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design

and aluminum alloy processing technology

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Aluminum

o.

Abstract

ba

aluminum is the second largest metal production following iron ,as same as the

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aluminum industry. With a small specific gravity of aluminum, great thermal conductivity and
electric conductivity and resistance to corrosion and also can make high quality aluminum
alloy , so, aluminum is widely used in modern industry, and invoicing all aspects of human
life. The application of aluminum have two forms: aluminum and aluminum alloy aluminum
is the largest application non ferrous metal in our life. Through this paper , are analyzing the
mechanical properties,metallographic,processing method, and the properties of organization
the new material development is the key of world aluminum production and substantial
increase At the dawn of 20th centuries, the development of age hardening is the breakthrough
the aluminum alloy in a long term of rapid growth. The

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of aluminum alloy which set

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material analysis technology and material processing technology development have further

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improving and optimizing the aluminum alloy series and composition of aluminum alloy, the

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observation of aluminum composite material give a potential way to their development. At

present, the world of research and development has more than one thousand kinds of above

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aluminum alloy.

Keywords

Aluminum processing; The mechanical properties of aluminum; Aluminum

metallographic research

design

.............................................................................................................................1

1.1

.............................................................................................................................1

1.2

.....................................................................................................................2

1.3

.................................................................................................3
..................................................................................................3

1.3.2

..........................................................................................4

1.3.3

..............................................................................................................4

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1.3.1

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1.3.4 ....................................................................................................4
.............................................................................................6

1.5

.................................................................6

1.6

.....................................................................................................................8

1.7

...................................................................................10

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1.4

1.7.1

................................................................................10

1.7.2

........................................................................................10

1.7.3

................................................................................10
...............................................................................11

2.1

...................................................................................................................11

2.2

...................................................................................................................11
............................................................................................................11

2.2.2

................................................................................................12

2.2.3

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2.2.1

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........................................................................................................13

2.3 ............................................................................................................14
2.4

.........................................................................................................15

...........................................................................................................16

3.1

...........................................................................................................16

3.1.1

................................................................................16

3.1.2

................................................................................18

design

3.2

.......................................................................................................22

24
..............................................................................................................................25
...............................................................................................................................26

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design

m/

1.1

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8.8%,

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13 26.98154, 0.143nm 0.057nm

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, AL

1825 H.C.Oersted

1866 HaLLHeroult
-20
20 50

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WTO

[1]

design

1.2

m/

2.72g/cm3 1/3, 2.52.88g/cm3

co

o.

ba

-198

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60%70%
1.6
50%
10

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50k 1.2k 100k

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99.996

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660.24

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2.53.0nm
2

design


100

99

m/

co

o.

2AL+2OH +6H2O2[AL(OH)4] +2H2(g)

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2AL+6H2O=2[AL(H2O)6]3-+3H2(g)

AL2O3
1075J

[2]

1.3
1.3.1

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ZL

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1Al-Si
Al-Si

2Al-Cu Al-Cu

design

3Al-Mg Al-Mg

4Al-Zn Al-Zn

co

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1.3.2

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[9]

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1.3.3

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GB/T16474-1996 28

[5]
1.3.4

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tp

ht

design


2-1

100

WSi

6.5
7.5

WMg

0.25
0.45

WZn

SBT6 225

70

50

ZL105
4.5 1.0 0.4
(ZAlSi5Cu1Mg) 5.5
1.5
0.6

JF

155

JT5 235 0.5 70

o.

ba

10.0
13.0

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ZL102
(ZAlSi12)

co

m/

ZL101
(ZAlSi7Mg)

WCu

b/5/
HBS

1
MPa %

ZL108
11.0 1.0 0.4 Mn0.3
JT6 225 90
(ZAlSi12Cu2Mg1) 13.0 2.0
1.0
0.9
ZL110
4.0 5.0 0.2
(ZAlSi5Cu6Mg) 6.0
8.0
0.5

ZL203
(ZAlCu4)

4.0
5.0

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4.0
5.3

Mn0.6
1.0
ST5 335
Ti0.1
0.35

175300
90

70
200

JT5 225

ST4 280 10 60

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ZL301
(ZAlMg10)

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:/

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ZL201
(ZAlCu5Mn)

JT1 165

90

9.5
11.0

220
55

ZL303
(ZAlMg5Si1)

0.8
1.3

4.5 Mn0.1
SF
5.5
0.4

ZL401
(ZAlZn11Si7)

6.0
8.0

0.1
0.3

9.0
13.0

JT1 245 1.5 90

ZL402
(ZAlZn6Mg)

0.5
0.65

5.0
6.5

JT1 235

design

145

70

ZL401

1.4
(1)

m/

.[10]

co

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1-1

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(2)

(3)

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[3]

:/

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1.5

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(1)

design

m/

(2)

co

o.

ba

10% 2024

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2%8%
10%

(3)

[11]
(4)

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tp

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6063

1070

design

m/

co

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ba

[6]

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1.6

1956
20
(1)

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32.8% 22.5%

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(2)

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52%31%5% 3%

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75%85%
24.3%
13.8%

(3)

8.1% 6.7%
8

design


(4)

3.4%
3.6%
(5)

m/

1 70kg

co

1 38.7kg 22.1kg

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(6)

(7)

20 70 80 90
70 12 1980
0.47 1997 88.6

/s

(8)

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:/

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1500 300 100

ht

30 /
1 4

(9)

design

1.7
1.7.1

1949
1949 1956

m/

co

19681977

o.

1968 1970

ba

100

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73kt/a

1.7.2

2001 3500kt/a 2800

125MN ,300MN 800
20 40 , 40

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1.7.3

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10

design

100KT/a
1+31+4 100MN95MN80MN

m/

co

[8]

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2
2.1

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:/

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5
2.2
2.2.1

11

design

2-1

Zn

mg

Mn

Cr

Cu

Fe

Si

Zr

Ti

Al

4.6

1.4

0.23

0.12

0.05

0.25

0.06

0.11

0.03

92.77

2-2
Zn

mg

Mn

Cu

Fe

Si

Zr

Ti

Al

0.1

0.05

1.0

0.2

0.7

0.6

0.05

0.15

97.15

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21

2.2.2

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d=2cm L=15cm

12

design


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m/

22

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23 d=20mm

2.2.3

13

design

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24

25

ht

2.3

400500 99.95%

14

design

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2-6

2.4

ba

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co

m/

240 200400
600800 1

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90

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0.31.0 Gr2O3 510 /

15

design

m/

co

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96%C2H5OH+5%HF

3.1

/s

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:/

3.1.1

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16

design

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:/

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2-8

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co

m/

2-7

3-1

2-2 V=0.05KN/S d=13.95mm

17

design

SO=152.8mm2 FM=16.65KN,
L0=75mm L1=91.5mm

=
=22%>5%,

1.1

2011-5-31

(mm)

13.95

So(mm^2)

152.8

Z(%)

100

Fm(kN) 16.65
109

Fp(kN) 11.05
72

:/

E(GPa) 0.54

/s

Rp(MPa)

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Rm(MPa)

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2011.5.31

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Fm= Fp= E= Rp=

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Rm= Z%= SO=

3.1.2

AL-Si SiMgCu Fe Si AL-Si

Mg Cu AL-Si
AL-Si :
18

design


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3-2

3-3

19

design


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m/

3-4

d=15.9mm SO=198.6mm2

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FM=26.5KN, L0=25mm L1=27.3mm

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=9.2%>5%,

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2011.5.31

1.3

2011-5-31
20

design

(mm)

15.9

So(mm^2)

198.6

Z(%)

100

Fm(kN) 26.50
133

m/

Rm(MPa)

80

o.

Rp(MPa)

co

Fp(kN) 15.88

ba

E(GPa) 0.43

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[4]

21

design

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co

m/

3.2

3-2 100

ht

tp

:/

/s

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3-1 100

3-3 200

3-4 200

22

design

3-5si 11.7%E
578

m/

co

o.

,AL-Si 564

3-5

ht

tp

:/

/s

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ba

/(si)=14%.

23

design

m/

co

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:/

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24

design

[1]
200212

m/

[2]2000

co

[3] 20077

o.

[4]20036

ba

[5]

p1
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20035

[6]2010
[7]2002
[8] WTO 20032
[9]2003
[10]2002

[11]2004
[12]2001

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[13].4 .

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[14]2003

ht

tp

:/

[15]2010

25

design

m/

co

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:/

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26

design