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OVERALL EQUIPMENT EFFECTIVENESS

JR Malphrus 05/21/07

OEE = Availability [B/A] x Performance [D/C] x Quality [F


Shift Time

Planned Production Time

Actual Running Time

Machine running Speed (Theoretical) In Pieces

Actual Pieces Produced

Pieces Produced

Good Pieces Produced

Downtime Loss

Speed Loss

Scrap & Rework

TOTAL EQUIPMENT EFFECTIVE PERFORMANC


TEEP = (Scheduled Time / Calendar Time [B/A]) / OEE
A

Calendar Time

Scheduled Time

ECTIVENESS (OEE)

07

D/C] x Quality [F/E]

Planned Idle Time

Downtime Loss

Speed Loss

PERFORMANCE (TEEP)

e [B/A]) / OEE

QualityROI_JM_02/15/09

OEE
Overall Equipment Effectiveness (OEE) is comprised of three factors; Availability, Performance, and
Quality. To start we need to understand Planned Production Time or the time planned for the plant to be
open and running. This could be 5x8, 5x16, 5x24 or in the extreme 7x24 or 3 shifts per day 7 days per
week. From the Planned Production Time we subtract Planned shutdown time which includes meetings,
breaks, lunch, planned machine maintenance time, etc. Now we can move on to Availability.
Availability is the amount of time a machine is available to run minus unplanned downtime. Unplanned
downtime
is %
due
unscheduled
suchProduction
as machine
breakdowns, machine operator not available,
Availability
= to
Actual
Run Timeevents
/ Planned
Time

Actual Run time = Planned Operating Time - Unplanned Down Time


Planned Production Time = Production Time Available - Planned Shutdown
Performance is the machine performance or Actual number of pieces produced during the Actual Run
Time devided by the Planned Pieces. Planned Pieces is the Actual Run Time devided by the Ideal Cycle
Time for 1 piece. In the calculator the Actual Pieces Produced is an input. The Planned Pieces is
calculated by deviding the the Actual Run Time by the Ideal Cycle Time (in minutes) for 1 piece.
Performance % = Actual Pieces Produced / Planned Pieces

Planned Pieces = Actual Run Time / Ideal Cycle Time


Quality is Good Pieces Produced on the first pass. Good Pieces due to rework are considered
Defective Pieces for this calculation.
Quality % = Good Pieces Produced / Actual Pieces Produced

Good Pieces Produced = Actual Pieces Produced - Defective Pieces Produced

OEE Calculator
The calculator requires inputs indicated by Blue shaded cells. Grey-Green cells are calculated so
DON'T change these cells.

OEE = Availability % x Performance % x Quality %


Availability % = actual running time / planned cell
production time
Performance % = actual pieces produced / Ideal
production rate (in pieces)
Quality % = good pieces produced / Actual pieces
produced

Blue Cells require Inputs, Green Cells are Calculated Results


Shift Information
Shift Length in Hours
Lunch minutes per Shift
Breaks per shift
Break Minutes
Other planned Down Time Minutes
Unplanned Down Time Minutes

8
30
2
15
15
30

Total Shift Minutes

480

Total Break Minutes

30

Break + Lunch + Other

75

Production Output Information


Ideal Run Rate
120 Pieces per Minute (PpM)
Expected Pieces = Ideal Run Rate in PpM x Planned Production Time
Actual Pieces Produced
28000
Rejected Pieces per Shift
640

48600

Calculated Variables
Planned Production Time = Shift minutes - Break + lunch + Other minutes
Actual Run Time = Planned Production Time - Unplanned down time
Good Pieces Produced = Actual Pieces - Rejected Pieces

405
375
27360

OEE Factor Calculations


Availability
Performance
Quality
OEE

Actual Run Time/Planned Production Time


(Actual Pieces/Actual Run Time)/Ideal Run Rate
Good Pieces/Actual Pieces
Availability x Performance x Quality

92.59%
62.22%
97.71%
56.30%

How Are We Doing?


100%

99.90%
97.71%
92.59%90.00%

90.00%
95.00%
99.90%
85.41%

95.00%

90%

85.41%

80%
70%

62.22%
56.30%

60%

50%

We

40%
30%
20%
10%

0%
Availability

Performance

Quality

OEE

World Class

Availability

Performance

Quality

OEE

Blue Bars are results from OEE Factor Calculations Green bars are fixed and show World Class

These Calculators may be used for modeling or estimating


Offline Calculators
Unplanned down time as a percent of Planned Production Time
Enter expected percent down time
7.4%
Calculated Unplanned Down Time Minutes (cell D9)
Rejected Pieces per Shift as a percent of total pieces
Enter expected percent defective pieces
Calculated Rejected Pieces per Shift (cell D16)

30

2.29%

Actual Pieces Produced as a percent of Ideal Run Rate x Operating Time


Enter expected percent of Ideal Run Rate
62.22%
Calculated Actual Pieces Produced (cell D15)
Calculated Run Rate in Pieces per Minute (PpM

641

27999
75

Good Pieces Produced as a percent of Expected Pieces


((Expected Pieces x Performance)-Rejected Pieces))/Expected Pieces

60.91%

Model your OEE based on what you think your Availability,


Performance, and Quality percentages are.
Availability %
92.59%
Performance %
62.22%
Quality %
97.71%
Calculated OEE

56.29%

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