Professional Documents
Culture Documents
H NI 2011
Mc lc
1 Phm vi p dng...........................................................................................................................5
2 Ti liu vin dn............................................................................................................................5
3
Thut
ng
v
ngha.............................................................................................................................7
4
Phn
loi
v
cc
ch
tiu
nha..........................................................7
5
Yu
cu
v
cht
lng
.................................................................10
k
vt
thut
liu
yu
ch
nh
cu
to
vi
b
b
tng
tng
nha
tra
nghim
thu
lp
tng
Li ni u
1 Phm vi p dng
1.1 Tiu chun ny quy nh nhng yu cu k thut v vt liu, cng ngh ch to hn hp, cng
ngh thi cng, kim tra, gim st v nghim thu cc lp mt ng b tng nha (b tng t phan)
theo phng php trn nng ri nng.
1.2 Tiu chun ny p dng cho vic lm mi, sa cha, nng cp mt ng t, ng ph,
bn bi, qung trng.
1.3 Tiu chun ny khng p dng cho b tng nha s dng nha ng c cht ph gia ci
thin, b tng nha c, b tng nha c tnh nng c bit (lp ph b tng nha mng c
nhm cao, b tng nha rng thot nc c nhm cao, Stone Matrix Asphalt).
2 Ti liu vin dn
Cc ti liu vin dn sau rt cn thit cho vic p dng tiu chun ny. i vi cc ti liu vin dn
ghi nm ban hnh th p dng bn c nu. i vi cc ti liu vin dn khng ghi nm ban hnh
th p dng phin bn mi nht, bao gm c cc sa i (nu c).
TCVN 7572-2: 2006 Ct liu b tng v va-Phng php th- Phn 2: Xc nh thnh phn ht.
TCVN 7572-7: 2006 Ct liu b tng v va-Phng php th- Phn 7: Xc nh m.
TCVN 7572- 8: 2006 Ct liu b tng v va-Phng php th-Phn 8: Xc nh hm lng bn,
bi, st trong ct liu v hm lng st cc trong ct liu nh.
TCVN 7572-10: 2006 Ct liu b tng v va-Phng php th-Phn 10: Xc nh cng v
h s ha mm ca gc.
TCVN 7572-11: 2006 Ct liu b tng v va-Phng php th-Phn 11: Xc nh nn dp v
h s ha mm ca ct liu ln.
TCVN 7572-12: 2006 Ct liu b tng v va-Phng php th-Phn 12: Xc nh hao mn khi
va p ca ct liu ln trong my Los Angeles.
TCVN 7572-13: 2006 Ct liu b tng v va-Phng php th-Phn 13: Xc nh hm lng ht
thoi dt trong ct liu ln.
TCVN 7572-17: 2006 Ct liu b tng v va-Phng php th-Phn 17: Xc nh hm lng ht
mm yu, phong ha.
TCVN 7572-18: 2006 Ct liu b tng v va-Phng php th-Phn 18: Xc nh hm lng ht
5
3 Thut ng v nh ngha
Trong tiu chun ny p dng cc thut ng sau:
3.1 Mt ng b tng nha nng (Hot Mix Asphalt Concrete Pavement )
Mt ng (bao gm 1 lp hoc 1 s lp c chiu dy quy nh) c ch to t hn hp b tng
nha nng.
3.2 Hn hp b tng nha nng (Hot Mix Asphalt-HMA )
Hn hp bao gm cc ct liu ( dm, ct, bt khong) c t l phi trn xc nh, c sy nng
v trn u vi nhau, sau c trn vi nha ng theo t l xc nh qua thit k. Hn hp
b tng nha nng c ch to ti trm trn.
3.3 C ht ln nht (Maximum Size of Aggregate)
C sng nh nht m lng lt qua c sng l 100%.
Tiu chun ny s dng h sng mt vung ASTM th nghim thnh phn ht ct liu v biu
th ng cong cp phi theo kch c ht ct liu.
3.4 C ht ln nht danh nh (Nominal Maximum Size of Aggregate)
C sng ln nht m lng st ring bit trn c sng khng ln hn 10%.
3.5 Hm lng nha (Asphalt Content)
Lng nha ng trong hn hp b tng nha, tnh theo phn trm ca khi lng hn hp b
tng nha (bao gm ct liu dm, ct, bt khong, nha ng).
3.6 Hm lng nha ti u (Optimum Asphalt Content)
Hm lng nha c xc nh khi thit k b tng nha, ng vi mt t l phi trn ct liu
chn, v tha mn tt c cc yu cu k thut quy nh vi ct liu v b tng nha c ch ra ti
Tiu chun ny.
3.7 rng d (Air Voids)
Tng th tch ca tt c cc bt kh nh nm gia cc ht ct liu c bc nha trong hn
hp b tng nha m nn. rng d c biu th bng phn trm ca th tch mu hn
hp b tng nha m nn.
3.8 rng ct liu (Voids in The Mineral Aggregate)
BTNC 9,5
BTNC 12,5
BTNC 19
BTNC 4,75
9,5
12,5
19
4,75
2. C sng mt vung, mm
25
100
19
100
90100
12,5
100
90100
7186
9,5
90100
7489
5878
100
4,75
5580
4871
3661
80100
2,36
3663
3055
2545
6582
1,18
2545
2140
1733
4565
0,600
1733
1531
1225
3050
0,300
1225
1122
817
2036
0,150
917
815
612
1525
0,075
610
610
58
812
BTNC 9,5
BTNC 12,5
BTNC 19
BTNC 4,75
5,26,2
5,06,0
4,85,8
6,07,5
45
57
68
35
Lp mt trn
Lp mt trn
hoc lp mt
di
Lp mt di
Va h, ln
dnh cho xe
p, xe th s
5. Phm vi nn p dng
4.1.3 Theo kch c ht ln nht danh nh vi b tng nha rng, c phn thnh 3 loi:
B tng nha rng c c ht ln nht danh nh l 19 mm (v c ht ln nht l 25 mm), vit
tt l BTNR 19;
B tng nha rng c c ht ln nht danh nh l 25 mm (v c ht ln nht l 31,5 mm), vit
tt l BTNR 25;
B tng nha rng c c ht ln nht danh nh l 37,5 mm (v c ht ln nht l 50 mm), vit
tt l BTNR 37,5.
Gii hn v thnh phn cp phi hn hp ct liu (th nghim theo TCVN 7572-2: 2006) v
phm vi p dng ca cc loi BTNR quy nh ti Bng 2.
Bng 2 - Cp phi hn hp ct liu b tng nha rng (BTNR)
Quy nh
1. C ht ln nht danh nh, mm
BTNR 19
BTNR 25
BTNR 37,5
19
25
37,5
2. C sng mt vung, mm
50
100
37,5
100
90100
25
100
90100
19
90100
4070
12,5
4070
9,5
4070
1848
4,75
1539
1034
629
2,36
218
117
014
1,18
0,600
010
010
08
0,300
0,150
0,075
4,05,0
3,54,5
3,04,0
810
1012
1216
BTNR 19
BTNR 25
BTNR 37,5
Lp mng trn
Lp mng
Lp mng
4.2 Cp phi hn hp ct liu ca BTNC v BTNR khi thit k phi nm trong gii hn quy nh
tng ng ti Bng 1 v Bng 2. ng cong cp phi ct liu thit k phi u n, khng c
thay i t gii hn di ca mt c sng ln gii hn trn ca c sng k tip hoc ngc li.
4.3 Hm lng nha ng ti u ca BTNC v BTNR (tnh theo % khi lng hn hp b tng
nha) c chn trn c s thit k hn hp theo phng php Marshall, sao cho cc ch tiu k
thut ca mu b tng nha thit k tho mn cc ch tiu k thut yu cu ti Bng 3 i vi
BTNC v Bng 4 i vi BTNR. Trnh t thit k hn hp b tng nha theo phng php
Marshall theo hng dn ti TCVN 8820:2011 v ti Ph lc A.
Bng 3 - Cc ch tiu k thut yu cu vi b tng nha cht (BTNC)
Quy nh
Ch tiu
Phng php th
BTNC19;
BTNC12,5;
BTNC 9,5
BTNC 4,75
1. S chy m
75 x 2
50 x 2
2. n nh 600C, 40 pht, kN
8,0
5,5
3. do, mm
24
24
4. n nh cn li, %
75
75
TCVN 8860-12:2011
5. rng d, %
36
36
TCVN 8860-9:2011
17
TCVN 8860-10:2011
15
14
C ht danh nh ln nht 19 mm
13
TCVN 8860-1:2011
12,5
AASHTO T 324-04
10
50 x 2
BTNR 37,5
75 x 2
(*)
Phng php th
TCVN 8860-1:2011
BTNR 37,5
(*)
Phng php th
2. n nh 600C, 40 min, kN
5,5
12,5 (**)
3. do, mm
24
36
4. n nh cn li, %
65
65
TCVN 8860-12:2011
5. rng d, %
712
712
TCVN 8860-9:2011
(*)
(**) :
Quy nh
BTNC
Lp mt trn
Phng php th
BTNR
Lp mt
di
Cc lp mng
1. Cng nn ca gc,
MPa
100
80
80
- trm tch
80
60
60
28
35
40
3. Hm lng ht thoi dt (t l
1/3) (*), %
15
15
20
4. Hm lng ht mm yu,
phong ho , %
10
15
15
5. Hm lng ht cui si b p
v (t nht l 2 mt v), %
80
6. nn dp ca cui si c
xay v, %
14
0,25
0,25
0,25
8. Hm lng st cc, %
11
Quy nh
BTNC
Phng php th
BTNR
Lp mt trn
Lp mt
di
Cc lp mng
cp 3
cp 3
cp 3
9. dnh bm ca vi nha
(**)
ng , cp
(*): S dng sng mt vung vi cc kch c 4,75 mm theo quy nh ti Bng 1, Bng 2 xc nh hm
lng thoi dt.
(**): Trng hp ngun dm d nh s dng ch to b tng nha c dnh bm vi nha ng
nh hn cp 3, cn thit phi xem xt cc gii php, hoc s dng cht ph gia tng kh nng dnh bm (xi
mng, vi, ph gia ha hc) hoc s dng dm t ngun khc m bo dnh bm. Vic la chn gii
php no do T vn gim st quyt nh.
5.2 Ct
5.2.1 Ct dng ch to b tng nha l ct thin nhin, ct xay, hoc hn hp ct thin nhin
v ct xay.
5.2.2 Ct thin nhin khng c ln tp cht hu c (g, than ...).
5.2.3 Ct xay phi c nghin t c cng nn khng nh hn cng nn ca
dng sn xut ra dm.
5.2.4 Ct s dng cho b tng nha ct (BTNC 4,75) phi c hm lng nm gia hai c sng
4,75 mm-1,18 mm khng di 18 %.
5.2.5 Cc ch tiu c l ca ct phi tho mn cc yu cu quy nh ti Bng 6.
Bng 6 - Cc ch tiu c l quy nh cho ct
Ch tiu
1. M un ln (MK)
Quy nh
Phng php th
2. H s ng lng ct (ES), %
AASHTO T176
- Ct thin nhin
80
- Ct xay
50
0,5
5. gc cnh ca ct ( rng ca ct
trng thi cha m nn), %
TCVN 8860-7:2011
- BTNC lm lp mt trn
43
- BTNC lm lp mt di
40
5.3 Bt khong
5.3.1 Bt khong l sn phm c nghin t cc b nt ( vi can xit, olomit ...), c cng
nn ca gc ln hn 20 MPa, t x baz ca l luyn kim hoc l xi mng.
5.3.2 cc b nt dng sn xut bt khong phi sch, khng ln cc tp cht hu c, hm
lng chung bi bn st khng qu 5%.
12
Quy nh
Phng php th
TCVN 7572-2: 2006
- 0,600 mm
100
- 0,300 mm
95100
- 0,075 mm
70100
2. m, %
1,0
3. Ch s do ca bt khong nghin t cc b
nt, (*) %
4,0
TCVN 4197-1995
( ):
* Xc nh gii hn chy theo phng php Casagrande. S dng phn bt khong lt qua sng li
mt vung kch c 0,425 mm th nghim gii hn chy, gii hn do.
1. Cp phi ht ct liu
Lng lt qua
sng tng ng
vi cc c sng,
mm
12,5 v ln hn
9,5 v 4,75
2,36 v 1,18
0,600 v 0,300
0,150 v 0,075
0,2
7.2.2 Trm trn lin tc: do trm trn loi ny khng c h thng sng nn khng c phu cha
ct liu nng, v vy:
7.2.2.1 Cp phi ca ct liu ngui phi c kim tra thng xuyn, m bo tuyt i n nh.
7.2.2.2 H thng cn bng nh lng phi c kim tra thng xuyn, m bo tc cp ct
liu c duy tr n nh trong sut qu trnh sn xut.
7.3 Sn xut hn hp b tng nha
7.3.1 S cng ngh ch to hn hp b tng nha trong trm trn phi tun theo ng quy
nh trong bn hng dn k thut ca trm trn.
7.3.2 Vic sn xut hn hp b tng nha ti trm trn phi tun theo ng cng thc ch to
hn hp b tng nha c lp (quy nh ti 6.3.3).
7.3.3 Dung sai cho php ca cp phi ht ct liu v hm lng nha ng ca hn hp b
tng nha khi ra khi thng trn ti trm trn so vi cng thc ch to hn hp b tng nha
khng c vt qu gi tr quy nh ti Bng 8.
7.3.4 Hn hp b tng nha sn xut ra phi tha mn cc ch tiu k thut yu cu vi b tng
nha quy nh ti Bng 3 tng ng vi BTNC v Bng 4 tng ng vi BTNR.
7.3.5 Nhit nha ng khi nu s b nm trong phm vi 80-100oC bm n thit b nu
nha ng.
15
Khi trn cc loi BTN dng cho lp mt: c t nht 95% ht ct liu c nha ng bao bc hon
ton.
Khi trn cc loi BTN dng cho lp mng: c t nht 90% s ht ct liu c nha bao bc hon ton.
60/70
85/100
155165
150160
145155
2. X hn hp vo thng xe t (hoc
phng tin vn chuyn khc)
145160
140155
135150
3. hn hp t xe t vo phu my ri
130
125
120
4. Bt u lu ln
125
120
115
85
80
75
- Trn mu
155160
150155
145150
- m to mu
145150
140145
135140
CH THCH:
Khong nhit lu ln b tng nha c hiu qu nht tng ng vi cc loi nha
ng:
-
Phng n v cng ngh thi cng: loi vt liu ti dnh bm, hoc thm bm; t l ti dnh
bm, hoc thm bm; thi gian cho php ri lp b tng nha sau khi ti vt liu dnh bm
hoc thm bm; chiu dy ri lp b tng nha cha lu ln; nhit ri; nhit lu ln bt u
v kt thc; s lu ln ca cc loi lu khc nhau, s lt lu cn thit; cht lu ln; bng
phng; nhm b mt sau khi thi cng
19
Tn sut
V tr kim tra
Cn c
2 ngy/ln
hoc
200m3/ln
Khu vc tp kt
dm
Bng 5
2 ngy/ln
hoc
200m3/ln
Khu vc tp kt
ct
Bng 6
2 ngy/ln
hoc 50 tn
Kho cha
Bng 7
1 ngy/ln
Thng nu
nha ng s
b
- Thnh phn ht
- H s ng lng ct- ES
3. Bt khong
- Thnh phn ht
- Ch s do
4. Nha ng
- kim ln
- im ho mm
CH THCH:
Vi trm trn lin tc: tn sut kim tra ct liu ( dm, ct, bt khong) l 1 ln/ngy.
22
Ch tiu/phng php
Tn sut
V tr kim tra
Cn c
Thnh phn ht
1 ngy/ln
Cc phu nng
(hot bin)
Thnh phn ht
ca tng phu
1 ngy/ln
Trn xe ti
hoc phu
nhp liu ca
my ri
Cc ch tiu
ca hn hp b
tng nha
c ph duyt
- Thnh phn ht
- Hm lng nha ng
2. Cng thc ch to
hn hp b tng
nha
- n nh Marshall
- rng d
- Khi lng th tch mu b
tng nha
- T trng ln nht ca b
tng nha
2 ngy/ln
3. H thng cn ong
vt liu
1 ngy/ ln
Tiu chun k
thut ca trm
trn
1 ngy/ ln
4. H thng nhit k
Tiu chun k
thut ca trm
trn
5. Nhit nha
ng
Nhit k
1 gi/ln
Thng nu s
b, thng trn
Theo 7.3.6. v
Bng 9
6. Nhit ct liu
sau khi sy
Nhit k
1 gi/ln
Tang sy
Theo 7.3.9
7. Nhit trn
Nhit k
Mi m trn
Thng trn
Bng 9
ng h
Mi m trn
Phng iu
khin
Theo 7.3.11
Nhit k
Mi m trn
Phng iu
khin
Bng 9
9.5 Kim tra trong khi thi cng: theo quy nh ti Bng 12.
Bng 12 - Kim tra trong khi thi cng lp b tng nha
Ch tiu/
phng php
Mt
kim tra
V tr kim tra
Cn c
1. Nhit hn hp
trn xe ti
Nhit k
Mi xe
Thng xe
Bng 9
2. Nhit khi ri
hn hp
Nhit k
50 mt/im
Ngay sau
my ri
Bng 9
3. Nhit lu ln
hn hp
Nhit k
50 mt/im
Mt ng
Bng 9
Thun st
50 mt/im
Mt ng
H s thit k
Hng mc
4. Chiu dy lp b
tng nha
23
6. Cc mi ni dc,
mi ni ngang
7. bng phng
sau khi lu s b
Ch tiu/
phng php
Mt
kim tra
V tr kim tra
Cn c
S lu, tc lu, s
lt lu, ti trng lu,
cc quy nh khi lu ln
Thng xuyn
Mt ng
Theo 8.3.2
v 8.7
Quan st bng mt
Mi mi ni
Mt ng
Theo 8.6.14
v 8.6.15
Thc 3 mt
25 mt/mt ct
Mt ng
Khe h khng
qu 5 mm
2. dc ngang:
Phng
php
Mt o
Quy nh v t l im o
t yu cu
Thc thp
50 m / mt ct
- 5 cm
Tng s ch hp khng qu
5% chiu di ng
My thu
bnh
50 m / mt ct
95 % tng s im o
- Lp di
0,5%
- Lp trn
0, 25%
3. Chiu dy
Khoan li
- Lp di
- Lp trn
4. Cao
My thu
bnh
- Lp di
2500 m2
(hoc 330 m
di ng 2
ln xe) / 1 t 3
mu
8% chiu dy
95 % tng s im o, 5%
cn li khng vt qu 10
mm
5% chiu dy
50 m/ im
- 10 mm; + 5 mm
- Lp trn
95 % tng s im o, 5%
cn li sai s khng vt
qu 10 mm
5 mm
9.6.2 bng phng mt ng: s dng thit b o IRI kim tra bng phng. Bo co kt
qu kim tra IRI c chi tit cho tng 100 m di; trng hp mt ng c bng phng km
cc b th bo co kt qu IRI cho tng on 50 m hoc nh hn. Trng hp chiu di on b
tng nha ngn ( 1 Km) th kim tra bng thc 3 mt. Tiu chun nghim thu nu ti Bn g 14.
Bng 14 - Tiu chun nghim thu bng phng
Hng mc
1. bng phng IRI
2. bng phng o bng thc 3 m
(khi mt ng c chiu di 1 Km)
24
Mt kim tra
Yu cu
25 m / 1 ln xe
Mt kim tra
Yu cu
5 im o / 1 Km/ 1ln
tn
Trong :
-
Khi lng th tch trung bnh ca b tng nha sau khi thi cng hin trng, g/c m 3
(xc nh trn mu khoan);
tn:
o:
Khi lng th tch trung bnh ca b tng nha trm trn tng ng vi l trnh kim
tra, g/cm 3 (xc nh trn mu c Marshall ti trm trn theo quy nh ti Bng 11 hoc trn
mu b tng nha ly t cc l trnh tng ng c c ch b li).
Thit k s b;
10.1.6 Trnh t thao tc khi t n kh phi tin hnh tun theo ch dn ca trm trn. Khi mi
la cng nh iu chnh n kh phi ng pha cnh bung t, khng c ng trc din vi
n kh.
10.1.7 Khng c s dng trng rang vt liu c nhng h hng bung t, n kh, cng
nh khi c hin tng ngn la len qua cc khe h ca bung t pht ra ngoi tri.
10.1.8 cc trm trn hn hp b tng nha iu khin t ng cn theo cc quy nh:
-
Khi khi ng phi trit tun theo trnh t quy nh cho mi loi trm trn t khu cp vt
liu vo trng sy n khu tho hn hp trn xong vo thng.
10.1.9 Trong lc kim tra cng nh sa cha k thut, trong cc l nu, thng cha, cc ch m
t ch c dng cc ngn n in di ng c in th 12 V. Khi kim tra v sa cha bn
trong trng rang v thng trn hn hp phi cc b phn ny ngui hn.
10.1.10 Mi ngi lm vic trm trn b tng nha u phi hc qua mt lp v an ton lao
ng v k thut c bn ca tng khu trong dy chuyn cng ngh ch to hn hp b tng
nha trm trn, phi c trang b qun o, knh, gng tay, dy bo h lao ng tu theo tng
phn vic.
10.1.11 trm trn phi c y t thng trc, c bit l s cu khi b bng, c trang b y
cc dng c v thuc men m c quan y t quy nh.
10.2 Ti hin trng thi cng b tng nha
26
Ph lc A
(quy nh)
Thit lp ng cong quan h gia tc cp ct liu (tn/gi) vi tc bng ti (m/pht) cho tng
loi ct liu, tng t nh m t ti A.2.1.
Cho h thng cp ct liu hot ng, ch ti khi h thng hot ng n nh th tin hnh ly mu
hn hp ct liu trc khi a vo tang sy (cng chnh l thng trn). Nu cp phi ca mu hn hp
ct liu ny ph hp vi cp phi ca hn hp ct liu trong thit k s b th vic iu chnh tc
bng ti t yu cu kt thc giai on thit k hon chnh.
Ph lc B
(tham kho)
30
2,36
2,5
4,75
9,5
11
12,5
14
19.0
22
25,0
29
31,5
35
37,5
41
50
57
31