OWNER : KRAKATAU STEEL

PROJECT : HARBOUR STOCKYARD

PACKAGE : MECHANICAL
JOB NO. : 1716
LOCATION : CONVEYOR
NO.

PT. KE

DESCRIPTION
QTY

2.2
2.3

3.1

Vendor Recommendation
Vendor Recommendation

Technoroll
Indonesia

OK
OK

SKF or FAG (Mandatory)

Heavy Duty, C3 or C4

SKF or FAG
C3

OK
OK

Sealed for life

Comply

OK

C45
ERW (AS 1450 grade 200) steel tube with deep formed ends
seal welded to the sheel
Limited to 8 minutes for carry and 10 minutes for return
shall be continuous and smooth with a minimum corner radius
of 3 mm.

S45C for push return idler, C15 for other idler

OK
OK
OK

Noted

OK

Vendor recommendation for heavy duty type

3.5mm for all idler B/W 1000 , 4.5mm for all idler B/W 1400.

OK

Roller coating

Painting min. thickness 125 mikron ; colour traffic red with RAL
3020

POWDER COATING JOTUN MX-8008J75771; Color : Traffic Red

RAL 3020; Thk. 125

OK

Frame coating

Painting 125 mikron, yellow, RAL will be informed later

Coating; min. thk. 125 (50 Primer Coat, 50 Intermediate

Coat, 25 Top Coat. Color; Yellow RAL 1023)

OK

Standard
Standard used for idler construction

Vendor Recomendation

Technoroll Standard

OK

Maximum out of balance

- Static balance with value of 0.056 Nm or dynamic balance

based of ISO 3709 grade 40 for standard idler D37

Noted

OK

The rolling resistances of the rollers

shall not exceed 3N for stacking line and 2N for the loading line

Noted

OK

- 0.5 mm for standard idlers

- 1.0 mm for impact idlers

- 0.5 mm for standard idlers

- 1.0 mm for impact idlers

OK
OK

Surface roughness of outside of idler

roller

shall not exceed Ra = 12.5 m

COMPLY

OK

DETAIL SPECIFICATION

Qty Roll x Dia. Roll x Length x Dia.Shaft x Bearing Type x

Troughing Angle

3 x 127 x 380 x 25 - 6305 - 45 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Tube Thickness

REMARK

Q235 ~ SAE 1010/1020 ANSI Standard; ERW Pipe

Welds between end disc and shells

2.6

DEV

SPECIFICATION

Noted

Deflection of roller axle

2.5

QTY

GENERAL SPECIFICATION
Bearing
Bearing Manufacturer
Standard Bearing
Lubrication
Lubrication System Proposed
Shell and Shaft
Shaft Material
Tube Design Material

2.4

SPECIFICATION

: 24/11/2014
: DDI
: RNT
: HRW
:E

VENDOR DATA
Brand
Country of Manufacturing

2.1

Date
Prepared by
Checked by
Approved by
Revision
PT. SUPRABAKTI MANDIRI

Coating

Machining
T.I.R

New Conveyor NC5, Conveyor

Modification Incoming & Outgoing
BCR2 B/W 1000
Carry Idler

282

3 x 127 x 380 x 25 - 6305 - 45 (Complete Set)

282

NO.

PT. KE

DESCRIPTION
QTY

DEV

REMARK

SPECIFICATION

26

3 x 127 x 380 x 25 - 6305 - 45 (Complete Set)

26

3 x 127 x 380 x 25 - 6305 - 45 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

12

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

12

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

38

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

38

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

16

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

16

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Impact Idler

42

3 x 127 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

42

3 x 127 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 127 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

3 x 127 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 127 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

3 x 127 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 236 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

New Conveyor NC6, Conveyor

Modification Incoming & Outgoing
C3 B/W 1000
Carry Idler

282

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

282

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Carrying Idler

23

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

23

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

11

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

11

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

34

2 x 108 x 600 x 25 - 6305 - Vee 10 (Only Frame)

34

2 x 108 x 600 x 25 - 6305 - Vee 10 (Only Frame)

OK, FINAL DRAWING MUST BE APPROVED

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

14

2 x 108 x 600 x 25 - 6305 - Vee 10 (Complete Set)

14

2 x 108 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Impact Idler

43

3 x 133 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

43

3 x 133 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 236 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Return Idler

3.3

QTY

Self Aligning Carrying Idler

Self Aligning Return Idler

3.2

SPECIFICATION

PT. SUPRABAKTI MANDIRI

New Conveyor NC8 B/W 1000

Carrying Idler

583

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

583

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Carrying Idler

22

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

22

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

208

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

208

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

NO.

PT. KE

DESCRIPTION
QTY

REMARK

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

19

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

19

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 236 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

(One (1) Set need extended shaft for speed
target on one side)

New Conveyor NC7, NC9, TC1, TC2

B/W 1400
1268

3 x 159 x 530 x 35 - 6307 - 35

1268

3 x 159 x 530 x 35 - 6307 - 35

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Carrying Idler

47

3 x 159 x 530 x 35 - 6307 - 35

47

3 x 159 x 530 x 35 - 6307 - 35

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

478

1 x 159 x 1600 x 35 - 6307 - 0

478

1 x 159 x 1600 x 35 - 6307 - 0

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Return Idler

48

1 x 159 x 1600 x 35 - 6307 - 0

48

1 x 159 x 1600 x 35 - 6307 - 0

OK, FINAL DRAWING MUST BE APPROVED

Impact Idler

50

3 x 159 x 530 x 35 - 6307 - 35, with rubber cushion

50

3 x 159 x 530 x 35 - 6307 - 35, with rubber cushion

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 159 x 530 x 35 - 6307 - 10 - 20

3 x 159 x 530 x 35 - 6307 - 10 - 20

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 159 x 530 x 35 - 6307 - 15 - 30

3 x 159 x 530 x 35 - 6307 - 15 - 30

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1600 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 236 x 1600 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED (2

Sets need extended shaft for speed target on
one side)

Noted

OK

Noted
Noted
Noted

OK, Destructive test will select random

OK, Destructive test will select random
OK, Destructive test will select random

DESTRUCTIVE TEST (OWNER

MANDATORY)
Carrying Idler
Return Idler
Impact Idler

DEV

SPECIFICATION

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

Carrying Idler

QTY

2
Self Aligning Return Idler

3.4

SPECIFICATION

PT. SUPRABAKTI MANDIRI

DOCUMENTS AND OTHERS

Packaging
Complete Set Assembly Drawing and
Each Equipment Drawing
Shop Test & Inspection Report
Transportation to Site Harbour
Stockyard, Cilegon
Supply Document Refer to RFQ

Spray with water (water resistant),Drown into water (water

resistant), Running With Load, Cutting the idler for check
bearing and sealing system
Three (3) sets for each type
Three (3) sets for each type
one (1) set for each type

Required

Noted

OK

Required

Noted

OK

Water resistant, T.I.R, Load Test, Balancing Test, Dimension

Check, Paint film thickness,Destructive test, Etc (Based on QC
KE & Vendor recommendation)

Noted

OK

Required

Franco Jakarta

TO BE CLARIFIED (PROCUREMENT)

Required

Noted

OK

NO.

PT. KE

DESCRIPTION
QTY

PERFORMANCE GUARANTEE AND WARRANTY

12 (twelve) months from the
Required
acceptance performance test
TOTAL DELIVERY TIME

PT. KRAKATAU ENGINEERING

SPECIFICATION

PT. SUPRABAKTI MANDIRI

QTY

DEV

REMARK

SPECIFICATION
Noted (for rolling roller)

OK

20 - 26 WEEKS after receive PO, DP, and Approval

Drawing

TO BE CLARIFIED (PROCUREMENT)

PT. SUPRABAKTI MANDIRI

ENGINEERING

PROCUREMENT

HERNOWO

R. WIDYARINI

PRODUCT SALES MANAGER

DAVID HARJADI