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HN MIG - MAG
1. Khi nim chung
Phng php ny c tn gi l hn h quang kim loi trong mi trng
kh bo v. Hoc tn thng dng l hn dy, hn CO2. tn gi quc t l
GMAW (Gas Metal Arc Welding).
Cc thut ng:
MIG (Metal inert gas): kh "tr" s dng khi hn thp hp kim v kim loi mu.
MAG (Metal active gas): kh "hot ha" khi hn thp thng, thp hp kim
thp.
Kh tr : Ch yu l Argon hoc Hlium (kh dng pha trn thm).
Kh hot ha : Thng l (CO2) ,hoc Argon c trn thm Oxy (O2) , i khi
Hydro(H2).
Kh hot ha l kh CO2 hoc kh trn c ch s oxy ha ln hn 2 .
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H quang chy
H quang tt
H quang chy li
Cn bo m :
u contact tube c nh ra khi ming m phun t 5 n 10 mm khi
hn lp ngu
nh in cc (ESO) 5 mm.
Gc nghing m hn t 65 n 70.
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3. Trang b hn
Qu trnh GMAW c th thc hin t ng hoc bn t ng. Cc
trang b c bn gm c:
Sng hn
B cp dy hn
B iu khin
Ngun in hn
Van gim p
Cc trang b cn thit cho dy in cc gi cun dy, contact tip,
ng dn hng
Cp in v cc ng dn kh bo v, nc lm ngui.
Cc loi sng hn khc nhau c thit k nhm cung cp hiu qu ti
a cho cng vic hn. Chng bao gm sng hn cng sut cao, loi nh dng
hn mi v tr, loi thit k c bit cho cc mi hn c bit.
C loi lm ngui bng nc, c loi lm ngui bng kh, loi m thng
, loi m cong. Loi lm ngui bng kh thng c phm vi ng dng cho
dng hn nh hn 600A. Khi hn trn cc dy chuyn cng ngh chng ta
thng dng loi lm ngui bng nc.
Created by ng Trung Dng
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Thit b hn GMAW
Trm hn GMAW t ng
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Ngun in hn
Qu trnh GMAW c dng vi ngun DC kiu in p khng i
(CV) , in cc dng. C ngha l sng hn c gn vo cc dng cn
chi tit hn c u cc m. in cc DC m khng thch hp do h quang
khng n nh.
u im chnh ca thit b kiu CV l in p h quang khng i trong
sut qu trnh hn. Dng hn s t ng tng hoc gim khi chiu di h
quang thay i, t lm tng hoc gim tc chy ca dy hn nh m
in p h quang c duy tr khng i. Nh vy , thit b GMAW iu chnh
dng in hn thng qua b cp dy.
ng c tnh ngoi ca thit b CV c dng nm ngang, nn ng vi
s thay i nh v in p cng dn ti s thay i ln v dng in. Ni
cch khc nhy rt cao trong khi thit b CC th hu nh dng khng thay
i khi thay i in p.
Khi tng khong cch gia contact tip v chi tit, in p hn v chiu
di h quang tng ln, dng in hn s gim xung nh c tnh m t,
khi tc chy ca dy hn gim tng ng. v tc cp dy l hng
nn lc ny s ln hn tc chy kt qu l h quang s b ngn li. Qu
trnh ngc li s din ra khi gim in p h quang.
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C ch iu chnh in p h quang
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4.2. Dy hn
Dy hn thp carbon l dy rn c hm lng hp kim thp, c ko
vi chnh xc cao c ng knh t 0,6 mm n 2,4 mm. Dy hn
c qun thnh cun 15 n 20 kg Hoc cha sn trong thng (trng hp
hn t ng. Dy hn c m mt lp ng dn in v chng oxt ha .
Thnh phn dy hn nh sau: carbon (C : 0,06 n 0,08 %), mangan
(Mn : 1,0 n 1,5 %), silic (Si : 0,6 n 0,9 %), Lu hynh (S : 0,025 %) v
phospho (P : 0,025 %).
Mt dng in :
Mt dng in l cng i qua 1 mm 2 tit din dy hn.
V d :
Cng 150 A s dng vi dy ng knh 0,8 mm so vi 1,6 mm
5. Thng s hn
Thng s hn gm cc thng s sau:
Tc p tc hn
Tc cp dy ( cng hn)
in p h quang
nh in cc
Tc p l lng kim loi thc s p vo mi hn trong mt n
v thi gian. n v l kg/h. Cn cn bng tc p v vn tc hn bi v s
cn bng tt s gip tc p t gi tr ti u. Cc yu t sau y s nh
hng n s cn bng gia tc hn v tc cp dy:
Kch thc mi hn
Kiu mi ni
S lng cc lp hn
Tc hn ti a khong 600 mm/pht (25 in/pht). Nhn chung tc hn
cng cao th mi hn c kch thc cng nh.
Dng in hn Tc cp dy , sau khi xc nh tc p ti u,
bc k tip l xc nh tc cp dy v nh in cc. Cng dng
in c xc lp thng qua cc thng s ny. Khi hn th chng ta xc nh
tc p thng qua tc cp dy v dng in hn l gi tr danh ngha.
Created by ng Trung Dng
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Kh mi h quang
Nguyn nhn
Cha m Gas
Ht Gas
Sai cc tnh
Ni in hoc Mass khng tt
Mch iu khin hng
Gii php
Kim tra van kh.
Thay bnh kh mi.
Cc tnh phi l DCEP
(Electrode +, Chi tit -).
Kim tra mass.
Kim tra mch iu khin , thay cc
linh kin b hng
R kh
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Dy hn b dnh du hoc bn
Bnh xe cp dy b bn
ng dn dy b bn
Kh bo v b m
Bo qun dy ni kh ro khng b
nhim bn , du
Ch m bao b khi s dng
Bao che cun dy lp trn my , hoc
tho ra bao kn bo qun nu
khng tip tc dng n trong thi
gian di
Nu dy hn b d , r st nhiu th
loi b cc b bn s dng phn cn
li
Ra sch v lm kh ro cc bnh xe
Thay ng dn mi
Kim tra im sng (dewpoint) ca
kh bo v
Khng dng cc chai kh c im
sng trn -400F .
Sa cha sng hn
Mi hn b bn
Dy hn b bn
Chi tit hn b bn
Dy hn khng ng loi
Thit k mi hn khng ng
Nt nng chn chim
(Hot short cracking)
G kp khng ng
Tc hn chm qu
K thut hn khng ng
Nt ui la
(Crater cracks)
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Khng ngu
Khng chy
Dy cp ngun hn
qu nng
Chun b mi hn sai
Hn nhanh qu
Dng hn qu thp
H quang qu di
Gc hn khng ng
Chun b mi hn sai
H quang qu di
Mi ghp bi bn
C dy cung cp khng ln
Cc ch ni dy b lng
Dy cp ngun qu di
Lm ngui khng
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