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Thuyt minh n cng ngh ch to

my
I. Nhim v thit k
Thit k qui trnh cng ngh gia cng chi tit thn ba
ng m bo yu cu k thut cho trong bn v chi tit.

II. Phn tch chc nng lm vic ca

chi tit.
Thn ba ng trn thuc h chi tit dng hp nn chc
nng ca chi tit ny c th dng trong cc van cp nc,
nhin liu, cp du trong cc h thng cng nghip khc,
cc trc ca my. Nh cc l ngang dc trn thn m nhin
liu c phn phi i theo cc ng trong my theo yu cu,
cc mt lm vic ca chi tit l cc b mt trong ca l.
Chi tit lm vic trong iu kin khng qu phc tp vi yu
cu k thut khng cao nn ta c th gia cng chi tit trn
cc my vn nng thng thng m vn c th m bo cc
yu cu k thut t ra.
Yu cu k thut c bn.
- khng phng v khng song song ca cc b
mt chnh trong khong 0,05 1(mm), Ra = 5 1,25.
- Cc l c chnh xc 1 3, Ra = 2,5 0,63.
- Dung sai khng ng tm ca cc l bng dung
sai ng knh l nh nht.
- khng vung gc gia mt u v tm l trong
khong 0,01 0,05 trn 100mm bn knh.

II. Phn tch tnh cng ngh trong

kt cu ca chi tit.

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Trn chi tit c nhiu b mt phi gia cng trong c

nhiu b mt i hi chnh xc, trn chi tit cng c
nhiu l phi gia cng, v c bn kt cu ca chi tit c
cng vng, kt cu hp l nh chiu dy thnh ln,
din tch, l vung gc vi mt phng ca vch, b mt
cn gia cng khng c vu li. Do Vy m bo cho vic
ch to chi tit, m bo cho chi tit hot ng tt. Vi chi
tit ny trn ta c th dng phng php to phi
Tuy nhin kt cu c nhng nhc im sau :
Gia cng cc l kh khn v khong cch cc l ngn v
khng th gia cng trn my nhiu trc chnh, khi gia cng
kh m bo ng tm ca 2 l 20 v 12.
c chi tit, trong qu trnh c trnh r kh,
phi c phi m bo yu cu k thut khi c phi li
lng d cho gia cng c.
Vi chi tit trn mt A l gc kch thc vy khi gia cng
c ta tin hnh phay mt A trc lm chuu tinh gia
cng cho cc nguyn cng tip theo.
Khi gia cng chi tit ny ta phi khoan l 6 trn mt
tr vy nn ta a trc tip mi khoan 6 vo khoan
th s b trt sai v tr v gy mi khoan do vy ta c th
dng dao phay ngn phay ly mt phng sau ta mi
khoan hoc ta c th dng mi khoan tn ( u khoan c
dng ch V ngc) khoan mi khong 5 10 (mm)
nh v sau ta mi khoan l 6 .
Ti mt u tr 45 c 2 vu vy m bo chnh
xc ta c th phay 2 mt ny ng thi bng 2 dao phay
a.

III. Xc nh dng sn xut.

xc nh dng sn xut ta phi da vo trng lng
ca chi tit v sn lng chi tit hng nm.
a) Tnh trng lng ca chi tit.
- Tnh th tch chi tit.

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tnh c th tch ca chi tit ta tin hnh chi chi

tit ra lm nhiu phn tnh cc V i sau ly tng cc
Vi vy sau khi tnh ton ta c V = 0,154(dm3)
- Khi lng ring ca hp kim gang : = 7,4 kG/dm3.
- Trng lng ca chi tit.
Q = .V
Vy Q = 0,154.7,4 = 1,14 (kg)
b) Tnh sn lng chi tit.
Sn lng chi tit hng nm c xc nh theo cng thc
:
N N1.m.(1

).(1
)
100
100

N - S chi tit c sn xut trong 1 nm.

N1 - S sn phm c giao N1 = 4000.
m - S chi tit trong 1 sn phm, (m =1).
- S chi tit c ch to thm d tr ( ly = 5%).
- Tnh n t l % ph phm ( = 4%).
N 4000.(1

4
5
).(1
) 4368 (chi
100
100

tit/nm)

c) Xc nh dng sn xut.
Dng sn xut c xc nh theo bng 2 TKACNCTM
trang 14 GS.TS Trn Vn ch vi Q = 1,14 v N=5460 chi
tit ng vi dng sn xut hng lot va.

IV. Chn phng php ch to phi.

-

V cu to ca chi tit c dng thn c nhiu l vy

m bo iu kin kt cu, lm vic cng nh thun
tin cho vic gia cng c ta chn phng php c phi.
- Do cc c im ca phi nh :
+ Sn xut hng lot va.
+ Chi tit c nh.
Do , c phi theo phng php c trong khun v
mng.
- Chn mt phn khun : Mt phn khun c biu
din trn hnh v.
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V. Thit k qui trnh cng ngh gia

cng chi tit.
1. Xc nh ng li cng ngh.
Sau khi phn tch kt cu ca chi tit, dng sn xut l
lot va v trong iu kin sn xut nc ta hin nay, ta
chn phng n phn tn nguyn cng, s dng nhiu g
chuyn dng gia cng trn cc my vn nng thng dng.

2. Tnh ton v lp qui trnh cng

ngh gia cng chi tit.
Nguyn cng to phi.
Ch to phi bng phng php c.
c trong khun v mng, mu bng kim loi.
Nguyn cng v lm sch phi.
Sau khi c, phi phi c kh ng sut d, sau
phi phi c lm sch trc khi gia cng c.
T nhng s phn tch trn y ta c th c c cc
nguyn cng ch yu gia cng sau :
- Nguyn cng 1 : Phay mt u (A)
- Nguyn cng 2 : Khot + Doa l 25

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- Nguyn cng 3 : Tin khi tr 45, Tin mt u khi

tr t kch thc 700,01 , v tin kha mt u kch thc
350,1
- Nguyn cng 4 : Khoan + Doa l 10.
- Nguyn cng 5 : Khoan + Khot + Doa l 20 v
12.
- Nguyn cng 6 : Khoan + Doa l 6.
- Nguyn cng 7: Phay vu mt u khi tr 45.

I.Nguyn cng 1: Phay mt u (A )

(Nguyn cng to mt phng tinh gia cng cc mt
khc)

nh v v kp cht.
Chi tit c nh v trn 2 phin t kha nhm (v
mt chun cha c gia cng), v khi V ngn, n kp 4
va c tc dng chng xoay chi tit va c tc dng kp
cht chi tit.
V tr ca dao c xc nh bng c xo dao, nguyn
cng c thc hin trn my phay ng bng dao phay mt
u.

Tnh ton lng d gia cng.

- Kch thc cn t ca nguyn cng ny l 70 0,01 vi
nhm b mt l Ra = 2,5 m.
Tra theo bng 5 TKACNCTM, tng ng vi cp chnh xc
6.
Nguyn cng ny c chi l 2 bc.
+ Phay th.
+ Phay tinh.
Phay th vi lng d l Z = 2 (mm).
Phay tinh vi lng d l Z = 0,5 (mm).
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Tnh ton ch ct.

- Chn my : Chn my phay ng vn nng 6H82.
+ Mt lm vic ca bn : 320x1250 (mm2).
+ Cng sut ng c : N = 7 (KW).
+ Hiu sut my : = 0,75.
- Chn dao.
Theo bng (4-3) STCNCTM T1 Chn vt liu dao l BK8
(hp kim cng).
Theo bng (4-95) : Chn dao phay mt u c gn
mnh hp kim cng BK8.
ng knh dao phay mt u c xc nh :
D = (1,25 1,5)B
Chn D =1,3 B = 1,3.60 = 78 (mm).
Theo bng (4-92) STCNCTM T1 Chn dao theo tiu chun
c :
D = 100; B = 39; d = 32; Z = 10(rng)
- Ct th.
+ Chn chiu su ct t = 2(mm) (bng c lng d gia
cng th).
+ Lng chy dao : Tra theo bng (5-33) STCNCTM T2, ta
c S = 0,26 (mm).
+ Tc ct V : Ph thuc vo nhiu yu t nh chiu
su ct, lng chy dao, vt liu gia cng, vt liu dng c
ct ..vv..
Vn tc ct tnh theo cng thc Vt = Vb.k1.k2.k3
Trong :
Theo bng (5-127) STCNCTM T2 trang 115-GS.TS
Nguyn c Lc Ta c vn tc ct khi phay l V b =
158(v/ph).
Theo bng 5-127 s tay cng ngh ch to my tp II
ta c :

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k1 l h s iu chnh ph thuc vo nhm v c tnh

ca vt liu k1 = 1.
k2 l h s ph thuc vo trng thi b mt gia cng k 2
= 0,8.
k3 l h s ph thuc vo tui bn ca dao k3 = 0,83.
Vy tc ct theo tnh ton l V t = 158.0,8.1.0,83 =
105 (m / pht )
S vng quay ca trc chnh theo tnh ton l :
Theo cng thc

ntt

1000.Vt 1000.105

.d
3,14.100

334,4 m / p

Chn s vng quay theo tiu chun ca my l N m = 300

(v/p).
Vy tc thc t l :
Vt =

.d.n m
1000

3,14.100.300
1000

94,2( m / p)

Lng chy dao pht l.

Sp = Sr.Z.n = 0,13.10.300 = 390 (mm/p)
- Ct tinh.
+ Chn chiu su ct t = 0,5(mm) (bng c lng d gia
cng ).
+ Lng chy dao : Tra theo bng (5-37) STCNCTM T2
trang 31, ta c S = 0,1 (mm).
+ Tc ct V : Ph thuc vo nhiu yu t nh chiu
su ct, lng chy dao, vt liu gia cng, vt liu dng c
ct ..vv..
Vn tc ct tnh theo cng thc Vt = Vb.k1.k2.k3
Trong :
Theo bng (5-127) STCNCTM T2 Ta c vn tc ct khi
phay l Vb = 260(v/ph).
Theo bng 5-127 s tay cng ngh ch to my tp II ta
c :
k1 l h s iu chnh ph thuc vo nhm v c tnh
ca vt liu k1 = 1.
k2 l h s ph thuc vo trng thi b mt gia cng k 2
= 0,8.
k3 l h s ph thuc vo tui bn ca dao k3 = 0,83.
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Vy tc ct theo tnh ton l V t = 260.1.0,8.0,83 =

172,64 (m / pht )
S vng quay ca trc chnh theo tnh ton l :
Theo cng thc

n tt

1000.Vt 1000.172,64

.d
3,14.100

550 m / p

Chn s vng quay theo tiu chun ca my l N m = 475

(v/p).
Vy tc thc t l :
Vt =

.d.n m
1000

3,14.100.475
1000

149,15(m / p)

Lng chy dao pht l : S p = Sr.Z.n = 0,1.10.475 =

475 (mm/p)
Tnh thi gian nguyn cng
Trong sn xut hng lot v sn xut hng khi thi gian
c xc nh theo cng thc sau
Ttc = TO + TP + TPV + Ttn
Trong : Ttc : Thi gian tng chic (thi gian nguyn
cng).
TO : Thi gian c bn (thi gian cn thit bin i
trc tip hnh dng kch thc v tnh cht c l ca chi tit,
thi gian ny c th thc hin bng my hoc bng tay v
trong tng trng hp gia cng c th c cng thc tnh tng
ng.
TP : Thi gian ph (thi gian cn thit ngi cng
nhn g t, tho chi tit, tho chi tit, m my, chn ch
ct, dch chuyn khi xc nh thi gian nguyn cng ta
c th c gi tr gn ng TP = 10%TO.
TPv : Thi gian phc v ch lm vic, gm : Thi gian
phc v k thut (Tpvkt) thay dng c, mi dao, sa ,
iu chnh my, iu chnh dng c.
TPVKT = 8%TO, thi gian phc v t chc (TPVTC) tra
du cho my, thu dn ch lm vic, bn giao ca, kp (T PVTC =
3%TO).
Ttn : Thi gian ngh ngi t nhin ca cng nhn. (T tn =
5%TO).
Xc nh thi gian c bn theo cng thc sau y :
TO

L L1 L 2
S.n

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Trong : L : Chiu di b mt gia cng (mm). L1 :

Chiu di cn dao (mm).
L2 : Chiu di thot dao (mm). S : Lng chy dao vng.
n : S vng quay hoc hnh trnh kp trong 1 pht.
L=70(mm).
Phay th
L1

t ( D t ) (0,5 3)

L1

2(100 2) 3 17( mm)

L2 = (2 5)mm S = 0,26; n = 300 (v/ph)

TO1

70 17 5
1,179 (pht)
0,26.300

Phay tinh
L1

t ( D t ) (0,5 3)

L1

0,5(100 0,5) 3 10(mm)

L2 = (2 5)mm
S = 0,1; n = 475 (v/ph)
TO 2

70 10 5
1,79 (pht)
0,1.475

Thi gian nguyn cng c bn : TO = TO1 + TO2 = 1,179 +

1,79 = 2,97 (Pht).

II.Nguyn cng 2 (Khot + doa l 25).

Khot l 25 t kch thc
nhm Ra = 2,5.

25 +0,07 v

Lp s g t v kp cht.
V c s yu cu vung gc ca l tm 25 vi
mt A nn ta ly mt A lm chun tin hnh nh v chi
tit trn 2 phin t (nh v 3 bc t do) ng thi chi tit
cng c nh v trn khi V ngn nh v 2 bc t do sau
khi nh v xong tin hnh kp cht bng dng Bulng
thng qua khi V. Khi V cng tham gia nh v chng xoay.
Khi khot dng bc dn hng lp trn 1 phin dn v
phin dn ny lp vi thn g.
Tnh v tra lng d gia cng .
Lng d gia cng i vi l trn vt c sau khi gia cng
t cp chnh xc 6.
Gia cng khot vi lng d l Zb = 1 (mm)
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Nguyn cng c chia lm 2 bc:

+ Khot.
+ Doa th.
Tnh v tra ch ct.
- Chn my.
Chn my khoan ng 2A135.
+ My khoan c ng knh ln nht 35 (mm).
+ Khong cch t bn my ti trc chnh l 700 1120
(mm).
+ Cng sut my N = 6 (KW).
- Chn dao khot.
Chn mi khot c lp mnh hp kim cng, theo bng
(4-47) STCNCTM T1, chn dao c cc thng s :
D = 25(mm); L = 180 355 (mm); l = 85 210 (mm).
+ Vt liu mi khot : P18.
- Chn dao doa : Chn dao doa lin khi, ui cn.
Theo bng (4-49) STCNCTM T1 trang 336 Chn :
D = 25 (mm); L = 150 (mm); l = 18 (mm).
Vt liu dao : BK8.
- Xc nh ch ct.
Chiu su ct t = 1 (mm) lng chy dao vng S = 0,8
(mm/vng), tc ct l
V = 97 (m/pht) . (Theo bng 5-109 Tr.101 S tay cng
ngh ch to my tp II )
M theo cng thc tnh ton ta c .
Vt = Vb.k1.k2.k3.
Trong :
Theo bng 5-109 S tay cng ngh ch to my tp II
ta c .
k1 l h s ph thuc vo chu k tui bn ca dao k 1 =
1.
k2 l h s ph thuc vp trng thi b mt gia cng k 2
= 1.
k3 l h s iu chnh ph thuc vo mc ca hp kim
cng dao hp kim cng BK8 vy k3 = 1
vy Vt = 97.1.1.1 = 97 (m/pht)

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Xc nh s vng quay theo tnh ton ca trc chnh

theo cng thc sau :
1000.vt
.d

nt =

1000.97
3,14.25

1235(v / phut )

Ta chn theo tiu chun ca my n = 995 (v/pht).

Thi gian c bn ca Nguyn cng

Xc nh thi gian c bn theo cng thc sau y :
TO

L L1 L 2
S.n

L = 67,5(mm).
Dd
Cotg (0,5 2)
2
25 23,5
L1
Cotg 60 0 (0,5 2) 8(mm)
2
L1

L2 = (1 3)mm
TO

L L1 L 2 67,5 8 2

0,097 (pht)
S.n
0,8.995

III.Nguyn cng 3: tin mt u 45,tin

kch thc 45 v kha mt
1.1. G t:
Chi tit c

1.2. Chn my:

Thc hin trn my tin vn nng T620; cng sut ng
c N=10(Kw)
1.3. Chn dao: dng dao tin u gn mnh hp kim cng
BK8.
- Tin mt u: Dao thn cong, kch thc dao
25x16x45o.
- Tin

ngoi:

Dao

thn

25x16x45o.

11

thng,

kch

thc

dao

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1.4. Lng d gia cng:

1.4.1.

Tin mt u:

Gia cng hai ln vi lng d:

+ tin th: Zb=1,2(mm).
+ Tin tinh: Zb= 0,8(mm)
1.4.2

Tin mt u bch:

Gia cng mt ln ct ht lng d: Zb=1,25(mm).

1.4.3

Tin mt tr ngoi v mt ngoi bch:

Gia cng hai ln ct ht lng d: + tin th: 2Zb=3(mm)

+tin tinh: 2Zb=1,5(mm)

1.5 Ch ct:
1.5.1.

Chiu su ct:

Chiu su ct ly bng lng d gia cng theo mt pha

ca tng bc cng ngh.C th:
- Tin mt u:
+ tin th: t =0,6(mm).
+ Tin tinh: t = 0,4(mm)
- Tin mt u bch: t =0,625(mm).
- Tin mt tr ngoi v mt ngoi bch:
+ tin th: t =1,5(mm)
+tin tinh: t =0,75(mm)
1.5.2.

Lng chy dao:

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Theo bng 5-72 trang 64 (S tay CNCTM) ta c:

- lng chy dao cho tin mt u: S = 0,2 (mm/vng).
Vo gn tm (khong 0,5 bn knh), lng chy dao S =
0,1(mm/vng).
- Tin mt u bch: S=0,3 (mm/vng).
Theo bng 5-65 trang 57 (S tay CNCTM) ta c:
- lng chy dao cho tin mt ngoi:
Tin th: + Mt ngoi 30: S= 0,4 (mm/vng).
+ Mt ngoi bch: S= 1 (mm/vng).
Tin tinh: S = 0,5(mm/vong).
1.5.3.

Tc ct:

a. Tin mt u v mt u bch:
Tc ct c tra theo bng 5-74 trang 57 (S tay
CNCTM)
Tin mt u: Vb= 59(m/ph).
Vt = Vb. K1.K2.K3.
Trong :
- K1: H s ph thuc cng chi tit K1=0,83.
- K2: H s ph thuc trng thi b mt K2=0,8.
- K3: H s ph thuc tui bn ca dao. Vi dao BK8
th K3=1.
Vt = 59 . 0,83 . 0,8 . 1 = 39,176 (m/ph).
nt =

Vt .1000 39,176.1000

389,69(v / ph).
.D
.30

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chn theo my c: nm= 400 (v/ph).

Vtt

n m . .D 400. .30

40,2( m / ph).
1000
1000

Tin mt u bch: Vb= 49(m/ph).

Vt = Vb. K1.K2.K3.
Vt = 49 . 0,83 . 0,8 . 1 = 32,536 (m/ph).
nt =

Vt .1000 32,536.1000

147,95(v / ph).
.D
.70

chn theo my c: nm= 160 (v/ph).

Vtt

n m . .D 160. .70

35,185(m / ph).
1000
1000

b. Tin mt ngoi 30: Theo bng 5-65 trang 57 (S tay

CNCTM).
Tin th: Vb= 138(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 138 . 0,83 . 0,8 . 1 = 91,632 (m/ph).
nt =

Vt .1000 91,632.1000

972,24(v / ph).
.D
.30

chn theo my c: nm= 960 (v/ph).

Vtt

n m . .D 960. .30

90,477(m / ph).
1000
1000

Tin tinh: Vb= 156(m/ph).

Vt = Vb. K1.K2.K3.
Vt = 156 . 0,83 . 0,8 . 1 = 103,584 (m/ph).

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nt =

Xun

Vt .1000 103,584.1000

1099,06(v / ph).
.D
.30

chn theo my c: nm= 1000 (v/ph).

Vtt

n m . .D 1000. .30

94,247(m / ph).
1000
1000

c.Tin mt ngoi 70: Theo bng 5-65 trang 57 (S tay

CNCTM).
Tin th: Vb= 97(m/ph).
Vt = Vb. K1.K2.K3.
Vt = 97 . 0,83 . 0,8 . 1 = 64,408 (m/ph).
nt =

Vt .1000 64,408.1000

292,88(v / ph).
.D
.70

chn theo my c: nm= 310 (v/ph).

Vtt

n m . .D 310. .70

68,172( m / ph).
1000
1000

Tin tinh: Vb= 156(m/ph).

Vt = Vb. K1.K2.K3.
Vt = 156 . 0,83 . 0,8 . 1 = 103,584 (m/ph).
nt =

Vt .1000 103,584.1000

471,025(v / ph).
.D
.70

chn theo my c: nm= 480 (v/ph).

Vtt
1.5.4.

n m . .D 480. .70

105,55(m / ph).
1000
1000

Cng sut ct.

m bo cng sut my t yu cu. Ta ch cn tra

cng sut ct cho bc nguyn cng c cng sut ct ln nht.
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Ta thy, nguyn cng I, bc Tin mt ngoi bch l c

kh nng cho cng sut ct cao nht.
Theo bng 5-69 trang 61(S tay CNCTM). Ta c cng
sut ct cho bc nguyn cng ny nh sau: NC = 1,2 (KW).
Nh vy thc hin nguyn cng trn my T620 m
bo cng sut ct.

7. Nguyn cng 5 ( Khoan + doa l

100,07 ).
nh v.
Chi tit c nh v nh phin t, cht tr
ngn, v 1 cht t ph
Kp cht.
Chi tit c kp cht nh phin t gn vi
vt me.Hng kp cht t trn xung di bn
my.
Khi khoan dng bc dn hng lp trn 1
phin dn v phin dn ny lp vi thn
g.
Tnh v tra lng d.
Sau khi gia cng b mt l t bng R a
= 2,5 tng ng vi cp chnh xc 6, t
cp chnh xc trn th sau khi khoan ta cn
phi doa th.
Lng d sau khi khoan = 1/2 ng knh mi
khoan.

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ng knh mi khoan phi l : D = 10 - 0,2

= 9,8 (mm).
Tnh v tra ch ct.
Khi khoan.
+ Chn my khoan cn 2A125 c :
- ng knh mi khoan max = 25 (mm).
- Cng sut my : N = 2,8 kW.
- Hiu sut : = 0,8.
- Cng sut x ngang : Nn = 1,7 kW.
+ Chn mi khoan rut g, ui cn, kiu
1 theo bng (4-2) STCNCTM T1 ng knh mi
khoan l :
d = 9,8 ; L = 250 (mm);
l = 170 (m m) (chiu di phn lm
vic).
Chn vt liu cho mi khoan l thp gi
BK8.
Tnh v tra ch ct.
Chn chiu su ct : t = 9,8/2 = 4,9
(mm).
Lng chy dao tra theo bng (5-89) trang 86
STCNCTM T2 c S = 0,22 (mm/vng).
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.k1.k.k3.
Theo bng 5-95 trang 89 ta c :

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k1 l h s iu chnh ph thuc vo chu

k bn ca dao k1 = 0,87.
Theo bng 5-87 ta c :
k2 l h s ph thuc ph thuc vo chiu
su mi khoan k2 = 1.
Theo bng 5-95 ta c :
k3 l h s ph thuc vo mc vt liu mi
khoan k3 = 1.
Theo bng (6-95) tra c Vb = 72
(mm/pht)
Vy ta c Vt = 72.0,87.1.1 = 62,64
(m/pht).
Xc nh s vng quay ca trc chnh.
Theo cng thc nt =

1000.v t
.d

1000.62,64
3,14.10

1995( v / p)

Chn tc theo my tiu chun n =

1360(v/p).
* Doa l 10.
Ta tin hnh doa trn my khoan 2A125.
Cc thng s khi doa s l :
- Chn dao : Chn dao lin khi ui cn
(theo bng 4-47 STCNCTM T1 chn )
d = 10
Chiu di ton dao : L = 170 (mm).
Chiu di phn ct : l = 30 (mm).
Chiu su ct t = 0,2/2 = 0,1 (mm)
Lng chy dao theo bng (5-112) STCNCTM
T2 l S = 1,7 (mm/vng).
Theo bng (5-114) ta c Vb = 7,3 (m/v)
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Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.k1
k1 l h s iu chnh tc ct theo
chu k bn ca mi khoan k1 = 1.
Vy ta c Vt = 7,3.1 = 7,3 (m/pht).
Tc

trc
quay
s
l
:nt
=
1000.v t
.d

1000.7,3
3,14.10

232,5( v / p)

Chn theo tiu chun ca my l n = 190

(v/p).
8. Nguyn cng 6 (Khoan + khot +
doa l 20 v 12).
nh v.
Chi tit c nh v trn phin t, cht tr
ngn v cht trm (chng xoay chi tit) v 1
cht t ph tng cng vng cho chi tit.
Kp cht.
Chi tit c kp cht nh n kp.
Khi khoan dng bc dn hng lp trn 1
phin dn v phin dn ny lp vi thn
g.
Ta tin hnh gia cng l 12 trc.
Nguyn cng khoan + khot + doa l
12 v 20.
nh v

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Chi tit c inh v trn 2 phin t,1 cht

trm,1 cht tr ngn v 1 cht t ph c tc
dng tng cng vng cho chi tit.
Kp cht.
Chi tit c kp cht bng c cu ren
vt,hng kp t trI sang phi
Khi khoan dng bc dn hng lp trn 1
phin dn v phin dn ny lp vi thn
g.
Ta tin hnh gia cng l 12 trc.
Nguyn cng khoan + khot + doa l
12.
Tnh ton v tra lng d.
Theo bng (2-4) STCNCTM HBK, nguyn
cng ny gm 3 bc :
+ Khoan.
+ Khot : vi lng d 1,1 (mm) sau khi khoan.
+ Doa th : vi lng d 0,12 (mm) sau khi
khot.
Tnh v tra ch ct.
Khoan
- Chn my khoan 2A135.
+ ng knh mi khoan max = 35 (mm).
+ Cng sut my : N = 6 kW.
+ Hiu sut : = 0,8.
Chn mi khoan rut g, ui cn vi ng
knh D = 10,8 (mm).
Chiu di mi khoan : L = 250 (mm).
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Chiu di lm vic ca mi khoan : L = 170

(mm).
Vt liu mi khoan l : Thp gi P18.
Tnh v tra ch ct.
Chiu su ct : t = 10,8/2 = 5,4 (mm).
Theo bng (5-89) STCNCTM T2 trang 86
GS.TS Nguyn c Lc c lng chy dao S =
0,17 (mm/vng).
Theo bng (5-90) STCNCTM T2 trang 86 c
tc ct : Vb = 40 (m/vng).
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.k1
k1 l h s iu chnh tc ct theo
chu k bn ca mi khoan k1 = 1.
Vy ta c Vt = 40.1 = 40 (m/pht).
Xc nh s vng quay ca trc chnh.
Theo cng thc nt =

1000.v t
.d

1000.40
3,14.10,8

1179 ( v / p)

Chn tc theo my tiu chun n =

995(v/p).
Khot
Tnh v tra ch ct.
- Chn my.
Chn my khoan ng 2A135.
+ My khoan c ng knh ln nht 35
(mm).

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+ Khong cch t bn my ti trc chnh l

700 1120 (mm).
+ Cng sut my N = 6 (KW).
- Chn dao khot.
Chn mi khot c lp mnh hp kim cng,
theo bng (4-47) STCNCTM T1 trang 332, chn
dao c cc thng s :
D = 12(mm); L = 180 355 (mm); l = 80
(mm).
+ Vt liu mi khot : P18.
- Xc nh ch ct.
Chiu su ct t = 1,1/2 = 0,55(mm) lng
chy dao vng S = 0,45 (mm/vng),
Tc ct l V = 138 (m/pht) . (Theo
bng 5-106 S tay cng ngh ch to my tp
II )
M theo cng thc tnh ton ta c .
Vt = Vb.k1.k2.k3.
Trong :
Theo bng 5-109 S tay cng ngh ch to
my tp II ta c .
k1 l h s ph thuc vo chu k tui bn
ca dao k1 = 0,5.
k2 l h s ph thuc vp trng thi b
mt gia cng k2 = 1.
k3 l h s iu chnh ph thuc vo mc
ca hp kim cng dao hp kim cng BK8 vy k 3
=1
vy Vt = 138.0,5.1.1 = 69 (m/pht)
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Xc nh s vng quay theo tnh ton ca

trc chnh theo cng thc sau :
nt =

1000.v t
.d

1000.69
3,14.12

1831( v / phut )

Ta chn theo tiu chun ca my n = 995

(v/pht).
Doa
Ta tin hnh doa trn my khoan 2A135.
Cc thng s khi doa s l :
- Chn dao : Chn dao lin khi ui cn
(theo bng 4-47 STCNCTM T1 chn )
d = 12
Chiu di ton dao : L = 170 (mm).
Chiu di phn ct : l = 30 (mm).
Chiu su ct t = 0,12/2 = 0,06 (mm)
Lng chy dao theo bng (5-112) STCNCTM
T2 l S = 1,7 (mm/vng).
Theo bng (5-113) ta c Vb = 7,9 (m/v)
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.k1
k1 l h s iu chnh tc ct theo
chu k bn ca mi khoan k1 = 1.
Vy ta c Vt = 7,9.1 = 7,9 (m/pht).
Tc trc quay s l : nt =
1000.v t
.d

1000.7,9
3,14.12

209( v / p)

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Chn theo tiu chun ca my l n = 173

(v/p).
Nguyn cng khoan + khot + doa l
20
Tnh ton v tra lng d.
Theo bng (2-4) STCNCTM HBK, nguyn
cng ny gm 3 bc :
+ Khoan.
+ Khot : vi lng d 2,25 (mm) sau khi
khoan.
+ Doa th : vi lng d 0,18 (mm) sau khi
khot.
Tnh v tra ch ct.
Khoan
- Chn my khoan 2A135.
+ ng knh mi khoan max = 35 (mm).
+ Cng sut my : N = 6 kW.
+ Hiu sut : = 0,8.
Chn mi khoan rut g, ui cn vi ng
knh D = 17,5 (mm).
Chiu di mi khoan : L = 250 (mm).
Chiu di lm vic ca mi khoan : L = 170
(mm).
Vt liu mi khoan l : Thp gi P18.
Tnh v tra ch ct.
Chiu su ct : t = 17,5/2 = 8,75 (mm).
Theo bng (5-89) STCNCTM T2 c lng chy
dao S = 0,33 (mm/vng).
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Theo bng (5-90) STCNCTM T2 c tc

ct : Vb = 31,5 (m/vng).
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.k1
k1 l h s iu chnh tc ct theo
chu k bn ca mi khoan k1 = 1.
Vy ta c Vt = 31,5.1 = 31,5 (m/pht).
Xc nh s vng quay ca trc chnh.
Theo cng thc nt =

1000.v t
.d

1000.31,5
3,14.17,5

573,2( v / p)

Chn tc theo my tiu chun n =

482(v/p).
Khot
Tnh v tra ch ct.
- Chn my.
Chn my khoan ng 2A135.
+ My khoan c ng knh ln nht 35
(mm).
+ Khong cch t bn my ti trc chnh l
700 1120 (mm).
+ Cng sut my N = 6 (KW).
- Chn dao khot.
Chn mi khot c lp mnh hp kim cng,
theo bng (4-47) STCNCTM T1 trang 332, chn
dao c cc thng s :
D = 12(mm); L = 180 355 (mm); l = 80
(mm).
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+ Vt liu mi khot : P18.

- Xc nh ch ct.
Chiu su ct t = 2,25/2 = 1,125(mm) lng chy dao vng S = 0,75 (mm/vng), (bng
5-107)
Tc ct l V = 26 (m/pht) . (Theo bng
5-106 trang 97 S tay cng ngh ch to my
tp II )
M theo cng thc tnh ton ta c .
Vt = Vb.k1.k2.k3.
Trong :
Theo bng 5-109 S tay cng ngh ch to
my tp II ta c .
k1 l h s ph thuc vo chu k tui bn
ca dao k1 = 1,19.
k2 l h s ph thuc vp trng thi b
mt gia cng k2 = 1.
k3 l h s iu chnh ph thuc vo mc
ca hp kim cng dao hp kim cng BK8 vy k 3
=1
vy Vt = 26.1,19.1.1 = 30,94 (m/pht)
Xc nh s vng quay theo tnh ton ca
trc chnh theo cng thc sau :
nt =

1000.v t
.d

1000.30,94
3,14.20

492,6( v / phut )

Ta chn theo tiu chun ca my n = 482

(v/pht).
Doa
Ta tin hnh doa trn my khoan 2A135.
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Cc thng s khi doa s l :

- Chn dao : Chn dao lin khi ui cn
(theo bng 4-47 STCNCTM T1 chn )
d = 20
Chiu di ton dao : L = 138 (mm).
Chiu di phn ct : l = 50 (mm).
Chiu su ct t = 0,18/2 = 0,09 (mm)
Lng chy dao theo bng (5-112) STCNCTM
T2 l S = 2 (mm/vng).
Theo bng (5-113) ta c Vb = 9,2 (m/v)
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.k1
k1 l h s iu chnh tc ct theo
chu k bn ca mi khoan k1 = 0,85
Vy ta c Vt = 9,2.0,85 = 7,82 (m/pht).
Tc trc quay s l : nt =
1000.v t
.d

1000.7,82
3,14.20

124,5( v / p)

Chn theo tiu chun ca my l n = 122

(v/p).
10. Nguyn cng 8 ( Khoan + doa l 6
0,07
).

nh v.
Chi tit c nh v nh 2 phin t, cht
tr ngn, cht trm v 1 cht t ph tng
cng vng cho chi tit.
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Kp cht.
Chi tit c kp cht bng c c ren
vt, hng kp t tri sang phi.
Khi khoan dng bc dn hng lp trn 1
phin dn v phin dn ny lp vi thn
g.
Tnh v tra lng d.
Sau khi gia cng b mt l t bng R a
= 2,5 tng ng vi cp chnh xc 6, t
cp chnh xc trn th sau khi khoan ta cn
phi doa th.
Lng d sau khi khoan = 1/2 ng knh mi
khoan.
ng knh mi khoan phi l : D = 10 - 0,2
= 9,8 (mm).
Doa : vi lng d Z = 0,2 (mm) sau khi
khoan.
Tnh v tra ch ct.
Khi khoan.
+ Chn my khoan cn 2A125 c :
- ng knh mi khoan max = 25 (mm).
- Cng sut my : N = 2,8 kW.
- Hiu sut : = 0,8.
- Cng sut x ngang : Nn = 1,7 kW.
+ Chn mi khoan rut g, ui tr, theo
bng (4-2) trang 291 STCNCTM T1 ng knh
mi khoan l
d = 5,8 ; L = 135 (mm);
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l = 85 (m m) (chiu di phn lm vic).

Chn vt liu cho mi khoan l thp gi
P18.
khoan l 6 trn mt phng nghing ta
phi dng mi khoan 10 trnh gy trt khi
khoan, khoan 10 vi su (68)mm.
Tnh v tra ch ct.
Chn chiu su ct : t = 5,8/2 = 2,9
(mm).
Lng chy dao tra theo bng (5-89)
STCNCTM T2 c S = 0,13 (mm/vng).
Theo bng (5-90) tra c Vb = 48
(mm/pht)
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.kx
Vy ta c Vt = 48.1,19 = 51,17 (m/pht).
Xc nh s vng quay ca trc chnh.
Theo
cng
thc
nt
=
1000.v t
.d

1000.51,17
3,14.5,8

2809,6( v / p)

Chn tc theo my tiu chun n =

1360(v/p).
* Doa l 6.
Ta tin hnh doa trn my khoan 2A125.
Cc thng s khi doa s l :
- Chn dao : Chn dao lin khi ui cn
(theo bng 4-47 STCNCTM T1 chn )
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d=6
Chiu di ton dao : L = 138 (mm).
Chiu di phn ct : l = 50 (mm).
Chiu su ct t = 0,2/2 = 0,1 (mm)
Lng chy dao theo bng (5-77) STCNCTM
HBK l S = 0,4 (mm/vng).
Theo bng (5-78) STCNCTM HBK ta c V b =
6 (m/v)
Tc ct :
Theo cng thc tnh ton tc ct ta
c :
Vt = Vb.kx
Vt = 6.1 = 6 (m/pht).
Tc trc quay s l : nt =
1000.v t
.d

1000.6
3,14.6

318,5( v / p)

Chn theo tiu chun ca my l n = 267

(v/p).
11. Nguyn cng 9 (Phay vu).
- Lp s g t .
- V mt A gia cng nn chnh sai
s chun ta chn mt A lm chun tinh
trnh sai s chun mt phng A nh
v 3 bn t do dng cht tr 25 nh v 2
bc t do v 1 cht chm nh v 1 bc t do .
- Kp cht .
Tin hnh kp cht t trn xung .
- Chn my.
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Chi tit c gia cng trn my phay nm

ngang 6H82 cng sut N = 7 (kw)
(theo sch hng dn thit k my ct kim
loi ).
- Chn dao phay .
Chn 2 dao phay a c gn mnh hp
kim cng BK8 theo bng 4-85 S tay
cng ngh ch to my tp I ta chn dao
c kch thc nh sau:
D = 200 (mm) ; B = 20 (mm) ; d = 60
(mm) ; Z = 14 (rng).
- Lng d gia cng Zb = 5 (mm).
- Ch ct .
Chiu su ct t = 5 (mm)
Lng chy dao S = 0,3 (mm/rng)
Vn tc ct theo tnh ton Vt = Vb.k1.k2.k3
Trong :
Theo bng 5-178 S tay cng ngh ch to
my tp II ta c :
Vb = 185 (m/p) ; k1 = 1 ; k2 = 0,87 ; k3 =
1
Vy Vt = 185.0,81.1.1 = 123,9 (m/p)
Xc nh s vng quay ca trc chnh .
Theo
cng
thc
nt
=
1000.vt
.d

1000.123,9
3,14.200

197,9 (v / p )

Theo my chun ta chn nm = 190 (v/p).

Lng chy dao pht l.
Sp = S.Z.n = 0,3.14.190 = 789 (mm/p)
Chn theo my chun Sp = 750 (mm/p).
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12. Nguyn cng kim tra.

+ Kim tra khng vung gc gia tm
l 25 vi mt phng A theo iu kin k
thut 0,05/100 (mm).
Vy chi tit phi m bo vung gc l
< 0,0325 .
+ Kim tra khng vung gc gia tm
l 25 vi 20 t iu kin k thut l
0,05/100 (mm).
+ Kim tra ng tm gia hai ng
tm l 20 v 12 < 0,02.
Tnh thi gian nguyn cng.
NC 1 (Phay mt A).
Trong sn xut hng lot v sn xut hng
khi thi gian c xc nh theo cng thc sau
Ttc = TO + TP + TPV + Ttn
Trong :
Ttc : Thi gian tng chic (thi gian nguyn
cng).
TO : Thi gian c bn (thi gian cn thit
bin i trc tip hnh dng kch thc v
tnh cht c l ca chi tit, thi gian ny c
th thc hin bng my hoc bng tay v
trong tng trng hp gia cng c th c cng
thc tnh tng ng.
TP : Thi gian ph (thi gian cn thit
ngi cng nhn g t, tho chi tit, tho chi
tit, m my, chn ch ct, dch chuyn
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khi xc nh thi gian nguyn cng ta c th

c gi tr gn ng TP = 10%TO.
TPv : Thi gian phc v ch lm vic, gm :
Thi gian phc v k thut (Tpvkt) thay dng
c, mi dao, sa , iu chnh my, iu
chnh dng c.
TPVKT = 8%TO, thi gian phc v t chc
(TPVTC) tra du cho my, thu dn ch lm
vic, bn giao ca, kp (TPVTC = 3%TO).
Ttn : Thi gian ngh ngi t nhin ca cng
nhn. (Ttn = 5%TO).
Xc nh thi gian c bn theo cng thc
sau y :
TO

L L1 L 2
S.n

Trong :
L : Chiu di b mt gia cng (mm).
L1 : Chiu di cn dao (mm).
L2 : Chiu di thot dao (mm).
S : Lng chy dao vng.
n : S vng quay hoc hnh trnh kp
trong 1 pht.
Phay th
L=70(mm).
L1

t ( D t ) (0,5 3)

L1

2(100 2) 3 17( mm)

L2 = (2 5)mm
S = 0,26; n = 300 (v/ph)
TO1

70 17 5
1,179
0,26.300

(pht)
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Phay tinh
L=70(mm).
L1

t ( D t ) (0,5 3)

L1

0,5(100 0,5) 3 10(mm)

L2 = (2 5)mm
S = 0,1; n = 475 (v/ph)
TO 2

TO2

70 10 5
1,79
0,1.475

(pht)

Thi gian nguyn cng c bn : T O = TO1 +

= 1,179 + 1,79 = 2,97 (Pht).

Thi gian c bn ca Nguyn cng 2

(Khot l 25)
Xc nh thi gian c bn theo cng thc
sau y :
TO

L L1 L 2
S.n

L = 67,5(mm).
Dd
Cotg (0,5 2)
2
25 23,5
L1
Cotg 60 0 (0,5 2) 8(mm)
2
L1

L2 = (1 3)mm
TO

L L1 L 2 67,5 8 2

0,097
S.n
0,8.995

(pht)

Thi gian c bn ca Nguyn cng 4

(Phay mt u).
Xc nh thi gian c bn theo cng thc
sau y :
TO

L L1 L 2
S.n

L = 45 (mm)
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L1

Xun

t ( D t ) (0,5 3)

- bc phay th :
S = 0,2, t = 2; D = 100. n = 600
L1

t ( D t ) (0,5 3)

2(100 2) ,2 16( mm)

L2 = (2 5)mm, ly L2 = 4 (mm).
L L1 L 2 45 16 4

0,54
S.n
0,2.600

TO1

(Pht)

- bc phay tinh :
S = 0,15, t = 0,5; D = 100. n = 600
L1

t ( D t ) (0,5 3)

0,5(100 0,5) ,2 9( mm)

L2 = (2 5)mm, ly L2 = 3 (mm).
TO1

L L1 L 2 45 9 3

0,63
S.n
0,15.600

(Pht).

Tng thi gian c bn :

TO = TO1 + TO2 = 1,17 (Pht).
+ Xc nh Tp = 10%T0 = 0,117(ph).
+ Tpv = Tpckt + Tpvtc
Vi : Tpvkt = 8%T0 = 0,094 (ph).
Tpvkt = 3%T0 = 0,035 (ph).
+ Ttn = 5%T0 = 0,059 (ph).
Thi gian nguyn cng : Tnc = 1,475 (Pht).
Thi gian c bn ca Nguyn cng 4
(Phay mt u t kch thc 350,1).
Xc nh thi gian c bn theo cng thc
sau y :
TO

L L1 L 2
S.n

L = 35(mm).
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+ Phay th.
S = 0,2; n = 475; t = 2,25, D = 100
L1

t ( D t ) (0,5 3)

2,25(100 2,15) 2 17(mm)

L2 = (2 5)mm, ly L2 = 4.
TO1

L L1 L 2 35 17 4

0,59
S.n
0,2.475

(Pht)

+ Phay tinh.
S = 0,15; n = 475; t = 0,25, D = 100
L1

t ( D t ) (0,5 3)

0,25(100 0,15) 2 7( mm)

L2 = (2 5)mm, ly L2 = 3.
TO 2

L L1 L 2 35 7 3

0,63
S.n
0,15.475

(Pht)

Tng thi gian c bn :

TO = TO1 + TO2 = 1,22 (Pht).
Thi gian c bn ca Nguyn cng 3
(Khoan + doa l 10).
Khoan
L = 35 (mm).
L1

D
10
Cotg (0,5 2)
Cotg 30 0 2 10(mm)
2
2

TO1

L L1
35 10

0,17
S.n
0,2.1360

(pht).

Doa
L = 35 (mm).
L1

Dd
10 9,5
Cotg (0,5 2)
Cotg 30 0 1,2 1,45(mm)
2
2

L2 = (1 3)mm
TO 2

L L1 L 2 35 1,45 2

0,12
S.n
1,3.250

(Pht).

Tng thi gian c bn :

TO = TO1 + TO2 = 0,3 (Pht).
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Thi gian c bn ca Nguyn cng 6

(Khoan l 12, 20).
Xc nh thi gian c bn theo cng thc
sau y :
L L1 L 2
S.n

TO

Khoan l 12
L = 45 (mm); S = 0,17; n = 995.
L1

D
10,8
Cotg (0,5 2)
Cotg 30 0 (0,5 2) 105( mm)
2
2

L2 = (1 3)mm
TO1

L L1 L 2 45 10 1

0,35
S.n
0,17.995

(Pht)

Khot 12
L = 45(mm).
Dd
Cotg (0,5 2)
2
12 10,8
L1
Cotg 60 0 (0,5 2) 1( mm)
2
L1

L2 = (1 3)mm
TO 2

L L1 L 2 45 1 2

0,11
S.n
0,45.995

(pht)

Doa 12
L = 45 (mm).
L1

Dd
Cotg (0,5 2) 0,6Cotg 30 0 (0,5 2) 2(mm)
2

L2 = (1 3)mm
TO3

L L1 L 2 45 2 2

0,15
S.n
1,7.190

(Pht).

Tng thi gian c bn :

TO = TO1 + TO2 + TO3 = 0,61 (Pht).
Khoan l 20
L = 27,5 (mm); S = 0,33; n = 380.
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D
Cotg (0,5 2) 8,75Cotg 30 0 (0,5 2) 16(mm)
2

L2 = (1 3)mm
TO1

L L1 L 2 27,5 16 1,5

0,36
S.n
0,33.380

(Pht)

Khot 20
L = 27,5(mm).
L1

Dd
Cotg (0,5 2)
2

L1 1,125Cotg 60 0 (0,5 2) 1,5(mm)

L2 = (1 3)mm
TO 2

L L1 L2 27,5 1,5 2

0,11
S.n
0,75.380

(pht)

Doa 20
L = 27,5 (mm).
L1

Dd
Cotg (0,5 2) 0,09Cotg30 0 (0,5 2) 1,5(mm)
2

L2 = (1 3)mm
TO3

L L1 L 2 27,5 1,5 2

0,16
S.n
2.99,5

(Pht).

Tng thi gian c bn :

TO = TO1 + TO2 + TO3 = 0,63 (Pht).

Khoan l 20
L = 27,5 (mm).
L1

D
20
Cotg (0,5 2)
Cotg30 0 1,28 18,5( mm)
2
2

T062

L L1 27,5 18,5

0,39
S.n
0,17.696

(Pht)

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Thi gian c bn ca Nguyn cng 7

(Khoan l 12).
Xc nh thi gian c bn theo cng thc
sau y :
TO

L L1 L 2
S.n

Khoan l 12
L = 10 (mm); S = 0,17; n = 995.
L1

D
10,8
Cotg (0,5 2)
Cotg 30 0 (0,5 2) 105( mm)
2
2

L2 = (1 3)mm
TO1

L L1 L 2 10 10 1

0,12
S.n
0,17.995

(Pht)

Khot 12
L = 10(mm).
Dd
Cotg (0,5 2)
2
12 10,8
L1
Cotg 60 0 (0,5 2) 1( mm)
2
L1

L2 = (1 3)mm
TO 2

L L1 L 2 10 1 2

0,03
S.n
0,45.995

(pht)

Doa 12
L = 10 (mm).
L1

Dd
Cotg (0,5 2) 0,6Cotg 30 0 (0,5 2) 2(mm)
2

L2 = (1 3)mm
TO3

L L1 L 2 10 2 2

0,043
S.n
1,7.190

(Pht).

Tng thi gian c bn :

TO = TO1 + TO2 + TO3 = 0,19 (Pht).
Thi gian c bn ca Nguyn cng 8
(Khoan + doa l 6).
Khoan
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L = 40 (mm); S = 0,13; n = 1360.

L1

D
Cotg (0,5 2) 2,9Cotg30 0 (0,5 2) 6( mm)
2

L2 = (1 3)mm
L L1 40 6 2

0,27
S.n
0,13.1360

TO1

(pht).

Doa
L = 40 (mm); S = 0,4; n = 267
L1

Dd
Cotg (0,5 2) 0,1Cotg30 0 (0,5 2) 2( mm)
2

L2 = (1 3)mm
L L1 L 2 40 2 2

04,1
S.n
0,4.267

TO 2

(Pht).

Tng thi gian c bn :

TO = TO1 + TO2 = 0,68 (Pht).
Thi gian c bn ca Nguyn cng 9
L = 45(mm).
L1

t ( D t ) (0,5 3)

5( 200 5) 1,78 33( mm)

L2 = (2 5)mm
T09

L L1 L 2 45 33 4

1,44
S.n
0,3.190

(Pht)

VI. Thit k mt g.
Chn mt g tnh ton c th l
g phay mt u tr trn 450,2.
Khi thit k g ta cn phi tun theo
cc bc sau :
1. Xc nh kch thc ca bn my.
+ Kch thc ca bn my.
+ Khong cch t bn my n trc chnh.
2. Xc nh phng php nh v.

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V ta phay tinh mt phng A (Gc

kch thc), Vy ta s dng mt phng ny lm
chun nh v trnh sai s chun, do vy
phin t phi lm tinh (b mt khng kha
nhm) mt phng ny nh v 3 bc t do, ta
dng thm 1 cht tr ngn 25 nh v 2
bc t do cho chi tit.
phay chi tit ny ta cn nh v 5 bc
t do.
3. V ng bao ca chi tit ti nguyn cng
thit k g (theo t l 1:1). ng bao ca
chi tit v bng nt chm gch, vic th hin 2
hoc 3 hnh chiu ny tu thuc vo mc
phc tp ca chi tit, chi tit ny khng qu
phc tp nn ch cn biu din bng 2 hnh
chiu.
4. Xc nh phay chiu im t ca lc
ct, lc kp.
V chi tit c phay trn my phay ng
v c nh v trn phin t. Vy lc kp chi
tit c phng t trn xung di (xung bn
my), im t ca lc trn chi tit nh hnh
v lc kp tc dng vung gc vi bn my.
5. Xc nh v tr v v kt cu nh
v.
(Cn m bo cho lc ct, lc kp hng
vung gc vo nh v, vung gc vi
chng).
6. Tnh lc kp cn thit khi phay.
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phay mt A ny, chi tit c nh v 5

bc t do, lc ct tip tuyn c xc nh
theo cng thc sau :
y

Pz

C.t x .S z .B u
D q .n w

.Z.K

Trong :
C : H s nh hng ca vt liu.
T : Chiu su ct (mm).
S : Lng chy dao rng (mm/rng).
Z : S rng dao phay.
B : B rng dao phay.
D : ng knh dao phay (mm).
N : S vng quay ca dao (vng/pht).
K : H s ph thuc vo vt liu.
X,y,u,q, l cc s m. H s v s m ly
trong STCNCTM T2.
Theo mc 7, tnh ch ct cho 1 b
mt ta c :
Lc ct tip tuyn : Pz = 588,6(N).
Lc chy dao Px = 294,3 (N).
Lc hng knh Py = 0,4Pz = 235,44 (N).
Lc vung gc vi lc chy dao : P v = 529,74
(N).
Vy trong trng hp ny c cu kp phi
to ra 1 lc ma st ln hn lc Px
Ta c : Pkp = W.f > PS
Gi K l h s an ton.
Vy :

W K.

PS
f

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Theo bng 34 TKACNCTM, ta c h s ma

st f =0,15.
K : H s an ton K = (1,5 2).

W 2.

294,3
3924( N)
0,15

7. Chn c cu kp cht.
V tr trn c nh v bng khi V ngn
nn tta dng 1 khi V ngn na tu ng
kp cht chi tit, khi V tu ng ny gn
trn bn con vt kp chi tit.
8. V c cu dn hng, so dao.
9. V thn g.
V y thn g c th v trch
nhng phn khng nhn thy c, v d nh
cc vt, l xo, ng thi ch n phng
php g t chi tit, tho chi tit sau khi gia
cng, tnh cng ngh khi tho lp g.
10. Tnh sai s ch to g.
10.1 Cc thnh phn ca sai s g t.
Khi thit k g cn ch n mt s
im sau :
- Sai s ca g nh hng n sai s ca
kch thc gia cng nhng phn ln n nh hng
n sai s v tr tng quan gia b mt gia
cng v b mt chun.
- Nu chi tit gia cng bng dao nh
hnh v dao nh kch thc th sai s ca
g khng nh hng n kch thc v sai s
hnh dng ca b mt gia cng.
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- Khi gia cng bng phin dn dng c th

sai s g nh hng n khong cch tm
ca cc l gia cng v khong cch t b mt
nh v ti l tm.
- Sai s ca g phn nh hng n
sai s ca b mt gia cng.
- Khi phay, bo, chut trn cc g nhiu
v tr th chnh xc kch thc v chnh
xc v tr gia b mt gia cng ph thuc vo
v tr tng quan gia cc chi tit nh v ca
g.
khng song song gia cc mt nh v
v mt y ca g s gy sai s cng dng
gia b mt gia cng v b mt chun.
Sai s ca g c tnh theo cng thc
sau. (Do phng ca sai s kh xc nh, ta
dng cng thc vect).
dg c k dcg c k m dc

Trong
c : Sai s chun do nh v khng trng vi
gc kch thc gy ra c = 0.
k : Sai s kp cht do lc kp gy ra sai
s kp cht c xc nh theo cng thc
trong bng 20-24 (Ch rng khi phng ca
cc lc kp vung gc vi phng ca kch thc
cn thc hin th k = 0), bng 21 sch
TKACNCTM, ta c k = 0(m).
m :Sai s mn, c xc nh theo cng
thc sau :
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(m)
c : Sai s iu chnh c sinh ra trong
qu trnh lp rp v iu chnh g sai s
iu chnh ph thuc vo kh nng iu
chnh v dng c iu chnh khi lp rp
trong thc t khi tnh ton g ta c th lp
c = 5 10(m).
g : Sai s g t. Khi tnh ton g ta
ly gi tr sai s g t cho php [g] =/3.
Vi l dung sai nguyn cng v ta t
kch thc 65 0,1, =0,2
[g] = 0,2/3 = 0,067(mm).
ct : Sai s ch to cho php g [ct] sai
s ny cn c xc nh khi thit k g.
Do a s cc sai s phn b theo quy lut
phn phi chun v phng ca chng kh xc
nh nn ta s dng cng thc sau tnh
sai s g t cho php :
m N (m ) 0,3. 10.000 30

[ ct ] [ gd ] 2 [ c k m dc ]

(m) = 0,058 (mm).

10.2. Nu 1 s yu cu k thut ca g.
T gi tr sai s g t cho php ta c th
nu yu cu k thut ca g trn.
- song song gia mt y g v
mt t B l < 0,058 9mm).
- khng vung gc gia ng tm l
25 vi mt y g C l < 0,058 (mm).

66,67 2 [30 2 10 2 ] 58,7

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