng php trong nhm i tng chnh.
Hiu v phn bit c s khc nhau ca cc qu trnh.
Hiu cch to ra mt ng chy dao.
Hiu v s dng Operation Navigator.



NC Programming Sequence
Su bc trong NC Programming Sequence

To Manufacturing Setup - To mt khi lp ghp gia cng v thm cc d
liu lin quan n loi chi tit
Thit lp cc i tng Parent Group- Gim vic chn cc i tng tc ng
nhiu ln v chn la nhanh cc i tng theo th bc, ng thi khi chnh
sa th s thay i t trn xung..
To gia cng Cho php bn nhp cc thng s c th v cc phng php
gia cng trong vic to ra ng chy dao..
Phn loi vic to ng chy dao Gim thiu cc li c th xy ra khi chy
dao.
Xut chng trnh ca ng chy dao xut theo cc chng trnh v loi
my bn ang dng.
To Shop Documentation - gim nh cng vic thit lp v to chng trnh
cho cc cng vic ring r.

Cc bc lin tip ny c biu th nh trong biu Qu trnh gia cng di
y:







Cc thanh cng c gia cng

C nm thanh cng c trong mi trng gia cng. l:

Manufacturing Create To ra quy trnh v cc nhm (program, tool,
geometry v method) trong chng trnhNC. Hp thoi trong bn nhm ny
cho php to cc thng s lin quan gia cc nhm quy trnh . V tr ca bt c
nhm no cng c th c thay i bng cch ct v dn pha trn , di , hay
bn trong cc nhm khc trong Operation Navigator.



Manufacturing Operations : - Cho php chn cc chc nng lin quan n
vic to v xc nh ng chy dao cng nh xut chng trnh v to shop
documentation.




Manufacturing Objects Cho php chnh sa , ct , copy , dn , xa v
hin th mt i tng no .



Manufacturing Workpiece - Cho php hin th v lu cc bn 2D hay 3D
ca phi.








Operation Navigator
OperationNavigator l ha theo giao din ngi dng (GUI) cho php bn
qun l cc quy trnh v cc thng s hot ng ca vt th ang thc thi.




Cho php phn loi cc nhm thng s nh hng ln nhau gia cc quy trnh.
Cho php xem cc i tng theo Program Order,Machine Tool, Geometry
hoc Method, s dng cy th mc hin th s lin h gia cc nhm v cc
quy trnh. Cc thng s c th truyn theo th bc ty thuc vo v tr ca cc
nhm v quy trnh trong cy th mc Operation Navigator.
http://my.opera.com/phuochaivn/blog/
each second count! YM: phuochai_qn
Tr Li Vi Trch Dn
2. The Following 2 Users Say Thank You to neverlose For This Useful Post:
LinKinPark (10-08-2010), Pumpkin (10-08-2010)
3. 07-08-2010 10:23 AM#3
neverlose

we only here today
Tham gia ngy
Oct 2009
n t
tp. HCM
Bi gi
848
Cm n
553
c cm n 1,055 ln trong 418 Bi vit
: Nhng kin thc c bn v phn gia cng trong Unigraphics.
To khi ghp gia cng (Manufacturing assembly)
Trong Manufacturing ,Assembly gip lin h ti thit k ca Master Model .
Gip cho thit k ban u khng b thay i cc tiu chun thit k bi s can
thip ca ngi thit k khc. Khi bn to mt khi ghp gia cng v thm cc
chi tit ph chng hn nh g thit b kp , cc thng s d liu mi c th
s c xut ra theo mt file vt th mi lin quan n hnh hc ca i tng
ban u. iu ny gip hn ch s chng cho trong d liu v tc ng cng
lc vo chi tit gia cng (Master Model).
Khi s dng bng iu khin CAM Express , Manufacturing Setup to mt
khi ghp tng ni m vt th cn thit lp mc lp ghp u tin. Cho php
cc nhm Programs, Tools, Geometry v Machining Method to ra trong mt
file ring r so vi thit k tng.
Manufacturing Setup cn gm c Manufacturing Templates , l lnh c dng
cho nhng loi chi tit c th.
Setup Templates bao gm :






Nhng bng iu khin ny to ra cc nhm ln c bn . Bao gm:


Mt nhm chng trnh
Mt mm dao v 30 hc dao
Mt nhm chnh theo h ta my vi nhm Geometry trng
Cc nhm Method


Bng iu khin ny cn c th gi ra bng iu khin ca bn nhm chnh
(program, tool, geometry v method) . Bng iu khin ny ph hp vi loi
vt th m bn chn khi to Setup.

To mt quy trnh





Bn chn cc thng s cho . y lu l nu bn chn Type sau khi chn
Name th Name s thay i theo Type m bn chn.
Khi chn cc thng s, th mt s hp thoi c th s xut hin.

Xc nhn thm cc thng s trong hp thoi Operation.


Cc thng s thit lp thm bao gm:
CutPattern
Tool Stepover
DepthPer Cut
Non Cutting Moves


To ra ng chy dao


Sau khi xc nhn tt c cc thit lp cho quy trnh , ta Generate ra ng chy
dao.
Vic xut ng chy dao cn ph thuc vo cc la chn cho vic tnh ton
ng chy dao.


Verication, Post Processing, v to Shop Documentation


Sau khi hon chnh cc thng s ca quy trnh v xut ra ng chy dao, ta c
th dng thm cc ng dng khc trong phn gia cng ly d liu.
Ta c th xut tt c chng trnh chy dao theo cc tiu chun ca b iu
khin my NC/CNC.
Cui cng bn c th to ra Shop Documentation trnh by cc thng tin cho
cc cp trong nh my nu cn.
http://my.opera.com/phuochaivn/blog/
each second count! YM: phuochai_qn
Tr Li Vi Trch Dn
4. The Following 3 Users Say Thank You to neverlose For This Useful Post:
phamgia (03-09-2010), Pumpkin (10-08-2010), vantutn (07-08-2010)
5. 07-08-2010 11:44 AM#4
neverlose

we only here today
Tham gia ngy
Oct 2009
n t
tp. HCM
Bi gi
848
Cm n
553
c cm n 1,055 ln trong 418 Bi vit
: Nhng kin thc c bn v phn gia cng trong Unigraphics.
Bi 2 : Dng c ct

Bi ny gip bn cch to v s dng lnh thit lp cc thng s cho dao ct,
mt phn ng vai tr rt quan trng trong qu trnh gia cng.

Sau khi hon thnh bi ny bn c th :
- Hiu v ngha ca mm dao, cha dao v cc loi dng c ct.
-Thit lp mm dao, cha dao v cc loi dng c ct
- Chn s cho dao.

Dng c ct

Cc dng c ct c phn loi theo loi gia cng. V d nh dng c khoan th
c mc Drill ch khng th mill_planar hoc mill_contour type. Biu
di s ch cho ta thy cc nhm v loi dao . Mt s loi dao th c th
dng cho nhiu nhm.






Mt s khng tht s l dng c ct c to thnh mc trong mt phn ca
hp thoi Create Tool. Nhng thng tin ny lin quan n vic thit lp dao v
c dng cho mi nhm i tng (carrier, pocket, head v retrieve from
library)
Mm dao (Carrier)
Mm dao th hin s dao trong mt my tng t v do n bao gm cc loi
dao , s lng dao m n cha c.
Theo cc bc sau thit lp mm dao:


1. Click Create Tool hoc chn Insert Tool.
2. Click Carrier .
3. chn OK.
4. Nu mun c th t tn cho mm dao ny.
5. Chn OK to mm dao.

Hc cha dao (Pocket)
Khi mt mm dao c to ra th cc hc dao c t trn . Mt hc dao
tng ng vi v tr mt dao s c gi . Mc ch ca hc dao l gi cc dao
ct ring bit . Ta c th t s cho hc dao , sau th n s hin th s ln
s dao khi ta xut chng trnh.





Theo cc bc sau to hc dao


1. Click Create Tool hoc chn Insert Tool.
2. Click MCT_Pocket .
3. Chn nhm Parent l Carrier.
4. Chn OK.
5. Nhp s cho hc dao.
6. Chn OK to hc dao

Xut t th vin (Retrieve from Library)


NX CAM c gi lp vi mt th vin cc dng c ct hay dng . Gip ta tit
kim thi gian khi thit lp cc thng s cho tng loi dao. Vic chn dao t
th vin p ng cho vic thit lp cc dao khng nm trong th vin dao tiu
chun.


Dng c ct (Cutting Tools )


Nhng dng c ct cho cc my gia cng hin i c nhiu loi v mu m
khc nhau.Phn ln cc dng c ct c cung cp trong NX c phn loi
theo my m dao thc thi.


Cc thng s ca dao
Vi mi loi dao th cc thng s cn thit lp cng khc nhau
Cc thng s nh ng knh , chiu di, s rnh thot phoi l cc thng s
chung, ng thi cng c mt s thng s ring bit nh point Angle trong
khoan.
Mc Holder
Ngoi vic nh ngha cc thng s cho dao ta cn phi thit lp cc thng s
cho b gi dao , bng cch chn tab Holder trong hp thoi ca dao.




Phn Holder ny th cng gm cc thng s nh Diameter, Length, Taper
Angle v Corner Radius ,..


http://my.opera.com/phuochaivn/blog/
each second count! YM: phuochai_qn
Tr Li Vi Trch Dn
6. The Following 2 Users Say Thank You to neverlose For This Useful Post:
Pumpkin (10-08-2010), thai_nguyen (11-08-2010)
7. 10-08-2010 12:36 PM#5
neverlose

we only here today
Tham gia ngy
Oct 2009
n t
tp. HCM
Bi gi
848
Cm n
553
c cm n 1,055 ln trong 418 Bi vit
: Nhng kin thc c bn v phn gia cng trong Unigraphics.
Khng thy comment cng khng thy thanks g c, ci ny lm mnh hi lo, khng
bit l vit bi ny c tha qu khng y (v ch l c bn).

Khi no c reply tch cc th vit tip vy, vit ci ny l lao ng chnh ng y,
ch khng phi to lao u my bn ah!
http://my.opera.com/phuochaivn/blog/
each second count! YM: phuochai_qn
Tr Li Vi Trch Dn
8. The Following 4 Users Say Thank You to neverlose For This Useful Post:
LinKinPark (10-08-2010), Pumpkin (10-08-2010), thongatpvn (11-08-
2010), vantutn (11-08-2010)
9. 10-08-2010 04:32 PM#6
neverlose

we only here today
Tham gia ngy
Oct 2009
n t
tp. HCM
Bi gi
848
Cm n
553
c cm n 1,055 ln trong 418 Bi vit
: Nhng kin thc c bn v phn gia cng trong Unigraphics.
Bi 3
Cavity Mill v Parent Groups






Gii thiu v quy trnh Cavity Mill operations. Cavity Mill c dng trong gia
cng th bao gm gia cng mt v cc ng bao hnh hc .
Ta cng c th to ra mt vi dng c ct yu cu v s dng chng thng qua
nhm Tool Parent v dng Operation Navigator hin th cc thng tin lin
quan.
Sau khi c xong bi ny ta c th:
Hiu cch s dng Cavity Mill.
To v hiu chnh mc Parent Group trong quy trnh Cavity Mill.
p dng quy trnh Cavity Mill tc ng n b mt t cha tinh n bn tinh.
Chn v s dng dao.




To khi gia cng v cc nhm chnh
To cc nhm chnh trc khi to ra cc quy trnh ct c th tit kim thi gian
v lm n gin cc quy trnh. Cc nhm chnh xc nh Programs,Tools,
Geometry and Methods c dng trong quy trnh. Cc thng s hin th trong
nhm ny s c k tha t quy trnh ct. Khi gia cng v mi trng gia
cng cng s c chn.
Theo th t


To Manufacturing Assembly
Chn Manufacturing Environment
Xc nh nhm chnh
To quy trnh ct


Tng quan v Cavity Milling


Cavity Milling c thit k loi i vt liu theo th tch > chng c s
dng hiu qu nht khi dng loi b vt liu d t khi phi to thnh cc
vt th c cc ng bin.
Cavity Milling lm vic vi mt phng gia cng hay hnh hc bao, chng
c dng cho trc dao c nh.
Vt liu c tch theo lp ,ng vi mi lp th vt liu c tch ng vi
ng chy dao theo ng bao ca vt th
Cavity Milling c th c s dng cho vt th tm, cho kt cu khung , v
khi solid , trong khi solid l d s dng nht.
Lm th no Cavity Milling to cTool Paths
s dng hiu qu Cavity Mill, quan trng ta hiu c quy trnh m Cavity
Milling dng to ra ng n dao. Quy trnh bao gm
Chn hoc xc nhn khi phi
Chn hnh hc ca chi tit
Phn cao v thp nht ca chi tit t ng c thit lp l mc thp nht v
cao nht ca qu trnh ct.
Ph thuc vo vic xc nh Cut Levels m mt phng c to ra vung
gc vi trc ca dao.
ng vi mi Cut Level th mi ng ct c to ra loi vt liu

K hiu mt c c dng hin th Cut Ranges (k hiu ln) v Levels (k
hiu nh)
Hiu chnh cc nhm chnh
The Operation Navigator Geometry View
Quy trnh Cavity Milling nhn v tha hng cc thng tin t cc i tng tn
ti bn ngoi quy trnh c to lp.


Quy trnh ROUGHING_1 c th hin theo Hnh hc




Trong quy trnh , ROUGHING_1 nhn hnh hc PARTv BLANK t nhm
chnh hnh hc WORKPIECE.
Trn WORKPIECE c nhm chnh MCS_MILL. Nhm chnh hnh hc ny
bao hm cc thng tin v v tr hng ca h ta my v mt phng an ton.
T cy th bc ca nhm chnh v cc quy trnh , bn nhn thy nhm
MCS_MILL truyn thng tin n nhm WORKPIECE. Nhm ny li truyn
thng tin n quy trnh ROUGHING_1, bng cch ny quy trnh
ROUGHING_1 k tha thng tin hnh hc cng nh cc tham s cn to ra
ng chy dao.
The Operation Navigator Machine Tool View
Nu Operation Navigator c thay i qua Machine Tool view, Hnh hc ca
i tng s khng cn c hin th . thay vo cc dao c dng s c
hin th.



Chn phi v vt th trong WORKPIECE
Xc nh chi tit , phi v kim tra hnh hc trong nhm chnh hnh hc s cho
php bt c quy trnh no c t v tr di n trong cy th bc hnh hc.
Cc la chn khc ca Cavity Milling
Bao gm:
CutLevels
Cut Patterns
In-Process Work Piece for Cavity Milling
Cavity Milling Stock Options