Day 3: Kitting & Packing and

Installation

Part I: Kitting & Packing

Introduction
This document is intended to guide just for understanding of kitting
& Packing in warehouse.
The plan in the document is a draft version, and can be modified
before starting the installation.
It is one of the method for kitting & packing.

Table Of Contents
Kitting & Packing

Items for kitting & packing

Warehouse layout
High level view of kitting & packing
Tools for kitting & packing
Packing label plan
Box stacking plan
Box sizes & details for CDU & RRU

1. Items for Kitting & Packing

S No
1

Item Code

2
3

EB80-09200A

10

11

3811-001849

13

3811-001850
3802-001093

14

15

CDU

BOX

1pcs

eNB equipment

RRU

BOX

3pcs

eNB equipment

CSS(Cell Site switch)-Cisco

BOX

1BOX

Switch unit

BOX

1BOX

Installation material

BOX

1BOX

Installation material

BOX

3BOX

Alpha

BOX

( )M

Beta

BOX

( )M

Gamma

BOX

( )M

RET Unit

pcs

3pcs

RET

AISG Cable

pcs

3pcs

RET Cable

CSS Accessory(IM materials)

Pack

1Pack

CSS Materials

F-GV(0.6/1kV), 4 x 1C, Green

F-GV(1kV), 6 x 1C, Green

( )M

( )M

CDU GND

( )M

( )M

GPS GND

GPS CABLE(CNT-400)

( )M

( )M

GPS coaxial cable

Alpha

( )M

( )M

Beta

( )M

( )M

Gamma

( )M

( )M

Alpha

( )M

( )M

Beta

( )M

( )M

Gamma

( )M

( )M

RRU Master Kit

ANTENNA (17dBi-65)

12

U/M

CDU Master Kit

Material Description

3811-001850

EB80-05809A

Armored CPRI CABLE

F-GV(1kV), 6 x 1C,
Green
F-CV CABLE 6 x
2C(WHITE/BLACK)

QTY Required QTY Issued

Remarks

CPRI CABLE

RRU GND

RRU POWER CABLE

2. Kitting & Packing layout (Mumbai circle case)

GND cable 4SQ

GND cable 6SQ
GPS cable
RRH Power cable
CPRI cables
Antenna&
RET unit/cable

22mtr
Entrance

4mtr

Stacking area
Kitting &
Packing

20mtr
10mtr

CSS switch
& Accessories
DU & RRH IM
Master kit
DU & RRH unit

Car trucking section

RJIL section

30mtr
60mtr

High-level view
Unload boxes from palette

Unpack boxes (if required) in kitting

area of warehouse
Prepare installation kit in kitting
area of warehouse

3. Materials for kitting & packing

1. Material list
No.

Items

Photo

No.

Items

Transparent tape
(2-inch & 4-inch)

Box label sticker

Air bubble film

(W: 4-inch)

Oil marker pen

Stretch wrapping film

(W: 24-inch)

10

Cable drum
stands

Manual-dispensers
for stretch wrapping

11

Cable winder

Cutter knife

12

Measure tape

Scissor

13

Plastic string

Cable cutter

Photo

4. Packing label plan

1. Packing label numbering
Label Number

Label Text

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

CDU
RRU-0
RRU-1
RRU-2
CSS
CDU Master Kit
RRU Master Kit
ANTENNA-0
ANTENNA-1
ANTENNA-2
CPRI CABLE-0,1,2
RET 3ea, AISG 3ea,CSS IM
RRH Power cable x (
)m
DU ground 4mm2 x (
)m
GPS ground 6mm2 x (
)m
2
RRH ground 6mm x (
)m
GPS coaxial x (
)m

CDU Unit
RRU Unit Alpha
RRU Unit Beta
RRU Unit Gamma
Cell Site switch-Cisco
CDU Installation Material
RRU Installation Material
RF Antenna Alpha
RF Antenna Beta
RF Antenna Gamma
Armored CPRI Cable Alpha, Beta, Gamma
RET Unit & AISG cable and CSS IM
F-CV CABLE 6mm2 x 2C(WHITE/BLACK)
F-GV(0.6/1kV), 4mm2 x 1C, Green
F-GV(1kV), 6mm2 x 1C, Green
F-GV(1kV), 6mm2 x 1C, Green
GPS CABLE(CNT-400)

14

CPRI Cable Boxes

In First Phase of project
For few sites material
CPRI cable will be in the RRU box
Each CPRI cable box contains 30m

Remaining sites material

CPRI cable boxes are independent from RRU box
Each box will have cables of different lengths

CPRI boxes are of same size (H122mm X L384mm X W365mm)

for all sites.
Depending on total CPRI cable length required, 1 to 3 boxes
may be required per site. Pack ALL CPRI boxes for one site
together in a single wrapping stretch film.

4. Packing label plan

2-1. CDU box label
250mm

35mm

Site Name:

Material details:

1/14
90mm

Side(1)

Side(2)

Label sticker should be put

minimum 2 side of box

Kitting & Packing method

Wrapping with stretch wrapping film

Put label sticker
Put transparent tape on label sticker

60mm

60mm

CDU

120mm

25mm

Site ID:

4. Packing label plan

2-2. RRU-0 box label
250mm

35mm

Site Name:

Material details:

2/14
90mm

60mm

60mm

RRURRU-0

120mm

25mm

Site ID:

4. Packing label plan

2-3. RRU-1 box label
250mm

35mm

Site Name:

Material details:

3/14
90mm

60mm

60mm

RRURRU-1

120mm

25mm

Site ID:

4. Packing label plan

2-4. RRU-2 box label
250mm

35mm

Site Name:

Material details:

4/14
90mm

60mm

60mm

RRURRU-2

120mm

25mm

Site ID:

4. Packing label plan

2-5. CSS (Cell Site switch) Cisco label
250mm

35mm

Site Name:

Material details:

5/14
90mm

60mm

60mm

CSS(Switch)

120mm

25mm

Site ID:

4. Packing label plan

2-6. CDU Master Kit label
250mm

35mm

Site Name:

Material details:

6/14
90mm

60mm

60mm

CDUCDU-Master Kit

120mm

25mm

Site ID:

4. Packing label plan

2-7. RRU Master Kit label
250mm

35mm

Site Name:

Material details:

7/14
90mm

60mm

60mm

RRURRU-Master Kit

120mm

25mm

Site ID:

4. Packing label plan

2-8. ANT-0 box label
250mm

35mm

Site Name:

Material details:

8/14
90mm

60mm

60mm

ANTANT-0

120mm

25mm

Site ID:

4. Packing label plan

2-9. ANT-1 box label
250mm

35mm

Site Name:

Material details:

9/14
90mm

60mm

60mm

ANTANT-1

120mm

25mm

Site ID:

4. Packing label plan

2-10. ANT-2 box label
250mm

35mm

Site Name:

Material details:

10/14
90mm

60mm

60mm

ANTANT-2

120mm

25mm

Site ID:

4. Packing label plan

2-11. CPRI box label
250mm

35mm

Site Name:

Material details:
)M
)M
)M

11/14
90mm

60mm

60mm

CPRI-0 (
CPRI-1 (
CPRI-2 (

120mm

25mm

Site ID:

4. Packing label plan

2-12. RET, AISG, CSS IM label
250mm

35mm

Site Name:

12/14
90mm

60mm

60mm

Material details:
RET 3 ea/ AISG 3 ea/
CSS IM

120mm

25mm

Site ID:

4. Packing label plan

2-13. Cable roll label
250mm

35mm

Site Name:

Material details:

)m
)m
)m

13/14

60mm

60mm

RRU Power x Alpha (

RRU Power x Beta (
RRU Power x Gamma (
TOTAL (
)m

120mm

25mm

Site ID:

90mm

Kitting & Packing method

Make cable roll using

cable winder

Label sticker

Make cable roll and tie with plastic strings

Wrapping to be done cable roll thoroughly with bubble sheet
Put label sticker on bubble sheet
Put transparent tape on label sticker

4. Packing label plan

2-14. Cable roll label
250mm

35mm

Site Name:

120mm

25mm

Site ID:
Material details:

14/14

60mm

60mm

DU ground 4mm x (
)m
GPS ground 6mm x (
)m
RRU ground 6mm x (
)m
GPS coaxial x (
)m

90mm

Kitting & Packing method

Make cable roll using

cable winder

Label sticker

Make cable roll and tie with plastic strings

Wrapping to be done cable roll throughly with bubble sheet
Put label sticker on bubble sheet
Put transparent tape on label sticker

5. Appendix Box size

CDU Master Kit

RRU Master Kit
CDU box
RRU box

Box type
Antenna

Dimension

RRU Master kit

W620 X L600 X H420

CDU Master Kit

W530 X L320 X H230

RRU Box

W580 X L500 X H215

CDU Box

W385 X L500 X H260

Antenna

W1260 X L410 X H240

5. Appendix - Box details (DU)

IM materials
No.

SNS CODE

EB80-09369A

Description

Specification

Unit

QTY

RUBBER TAPE

H0.8mm x D19mm x L 10m BLACK

EA

EB80-09370A

VINYL TAPE

H0.125mm x D19mm x L 8m BLACK

EA

EB80-09376A

WEATHER RESISTANT CABLE TIE

Nylon 66(Carbo A),CV 100W, L:104, W:2.5MAX.DIA:24,Tensile

Strength 8KG

PA

EB80-09386A

F-GV CABLE

EB80-09379A

F-GV CABLE

EB80-09385A

PRESSURE TERMINAL(2HOLE)

COPPER PIPE,4SQ,S:16mm,D2:6.3,2hole

EA

EB80-09362A

PRESSURE TERMINAL(2HOLE)

COPPER PIPE,6SQ,D2:6.3, S:45, A:84

EA

EB80-09352A

BRASS BOLT

M6, B:20L

EA

EB80-09353A

BRASS NUT

M6, C:11.5

EA

10

EB80-09360A

PLAIN WASHER(BRASS)

d : 6.3, D:11.5

EA

11

EB80-09361A

PLAIN WASHER(BRASS)

d : 8.4, D:16.9

EA

12

EB80-09367A

SPRING WASHER(BRASS)

d : 6.3, D:12.1

EA

13

EB80-09354A

HEAT SHRINK TUBE

D:12mm, L:1000(GREEN)

0.2

14

EB80-09386A

F-GV CABLE

15

EB80-09365A

PRESSURE TERMINAL

Copper,RING TYPE,D : 32mm , D2 ; 17mm, D1:3.5mm, T:1

EA

16

EB80-09362A

PRESSURE TERMINAL(2HOLE)

COPPER PIPE,6SQ,D2:6.3, S:45, A:84

EA

17

EB80-09352A

BRASS BOLT

M6, B:20L

EA

18

EB80-09353A

BRASS NUT

M6, C:11.5

EA

19

EB80-09360A

PLAIN WASHER(BRASS)

d : 6.3, D:11.5

EA

20

EB80-09367A

SPRING WASHER(BRASS)

d : 6.3, D:12.1

EA

21

EB80-09361A

PLAIN WASHER(BRASS)

d : 8.4, D:16.9

EA

22

EB80-09354A

HEAT SHRINK TUBE

D:12mm, L:1000(GREEN)

0.2

x 1C Green
F-GV CABLE 4 x 1C Green

F-GV CABLE,6

x 1C Green

F-GV CABLE,6

REMARKS

Box 1

Box 2

5. Appendix - Box details (DU)

IM materials
No.
23
24
25
26
27
28
29
30
31
32

SNS CODE
EB8009383A
EB8009401A
EB8009391A
EB8009392A
EB8009382A
EB8009381A
EB8009359A
EB8009396A
EB8009395A
EB8009371A

Description

Specification

Unit

QTY

REMARKS

TNC STRAIGHT CABLE PLUG

50, 11_TNC-50-7-18/133_NE

EA

Box 3

OPTICAL PATCH CODE

LC/UPC to LC/UPC, INDOOR DUPLEX, L

Box 4

GPS CABLE

LMR400, 50, L

GPS ARRESTER

50, 800 ~ 2500Mhz, N-Fe to N-Fe,

EA

N STRAIGHT CABLE PLUG

50, 11_N-50-7-82/133_NE

EA

GPS CABLE ASS`Y

ENVIROFLEX_316_D, N(M) to SMA(M), 1000mm

SET

NAME PLATE

80x25x0.2t

SET

GPS ANTENNA

GA-1575(CR), 1575.42 1 MHz, > 41 dBic, 25 mA (Max.), 1 x TNC

Female

EA

GPS PIPE

SUS400, BAR: 6Tx50x400

SET

GPS FIXING(UNIVERSAL)

GPS FIXING (UNIVERSAL)

SET

Box 5

Box 6

Box 7

5. Appendix - Box details (DU)

CDU Master Kit

Total Boxes 7nos.

7
3

6
5

CDU Box 1 & 2

CDU Box 3,4, 5, 6, 7

GPS

5. Appendix - Box details (DU)

CDU BOX 1

CDU BOX 2

RUBBER TAPE, VINYL TAPE,

WEATHER RESISTANT CABLE TIE
F-GV CABLE

CDU BOX 4
OPTICAL
PATCH CORD

CDU BOX 5

GPS cable, GPS arrestor,

CNT-400, GPS assembly

PRESSURE TERMINAL(2HOLE)
PRESSURE TERMINAL(2HOLE)
BRASS BOLT
BRASS NUT
PLAIN WASHER(BRASS)
PLAIN WASHER(BRASS)
SPRING WASHER(BRASS)
HEAT SHRINK TUBE
F-GV CABLE
PRESSURE TERMINAL
PRESSURE TERMINAL(2HOLE)
BRASS BOLT
BRASS NUT
PLAIN WASHER(BRASS)
SPRING WASHER(BRASS)
PLAIN WASHER(BRASS)
HEAT SHRINK TUBE

CDU BOX 6
GPS ANTENNA

CDU BOX 3

TNC STRAIGHT CABLE

CDU BOX 7

GPS PIPE
GPS FIXING(UNIVERSAL)

5. Appendix - Box details (RRU)

IM materials
No.

SNS CODE

Description

Specification

Unit QTY

EB80-09384A INTERFACE CABLE

LC/UPC(Tx), LC/APC(RX) -> LC/APC(RX),LC/UPC(TX), L( ..)

SET

3*L

EB80-09380A 1/2" JUMPER CABLE

2m, DIN to N, Sucofeed 1/2"F,Macromelt,cap

EA

12

EB80-09368A BUTYL TAPE

synthetic resin,40 X 3T,Distance : 0.5M

EA

12

UNIT MOUNTING
BRACKET(WALL TYPE)
EB80-09386A F-GV CABLE

hot rolled carbon steel T4.0,Bracket (341x135x72),Bakelite

(135x24x5t),Bushing (M8),Washer(M8),Hex
F-GV CABLE 6 x 1C Green

SET

3*L

EA

EB80-09378A PRESSURE TERMINAL(2HOLE) 6SQ,DIST:16mm, :6.3mm

EB80-09362A PRESSURE TERMINAL(2HOLE) COPPER PIPE,6SQ,D2:6.3, S:45, W:9.8, T:1.8, A:84

EA

EB80-09352A BRASS BOLT

M6, B:20L

EA

EB80-09353A BRASS NUT

M6, C:11.5

EA

10

EB80-09360A PLAIN WASHER(BRASS)

d : 6.3, D:11.5

EA

12

11

EB80-09367A SPRING WASHER(BRASS)

d : 6.3, D:12.1

EA

12

12

EB80-09361A PLAIN WASHER(BRASS)

d : 8.4, D:16.9

EA

12

13

EB80-09354A HEAT SHRINK TUBE

D:12mm, L:1000(GREEN)

0.3

4
5
6

NEW CODE

REMARK
S
1-1

1-2

5. Appendix - Box details (RRU)

IM materials
No.

SNS CODE

Description

Specification

Unit QTY

14

EB80-09364A

PRESSURE TERMINAL(RING TYPE) 6SQ, d2:4.4mm, d1:3.5mm, L:19.7mm

EA

15

EB80-09356A

HEAT SHRINK TUBE

D:6mm, L:1000mm(BLUE)

0.3

16

EB80-09355A

HEAT SHRINK TUBE

D:6mm, L:1000mm(RED)

0.3

17

EB80-09359A

NAME PLATE

80x25x0.2t

SET

12

18

EB80-09357A

HEATING TUBE

D:31mm, L:1000, BLACK

2.4

19

EB80-09358A

HEATING TUBE

D:41mm, L:1000, BLACK

2.4

20

EB80-09370A

VINYL TAPE

H0.125mm x D19mm x L 8m BLACK

EA

21

EB80-09375A

VINYL TAPE

H0.125mm x D19mm x L 20m YEOLLOW

EA

22

EB80-09373A

VINYL TAPE

H0.125mm x D19mm x L 20m RED

EA

23

EB80-09374A

VINYL TAPE

H0.125mm x D19mm x L 20m BLUE

EA

24

EB80-09372A

VINYL TAPE

EA

25

EB80-09377A

WEATHER RESISTANT CABLE TIE

PA

26

EB80-09369A

RUBBER TAPE

H0.125mm x D19mm x L 15m GREEN

Nylon 66(Carbo A),CV 100W, L:315, W:4.8, MAX.DIA:86, Tensle Strenght
55KG,CV150W~CV300W
H0.8mm x D19mm x L 10m BLACK

EA

REMARK
S

5. Appendix - Box details (RRU)

RRU Master Kit
Total Boxes 4nos.

4
3
2
Boxes 1, 2 & 3 are for 3
RRUs & box 4 is common
for all the RRUs

5. Appendix - Box details (RRU)

1-1

1-2

RRU Box 1-1

INTERFACE CABLE
1/2" JUMPER CABLE
PUTYL TAPE

RRU Box 1-2

UNIT MOUNTING BRACKET(WALL TYPE)

5. Appendix - Box details (RRU)

RRU Box 4
F-GV CABLE
PRESSURE TERMINAL(2HOLE)
PRESSURE TERMINAL(2HOLE)
BRASS BOLT
BRASS NUT
PLAIN WASHER(BRASS)
SPRING WASHER(BRASS)
PLAIN WASHER(BRASS)
HEAT SHRINK TUBE
PRESSURE TERMINAL(RING TYPE)
HEAT SHRINK TUBE
HEAT SHRINK TUBE
NAME PLATE
HEATING TUBE
HEATING TUBE
VINYL TAPE
VINYL TAPE
VINYL TAPE
VINYL TAPE
VINYL TAPE
WEATHER RESISTANT CABLE TIE
RUBBER TAPE

Part II: Installation

Pre-Requisites: Safety First

Post warning signs in areas where high-voltage cables are installed

Post off limit signs in areas where accidents are most expected.

With guardrails or fences, block open areas such as connecting
parts, roof, and scaffold

Make sure to wear protective gear such as gloves, shoes, harness,
etc.

Do not wear metal objects such as Watch, Ring, Etc.

Do not look into the optical cables as the laser beams are harmful
for the eyes.

Pre-requisites for Installation

The system DC power must be switched off before installation

Check that you have

Site information (address, key access, contact person, etc.)

All required tools for installation (especially torque driver & hexagonal
crimping tool)

Approved RFE1 Checklist

Check if TGB is installed or not, if not report to the Samsung

Check site environment

Power supply check

Feasibility of installation

Installation Work Flow

Installation Tool list

Installation Tool list

System Cable Diagram

[IGB]

Part II: Installation

B) Installation of CDU

CDU Specs

CDU Specs (2)

CDU Views

L9CA Card

Fan

UAMA Card

Steps in CDU Installation

CDU Mounting

Roxtec Arrangement

Grounding

Power connection

Backhaul connection

ODC Layout

CDU Position
2-Door ODC: 35, 36
3-Door ODC: 29, 30

CDU Mounting: Horizontal

Horizontal CDU Installation: Front View

CDU Mounting: Vertical

Vertical fixation for CDU system
Air OUT Top
[D[D-01]

SEMS

Air IN Bottom

NOTE : When the CDU system is fixed vertically, it should be placed

after consideration for air flow.
* M6 SEMS Torque : 33.28~44.92 kgf.cm

Air flow should be in

this direction for
vertical installation

Vertical CDU Installation: Front View

Steps in CDU Installation

Mounting the CDU

Roxtec Arrangement

Grounding

Power connection

Backhaul connection

Roxtec Configuration
Original Shape

Final Shape
No air-gaps
between
Roxtec
gland strips

Steps in CDU Installation

Mounting the CDU

Roxtec arrangement

Grounding

Power connection

Backhaul connection

CDU Grounding: High Level View

[MGB]/
[IGB]

CDU Rear
View

Prepare ground
cable

Connect to
CDU rear side

[D[D-02]

Ground Cable

Connect to MGB
(IGB)

Pressure Terminal for Grounding : 2-Hole

Single hole pressure terminal is official for the earth cable connection.

In case of 2-hole pressure terminal material in the IM kit box, connect as below
picture.

CDU Grounding: Preparing the Grounding Cable

Video link

CDU Grounding: Connecting to CDU

Connecting to CDU system

Connect the 4 pressure terminal and

the heat shrink tube at the end of the
ground cable.

CDU Rear Side

Ground Cable

Heat Shrink Tube

Pressure Terminal

[D[D-02]

[D[D-10]

[D[D-03]

[Pressure terminal]
4, 2 holes, hole diameter: 6.3mm,
hole gap 16mm

SEMS(M5x15L)
* The screw is included in CDU

Align the pressure terminal connected on

the CDU-side ground cable to the ground
terminal mounting hole on the rear side of
the CDU and fix it with the M5 SEMS.

* M5 SEMS Torque : 20~30 kgf.cm

CDU Grounding: Connecting to MGB

 MGB Connecting

* M6 Brass Bolt/Nut Torque: 29.98kgf.cm (Tolerance +-10%)

Steps in CDU Installation

Mounting the CDU

Roxtec arrangement

Grounding

Power connection

Backhaul connection

CDU DC Power Connection: High-level view

Prepare Power cables

Connect to DCDB

Connect power cable

to CDU with assembled
side facing CDU

CDU Power Connection: Connecting to DCDB

Connecting to DCDB

[CDU]

[DCDB]
[D-22]
Heat Shrink Tube

[D-20]
DC Power Cable Assembly
Heat Shrink
Tube

[D-23]
Heat Shrink Tube

CDU Power Connection: DCDB end

to CDU

Delta DCDB
(4CL/8NCL)

GE DCDB
(4CL/8NCL)

Emerson DCDB
(4CL/8NCL)

RTN Bar(Red)

CB(Blue)

[D[D-20]

CB(Blue)

DC Power Cable Assembly

RTN Bar
(Red)
CB(Blue)

RTN Bar
(Red)

[DCDB]
(Note)
Do not remove common cable.
-48V cable(black/blue shrink) should be installed with Common cable.

CDU Power Connection: DCDB end

[DCDB Side] Installation for DC Power Cable

To -48[V] Circuit Breaker

Power Cable
(AWG 12, UL 1015-LF 2.5mm2 x 2C)

To RTN (GND Port)

200mm

To -48[V] Circuit Breaker

Power Cable
(AWG 12, UL 1015-LF 2.5mm2 x 2C)

To RTN (GND Port)

12 mm

To -48[V] Circuit Breaker

To RTN (GND Port)

200mm

Power Cable
(AWG 12, UL 1015-LF 2.5mm2 x 2C)

CDU Power Connection: DCDB end

Installation for DCDB

Critical

Can use two 10A (1

CDU, 1 RRU) and two
25A MCBs (2 RRUs)
available

Non - Critical

MAIN

The capacity of circuit breaker is

required as below.

CDU

RRU#1

- CDU : 16 [A]
- Each RRU : 16[A]

RRU#0

RRU#2

CDU Power Connection: Connecting to CDU

Connecting to CDU system

Connect the power connector

(combination D-sub connector)
assembled on the cable to the

Power Cable
Connector
SPD
M6 SEMS
[D[D-20]

DC Power Cable
Assembly

power input connector on the

front left of the CDU.

Connect the power cable

assembly to the power connector
with the correct polarity (RTN, 48V).

* M6 SEMS Torque : 33.28~49.92 kgf.cm

Heat shrink tube color:

RTN_red/-48V_blue.

Steps in CDU Installation

Mounting the CDU

Roxtec Arrangement

Grounding

Power connection

Backhaul connection

CDU Backhaul Connection: CDU end

If Black multi-mode SFP is found, please return it to Samsung
contact person after replacing it with Blue single-mode SFP
Connecting to backhaul cable (Optic)
Connect the backhaul cable (opticsingle mode) from the
switch/router to BH2 and BH3 ports
of the CDU UAMA board.

Connect the CDU-side connectors

General Case : Optic single cable

(LC/UPC) of the cable to the BH2

and BH3 ports of the CDU UAMA
board.

SFP module should be Blue for single-mode fiber. If it is Black, it is

for multi-mode fiber and will NOT work (there are 700 CDUs with
multi-mode SFP)

Part II: Installation

C) Installation of CSS

CSS Installation Materials

CSS Specs

CSS Front View & Ports

Front View

Steps in CSS Installation

CSS
Mounting

CSS
Grounding

CSS Power
connection

Attaching the CSS Rack-mounting brackets

Mounting the CSS on Rack

Steps in CSS Installation

CSS
Mounting

CSS
Grounding

CSS Power
connection

CSS Grounding

To IGB

CSS Grounding: Preparing Ground wire

Steps in CSS Installation

CSS
Mounting

CSS
Grounding

CSS Power
connection

CSS Power Connection

Two 3-pin
power
cables. Use
two 16A
MCBs.

Warnings!

CDU Backhaul Connection: CSS end

Use port 9x
at the CSS

CSS

CDU

Use port
BH2 at the
CDU

Part II: Installation

D) Installation of GPS

Steps in GPS Installation

Preparing GPS
Connector

Installation of
GPS Arrestor

Installation of
GPS Antenna

Connecting
the GPS

GPS Connection: High-level view

[D[D-25]

[MGB]
GPS Antenna
[D[D-11] ~ [D19]

Connection of

GPS Ground Cable

[D[D-30]

[D[D-27]

GPS Cable(CNT-400)
[D[D-28]

N-Male

RG-316D Cable-1

GPS Arrestor

TNC-Male

H&S Connector Specs

H&S NN-Type Connector: Assembly Procedure

H&S N-Type Connector: Assembly Procedure (2)

H&S N-Type Connector

H&S N-Type Connector: Assembly Procedure

H&S N-Type Connector: Assembly Procedure (2)

GPS Connection: Preparing GPS Connector

GPS Connection: Preparing GPS Connector

GPS Connection: Preparing GPS Connector Video

Steps in GPS Installation

Preparing GPS
Connector

Installation of
GPS Arrestor

Installation of
GPS Antenna

Connecting
the GPS

GPS Connection: Installing GPS Arrestor

Installation for GPS Arrestor

[D[D-28]

GPS Cable(CNT-400)

GPS Arrestor

[D[D-30]

RG-316D Cable-1

[D[D-27]

N-Male Connector

[D[D-12]

Pressure Terminal

GPS Arrestor to CDU

(RG(RG-316D)

GPS Arrestor Grounding

GPS Arrestor to GPS

Antenna (CNT(CNT-400)

GPS Connection: Installing GPS Arrestor

GPS Arrestor position will be different for 2-door & 3door ODC.

Steps in GPS Installation

Preparing GPS
Connector

Installation of
GPS Arrestor

Installation of
GPS Antenna

Connecting
the GPS

GPS Antenna Installation(1)

Installation point of GPS antenna can be classified
into top and bottom point. It is recommended that

RF Antenna

GPS antenna is installed at top point of RF antenna.

Case#1
Case#1) Mount on the top position of RF antenna
1) GPS antenna should be installed higher than the RF antenna.
It should have sky clearance

RF Antenna center axis

Not allowed area for GPS Antenna
GPS Antenna

[Top View]

GPS Antenna
RRU
RF Antenna

2) GPS antenna should be behind the RF antenna at >110

degrees from main lobe axis in the horizontal plane
3) It should be installed within protection angle of the lightning
protection umbrella.
4) Minimum distance between RF antenna top point
and GPS antenna head should be 500mm
5) It is recommended that GPS antenna be installed in the south
direction so that the GPS is located on the back side of
the structure (i.e. RTT, GBT)

Available area of GPS Antenna

RF Antenna center axis

Note : It is prohibited to installation of GPS antenna on the

back side of RF antenna.

GPS Antenna Installation(1)

In case the height of structure is more than 30M from the ground, lightning-protection umbrella angle should be
23 degrees.
(If it is difficult to satisfy the above conditions, lightning arrestor installation angle should be set to the nearest
value such that all equipments are covered under the lightning protection umbrella.)
[Less than 30M ]

[More than 30M ]

Lightning Rod

45 45

RRU

RF Antenna

GPS Antenna

RRU

Minimum 500 mm

Minimum 500 mm

GPS Antenna

23 23

RF Antenna

GPS Antenna Installation(2)

Case#2) Mount on the bottom position
of RF antenna
1) GPS antenna should be installed higher than the

RF Antenna

RF Antenna center axis

Not allowed area for GPS Antenna

GPS Antenna

RF antenna. It should have sky clearance

2) GPS antenna should be behind the RF antenna at
>110 degrees from main lobe axis in the horizontal
plane
3) It should be installed within protection angle of

[Top View]

GPS Antenna
RRU
RF Antenna

the lightning protection umbrella.

4) Minimum distance between RF antenna bottom
point and GPS antenna head should be 2m
5) It is recommended that the GPS antenna be
installed in the south direction so that the GPS is
located on the back side of the structure (RTT,
GBT, etc.)

Note : It is prohibited to installation of GPS

antenna on the back side of RF antenna.

RF Antenna center axis

Available area of GPS Antenna

GPS Antenna Installation(2)

[Less that 30M ]

[More than 30M]

Lightning Rod

45 45

RRU

RF Antenna

23 23

RRU

RF Antenna

M2
mu
min
iM

GPS Antenna

GPS Antenna

M2
mu
min
iM

In case the height of structure is more than 30M from the ground, lightning-protection umbrella angle
should be 23 degrees.(If it is difficult to satisfy the above conditions, lightning arrestor installation
angle should be set to the nearest value such that all equipments are covered under the lightning
protection umbrella.)

GPS Connection: Installing GPS Antenna

Installation for GPS Antenna
TNC-Female
Heat Shrink Tube
(Jelly Type)
Clamp

[D[D-25]

GPS Antenna

[D[D-26]

TNC-Male Connector

[D[D-27]

GPS Cable(CNT-400)
GPS Fixing Pipe

Clamp Fixing Screw

More than 200 mm

Insulator

Binder Cable
[D[D-27]

GPS Fixing Pipe

GPS Cable(CNT-400)

[GPS cable with banding loss]

CNTCNT-400 Cable(GPS Arrestor ~ GPS Antenna)

(Without Amplifier: Max. 100 m/With Amplifier: Max. 200 m)

Two types of GPS antennas as below can be used.

[D[D-25]

* SMASMA-Male Connector Torque : 2.5 kgf.cm

* NN-Male Connector Torque

[D[D-25a]

GAGA-1575CR

GAGA-1575

(Cone Type)

(Dome Type)

: 20 kgf.cm

* TNCTNC-Male Connector Torque : 9 kgf.cm

(Tolerance 10%)

Steps in GPS Installation

Preparing GPS
Connector

Installation of
GPS Arrestor

Installation of
GPS Antenna

Connecting
the GPS

GPS Connection: Installing GPS Antenna

Connection of GPS Assembly

SMA-Female
SMA-Male

[D[D-30]

RG-316D Cable-1

Part II: Installation

E) Labeling & Tagging: CDU, GPS, CSS

MCB label & Cable label in ODC

Folding point

180mm

30mm

30mm

30mm

30mm

30mm

30mm

CDU to DCDB/ RJIL

(
)

Cable wrap space

CDU to DCDB/ RJIL

(
)

DCDB to CDU/ RJIL

(
)

Cable wrap space

DCDB to CDU/ RJIL

(
)

CDU to CSS/ RJIL

(
)

CDU to CSS/ RJIL

15mm
(
)
30mm

30mm
CDU to Arrestor/ RJIL
(
)

CSS to CDU/ RJIL

(
)

Cable
wrap CDU to Arrestor/ RJIL
(
)
space

30mm
Arrestor to CDU/ RJIL
(
)

75mm

CSS to CDU/ RJIL

(
)
15mm

CDU
RRU-0

30mm

Cable Arrestor to CDU/ RJIL

wrap
(
)
space

Folding point

RRU-2
15mm

75mm

5mm

15mm
RRU-1

10mm

12mm

9mm
9mm
9mm
9mm

CDU Backhaul & GPS Labeling

Cable Name
DC Power cable
Backhaul cable
GPS Cable (RG-316D)

Labeling Point

Quantity (each)

CDU DC Power
DCDB
CSS side end
CDU side end
CDU GPS Port
GPS Arrestor

1
1
1
1
1
1
[Label folding point]

[CDU DC power]
CDU Power Side

[Backhaul]

CDU to DCDB / RJIL

CDU to DCDB / RJIL

DCDB to CDU / RJIL

CDU to DCDB / RJIL

Cisco Switch Side

[Backhaul]

CDU to CSS / RJIL

CDU to CSS / RJIL

CSS to CDU / RJIL

CSS to CDU / RJIL

CDU Side

[GPS]
GPS Cable

CDU to Arrestor / RJIL

Arrestor to CDU / RJIL

CDU to Arrestor / RJIL

Arrestor to CDU / RJIL

CDU Ground Cable Tagging

Cable name

Color
Code

Tagging
Plan

CDU Ground

Black

Two String
GPS(Arrestor) Ground

CDU Ground

GPS
Ground(Arrestor)

Black

Three
String

DCDB Labeling
Category

Type

Sector
-

CDU
Critical
RRU
Non Critical

Label Title
CDU

Alpha

RRU-0

Beta

RRU-1

Gamma

RRU-2

<For example>

CDU RRU-0

RRU-1 RRU-2

Part II: Installation

F) Installation of RRU

RRU Topics

RRU Specifications
RRU Views
RRU External Interfaces
Installation Pre-requisites
Installation Tools
Installing System RRU
Cabling Work Flow
Grounding
Power
External Interfaces

RRU Remote Radio Unit Specs

Air Specification : TD-LTE

Operating Frequency: 2300~2400 MHz
Channel Bandwidth: 20 MHz
RF Power per Sector: 40 W (4Tx Path)
Interface between CDU and RRU Interface: CPRI
Holdover: 24 hours
Rated Voltage: -48 V DC (Tolerance: -40~-57 V)
Rated Current: - Max. current in transmission
period: 7.3 A @ -48 V DC
Unit Size (mm): 340(W) 106(D) 425(H)
Weight (kg, Max.): 14
Temperature Condition): -10~50 C
Dust and waterproof rating: IP65

RRU Views

* All units are in mm

RRU External Interfaces

RRU External Interfaces

Remote Radio Unit Installation

Pre-requisites

RRU Mount Types

RRU

Pole
Mount

U Clamp

Wall
Mount

Universal
Clamp

RRU Installation
RRU Installation using U-Clamp Type

Parts/Tools required for U-type Installation

Steps for RRU Installation

Step 1: Check the distance

between CDU and RRU for CPRI
cable installation.

Step 2: Before placing the

system, mark the position
where the system will be
installed and also the positions
where anchor bolts will be fixed
using an ink line or a pen.

Assembling the Pole Mounting Bracket for U-type

Step 3:
3 Fix the pole mounting bracket to the pole as
shown below:

Fixing Unit Mounting Bracket to RRU_U-Clamp Type

Step 4: Fix the unit mounting bracket to the RRU as
shown below:

Fixing Unit Mounting Bracket to RRU_U-Clamp Type

Using the bakelites and fasteners, fix RRU and the unit mounting
bracket together.

Fixing RRU to Pole

Step 5: Fix the unit mounting bracket that is fixed to RRU
to the pole mounting bracket as follows:
a. Hang the hook of the unit mounting bracket over the hook
groove of the pole mounting bracket

Fixing RRU to Pole

b. Using the fasteners, fix firmly unit mounting bracket
and the pole mounting bracket together.

Fixing RRU to Pole

Fasteners

RRU Mount Types

RRU

Pole
Mount

U Clamp

Wall
Mount

Universal
Clamp

RRU Universal Bracket Mounting High Level

[R[R-02]

Pole Mount Bracket

Assembly (Universal Bracket)

[R[R-01]

Unit Mounting Bracket Assembly

M8 Hex. Bolt/Nut Torque : 122 kgf.cm (Tolerance 10%)

* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm

RRU Universal Bracket Mounting

Unit Mounting
Mounting Bracket(Universal Bracket) Fixation

M12 Stud Bolt

M12 Plain Washer
M12 Spring Washer
M12 Hex. Nut
[R[R-02]

Universal Mount Bracket Assembly

M8 Insulation Bushing
M8 Plain Washer
M8 Spring Washer
M8 Hex. Nut

M12 Plain Washer

M12 Spring Washer
M12 Hex. Nut
[R[R-01]

Unit Mounting Bracket Assembly

RRU Universal Bracket Mounting

Installation for Unit Mounting Bracket Assembly

M12 Hex. Bolt
M12 Plain Washer

Unit Mounting
Bracket Hook
Pole Mounting
Bracket hook

M12 Hex. Nut

M12 Spring Washer
M12 Plain Washer

Note: Use proper torque while mounting universal bracket on the

pole. Excessive force may cause bending of the bracket check
side view of bracket to make sure it is not bent

Advantage of Universal Bracket: Angular Pole

NOTE: Universal Bracket can be used at the angular as well as the tubular pole.

RRU Mount Types

RRU

Pole
Mount

U Clamp

Wall
Mount

Universal
Clamp

RRU Installation Steps

[R[R-01]

Unit Mounting Bracket Assembly

[R[R-02b]

Unit Mounting Bracket

(Wall Type)

* M8 Hex. Bolt/Nut Torque

: 122 kgf.cm (Tolerance 10%)

* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm

RRU Installation Steps

Unit Mounting Bracket(Wall Type) Fixation

Anchor Bolt
Hole(14)

70mm

M12 Strong Anchor

M12 Washer
(Plain, Spring)

198mm

Drill bit : 17mm

Hole depth : 55mm

Unit Mounting
Bracket
M12 Hex. Bolt

Marking to anchor bolt position

nit Mounting Bracket (Wall Type)

[R[R-02b] U

RRU Installation Steps

Installation for Unit Mounting Bracket Assembly
Bakelite(5T)
M830L Hex. Bolt
Unit Mounting Bracket
Unit Mounting
Bracket Upper furrow

Bakelite(5T)
M8 Insulation Bushing
M8 Plain Washer
M8 Spring Washer
M8 x 30L Hex. Bolt

Work Flow for Cabling

RRU earth connection

RJIL Plan
1) GBM/GBT/RTT(Delta) sites: Provide TGB by RJIL
2) RTP site: No TGB provide
Lightning rod

However, some case even GBM/GBT/RTT(Delta)

sites may not be found the TGB, then RRU ground
cable has to be connected to OGB directly.

Lightning rod is
directly connected
to the pole
(Without Ground
bar)

RRU Ground

If, different site condition compare to RFI report

about TGB existence, SOLPAR should report to
Samsung . This case may not be able to install the
ground cable due to cable shortage
In case of no TGB on the pole or Tower
TGB
OGB

RRU & CPRI Ground Cable Connection

SEMS(M6x12L, 2EA)
CPRI for
Pressure Terminal

RRU
Ground
Cable

RRU for
Pressure Terminal

Cable Tie
CPRI
Ground
Cable

[R[R-03]

[CDU] CPRI Cable

Ground Cable

[TGB]

CPRI
Ground
Cable
[R[R-03] ~ [R[R-11] Connection of

CPRI Ground Cable

RRU Ground Cable
Ground Cable

/OGB
* M6 SEMS Torque : 33.28~49.92 kgf.cm

RRU Insulation Test

[Strong Anchor fixing Hex. Bolt]

[RRU fixing Hex. Bolt]

[Stud Bolt]

[RRU fixing Hex. Bolt]

[U[U-Bolt]

[RRU fixing Hex. Bolt]

Indication standard :
more than 500V/100M

Work Flow for Cabling

RRU Power Cabling: High-level view

[DCDB]
[R[R-16]

[R[R-15]

Heat Shrink Tube

Heat
Shrink
Tube
Heat Shrink Tube

[R[R-12]

DC Power Cable Assembly

3 RRU (1Sector / 1RRU)

RRU Power Cabling: Preparing cable

Power Cabling & Connecting

-48V

Power Cable
(AWG8, F-CV 6mm2 x 2C)

RTN

Fully insert the rain-proof

filler to the cable gland

Power Cable
(AWG8, F-CV 6mm2 x 2C)

body, and tighten the

torque wrench with torque
value 30 kgf.cm.

73 mm

7 mm

cable gland nut using a

[R[R-12]

Power Cable
(AWG8, F-CV 6mm2 x 2C)

[RRU]
[R[R-13]

PRESSURE TERMINAL

DC Power Cable Assembly

11mm

15 mm

64mm
90 mm

* Note: For RRURRU-DCDB connection please refer DCDB connection page

Max. 13.5mm

80 mm

After CABLE Termination length

Power cable cover
should be projected
10mm from floor of
window inside

-48V

RTN

-48V

RTN

10mm
Power Gland Nut

Power Gland

RRU Power Cabling: Connecting to RRU

RRU Power Cable > 70m: Use jumpers

1. Main cable provides the
facility with materials
2. Junction & Jumper cable Tues
kit code for all known materials.
(EP96 kit code, 6 kind)

2) Junction

1) Main Cable

under 15mm

Jumper kit

3) Jumper Cable

60mm

10mm

3m or 5m

200mm
100mm

14.7 ~ 15.4mm

AWG 8

<Jumper cable kit - cable >

147

RRU Power Cable > 70m: Cabling Process

1) Main cable to the cutting

2) Main cable - cable ends and cut 15mm.

100mm
200mm

3) Jumper kit cable ends and cut 15mm.

15mm

15mm

15mm

4) Put a cross cable to be prepared.

15mm

RRU Power Cable > 70m: Cabling Process

5) Heat Shrink Tube is inserted into the long cable.

< Heat Shrink Tube _ Panduit_ HST1.1 6 -3Y >

6) After you cross the cables are crimped to Splice.

< Splicer/Reducer _ Panduit _ SR-2-xy>

RRU Power Cable > 70m: Cabling Process

7) Go to the Splice point of the Heat Shrink Tube, is the shrink.

8) Butyl Tape PVC Tape, then into the first wound is closed.

&
< Butyl Tape >

< PVC Tape >

Work Flow for Cabling

CPRI Cabling High-level view

3 RRU (1Sector / 1RRU)

-

[R[R-18]

CPRI Cable

CDU

RRU

Connector
Color

Boot
Color

Connector
Color

Boot
Color

TX

Blue

Red

Blue

Blue

RX

Green

Blue

Green

Red

CPRI Connection at RRU

CPRI Optic Cabling(RRU)
[Rx]
LC/APC Red

60mm

[Tx]
LC/UPC Blue

[R[R-18]

CPRI Cable
(CDU Interface)
Install Window
Screw
Install Window

Waterproof Filler
Cable Gland Nut
[R[R-18]

CPRI Cable(CDU Interface)

CPRI Connection at CDU

Connecting to CPRI cable(CDU)
Connector(LC/APC, Green)
Connector(LC/UPC, Blue)

L9CA L0~2 Port

CDU Port

Port-0

Port-1

Port-2

Sector-A

Sector-B

Sector-C

* Note: When you close the install window,

screws should be tightened to the torque
value of 12.0kgf.cm specified in the order.

To each sector (RRU)

* Install Window Screw Torque

: 12 kgf.cm (Tolerance 10%)

* Cable Gland(CPRI_M20) Torque : 30 kgf.cm (Tolerance 10%)

CPRI earth pressure terminal

Lots of CPRI cable were supplied to the old model. In case of this,
earth pressure terminal should replaced with new models pressure terminal.

Old typetype-1

Old typetype-2

Cut old cable lug & replace

with new pressure terminal

Work Flow for Cabling

RET Cable High-level view

[RF Antenna]

RET Connector

RETu
RET Cable Assembly

RET Connection at RRU End

Install for RET Cable

RET Connector

RET Cable Assembly

Part II: Installation

G) Installation of RF Antennas

Antenna Views

Upper Fixing Clamp

Upper Guide Clamp
Main
Radiation Direction

Pole
Lower Guide Clamp
Lower Fixing Clamp
Antenna Input Port
RETu

Antenna Mounting
Attaching Base station Antenna on Poles Using
Clamps
40-90 mm

14 mm

* Torque : 239.7 ~ 270.3 kgf.cm

(23.5~26.5 Nm)

Antenna Mechanical Tilt

Mechanical down tilt (In the case of tilting)

Measure
using Tiltmeter
14 mm

* Torque : 239.7 ~ 270.3 kgf.cm

(23.5~26.5 Nm)

Indicators for Mechanical tilt

RF Jumper Cabling: High-level View

[RRU]

[Antenna]

Cable Tie

[R[R-20]

1/2" Jumper Cable

Cable Tie

RF Jumper Cabling : VSWR

Connect the RF jumpers at the bottom before pulling the
antenna up the tower

Do a VSWR check on the RF jumpers using VSWR
meter before pulling up the antenna

The acceptable value of VSWR is less than 1.3

Attach these VSWR logs to ATP_11a document

RF Jumper Connecting & Cabling

RF Jumper Cabling & Connecting

RF Antenna
N Type-Male Connector
[R[R-20] 1/2" Jumper Cable

Din Type-Female
7/16 in. Din Type-Male Connector
[R[R-20]

* N TypeType-Male Connector Torque

: 20 kgf.cm (Tolerance 10%)

* Din TypeType-Male Connector Torque : 200 kgf.cm (Tolerance 10%)

1/2" Jumper Cable

RF Jumper Cable: Min Bending Radius

RF Jumper Cable Connection at Antenna Connection Area
RF Antenna

Connect a 1/2 in. Jumper line to the RF antenna.

Min. radius
of curvature

Straight cable
section

- If excessive force is applied to the connector

assembled to the antenna port or cable, it may
cause poor contact or damage because the straight
R

cable section is not long enough.

-

Min. Radius

Manufacturer

1/2 in. Feeder Line

125 mm

LS

RF Jumper Cabling: Example of Smooth Bend

RET Installation
Assemble RET unit on ground before pulling the antenna up the tower
R1

Remove the MET Protective cap from the antenna.

R2

Remove the RET Protective cap from the RETu.

RET
Protective cap

MET Protective cap

R3

R4

Check the MET knob.

*MET Knob
(Black color)

Dont Remove
The MET Knob.

Aligned with the bossed shape of the MET housing.

MET
(Bossed shape)

Detail

RET

RET Installation: Post Check

After RET installation return the 41 size spanner to the

concerned Samsung contact person

Part II: Installation

H) Cable Tagging, Labeling & Weatherproofing

Weatherproofing Process
1) Insulation tape layer from top to
bottom
2) Butyl tape layer from top to bottom
3) Insulation tape layer first top to
bottom, then bottom to top
4) Cable ties at top and bottom

Step 1- Insulation Tape

10mm Gap

60mm (Insulation
Tape)

Step 2 - Butyl Tape

10mm

Butyl
Tape
Butyl Tape

Connector Nut
Connector
Heat Shrink Tube
10~20mm

60mm
(Insulation Tape)

10mm

80mm
(Butyl Tape)

Step 3 - Insulation Tape

100mm
(Insulation Tape)

Step 4 Cable tie

80mm (Cable Tie

start point & end
point

1. RF feeder cable New process

Insulation tape

Cable tie
Completed

Butyl tape

2. RET cable
No weather-proofing required for
RET/AISG cable connectors
Antenna side

RRH side

3. RF Cable Tagging
Alpha Sector

Beta Sector

Gamma Sector

Sector

RF Cable

Color Code

Alpha

Path#0

Blue / Yellow(One String)

Path#1

Blue / Yellow(Two String)

Path#2

Blue / Yellow(Three String)

Path#3

Blue / Yellow(Four String)

Path#0

Red / Yellow(One String)

Path#1

Red / Yellow(Two String)

Path#2

Red / Yellow(Three String)

Path#3

Red / Yellow(Four String)

Path#0

Green / Yellow(One String)

Path#1

Green / Yellow(Two String)

Path#2

Green / Yellow(Three String)

Path#3

Green / Yellow(Four String)

Beta

Gamma

RRU Cable Tags

Sector
Alpha
Beta
Gamma

Cable
Ground, AISG(RET)
Ground, AISG(RET)
Ground, AISG(RET)

Alpha Sector(RRU)
(GND, AISG)

Color Code
Blue
Red
Green
Beta Sector(RRU)
(GND, AISG)

Gamma Sector(RRU)
(GND, AISG)

AISG (RET) Cable Tagging

Alpha Sector(Antenna)
(AISG cable)

Ground Cable Tagging

Beta Sector(Antenna)
(AISG cable)

Gamma Sector(Antenna)
(AISG cable)

Cable Name Plates

Cable name

Tagging point

Qty (ea)

RRU POWER

Alpha / Beta / Gamma , End to End

6 (3Sector)

RRU CPRI

Alpha / Beta / Gamma , End to End

6 (3Sector)

GPS FEEDER

CNT-400 Cable, End to End

Length & Site name should be written by using a permanent

marking pen.
Name plate should be lapped on the label sticker.

Length & Site name should be written by using a permanent marking

pen.
Name plate should be lapped on the label sticker.

Length & Site name should be written by using a permanent marking

pen.
Name plate should be lapped on the label sticker.

Cable Name Plate Positions

[GPS Antenna]
[L8HU]

Name Plate

[R[R-16]

Name Plate

Power Cable (L8HU)

Optic Cable (CPRI)

Name Plate

[R[R-18]

[D[D-30]

Samsung will provide the

labels.

GPS
CNT--400 Cable
CNT

[GPS Arrestor]
RGRG-316D Cable
(GPS)

[DCDB Panel]

Name plates for BoQ #1,2 and

3 are in old format. BoQ #4
onwards will be in new format.

For
For the older formats, SolPar
has to paste new label formats
on existing name plates at the
site.
SolPar must put transparent
tape on the labels.

Part II: Installation

I) Key Points to Remember

Torque Values Master Table

Sl. No

Unit

1
2

CDU
CDU

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Connector Type Torque Value (Kgf.cm)

M6 SEMS
M6 SEMS

CDU
M6 Brass Bolt/Nut
GPS Antenna
SMA-male
GPS Antenna
N-Male
GPS Antenna
TNC-male
U-Type
RRU
Clamp(M12)
RRU
M8 Bolt
RRU
M6 SEMS
RRU
M4 SEMS
RRU
RRU
RRU
Antenna
RF Jumper
RF Jumper
RET

Window Screw
M25
M20
14mm bolt
N-Male
Din-Male
AISG Cable

Purpose

33.28-44.92
20-30

To fix at 19'' rack

CDU Grounding at CDU end

29.98 (+-10%)
2.5
20
9

CDU Grounding at MGB end

Connectivity at CDU end
Connectivity at GPS arrester end
Connectivity GPS Ant. End

390-400
122 (+-10%)
33.28-49.92
9.52-14.28

RRU Installation
RRU Insulation with Bakelite
CPRI Grounding
Power Cable

12
30
30
239.7-270.3
20
200
183.6-204

Install Window Screw

Cable Gland(Power)
Cable Gland(CPRI)
Ant. Mounting
At RRU end
Connectivity at Antenna end
Connectivity at RET end

Cables running through cable tray

Alpha

Gamma
CPRI cable

Grounding
cable
Beta
Power cable
Label

ODC

OGB

Cables points to remember

Cables for each sector should be tied together
with no crossing over into the other sector
Run cables without crossing and periodic ties all
the way from RRU to ODC as shown in the
previous slide
Use colored insulation tapes inside the cable
tray to differentiate cables in each sector. (Blue
for Alpha, Red for Beta and Green for Gamma)

CPRI earth pressure terminal

Lots of CPRI cable[3,143 sites] were supplied to the old model. In case of this,
earth pressure terminal should replaced with new models pressure terminal.

Old typetype-1

Old typetype-2

Cut old cable lug & replace

with new pressure terminal

2-hole ground pressure terminal

Single hole pressure terminal is official for the earth cable connection.

In case of 2-hole pressure terminal material in the IM kit box, connect as

below picture.

RRU grounding connection

If there is no TGB on the antenna pole, RRU ground cable should be connected
on OGB directly.
Lightning rod
Lightning rod is
Directly connect to pole
(Without Ground bar)

RRU
Ground bar

TGB is fixed by U-Bolt

&
TGB is connect to MGB

In case of no TGB on the pole.

TGB
OGB

Directly connect to
Ground
(Without Ground bar)

Cables

Bends in cables should be smooth, NOT sharp. Follow
minimum bending radius restrictions

No crossing over of cables

Do not leave any power-cables exposed

Cover cable tray with packing after installation

Connectors

Ensure all steps have been followed in GPS
connectorization

If connector with clamping ring was used, make sure that the
clamp ring was installed with hexagonal crimping tool

Tighten all connectors with the appropriate torque values

Do not leave gaps (especially check RET unit-to-antenna
connection & RRU connections)

All screws should be fastened tight

Keep the waterwater-proof caps and rubber packing to secure
the unused ports

Antenna

While pulling antenna up to the tower, tie the rope at the
antenna clamps

Tie the top and bottom ends so antenna does not swing

Keep rope at enough distance from tower

Two people - one at bottom and one at the top - to
ensure that antenna does not touch anything on its way
up

Antenna Pulling Technique

RRU

While pulling RRU up to the tower, tie the rope at the
center so that the RRU does not swing

Keep rope at enough distance from tower

Two people - one at bottom and one at the top - to
ensure that RRU does not touch anything on its way up

Post-Installation Check

Remove any debris produced during the work and clean
up the installation site.

Make sure to clean the rack before leaving the site.

Remove boxes, pieces of cable from the site and discard them suitably

Do NOT leave any waste at the site

Any remaining material after installation (e.g. cable, tools)

should be returned to the concerned Samsung contact person

Double-check each and every aspect of the installation.

Fill out the Site Installation Checklist

Gamsahapnida
Thank You