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JR Malphrus 05/21/07
Pieces Produced
Downtime Loss
Speed Loss
Calendar Time
Scheduled Time
ECTIVENESS (OEE)
07
Downtime Loss
Speed Loss
PERFORMANCE (TEEP)
e [B/A]) / OEE
QualityROI_JM_02/15/09
OEE
Overall Equipment Effectiveness (OEE) is comprised of three factors; Availability, Performance, and
Quality. To start we need to understand Planned Production Time or the time planned for the plant to be
open and running. This could be 5x8, 5x16, 5x24 or in the extreme 7x24 or 3 shifts per day 7 days per
week. From the Planned Production Time we subtract Planned shutdown time which includes meetings,
breaks, lunch, planned machine maintenance time, etc. Now we can move on to Availability.
Availability is the amount of time a machine is available to run minus unplanned downtime. Unplanned
downtime
is %
due
unscheduled
suchProduction
as machine
breakdowns, machine operator not available,
Availability
= to
Actual
Run Timeevents
/ Planned
Time
OEE Calculator
The calculator requires inputs indicated by Blue shaded cells. Grey-Green cells are calculated so
DON'T change these cells.
8
30
2
15
15
30
480
30
75
48600
Calculated Variables
Planned Production Time = Shift minutes - Break + lunch + Other minutes
Actual Run Time = Planned Production Time - Unplanned down time
Good Pieces Produced = Actual Pieces - Rejected Pieces
405
375
27360
92.59%
62.22%
97.71%
56.30%
99.90%
97.71%
92.59%90.00%
90.00%
95.00%
99.90%
85.41%
95.00%
90%
85.41%
80%
70%
62.22%
56.30%
60%
50%
We
40%
30%
20%
10%
0%
Availability
Performance
Quality
OEE
World Class
Availability
Performance
Quality
OEE
Blue Bars are results from OEE Factor Calculations Green bars are fixed and show World Class
30
2.29%
641
27999
75
60.91%
56.29%