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Simplified
Maintenance Manual
Issue
01
Date
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website:
http://www.huawei.com
Email:
support@huawei.com
Issue 01 (2014-04-01)
Date
2014-02-28
Reviewed by
Date
2014-02-28
Approved by
Date
2014-02-28
Change History
Date
Version
Description
2014-02-28
V1.0
Issue 01 (2014-04-01)
Author
ii
Contents
Contents
About This Document .................................................................................................................... ii
1 Overview......................................................................................................................................... 1
1.1 Applicable Scope .............................................................................................................................................. 1
1.2 Brief Introduction ............................................................................................................................................. 1
1.3 How to Obtain Product and Maintenance Information .................................................................................... 1
iii
Contents
9 Functional Tests........................................................................................................................... 49
9.1 MMI Test ........................................................................................................................................................ 49
9.2 Wi-Fi Test ....................................................................................................................................................... 59
9.3 Voice Call Test................................................................................................................................................ 60
Issue 01 (2014-04-01)
iv
1 Overview
Overview
Issue 01 (2014-04-01)
2 Product Overview
Product Overview
2.1 Appearance
Error! Reference source not found. shows the appearance of the HUAWEI G630-U10 mobile
phone (G630-U10 for short).
Figure 2-1 G630-U10
2.2 Specifications
Table 2-1 lists the G630-U10 specifications.
Issue 01 (2014-04-01)
2 Product Overview
Description
Touchscreen smartphone
Dimensions (H x W x D)
143 mm x 71.8 mm x 8 mm
Weight
Working band
GSM: 850/900/1800/1900M
UMTS: 900/2100M
External ports
Standard micro USB port, microSD card slot, 3.5 mm headset jack
microSD card
32 GB
USB interface
Battery
Display
Antenna
Built-in antenna
Camera
Sensors
Wi-Fi
GPS
GPSone
Power supply
Temperature
Humidity
Issue 01 (2014-04-01)
Name
Receiver decoration
TP
LCD
Issue 01 (2014-04-01)
No.
Name
Speaker FPC
Receiver
10
Front camera
11
Rear camera
12
PCBA assembly
13
14
RF shielding cover
15
16
Motor
17
Battery
18
Speaker
19
20
21
Main antenna
22
GPS antenna
23
Wi-Fi antenna
24
Phone label
25
NFC antenna
26
27
28
Issue 01 (2014-04-01)
LED2201 tri-color
indicator
Fault symptom:
Indicator fault
Fault symptom:
Headset fault
Fault symptom:
Volume key fault, key
startup failure, motor
fault
Fault symptom:
Gravity sensor fault
Fault symptom:
Front camera fault
Fault symptom:
Startup failure
U201 power
management chip
Fault symptom:
Startup failure
U701 CPU chip
Fault symptom:
Startup failure
Fault symptom:
Rear camera fault
Fault symptom:
Startup failure
U2002 backlight IC
Fault symptom:
LCD fault
U3801 WTR2605-RF
chip
U2003 LCD
positive/negative
voltage IC
Fault symptom:
RF fault
Fault symptom:
LCD fault
U3301 RF PA
Fault symptom:
U3201 RF IC
Fault symptom:
RF fault
RF fault
Fault symptom:
Speaker fault
Issue 01 (2014-04-01)
MIC1801 main
microphone
Fault symptom:
No voice transmitted
or noice transmitted
Fault symptom:
GPS fault
U4701
WLAN/BT/FM IC
J2501 TP
connector
Fault symptom:
Fault symptom:
TP failure
WLAN/BT/FM fault
MIC1802 secondary
microphone
J1601 battery
connector
Fault symptom:
Fault symptom:
No voice transmitted,
or noise transmitted
Startup failure
J2401 motor
Fault symptom:
Fault symptom:
No or weak
vibration
TF card detection
failure
LED2101 flashlight
Fault symptom:
Fault symptom:
Flashlight fault
U2801 NFC
module
Fault symptom:
Fault symptom:
NFC malfunctional
J2001 LCD
connector to the
peer board
Fault symptom:
No or weak signal
Fault symptom:
LCD display fault
J3201 RF connector
J1602 USB
connector
Fault symptom:
Fault symptom:
RF fault
No charging or USB
communication fault
Table 3-2 is provided for your reference only. It is subject to changes without notice. Obtain
the latest BOM information from Huawei TCS system. For details about how to query a BOM
code, see the simplified version.
Table 3-2 lists the BOM information about key components on the PCBA.
Table 3-2 BOM code list
Position
BOM
Description
X201
1202021
5
U201
3920057
2
U701
3920057
4
U1500
4006054
3
MCP,4GB(x8) eMMC,52MHz,1024KB,3.3V/1.8V,FBGA162,8Gb(x32)
LPDDR2,Terminal Dedicated
Issue 01 (2014-04-01)
Position
BOM
Description
U3801
3920043
9
J1601
1424057
6
J1701
5162102
3
108-5785,Ground Spring,U1250
MIC1801
2205009
9
Microphone,-42dB.,3.76*2.95*1.1mm,silicon
J2102
1424049
6
J2404
1424078
0
U2101
3911080
0
U2201
3814009
8
J2101
1424057
9
J2501
1424083
1
J1901
1424083
0
J5004
5162498
9
U4701
3921016
0
J2302
1424070
8
J2301
1424077
2
J2001
1424057
9
J3201
1424000
4
J5001
5162498
9
Issue 01 (2014-04-01)
4 Software Upgrade
Software Upgrade
4.1 Selecting the Operation Type and the BIN File to Load
After WH62406270ML01Ver1006 is run, the following dialog box is displayed.
Figure 4-1 Entering the login password
Issue 01 (2014-04-01)
4 Software Upgrade
In this dialog box, you can select whether to allow a second-time upgrade and select the BIN
(Firmware) file and the configuration file to be loaded.
1.
2.
3.
Once selecting a check box, an Open dialog box is displayed, asking you to select a BIN
file. After you select a file, its path information will be displayed in the text box and the
browse button will be available. When the check box is selected and the browse button is
available, you can click the button to change the file path.
4.
5.
6.
Issue 01 (2014-04-01)
10
4 Software Upgrade
Issue 01 (2014-04-01)
11
4 Software Upgrade
During the software upgrade, do not close the application; otherwise the dialog box shown in
Figure 4-5 will be displayed.
Figure 4-5 Closing the application during an upgrade
Do not terminate the application forcibly during an upgrade through measures such as the
Windows Task Manager. Otherwise, the tested boards may get damaged.
Issue 01 (2014-04-01)
12
4 Software Upgrade
Figure 4-6 Restoring NV after loading (not required for some products)
Issue 01 (2014-04-01)
13
4 Software Upgrade
4.4 Procedure
Prepare the required environment and ensure that ports for all phones have been correctly
mapped in Device Manager. Then, click the Scan && Download button. If not all ports are
found after a click, perform several more clicks. During an upgrade, the upgrade progresses of
different phones may be different. When stable phone hot swapping is supported, especially if
several phones need to be hot swapped (unstable hot swapping may cause problems such as
computer down), first remove phones that have been upgraded successfully without affecting
phone being upgraded. This process releases ports for accessing new phones to be upgraded.
After the ports of the new phones are correctly mapped, click the Scan && Download button
again to upgrade the new phones, without affecting other phones being upgraded.
Under Be cautious to select, select or deselect Allow upgrade for the Second time to allow
or prohibit a second phone board upgrade. That is, once is selected, a phone to which phone
software has been downloaded can be upgraded for a second time.
If this downloading tool needs to be used for software loading for a phone that is loaded with a BOOT file
with a JTAG tool and with applications with a USB flash driver, do not select the Allow upgrade for the
Second time option. In addition, before using this tool, ensure that the board has just loaded with the
BOOT file with the JTAG tool and does not have APP; otherwise, downloading will fail and a message
Refuse Download In AMSS Fail will be displayed. If this operation is incorrectly selected in this case, it
may result in faulty phones in subsequent work stations.
In a normal upgrade after printing rear labels, select this option; otherwise, the software upgrade will fail
and a message Refuse Download In AMSS Fail is displayed. Before a software upgrade, the phone
software automatically backs up the NV data in the current phone. After the software upgrade, the phone
software will automatically restore the NV data from the backup data. After a later USG upgrade or SD
upgrade, the NV data will also be restored from the backup. The backup data is restored in the NV backup
backup area of the phone. Pay attention to the message in the dialog box that is displayed after you
selecting or deselecting this option, and be cautious to confirm your operation.
Issue 01 (2014-04-01)
14
4 Software Upgrade
Issue 01 (2014-04-01)
15
4 Software Upgrade
Issue 01 (2014-04-01)
16
4 Software Upgrade
The upgrade progress is displayed on the phone screen, as shown in Figure 4-10.
Issue 01 (2014-04-01)
17
4 Software Upgrade
After the upgrade is complete, restore the phone to its factory settings and check whether the
software version is correct.
If the phone cannot be powered on, use either of the following methods to perform a forcible
upgrade:
Install the battery to the phone (if the phone screen flashes, remove the battery from the phone
and install it again after 5 minutes). Press and hold the volume up and down keys, and then
press the power key. The phone automatically starts a forcible upgrade. The upgrade process
displayed on the phone screen is the same as that shown in Figure 4-9.
Remove the battery from the phone. Press and hold the volume up and down keys, and
connect the charger to the phone. The phone automatically starts a forcible upgrade. The
upgrade process displayed on the phone screen is the same as that shown in Figure 4-9.
Issue 01 (2014-04-01)
18
4 Software Upgrade
Solution
(Computer) Failed to
detect the phone's
presence
Check whether there is any other driver conflicting with the USB
upgrade driver.
Check whether the USB upgrade driver has been installed
properly.
Check whether the USB cable has been properly connected.
Check whether the serial port settings are correct.
Issue 01 (2014-04-01)
19
5 Maintenance Tools
Maintenance Tools
Issue 01 (2014-04-01)
20
5 Maintenance Tools
Name: toolkit
Usage: assembles and disassembles terminals
Issue 01 (2014-04-01)
21
6 Disassembly Procedure
Disassembly Procedure
3. Check the quantity and positions of screws on 4. Place the mobile phone on a flat panel, press
the phone with your left hand, hold the electric
the rear cover. There are 15 Phillips screws.
screwdriver with your right hand, and remove all
the 15 screws one after another.
Issue 01 (2014-04-01)
22
6 Disassembly Procedure
Issue 01 (2014-04-01)
23
6 Disassembly Procedure
13. Remove the rear camera. Use a finger or plastic 14. Hold the phone with your left hand, push
tweezers to lever up the rear camera and finally to leftwards the PCBA with your right hand to release
clip 1 at the bottom.
separate the camera from the front cover.
Issue 01 (2014-04-01)
24
6 Disassembly Procedure
Issue 01 (2014-04-01)
25
6 Disassembly Procedure
19. End.
Issue 01 (2014-04-01)
26
7 Assembly Procedure
Assembly Procedure
Issue 01 (2014-04-01)
27
7 Assembly Procedure
Issue 01 (2014-04-01)
28
7 Assembly Procedure
Issue 01 (2014-04-01)
29
7 Assembly Procedure
Issue 01 (2014-04-01)
30
Before you repair a G630-U10, back up the user data and restore the phone to its factory settings.
No current: After you connect the phone to the DC power supply and power on the
phone, the reading on the power supply ranges from 0 mA to 5 mA.
Weak current: After you connect the phone to the DC power supply and power on the
phone, the reading on the power supply ranges from 5 mA to 100 mA.
Excessive current: After you connect the phone to the DC power supply and power on
the phone, the reading on the power supply exceeds 300 mA.
If the G630-U10 fails to be powered on, observe the power-on current reading on the DC
power supply to identify the fault.
Issue 01 (2014-04-01)
No current
31
Startup failure
No current
Y
Is the key copper foil
oxidized?
N
N
Is the VPH_PWR voltage between
the range from 3.4 V to 4.2 V, and
equal to the maintenance power
voltage?
This situation occurs when the main power circuit is short-circuited. Check whether VBUS and
VPH_PWR circuits are short-circuited.
Issue 01 (2014-04-01)
Weak current
32
Startup failure
N
Check whether
U201
haspartialDC-DC
voltage output
N
Check whether U201
has partial L6/L17
voltage output
Resolder theU201
N
Check whether EMMC
(U1500) is properly
soldered
Replace the
U1500
are short-circuited
Replace theU701
If the VPH_PWR voltage is normal, but the U201 output is not, the other output of U201 is probably
short-circuited, which results in the power output exception of the PMU. Check every output of the U201
to see whether they are short-circuited.
Issue 01 (2014-04-01)
Excessive current
Huawei Proprietary and Confidential
Copyright Huawei Technologies Co., Ltd..
33
Excessive current is usually caused by short-circuited power supply circuits (DC power
supply) which may result in 500 mA or greater current leakage. Mostly this fault occurs when
VBAT is short-circuited to ground.
Figure 8-3 Troubleshooting startup failures with excessive current
Startup failure
Excessive current
(>500 mA)
Y
Check whether the
capacitor connected
to the Vbat is shortcircuited
Resolder or replace
the U201
Issue 01 (2014-04-01)
34
since fewer components (PA, antenna switch, and capacitor) are connected to the VBAT. You
can locate the fault by removing the components separately.
If the voltage on the VPH_PWR circuit is short-circuited, the component removal method is
not applicable. Instead, adjust the DC power output voltage to about 3 V, connect the negative
end of the power supply to the PCB negative end, connect the positive end of the power
supply to the detected short-circuit point, touch the PCB with your hand to locate the hot
position after about 20s, and then remove the hot component.
2.
If the power-on current is weak (generally less than 30 mA), usually the power management
chip, PA, or an ESD protection tube is damaged. It may also be because the EMMC fails to
start up and the program fails to run.
3.
If no current is generated, first check whether the power key fails to work. Then, check the
power supply line to the VBAT. If weak current is gated, measure each output voltage of the
power supply IC. If all IC output voltage is 0, this fault is most possibly related to the PM.
4.
After you press the power key, the current sharply changes within a range or remains
unchanged at a fixed value:
Issue 01 (2014-04-01)
35
N
Is the charger
functional?
Replace the
charger
Y
Is J1602poorly
soldered?
Resolder the
J1602
N
Are the battery connector
and the battery are in good
contact
Repair theJ1601
Y
Is the battery damaged?
Change the
battery
N
Check the U201
Issue 01 (2014-04-01)
36
Camera f ailure
Is the problem
solved af ter you reload the phone
sof tware?
Y
End
N
Y
Is the J2101 poorly
soldered?
Re-solder or
replace the J2101
N
Is the problem
solved af ter you
replace the
camera?
End
Replace the
U201
End
N
Replace the
U701
Issue 01 (2014-04-01)
37
Y
Is the problem solved after
you replace the USB cable?
End
Resolder the
USB connector
Y
Is the problem solved
after you reload the
phone software?
End
Y
Is there voltage at
VCHG?
Replace the
Issue 01 (2014-04-01)
USB
38
End
Y
Y
Is the insertion of the
headset misjudged?
Replace the
headset connector
N
Is the problem
solved af ter you
replace the
receiver?
End
N
Replace the
U701
Issue 01 (2014-04-01)
39
Y
End
N
N
Is the MICBIAS voltage
1.8 V?
Check the
U201
Y
Is the problem
solved af ter you
replace the
microphone?
End
N
Replace the
U701
Issue 01 (2014-04-01)
40
No vibration
Is the problem
solved af ter you reload the phone
sof tware?
Y
End
N
Y
End
N
Y
Is the VIB_DRV_N
voltage equal to
the battery voltage?
N
Check whether the voltage
dif f erence meets the
requirement f or the motor
operating voltage
Issue 01 (2014-04-01)
41
No ringtone f or
incoming calls
N
Is the ringtone
volume properly set?
End
Y
Is the problem
solved af ter you reload the phone
sof tware?
End
N
Is the problem solved
af ter you replace the
speaker?
Y
End
Re-crimp or
replace the
FPC
End
N
Replace the
U701
Issue 01 (2014-04-01)
42
End
N
Y
End
N
Is the problem solved
af ter you replace the
LCD?
End
N
Is the to-ground-resistance
of T2001/T2002/T2003 is not 0 ohm?
Replace the
U201
N
Replace the
U301
Issue 01 (2014-04-01)
43
Key failure
N
Clean or
replace the
key dome
sheets
Y
Y
Is the problem
solved after you
replace the key
FPC?
End
N
Re-load the
phone
software
Issue 01 (2014-04-01)
44
End
Y
Y
End
N
N
Is the headset
icon displayed
on the status bar?
Replace the
headset
connector
Y
Replace the
U701
Issue 01 (2014-04-01)
45
Y
End
Y
Check whether any T-Flash
card slot pins are tilted
N
Y
End
Issue 01 (2014-04-01)
46
Y
Y
Is the GPS channel
poorly soldered?
Re-solder or
replace the faulty
component
N
Re-load the
phone software
Issue 01 (2014-04-01)
47
Issue 01 (2014-04-01)
48
9 Functional Tests
Functional Tests
Item
Step
Content
Test Method
Insert the SD card and start a power-on test. If the SD card can
be detected, this item passes the test.
Testing the
SD card
Issue 01 (2014-04-01)
Test whether
the SD card
functions
properly.
49
No.
Item
Step
Content
9 Functional Tests
Test Method
If the battery is in-position, this item passes the test.
Checking
for the
battery
Check
whether the
battery is
in-position.
Key test
Issue 01 (2014-04-01)
50
No.
Item
Step
Content
9 Functional Tests
Test Method
Press the volume down key to display the white screen.
White screen
4
LCD test
Blank screen.
Color screen
Press the volume down key to display triple color bars (red,
green, and blue).
Issue 01 (2014-04-01)
51
9 Functional Tests
No.
Item
Step
Content
Test Method
LCD
backlight
test
Testing the
touchscreen
Test the
touchscreen.
Tri-color
indicator
test
Test the
tri-color
indicator.
Testing the
rear camera
Touch the white frame until the white frame turns green. The
preview focus test is successful.
Issue 01 (2014-04-01)
52
No.
Item
Step
Content
Testing the
front camera
9 Functional Tests
Test Method
Touch the red text position. If the flashlight turns on, this item
passes the test.
10
Flashlight
test
Issue 01 (2014-04-01)
10
53
No.
Item
Step
Content
9 Functional Tests
Test Method
Place the light shielding plate approximately 4 mm above the
light hole. If the portrait icon changes to an in-call icon, the
function is normal.
11
Testing the
proximity
sensor
Issue 01 (2014-04-01)
11
Test the
proximity and
light sensor's
proximity
detection
function.
54
No.
Item
Step
Content
9 Functional Tests
Test Method
Check whether data of environmental light is detected. If yes,
the test is passed. When the test screen is displayed, orient the
phone front side to the light and block the light sensor using
your hand, the phone automatically detects the light changes
and determines whether the test item passes. If the test item
passes, the phone automatically proceeds to the next test item.
If the phone fails to detect the light changes after you tried
changing the light environment for the phone several times,
touch the menu key to confirm the light sensor failure.
12
Ambient
light test
12
Test whether
the ambient
light sensor is
functional.
13
Testing the
motor
14
Testing the
speaker
Issue 01 (2014-04-01)
13
Test the
vibration
motor.
14
Test the
speakers.
55
No.
Item
Step
Content
9 Functional Tests
Test Method
If the receiver plays the pre-stored audio file repeatedly, the test
item passes. Press the volume down key to proceed.
15
Testing the
receiver
15
Test the
receiver.
16
Main
microphone
test
Issue 01 (2014-04-01)
16
56
No.
Item
Step
Content
9 Functional Tests
Test Method
Touch Record. Speak to the microphone, and then touch Play.
If the microphone functions properly, you can hear the voice
recording from the receiver. Test the secondary microphone and
headset in the same way. Press the Volume down key to start
the next test.
17
Microphone
loopback
test
17
Test the
microphone.
After a headset is inserted, the phone will search for and play an
FM channel. If you hear the program from the headset, the test
passes.
Press the Volume down key to start the next test.
18
FM test
19
Testing the
headset wire
control
function
Issue 01 (2014-04-01)
18
Test the FM
module
19
Test the
control-by-wi
re function of
the headset.
When the headset is inserted into the phone, the in icon on the
test screen turns green; when the headset is removed, the out
icon turns green. In this case, the test item passes. Press the
Volume down key to start the next test.
57
No.
Item
Step
Content
9 Functional Tests
Test Method
20
Bluetooth
test
20
Test the
Bluetooth.
21
Tilt sensor
test
Issue 01 (2014-04-01)
21
Test the
gravity
sensing
function.
58
No.
Item
Step
Content
9 Functional Tests
Test Method
Automatically test the Wi-Fi functions. If the phone receives
Wi-Fi signals properly, it passes the test. Ensure that the phone
under test is within the coverage of a Wi-Fi hotspot.
22
Wi-Fi test
22
Test the
Wi-Fi
function.
23
Testing the
SIM card
23
The MMI test is complete, and the test results are displayed on the LCD.
Issue 01 (2014-04-01)
59
9 Functional Tests
Step 1 Configure the AP properly. Power on the phone and place it within the AP's transmission
range.
Step 2 Tap Settings > WIRELESS&SETTINGS > WLAN > turn WLAN on, and enable network
notifications.
Step 3 After the phone automatically finds the AP's SSID, touch the SSID and enter the password to
establish a connection.
Step 4 Change the distance between the phone and AP and check the change of the Wi-Fi signal
strength.
Step 5 In the normal network, launch a browser and access a website to test the network quality.
Step 6 If no problems are found, finish the Wi-Fi test. If any problems are found, troubleshoot the
phone or send it to an advanced service site for repair.
----End
Issue 01 (2014-04-01)
60