Comparision between SAW & GMAW (Mig)

Sr.No.

Characteristic

SAW

GMAW(Mig)

Penetration of welding in the junction of

fillet weld specifically for web to flange

Excellent penetration levels upto 2-3 mm

because of higher current used i.e. more
than 500 Amps

Less penetration level just fuse the root because

of moderate current used generally upto 300
Amps

Speed of welding which determines the

productivity

High speed process (1000 mm/min) which

inhances productivity to meet shorter
delivery periods

Low speed process (300 mm/min) which has

much less productivity level as compared with
SAW

Skill requirements of the welder / welding

operator

Welding operator does SAW which requires

moderate skills levels hence less effect on
quality & productivity.

Welder does GMAW which requires high skills

levels hence more effect on quality &
productivity.

Ease for doing cleanliness after welding

Easy to clean since loose flux fed on the weld Much more time consumed in welding cleaning
pool.
as spatters are more in this process.

Best application in PEB industries

Recommended process for Flange to web

weld of a built-up beam.

Recommended process for welding connection

plates, stifferners, ribs, base plates subjected to
availability of CO2 gas in a closed shop.