Professional Documents
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NGHIEP
LI CAM N
TRANG:1
SO TRANG:117
Li Cam n
THIET KE TOT
NGHIEP
LI CAM N
TRANG:2
SO TRANG:117
THIET KE TOT
NGHIEP
KET CAU
TRANG:3
SO TRANG:117
NOI DUNG
PHAN I: THIET KE KET CAU........................3
- A - AC TNH KY THUAT CUA TAU......................5
I/ GII THIEU CHUNG.........................................................5
II/ CAC THONG SO C BAN............................................5
III/ HE THONG KET CAU..................................................5
- B - TNH TOAN KET CAU..........................................7
I/ KET CAU DAN AY......................................................7
II/ KET CAU DAN VACH.................................................13
III/ KET CAU DAN MAN...................................................17
IV/ KET CAU DAN BOONG...............................................27
V/ KET CAU THNG TAU VA LAU............................40
- C - QUY CACH HAN.................................................45
THIET KE TOT
NGHIEP
KET CAU
TRANG:4
SO TRANG:117
PHAN I
THIET KE KET
CAU
THIET KE TOT
NGHIEP
AC TNH KY THUAT
TRANG:5
SO TRANG:117
-A-
AC TNH KY THUAT
I/ GII THIEU CHUNG
Loai tau: Universal Dry Cargo Ship
Trong tai 5500 DWT
La tau vo thep lap at ong c 2 may lai 2 chan vt,
hoat ong tren tuyen quoc te, dung e ch hang
kho
Tau co tuyen hnh dang mui qua le, uoi vat, co
mot boong chnh lien tuc, ay oi va man kep
Tau co 3 khoang hang, buong may va thng tang
at uoi
Ket cau tau c tnh theo Quy pham phan cap va
ong tau bien vo thep Phan 2A Ket cau than tau
va trang thiet b (tau dai t 90 m tr ln) Bo Khoa hoc
cong nghe va Moi trng TCVN 6259-11 : 2003.
II/ CAC THONG SO C BAN
Chieu dai ln nhat
: Lmax
= 31,38
Chieu dai thiet ke
: L = 24 m
Chieu rong ln nhat
: Bmax = 6,852
Chieu rong thiet ke
:B
= 6,8
Chieu cao man : D = 4,29 m
Chieu chm
: d = 2,64 m
m
m
m
THIET KE TOT
NGHIEP
AC TNH KY THUAT
TRANG:6
SO TRANG:117
a o 2L 550 598
mm
Chon khoang sn thc cho tau thiet ke la a o = 600
mm = 0,6 m
4. Phan khoang:
Tau c chia lam 11 khoang vi 184 khoang sn
T sau tru lai en sn th 17
: khoang lai
T sn th 17 en sn th 31 : khoang may
T sn th 31 en sn th 36 : khoang cha
nhien lieu
T sn th 36 en sn th 38 : khoang d tr
tnh noi
T sn th 38 en sn th 76 : khoang hang III
T sn th 76 en sn th 78 : khoang cach ly
T sn th 78 en sn th 116 : khoang hang II
T sn th 116 en sn th 118: khoang cach ly
T sn th 118 en sn th 153: khoang hang I
T sn th 153 en sn th 165: ket ballast
T sn th 165 en sn th 184: khoang mui
THIET KE TOT
NGHIEP
TRANG:7
SO TRANG:117
-B-
C B2d
.
2,5 ; C ' .S . h 2,5) 6,3 mm
1000 d o
C B2d
2,5 6,3
1000 d 0
C 'S
trong o:
h 2,5 6,1
do 1
l
S
doc ay
Chon chieu day tole ay tren la 10 mm
Tole bao ay:
t C1C 2 S d 0,035 L' h1 2,5 12,9 mm
C1 1 he so cho tau co chieu dai nho
trong o:
hn 230 m
C2
13
4,46
24 15,5 f B x
X
vi ( f B 1, x 0,3L 1 , X 0,3L )
THIET KE TOT
NGHIEP
TRANG:8
SO TRANG:117
ay
0,3L
Chon chieu day tole bao ay la 14 mm
c. Song chnh ay:
SBd
x
y
.(2,6
0,17).[1 4( ) 2 ] 2,5 ; C1' d o 2,5} 10,2 mm
d 0 d1
lH
B
SBd
x
y
C1
.( 2,6
0,17).[1 4( ) 2 ] 2,5
6,3 mm
d 0 d1
lH
B
103
S1
0,71 va c
do
THIET KE TOT
NGHIEP
TRANG:9
SO TRANG:117
t max [C 2
H 2 d o2
SB ' d 2 y
( '' ) 2,5 ; 8,63
(t1 2,5) 2,5] 8 mm
d o d1 B
C 2'
C2
SB ' d 2 y
( ) 2,5 5,5 mm
d o d 1 B ''
8,6.3
H 2 d o2
(t1 2,5) 2,5 8 mm
C 2'
B
B ''
6,25 m khoang cach t ng tam tau
2
en iem ang
ngang ac ang xet
H 4
xet v tr a
d1
1 1,12
S1
THIET KE TOT
NGHIEP
thuoc
ty
so
S1
0,71
do
va
TRANG:10
SO TRANG:117
noi
suy
theo
bang 2A/4.3
au
Chon chieu day a ngang ac la 10 mm
f. Dam doc:
Dam doc ay di:
100C
( d 0,026 L' ) Sl 2 137
24 15,5 f
cm3
Mep kem:
Chieu day: S 14 mm
Chieu rong: b min (0,5a ; 0,2l ) 280 mm
0,5.a = 0,5.800 = 400 mm
0,2.l = 0,2.1400 = 280 mm
1. Thep L 125 x 80 x 12
2. Mep kem 280 x 14 mm
STT
23,4
8,98
210
1887
365
39,2
6,4
Tong 62,6
eo = 3,36 cm
zmax
= 9,84 cm
Quy cach ket cau tren
man quy pham.
Dam doc ay tren:
GVHD: Th.S LE HONG QUANG
210
2258
I = 1552 cm4
W = 158 cm3
co module chong uon thoa
THIET KE TOT
NGHIEP
TRANG:11
SO TRANG:117
100CShl 2
103 cm3
24 12 f B
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 280 mm
0,5.a = 0,5.800 = 400 mm
0,2.l = 0,2.1400 = 280 mm
1. Thep L 125 x 80 x 8
2. Mep kem 280 x 10 mm
STT
16
8,95
143
1282
256
28
2,33
Tong
44
143
1540
eo = 3,25 cm
I = 1075 cm4
zmax
= 9,75 cm
W = 110 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
2. Ket cau dan ay vung khoang may:
a. Bo tr ket cau:
THIET KE TOT
NGHIEP
TRANG:12
SO TRANG:117
SBd
x
y
.(2,6
0,17).[1 4( ) 2 ] 2,5 ; C1' d o 2,5} 9,6 mm
d 0 d1
lH
B
SBd
x
y
C1
.( 2,6
0,17).[1 4( ) 2 ] 2,5 4,2 mm
d 0 d1
lH
B
103
S 2,4 m khoang cach cac tam cua hai
S1
0,6 va c
do
THIET KE TOT
NGHIEP
TRANG:13
SO TRANG:117
H 2 d o2
SB ' d 2 y
( '' ) 2,5 ; 8,63
(t1 2,5) 2,5] 6,3 mm
d o d1 B
C 2'
SB ' d 2 y
( ) 2,5 3,5 mm
d o d 1 B ''
8,6.3
H 2 d o2
(t1 2,5) 2,5 6,3 mm
C 2'
B
B ''
6,25 m khoang cach t ng tam tau
2
en iem ang
ngang ac ang xet
H 4
xet v tr a
d1
1 1,3
S1
ty
so
S1
0,6
do
va
noi
suy
theo
bang 2A/4.3
au
Chon chieu day a ngang ac la 10 mm
3. Dan ay vung ac biet:
Ket cau cua oan ay gia cng pha mui tau:
THIET KE TOT
NGHIEP
TRANG:14
SO TRANG:117
a ngang ay:
Chieu cao tiet dien ban thanh:
0,0055 L 0,45 1 m
Chieu day tiet dien ban thanh:
0,65 L 4,5 12 mm
Modun chong uon cua tiet dien:
1,2 SLl 2 = 722 cm3
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:15
SO TRANG:117
(3)
THIET KE TOT
NGHIEP
TRANG:16
SO TRANG:117
l
2,55 m khoang cach t trung iem nhp
2
nep en nh
boong vach tai tam tau
h 6 h 1,2 + 0,8.h = 3,24 m
l D d o 6,1 1 = 5,1 m chieu dai nhp nep
Mep kem:
Chieu day : S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5a 0,5.800 = 275 mm
0,2l 0,2.5100 = 1020 mm
1. Thep L 125 x 80 x 8
2. Mep kem 275 x 10 mm
STT
16
8,95
143
1282
256
27,5
2,29
Tong 43,5
143
1540
eo = 3,29 cm
I = 1069 cm4
zmax
= 9,71 cm
W = 110 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
c. Song ng vach:
l
2,55 m khoang cach t trung iem nhp
2
nep en nh
boong
vach tai tam tau
h 6 h 1,2 + 0,8.h = 3,24 m
l 5,1 m chieu dai nhp nep
THIET KE TOT
NGHIEP
TRANG:17
SO TRANG:117
vi:
h,l c tnh giong cong thc tnh module
chong uon tren
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5.a = 0,5.550 = 275 mm
0,2.l = 0,2.5100 = 1020 mm
2
3
STT
30
56,1
1683
94416
3,6
55
28
1540
43120
13865
27,5
2,29
Tong 112,5
3223
151407
eo = 28,65 cm
I = 59064 cm4
zmax
= 28,05 cm W = 2106 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham
2. Vach chong va
a. Bo tr ket cau
THIET KE TOT
NGHIEP
TRANG:18
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.550 = 275 mm
0,2.l = 0,2.8250 = 1650 mm
STT
22,9
11,31
259
2929
606
27,5
2,29
Tong 50,4
259
3538
eo = 5,14 cm
I = 2206 cm4
zmax
= 11,36 cm W = 194 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
c. Song ng vach:
THIET KE TOT
NGHIEP
TRANG:19
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.550 = 275 mm
0,2.l = 0,2.5100 = 1020 mm
2
3
STT
36
61,1
2200
134396
4,32
44,2
38,6
1706
65856
18000
27,5
2,29
Tong 107,7
3906
218258
eo = 36,26 cm
I = 76656 cm4
zmax
= 25,44 cm W = 3013 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
III/ KET CAU DAN MAN
1. Bo tr ket cau:
THIET KE TOT
NGHIEP
TRANG:20
SO TRANG:117
91
576 2 x 2
y
) 7,75
yB
ay: f B 1
y 1 m khoang cach t mat tole
gia ay en canh di
tam tole man ang xet (xet
tam tole man di cung)
yB
D
2 m khoang cach t mat
3
X
1
0,3L
X 0,3L )
t mut di cua l
THIET KE TOT
NGHIEP
TRANG:21
SO TRANG:117
l
2,68
h
d
0,22
h
ay:
l 4,3
m khoang cach
thang ng t mat
tole ay tren en mat
tren cua xa ngang
boong nh sn
h d 0,038 L 8,9 m khoang cach
thang ng t mut
di l tai v tr can o
en iem d 0,038 L
nam tren tole gia
ay
k 13 he so phu thuoc vao
so lng tang boong
0,0164 he so phu thuoc ty
B
so l
va c tra theo
H
bang 2A/5.1
S 0,71 m khoang cach gia cac sn
h d 0,038 L 8,9 m khoang cach thang
ng t mut di l tai v tr can
o en iem d 0,038 L nam tren
tole gia ay
l 4,3 m khoang cach thang ng t
mat tole ay tren en mat tren
cua xa ngang boong nh sn
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 355 mm
0,5.a = 0,5.710 = 355 mm
0,2.l = 0,2.4300 = 860 mm
Quy cach ket cau:
1
THIET KE TOT
NGHIEP
STT
TRANG:22
SO TRANG:117
33,7
12,63
426
5376
1123
42,6
5,11
Tong 76,3
426
6504
eo = 5,58 cm
I = 4128 cm4
zmax
= 13,02 cm W = 317 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
oan t 0,15L ke t mui tau en vach chong va:
Module chong uon tiet dien sn
ngang khong nho hn tr so:
W C o 1,3CShl 2 326 cm3
trong o: C o , C , h, l xac nh nh tren
S 0,61 m khoang cach gia cac sn
- Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 305 mm
0,5.a = 0,5.610 = 305 mm
0,2.l = 0,2.4300 = 860 mm
- Quy cach ket cau:
1
STT
34,9
14,1
492
6938
1449
36,6
4,39
Tong 71,5
492
8392
eo = 6,88 cm
I = 5007 cm4
zmax
= 13,72 cm W = 365 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
4. Song doc man:
THIET KE TOT
NGHIEP
TRANG:23
SO TRANG:117
C2 Shl
2,5 5,5 mm
1000 d o
t2 8,63
d o2 (t1 2,5)
2,5 6,2 mm
k
S1
1,5
do
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 710 mm
0,5.a = 0,5.2550 = 1275 mm
0,2.l = 0,2.1420 = 248 mm
THIET KE TOT
NGHIEP
STT
TRANG:24
SO TRANG:117
21
46,3
972
45017
3,43
32,6
32,2
1051
33843
9113
29,8
3,57
Tong 83,4
2023
87980
eo = 24,26 cm
I = 38895 cm4
zmax
= 22,74 cm W = 1710 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
5. Man kep:
a. Tole man:
Chieu day tole man kep c lay bang chieu day
tole man 12 mm
b. Sn ngang:
C 2 Shl
2,5 5,4 mm
1000 d o
t 2 8,63
d o2 (t1 2,5)
2,5 5,6 mm
k
THIET KE TOT
NGHIEP
TRANG:25
SO TRANG:117
l
h
S1
1,2
do
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 710 mm
0,5.a = 0,5.1420 = 710 mm
0,2.l = 0,2.4300 = 860 mm
2
3
STT
18
46,2
832
38420
2,16
45
23,1
1040
24012
7594
85,2
10,22
Tong 148,2
1871
70039
eo = 12,63 cm
I = 46398 cm4
zmax
= 34,17 cm W = 1358 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
6. Dan man khoang uoi:
Sn thng:
THIET KE TOT
NGHIEP
TRANG:26
SO TRANG:117
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.600 = 300 mm
0,2.l = 0,2.3500 = 700 mm
STT
48,3
17,63
852
15012
3147
36
4,32
Tong 84,3
852
18164
eo = 2,62 cm
I = 20615 cm4
zmax
= 22,98 cm W = 897 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
Sn khoe:
THIET KE TOT
NGHIEP
TRANG:27
SO TRANG:117
t1
C 2 Shl
2,5 9,6 mm
1000 d o
d o2 (t1 2,5)
t 2 8,6
2,5 6,2 mm
k
3
l
h
c xac nh nh tren
m chieu cao tiet dien sn khoe
d o 0,35
S1
1,6
do
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 700 mm
0,5.a = 0,5.1800 = 900 mm
0,2.l = 0,2.3500 = 700 mm
2
3
STT
18
41,2
742
30554
2,16
40
20,6
824
16974
5333
84
10,08
Tong 142
1566
52874
4
eo = 11,03 cm
I = cm
zmax
= 30,77 cm W = 1157 cm3
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:28
SO TRANG:117
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.600 = 300 mm
0,2.l = 0,2.4300 = 860 mm
STT
71,1
17,37
1235
21452
4545
36
4,32
Tong 107,1
1235
26001
eo = 11,53 cm
I = 11763 cm4
zmax
= 14,07 cm W = 836 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
Sn khoe:
THIET KE TOT
NGHIEP
TRANG:29
SO TRANG:117
l
h
C 2 Shl
2,5 9,4 mm
1000 d o
t 2 8,63
d o2 (t1 2,5)
2,5 6,6 mm
k
l
h
S1
1,2
do
Mep kem:
Chieu day: S 12 mm
Chieu rong: b min (0,5a ; 0,2l ) 860 mm
0,5.a = 0,5.1800 = 900 mm
0,2.l = 0,2.4300 = 860 mm
THIET KE TOT
NGHIEP
STT
TRANG:30
SO TRANG:117
24
46,2
1109
51227
2,88
45
23,1
1040
24012
7594
103,2
12,38
Tong 172,2
2148
82848
eo = 12,48 cm
I = 56028 m4
zmax
= 34,32 cm W = 1633 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
IV/ KET CAU DAN BOONG
1. Tai trong h:
h a (bf y )
Vu
ng
V tr boong
h (kN/m2)
Xa boong
Song
Tole boong
boong
THIET KE TOT
NGHIEP
TRANG:31
SO TRANG:117
pha sau
0,123
cua 0,2L tnh
9,80
4,90 1 (C 0,2) 2 1,15
bl
t uoi
vi: Cbl 0,7 he so ay the tch
IV
boong
L 300 L
e
10
150
Vun
g
V tr boong
trong o: C 0,905
boong
L'
1 ; vi L' 230 m
2430
THIET KE TOT
NGHIEP
TRANG:32
SO TRANG:117
boong
Bo tr ket cau:
Dan boong nam tren man kep cua
vung khoang hang c thiet ket theo he thong
doc.
Khoang cach gia cac xa doc
boong la: 0,55 m
Khoang cach gia cac a ngang
khoe la: 1,4 m
Xa doc boong:
Module chong uon tiet dien ngang xa doc boong:
W 1,14Shl 2 52 cm3
trong o: S 0,55 m khoang cach gia cac xa
doc boong
h 40,92 kN/m2 tai trong boong
l 1,42 m khoang cach gia cac xa
ngang boong
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5.a = 0,5.550 = 275 mm
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:33
SO TRANG:117
1. Thep L 100 x 63 x 6
2. Mep kem 275 x 10 mm
STT
9,59
7,27
70
507
98,3
27,5
2,29
Tong 37,1
70
607
4
eo = 1,88 cm
I = 476 cm
zmax
= 8,62 cm
W = 55 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 390 mm
0,5.a = 0,5.1420 = 710 mm
0,2.l = 0,2.1950 = 390 mm
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:34
SO TRANG:117
1. Ban mep 50 x 12 mm
2. Ban thanh 150 x 10 mm
3. Mep kem 390 x 10 mm
2
3
STT
16,1
97
1555
0,72
15
120
960
281
39
3,25
Tong
60
217
2801
eo = 3,61 cm
I = 2019 cm4
zmax
= 13,09 cm W = 154 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham
THIET KE TOT
NGHIEP
TRANG:35
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 284 mm
0,5.a = 0,5.3075 = 1538 mm
0,2.l = 0,2.1420 = 284 mm
Quy cach ket cau:
1. Ban mep 60 x 12 mm
2. Ban thanh 160 x 10 mm
3. Mep kem 284 x 10 mm
2
3
STT
7,2
17,1
123
2105
0,86
16
8,5
136
1156
341
28,4
2,37
Tong 51,6
259
3606
eo = 5,02 cm
I = 2306 cm4
zmax
= 12,68 cm W = 182 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham
b. Dan boong pha trc cua 0,15 L tnh t mui:
Bo tr ket cau:
Dan boong c thiet ket theo he
thong ngang
Khoang cach gia cac xa ngang
boong la: 0,3 m
GVHD: Th.S LE HONG QUANG
SVTH: VO NGO TAT HIEN
THIET KE TOT
NGHIEP
TRANG:36
SO TRANG:117
Xa ngang boong
Module chong uon tiet dien ngang xa ngang
boong:
W 0,43Shl 2 26 cm3
trong o: S 0,3 m khoang cach gia cac xa
ngang boong
h 72,24 kN/m2 tai trong boong
l 1,65 m khoang cach gia cac song
doc boong
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5.a = 0,5.300 = 150 mm
0,2.l = 0,2.1650 = 330 mm
1. Thep L 80 x 50 x 5
2. Mep kem 150 x 10 mm
STT
6,36
5,9
38
221
41,6
15
1,25
Tong 21,4
38
264
eo = 1,11
cm
I
= 224 cm4
zmax
= 7,39
cm
W
= 29 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
Xa doc boong:
Module chong uon tiet dien ngang xa doc boong:
W 1,14Shl 2 153 cm3
trong o: S 0,55 m khoang cach gia cac xa
doc boong
h 75,24 kN/m2 tai trong boong
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:37
SO TRANG:117
boong
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5.a = 0,5.550 = 275 mm
0,2.l = 0,2.1800 = 360 mm
1. Thep L 100 x 63 x 6
2. Mep kem 275 x 10 mm
STT
1
22,2
9,92
220
2185
444
27,5
2,29
Tong
49,7
220
= 4,43
cm
eo
2631
I
= 1656 cm4
zmax
= 10,07 cm W = 164 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
Mep kem:
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:38
SO TRANG:117
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 390 mm
0,5.a = 0,5.1800 = 900 mm
0,2.l = 0,2.1650 = 330 mm
1. Ban mep 50 x 12 mm
2. Ban thanh 180 x 10 mm
3. Mep kem 330 x 10 mm
2
3
STT
19,1
115
2189
0,72
8,2
14,6
120
1748
486
33
2,75
Tong 47,2
234
4426
eo = 4,96 cm
I = 3265 cm4
zmax
= 14,74 cm W = 222 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
THIET KE TOT
NGHIEP
TRANG:39
SO TRANG:117
song doc
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 825 mm
0,5.a = 0,5.1650 = 825 mm
0,2.l = 0,2.5400 = 1080 mm
Quy cach ket cau:
2
3
STT
24
61,1
1466
89597
2,88
60
30,5
1830
55815
18000
82,5
6,88
Tong 166,5
3296
163422
eo = 19,8 cm
I = 98147 cm4
zmax
= 41,9 cm
W = 2342 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham
c. Dan boong pha sau cua 0,2 L tnh t uoi:
Bo tr ket cau:
Dan boong c thiet ket theo he
thong ngang
Khoang cach gia cac xa ngang
boong la: 0,3 m
GVHD: Th.S LE HONG QUANG
SVTH: VO NGO TAT HIEN
THIET KE TOT
NGHIEP
TRANG:40
SO TRANG:117
Xa ngang boong:
Module chong uon tiet dien ngang xa ngang
boong:
W 0,43Shl 2 26 cm3
trong o: S 0,3 m khoang cach gia cac xa
ngang boong
h 72,24 kN/m2 tai trong boong
l 1,65 m khoang cach gia cac song
doc boong
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5.a = 0,5.300 = 150 mm
0,2.l = 0,2.1650 = 330 mm
1. Thep L 80 x 50 x 5
2. Mep kem 150 x 10 mm
STT
6,36
5,9
38
221
41,6
15
1,25
Tong 21,4
38
264
eo = 1,11
cm
I
= 224 cm4
zmax
= 7,39
cm
W
= 29 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
Xa doc boong:
Module chong uon tiet dien ngang xa doc boong:
W 1,14Shl 2 153 cm3
GVHD: Th.S LE HONG QUANG
THIET KE TOT
NGHIEP
TRANG:41
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 275 mm
0,5.a = 0,5.550 = 275 mm
0,2.l = 0,2.1800 = 360 mm
1. Thep L 100 x 63 x 6
2. Mep kem 275 x 10 mm
STT
22,2
9,92
220
2185
444
27,5
2,29
Tong 49,7
eo = 4,43
220
cm
2631
= 1656 cm4
zmax
= 10,07 cm W = 164 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
THIET KE TOT
NGHIEP
TRANG:42
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 390 mm
0,5.a = 0,5.1800 = 900 mm
0,2.l = 0,2.1650 = 330 mm
4. Ban mep 50 x 12 mm
5. Ban thanh 180 x 10 mm
6. Mep kem 330 x 10 mm
2
3
STT
19,1
115
2189
0,72
8,2
14,6
120
1748
486
33
2,75
Tong 47,2
234
4426
eo = 4,96 cm
I = 3265 cm4
zmax
= 14,74 cm W = 222 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
THIET KE TOT
NGHIEP
TRANG:43
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 825 mm
0,5.a = 0,5.1650 = 825 mm
0,2.l = 0,2.5400 = 1080 mm
Quy cach ket cau:
2
3
STT
18
51,1
920
47002
2,16
50
25,5
1275
32513
10417
82,5
6,88
Tong 150,5
2195
89940
eo = 14,58 cm
I = 57947 cm4
zmax
= 37,12 cm W = 1561 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham
THIET KE TOT
NGHIEP
TRANG:44
SO TRANG:117
L'
0,96
2430
vi:
L'
3,02 he so tnh cot
120
ap oi vi vach trc lo
thng tang tang mot
x
L ) 2 1,12 he so tnh cot ap khi
b 1 (
C bl 0,2
x
0,14 0,45
L
0,45
C bl 0,7
ay:
he so ay the tch
x 17,4 m khoang cach t vach en
ng vuong goc uoi
L
L
L
f e 300
10
150
boong
SVTH: VO NGO TAT HIEN
THIET KE TOT
NGHIEP
TRANG:45
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.600 = 300 mm
0,2.l = 0,2.2600 = 520 mm
STT
28,3
12,62
357
4507
952
30
2,5
Tong 58,3
eo = 6,13
357
cm
5462
= 3271 cm4
zmax
= 12,37 cm W = 264 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
b. Sn thng tang:
THIET KE TOT
NGHIEP
TRANG:46
SO TRANG:117
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.600 = 300 mm
0,2.l = 0,2.2600 = 520 mm
Quy cach ket cau:
1. Thep L 125 x 80 x 10
2. Mep kem 300 x 10 mm
STT
19,7
8,86
175
1546
312
30
2,5
Tong 49,7
eo = 3,51
175
cm
1861
= 1249 cm4
zmax
= 9,49 cm
W = 132 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
c. Xa ngang boong thng tang:
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 300 mm
0,5.a = 0,5.600 = 300 mm
0,2.l = 0,2.1650 = 330 mm
THIET KE TOT
NGHIEP
TRANG:47
SO TRANG:117
1. Thep L 75 x 50 x 8
2. Mep kem 300 x 10 mm
STT
9,47
5,48
52
284
52,4
30
2,5
Tong 39,5
52
339
eo = 1,31
cm
I
= 272 cm4
zmax
= 6,69 cm
W = 41 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham.
d. Song doc boong:
Mep kem:
Chieu day: S 10 mm
Chieu rong: b min (0,5a ; 0,2l ) 800 mm
0,5.a = 0,5.1650 = 825 mm
0,2.l = 0,2.4000 = 800 mm
2
3
STT
12
41,1
493
20271
1,44
40
20,5
820
16810
5333
80
6,67
THIET KE TOT
NGHIEP
TRANG:48
SO TRANG:117
Tong 132
1313
42422
eo = 9,95 cm
I = 29354 cm4
zmax
= 31,75 cm W = 925 cm3
Quy cach ket cau tren co module chong uon thoa
man quy pham
THIET KE TOT
NGHIEP
TRANG:49
SO TRANG:117
-C-
HAN
MEP
CHONG
HAN CH T
THIET KE TOT
NGHIEP
TRANG:50
SO TRANG:117
STT
C cau
Khu vc s dung
1
2
a ngang
tam
3
4
5
6
ay
n
Song
chnh
ay
7
8
9
Son
g
ay
10
11
Song
Phu
ay
12
Son
g
ay
13
14
15
Sn doc
16
17
18
ay
oi
ket
cau
a ngang
ac
vung ay gia
cng mui tau,
Vi
khoang uoi va
tole
ket sau
bao
Cac vung khac
vung ay gia
cng mui tau
Vi
va buong may
ban
chnh
mep
Cac vung khac
Vi ban thanh va ban
mep cua song chnh ay
Vi
vung ay gia
tole
cng mui tau
gia
Cac vung khac
ay
Vi ban mep
Vi a ngang tam
vung ay gia
Vi
cng mui tau
tole
bao
Cac vung khac
vung buong
Vi
may chnh
ban
mep
Cac vung khac
Vi a ngang tam
Vi tole bao vung ay
gia cng pha mui
Vi tole bao (ngoai vung
tren) hoac tole ay tren
Vi
Tai mut cua a
tole
ngang, oan dai
bao
bang hai khoang
va
sn
tole
Cac vung khac
ay
Quy
cach
7 75/200
7 75/350
7 75/200
7 75/350
7
5
7 75/200
7 75/200
5
7 75/200
7 75/350
7 75/200
7 75/350
7 75/200
6 75/200
6 75/350
4
6 75/200
THIET KE TOT
NGHIEP
19
Ma song
chnh
Ma cua
21
song hong
theo
trong ay
22 he
oi
thon
Nep gia
g doc
23
cng song
phu
20
24
S
n
25
26
27
28
Boon
g
Vi tole bao
Dai tole
mep boong
Xa boong
29
Xa
boon
g
ban
g
31 thep
ghe
p
30
32
Mien
g
33 khoa
ng
34
Ban thanh
Thanh
mieng
khoang
Xa thao
lap
Vach
35
Nep vach
36
37
38
Ton vach
TRANG:51
SO TRANG:117
tren
Vi song chnh ay
Vi song chnh, tole bao
va tole ay tren
Vi song hong
6 75/200
6 75/200
Vi song phu
6 75/350
7 75/200
7 75/350
6
4
6 75/200
6 75/350
6 75/200
4
6
6 75/200
5
5 75/200
5 75/350
6
THIET KE TOT
NGHIEP
39
Be
may
Thanh be
hoac ma
42
Xa
boon
g
43 kho
e,
sn
kho
e,
44
song
man,
song
45
boon
g va
song
vach
46
47
48
40
41
TRANG:52
SO TRANG:117
Ban thanh
hoac tam
song
THIET KE TOT
NGHIEP
TRANG:53
SO TRANG:117
hn 65 cm2
49
50
51
Ma chong
van tren
ban thanh
hoac tam
song
Cac phan
khoet cua
ban thanh
hoac tam
song
Ma mut cua c
cau
6 75/200
Chu thch :
(1)
Neu cac c cau gia cng doc c noi vi
nhau bang moi han goc th chieu rong moi han
phai phu hp vi 2 bang tren, tr trng hp
tong dien tch tiet dien cua cac moi han ln hn
dien tch tiet dien nho nhat cua cac c cau.
(2)
Neu au mut cua cac c cau nh sn, xa
boong va nep gia cng c han trc tiep vi tole
boong, tole bao, tole ay tren hoac tole vach th
chieu rong moi han phai khong nho hn 0,7 lan
chieu day ban thanh c cau.
(3)
Neu xa boong, sn, nep va song c han
vi tole boong, tole bao, tole ay tren bang moi han
gian oan th moi han phai lien tuc cac oan.
Neu c cau c at oi dien vi ma th tai mut
cua c cau hoac nh ma, moi han phai lien tuc
tren oan dai thch hp.
(4)
Neu ban mep hoac tole ay tren bao gom
ca tam mat cua be may hoac cac be quan trong
khac, th so hieu cua moi han phai thoa man
yeu cau oi vi be may.
(5)
oi vi cac moi noi cha c e cap
phan ay oi ket cau theo he thong doc, phai ap
dung nhng yeu cau nh oi vi ket cau theo he
thong ngang.
THIET KE TOT
NGHIEP
CONG NGHE
TRANG:54
SO TRANG:117
PHAN 2
QUY TRNH
CONG NGHE
THIET KE TOT
NGHIEP
TRANG:55
SO TRANG:117
-A-
THIET KE TOT
NGHIEP
TRANG:56
SO TRANG:117
THIET KE TOT
NGHIEP
b.
TRANG:57
SO TRANG:117
Trach nhiem:
c.
THIET KE TOT
NGHIEP
TRANG:58
SO TRANG:117
Co 5 u kho .
U 1: LxWxD = 50m x 14m x 4m
U 2: LxWxD = 30m x 14m x 4m
U 3: LxWxD = 28m x 10m x 3m
U 4: LxWxD = 30m x14m x4m
U 5: LxWxD = 30m x 14m x 4m
2. C s 2: X nghiep ng tu Sai Gon
THIET KE TOT
NGHIEP
TRANG:59
SO TRANG:117
So lng au cat: 2 au
x 3500mm x 1300mm
Tnh nang cua may cat CNC:
T ong cat tam theo bien dang c lap
c kh
T ong moi la
Thiet b han :
May han ien xoay chieu
May han ien mot chieu
May han t ong
THIET KE TOT
NGHIEP
-
8kg/cm2
TRANG:60
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:61
SO TRANG:117
c.
THIET KE TOT
NGHIEP
TRANG:62
SO TRANG:117
THIET KE TOT
NGHIEP
PHNG AN THI
CONG
TRANG:63
SO TRANG:117
-B-
Bc 1:
Phong dang t chng trnh may tnh, ha lieu
thong qua may cat CNC.
Bc 2:
Che tao cum chi tiet, che tao khung xng, vach
doc.
Bc 3:
Lap rap than tau t cac chi tiet lien khp :
Tien hanh trai be lap rap.
Trai tole ay ngoai: han nh, han
chnh thc bang may han ban t ong
Lap at song chnh ay.
Lap at a ngang ay.
Han khung xng dan ay vi tole
ay ngoai.
Trai tole ay tren va han khung
xng ay.
Lap at vach ngang.
Lap at vach doc.
Lap at cac khung xng ngang.
Lap at song chnh boong, song phu
boong, song man.
Trai tole man.
Trai tole boong.
Lap rap thng tang len tole boong :
at vach thng tang bao gom vach doc va
vach ngang len tole boong.
at va han nh boong thng tang vi cac
vach thng tang
THIET KE TOT
NGHIEP
-
PHNG AN THI
CONG
TRANG:64
SO TRANG:117
tang :
Dng va han nh cac vach cua lau lai vi
tole boong thng tang.
at va han nh boong lau lai vi cac vach
cua lau lai .
Bc 4:
Han hoan chnh theo th t sau :
Han c cau vi c cau
Han c cau vi tole
Han tole vi tole.
Bc 5:
Kiem tra, nghiem thu.
Bc 6:
Ha thuy
Bc 7:
Th tau, ban giao.
b.
u iem:
- Tiet kiem dien tch do ch lap rap be lap rap
- S dung t phng tien van chuyen, t b bien dang
do van chuyen
- Khong can trang b cau co sc nang ln
- Khong can cau lat (de gay bien dang)
- Co the thc hien viec lap rap tai cac nha may
va va nho
- Khong oi hoi cong nhan co tay nghe cao
c.
Nhc iem:
- Thi gian nam trien lau, tien o thi cong cham
- So lng ng han nhieu nen de gay bien
dang nhiet
- Trong qua trnh thi cong khong the dung cau lat
giong nh phng phap phan tong oan v the so
lng ng han tran rat nhieu anh hng chat
lng moi han.
- Hau het cong viec lap rap ieu thc hien
ngoai tri nen chu anh hng cua thi tiet tac
ong sc khoe cho cong nhan.
- Che tao be lap rap phc tap
2. Lap rap than tau theo phng phap phan oan:
Ta chi tau thanh nhieu phan oan e lap rap: phan
oan ay, phan oan man, phan oan boong, phan oan
vach ngang
a.
Quy trnh lap rap t cac phan oan:
Bc 1:
THIET KE TOT
NGHIEP
PHNG AN THI
CONG
TRANG:65
SO TRANG:117
Bc 2:
Che tao cac cum chi tiet.
Che tao phan oan man.
Che tao phan oan boong.
Che tao phan oan ay.
Bc 3:
Lap rap cac phan oan bang phng phap hnh
chop
Trai be.
at phan oan ay chuan: canh
chnh v tr va co nh xuong be
at phan oan ay tiep theo ve hai
pha cua phan oan ay chuan.
Han nh va han chnh thc vi
phan oan ay chuan.
at cac phan oan vach ngang,
vach doc.
Han nh va han chnh thc cac
phan oan vach xuong tole ay tren.
at phan oan man.
Vach, cat lng d cua phan oan
man, tien hanh han nh, han chnh thc.
Lap at may moc, thiet b di
boong chnh.
Lap at va han phan oan boong.
Lap rap tong oan thng tang
len boong.
Bc 4:
Kiem tra, nghiem thu.
Bc 5:
Ha thuy.
Bc 6:
Th tau, ban giao.
b.
u iem:
- Co the lap rap nhieu khu vc khac nhau cua
be lap rap
- Co the rut ngan thi gian thi cong bang cach
s dung nhieu nhan cong
- Viec che tao cac be lap rap phan oan n gian
hn be lap rap toan tau
- Giam bien dang han
c.
Nhc iem:
- S dng qua nhieu dien tch tren bai
THIET KE TOT
NGHIEP
-
PHNG AN THI
CONG
TRANG:66
SO TRANG:117
Bc 1:
Phong dang tren may tnh, lay so lieu e gia
cong cac chi tiet lien khp, tole vo, dng mau
(neu can).
Bc 2:
Gia cong, lap rap va han toan bo cac chi tiet
lien khp: khung xng, khung sn, cac phan oan
phang (vach ngang, san), cac phan oan cong
(boong), phan oan ay, ...
Bc 3:
Lap rap cac tong oan t cac phan oan:
Trai be lap rap .
at va han nh phan oan ay
cua cac tong oan vi be lap rap (da vao
ng mat phang oi xng vach tren phan
oan ay vi ng mat phang oi xng vach
tren be lap rap).
at va han nh phan oan vach
ngang, vach doc (neu co) cua cac tong oan
vi be lap rap (da vao ng mat phang
oi xng va da vao ng nc vach tren
phan oan vach ngang).
at va han nh phan oan man
cua cac tong oan vi be lap rap (da vao
mat phang ng sn va da vao ng
nc).
at va han nh phan oan boong
cua cac tong oan vi cac phan oan vach
va phan oan man (da vao dau cua mat
phang oi xng, mat phang ng sn va
chieu cao man).
THIET KE TOT
NGHIEP
-
PHNG AN THI
CONG
TRANG:67
SO TRANG:117
nhau:
Han cac moi han oi au gia cac c cau
cua cac phan oan vi nhau
Han cac moi han noi tole (pha co c cau
trc, pha ngoai sau)
Bc 4:
Lap rap cac tong oan vi nhau. Cac tong oan
c a ra trien bang cau. Viec lap rap cac tong
oan c tien hanh theo cac bc sau:
nh v chnh xac tong oan da
vao v tr a anh dau tren u. at cac e
ke vao v tr cac c cau khoe, song chnh tranh
lam bien dang tai vung co c cau yeu.
nh v chnh xac tong oan tiep
theo can chnh o nghieng ngang, nghieng doc.
sau o cat lng d va vat mep han.
Han nh va han chnh thc cac
tong oan vi nhau.
Bc 5:
Kiem tra, nghiem thu.
Bc 6:
Ha thuy.
Bc 7:
Th va ban giao.
b.
u iem:
- Tan dung triet e cac phng tien thi cong cua
Cong ty .
- Thi gian tau nam tren trien ngan.
- So lng ng han t, do o giam c bien
dang nhiet cua than tau .
- Qua trnh kiem tra thuan tien, de dang.
- So lng cong nhan tap trung tren u t .
- Nang suat cao, co kha nang c gii hoa trong
van e che tao va lap rap
c.
Nhc iem:
- Can sc nang cua can cau ln .
- Can phai co o chnh xac cao khi lap rap cac
tong oan.
- Trnh o va tay nghe cong nhan cao khi au tong
thanh.
- Tong oan neu lap rap up th phai cau lat lai,
de gay bien dang uon.
THIET KE TOT
NGHIEP
-
PHNG AN THI
CONG
TRANG:68
SO TRANG:117
THIET KE TOT
NGHIEP
b.
c.
d.
PHNG AN THI
CONG
TRANG:69
SO TRANG:117
THIET KE TOT
NGHIEP
PHNG AN THI
CONG
TRANG:70
SO TRANG:117
THIET KE TOT
NGHIEP
-
PHNG AN THI
CONG
TRANG:71
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:72
SO TRANG:117
-C-
THIET KE TOT
NGHIEP
TRANG:73
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:74
SO TRANG:117
mm
o ln song tren be mat gia : 2,5
mm
b.
Lap rap va han tole ay trong
Chuan b
Trc khi keo tole vao lap rap cac
tam tole phai c lam ve sinh sach se va gia
cong cac mep tole theo ung quy cach, mep
tole phai mai nhan co anh kim ve pha ng
han 20 mm.
Lap rap:
Cau t tole song nam O2 vao v tr
tren be khuon ieu chnh ng tam tren t
tole trung vi ng tam tren be khuon, keo
sat xuong be khuon, co nh han nh vao be
khuon.
Cau t tole N2 len be khuon, keo
sat vao t tole O2, keo sat xuong be khuon,
ieu chnh co nh bang cac ma rang lc
vao mat di, han nh vao be khuon.
Cau t tole M2 len be khuon, keo
sat vao t tole N2, keo sat xuong be khuon,
co nh bang cac ma rang lc vao mat
di, han nh vao be khuon.
Cau t tole L2 len be khuon keo
sat vao t tole N2, keo sat xuong be khuon,
ieu chnh, co nh bang cac ma rang lc
vao mat di, han nh vao be khuon.
S O LAP RAP TOLE AY
THIET KE TOT
NGHIEP
TRANG:75
SO TRANG:117
Th t rai tole:
T mat phang doc tam rai ve hai man
Noi dung kiem tra:
o chenh m: 2 mm
3500oC
Nguon ien, ien ap, dong ien khi han
THIET KE TOT
NGHIEP
TRANG:76
SO TRANG:117
thuyet: 1 mm
o khong vuong goc vi cac ng vach
THIET KE TOT
NGHIEP
TRANG:77
SO TRANG:117
mm
Gia xa 300 mm
o thang cua cac c cau doc tai moi noi
oi au:
Song chnh, song phu: 1,5 m
Ban thanh cua xa doc: 2 mm
Ban canh cua xa doc: 40%b (b chieu
rong ban canh)
at 15 25% CO2
THIET KE TOT
NGHIEP
TRANG:78
SO TRANG:117
Mi tn
ch ng hn
Cc s 1,2,3.. ch th t hn
e.
Lap rap
Chuan b:
Trc khi keo tole vao lap rap cac t tole
THIET KE TOT
NGHIEP
TRANG:79
SO TRANG:117
3500oC
Nguon ien, ien ap, dong ien khi han
THIET KE TOT
NGHIEP
f.
TRANG:80
SO TRANG:117
Lap rap:
Cau dai tole hong vao v tr tren
phan oan ay D3, ieu chnh, co nh va
han nh vao c cau.
Cau
mang
tole
ay
ngoai
K2+A2+B2+C2 vao v tr cua no tren phan oan
ay D3, ieu chnh v tr co nh va han nh
vao c cau cua phan oan ay
at 15 25% CO2
Lu lng kh bao ve vao khoang 25 l/phut
4 mm
S dung que han S-7016.H ng knh d =
3,2 4 mm
Que han loai S-7016.H phai c say kho
THIET KE TOT
NGHIEP
TRANG:81
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:82
SO TRANG:117
-D-
THIET KE TOT
NGHIEP
a.
b.
TRANG:83
SO TRANG:117
Vat lieu:
Tole tam S = 8 mm; S = 9 mm; S = 10 mm; S = 11
mm; S = 12 mm; S = 18 mm va S = 30 mm
Chuan
b
thep
hnh
L180x100x12,
T150x12/450x10
Can phang nhng t tole b cong venh
Phun han kim loai, lam sach be mat, sn lot
chong r theo quy trnh cua hang sn.
Thiet b dung trong thi cong:
Can cau: s dung cac cau PH 100T, KATO 75T
va cau 150T at doc trien e au cac tong
oan vi nhau.
May han: may han ban t ong, may han
ien.
Ngoai ra con co cac loai thiet b khac nh:
compa, thc la, cac ot e lay dau, cac day
bat e ke cac ng thang dai, pa-lang, kch,
tang- phuc vu cho cong tac lap rap.
Thiet b lap rap dam ch T
c.
Nhan lc:
Trnh o th han: oi vi cong viec han kn
nc, han tole vo th dung th han co bac 4/7
tr len, co chng ch va thoa man cac ieu
kien theo yeu cau.
2. Gia cong lap rap cac chi tiet
THIET KE TOT
NGHIEP
TRANG:84
SO TRANG:117
mm
THIET KE TOT
NGHIEP
TRANG:85
SO TRANG:117
Chuan b
Trc khi keo tole vao lap rap cac
tam tole phai c lam ve sinh sach se va gia
cong cac mep tole theo ung quy cach, mep
tole phai mai nhan co anh kim ve pha ng
han 20 mm.
Lap rap:
Cau t tole M41 vao v tr tren be
khuon, mai mep 2 canh cua tam tole, ieu
chnh ng tam tren t tole trung vi ng
tam tren be khuon, keo sat xuong be khuon,
co nh han nh xuong be.
Cau t tole M42 len be khuon, mai
mep 2 canh cua tam tole, keo sat vao t tole
M41, keo sat xuong be khuon, ieu chnh co
nh bang cac ma rang lc mat ngoai vi
t tole M41, han nh xuong be khuon.
Tiep tuc thao tac tng t vi cac
t tole tiep theo
Noi dung kiem tra:
o chenh m: 2 mm
nhau: 0,5 mm
THIET KE TOT
NGHIEP
TRANG:86
SO TRANG:117
Han:
S O HAN TOLE
THIET KE TOT
NGHIEP
c.
TRANG:87
SO TRANG:117
thuyet: 1 mm
o khong vuong goc vi cac ng vach
3 o
o loi lom gia 2 khoang sn: 4 mm/1 m
chieu dai
at 15 25% CO2
THIET KE TOT
NGHIEP
TRANG:88
SO TRANG:117
A, B th hn
Mi tn
ch ng hn
Cc s 1-3 ch th t hn
e.
Lap rap
Quy trnh lap rap va han tole man trong tng t
quy trnh lap rap va han tole man ngoai.
g.
Lap tole man ngoai vao phan oan man D3 tren
be khuon.
Lap rap:
THIET KE TOT
NGHIEP
TRANG:89
SO TRANG:117
at 15 25% CO2
Lu lng kh bao ve vao khoang 25 l/phut
4 mm
S dung que han S-7016.H ng knh d =
3,2 4 mm
Que han loai S-7016.H phai c say kho
THIET KE TOT
NGHIEP
TRANG:90
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:91
SO TRANG:117
-E-
THIET KE TOT
NGHIEP
TRANG:92
SO TRANG:117
b.
Han nh :
Khoang cach hai moi han nh: 300mm, chieu
dai moi han nh t (20 30mm)
THIET KE TOT
NGHIEP
TRANG:93
SO TRANG:117
c.
THIET KE TOT
NGHIEP
TRANG:94
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:95
SO TRANG:117
trien (1/18)
THIET KE TOT
NGHIEP
ben vach
TRANG:96
SO TRANG:117
mm.
THIET KE TOT
NGHIEP
TRANG:97
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:98
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:99
SO TRANG:117
THIET KE TOT
NGHIEP
TRANG:100
SO TRANG:117
so vi ng tam trien: 1 mm
THIET KE TOT
NGHIEP
TRANG:101
SO TRANG:117
nhau: 2 mm.
Sai lech gia ket cau va mep lo
khoet: 3 mm.
o loi lom gia 2 sn: 4 mm.
mm.
o sai lech v tr ket cau tren va
di: 5 mm.
THIET KE TOT
NGHIEP
TRANG:102
SO TRANG:117
Chuan b:
Chuan b ay u cac thiet b
nh: day thep, ot, thc, tang-, quai
vong nham phuc vu cho cong tac cang
tam ng truc, vach dau cung nh e
han be may.
THIET KE TOT
NGHIEP
TRANG:103
SO TRANG:117
Sn29, Sn17
Xac nh chieu cao tam truc tren cac
tam truc.
Tai cac vach Sn17, Sn29 ngoai viec lay
no.
Tien hanh can bang be may, va xac
ve sinh ng noi.
Can bang chnh xac chieu cao, ngang,
THIET KE TOT
NGHIEP
TRANG:104
SO TRANG:117
S O HAN NH BE MAY
1, 2, 3 th t hn
THIET KE TOT
NGHIEP
TRANG:105
SO TRANG:117
Chuan b
S dung que han S.4301.I ng
knh que han ng knh t 3,2 4.
S dung que han S.7016.H
ng knh que t 3,2 4.
Que han S.7016.H c say kho
nhiet o 300 3500oC trong vong 30 60
phut trc khi s dung.
Th t han:
Han cac ng han noi gia
a ngang ay vi tam thanh cua be may.
Sau o han tam thanh cua be
may, a ngang vi tole bao.
S O HAN BE MAY
THIET KE TOT
NGHIEP
TRANG:106
SO TRANG:117
Mi tn
ch ng hn
Cc s 1-3 ch th t hn
THIET KE TOT
NGHIEP
TRANG:107
SO TRANG:117
Chuan b :
Kiem tra lai kch thc va hnh
dang tong oan man thng tang, neu cong
venh phai nan sa lai.
Han cac ma nh v, chuan b
tang , nem vat cac dung cu can thiet
khac.
Lay dau v tr vach ngang vach
doc cua thng tang mui, lai len mat
boong chnh.
THIET KE TOT
NGHIEP
TRANG:108
SO TRANG:117
lai
Trnh t lap rap va kiem tra
cac tong oan thng tang con lai tng t
trnh t lap rap va kiem tra tong oan
thng tang T1.
a.
Lap rap phan oan mui TM2, TM1
THIET KE TOT
NGHIEP
TRANG:109
SO TRANG:117
Chuan b
S dung que han S.4301.I ng
knh que han ng knh t 3,2 4.
S dung que han S.7016.H
ng knh que t 3,2 4.
Que han S.7016.H c say kho
nhiet o 300 3500oC trong vong 30 60
phut trc khi s dung.
Th t han:
Han cac moi noi tole trc sau
o han cac moi noi c cau sau cung la
han cac moi noi gia tole va c cau.
Han moi noi tole bao mat
trong trc sau o han tole bao pha ngoai.
oi vi c cau th han ban
canh trc sau o han en ban thanh.
THIET KE TOT
NGHIEP
HA THUY
TRANG:110
SO TRANG:117
-F-
HA THUY
I/ THONG SO KY THUAT CUA NG TRIEN
THIET KE TOT
NGHIEP
HA THUY
TRANG:111
SO TRANG:117
THIET KE TOT
NGHIEP
HA THUY
TRANG:112
SO TRANG:117
Kiem tra qua trnh boi trn theo ung quy trnh.
THIET KE TOT
NGHIEP
-
HA THUY
TRANG:113
SO TRANG:117
b.
THIET KE TOT
NGHIEP
HA THUY
TRANG:114
SO TRANG:117
THIET KE TOT
NGHIEP
HA THUY
TRANG:115
SO TRANG:117
THIET KE TOT
NGHIEP
HA THUY
TRANG:116
SO TRANG:117
THIET KE TOT
NGHIEP
HA THUY
TRANG:117
SO TRANG:117