Renr9855 02 01 All

(USER AC/DC SUPPLY)
RENR9855-02
March 2008
(USER AC/DC RETURN)
8AWG WIRE MIN

244-9602
CB-C1
T0
ST POS
276-7784
BATT+
BATT+
RELAY OUTPUT #2
(NOTE P)
BATT+
BATT+
F6
RELAY OUTPUT #3
(NOTE P)
BATTF5
BATT-
RELAY OUTPUT #5
BATTBATT-
F4
RELAY OUTPUT #6
GND
RELAY OUTPUT #7
CB1
240VAC
(NOTE D)
F04
10A
11 A1+
12
14
RO4-NO
BREAKER AUX
(NOTE H)
OPEN BREAKER
A2
(NOTE H,J)
(NOTE D)
BREAKER 1 OPENED BREAKER 2 OPENED -
AUX-NC3
BREAKER 3 OPENED -
PMG.A
F2
9
USER LOAD
DIGITAL INPUT #4
DIGITAL INPUT #5
DIGITAL INPUT #6
B+
PWM CONTROL
(OPTIONAL SHIPLOOSE)
DI 3
9X-9591
S
B-
(+)
(-)
H1
(TO SCADA)
(REF)
H1
MODBUS+
MODBUSMOD-REF
TWISTED PAIR
18AWG CABLE MIN
H2
CAN2+
CAN2-
J1939/CAN2
H3
(NOTE D, N)
H4
CDVR INPUTS & OUTPUTS
12
MODBUS RTU
(NOTE E)
CAN2-SH
DI RTN
H4
DI RTN
JWH+
AUX NC
11
TRIP POS
USER LOAD
MAX 2A
RO5 NO
C2
AUX-NC
101-CB6
TRIP NEG
TR
USER LOAD
DI 7
X711-CB5
12
RO5 C
BATT +
229-CB7
BATT -
C1
RO6 C
MAX 2A
RO6 NO
CO-C1
USER LOAD
MOTOR POS
MAX 2A
RO7 NC
MAX 2A
MAX 2A
RO8 NC
USER LOAD
USER LOAD
A2
B4
MCH
MAX 2A
USER LOAD
101-CO1
MOTOR NEG
MOTOR CLOSE
MOTOR OPEN
BATT +
229-CO2
A1
A4
BATT -
X712-CO3
CLOSE
X713-CO4
OPEN
USER LOAD
CIRCUIT BREAKER TYPE NSJ, P, AND R
DI 4
DI 5
DI 6
C32 Generator Set with EMCP 3

Electrical System
DI 8
MAX 300mA-
DO 2
USER LOAD
VDC-A
+/- 10 VDC INPUT (A)
VDC-B
+/- 10 VDC INPUT (B)

+
CDVR ALARM OUTPUT
ALM
CDVR SHUTDOWN OUTPUT
FSD
COMMON
VOLTAGE/PF
ADJUSTMENT
USER LOAD
USER LOAD
SXC1-UP
WDR1-UP
DS-50
EXCITATION DISABLE INPUT
EX-DIS
VOLTAGE/PF LOWER INPUT
X712-M813
V-LWR
VOLTAGE/PF RAISE INPUT

VAR/PF ENABLE INPUT
V/PF
CDVR FAULT RESET INPUT
C2
C1
COM 2
GND
BATT -
229-MB3
COM 1
BATT -
F407-MB8
COM 3
244-9602
RO4-NO
229-MB2
MX
FRES
276-7784
CLOSE
E565-MB1
V-RSE
(NOTE B)
JWHGND
RO3 NO
14
BATT -
F407-CB4
PWM
VARIABLE VDC SOURCE
AI 3(NOTE D, G, N)
11
DIGITAL OUTPUT #2
AI 3+
(NOTE D, M)
10
DIGITAL INPUT #8
(NOTE D)
DI 2
SPARE ANALOG INPUT
MAX 2A
RO8 NO
DI 1
DIGITAL INPUT #3
F1
USER LOAD
RELAY OUTPUT #8
DI 7
REMOTE START/STOP
11
USER LOAD
RO3 C
RO7 NO
(NOTE D)
DI 7
REMOTE ESTOP
IC
USER LOAD
OPEN
DIGITAL INPUT #7
(NOTE A, C)
USER LOAD
CLOSE
PMG.C
PMG.B
AUX-NC2
CLOSE BREAKER
(NOTE H)
A2
32
34
MAX 2A
AUX-NC1
31 21
22
AC-CR2
24
14AWG WIRE MIN
MAX 2A
RO8 C
RO4-NO
RELAY OUTPUT #4
RO2 C
BATT -
229-CB3
USER LOAD
AUX
RO2 NO
229-CB2
AUX COM
RO7 C
GND
(NOTE L)
MAX 2A
RO1 NO
ST NEG
C1
11
DI 7
14
X711-MB9
11
263-1741
AUX-NC
12
101-MB7
CUSTOMER INTERCONNECT- STANDARD DEVICES
229-MB4
TR
F2+
BATT +
BATT -
F2101-MB6
229-MB4
MCH
B3
TO PTs / BUS BAR
X713-MB10
244-9599
244-9602
T0
F409-VF4
281-2760
F409-V4
281-3177
CB2
BATT+
50A
BATT+
101-AC3
BATT+
E488-V3
F6
229-JU1
BATT-
202-AC18
BATT-
E487-VF2
E487-V2
F5
BATT-
229-SJ5
E486-VF1
E486-V1
F4
BATT-
200-LG2
CB1
31 21
22
(JWH-)
CR2-31-JP5
(JWH+)
AC-PMG-C
PMG.C
N704-GEN9
AC-PMG-B
PMG.B
N703-GEN6
AC-PMG-A
PMG.A
N702-GEN5
F1
N705-GEN7
N706-GEN8
AC-F1
AC-F2
F2
(R02-C)
Y908-AC66
RO5 C
Y909-AC59
RO5 NO
DI 5
G488-AC54
DI 6
N717-AC29
V/PF
X711-CB5
OPEN
X713-CO4
CLOSE
X712-CO3
252-7430
252-7429
244-9857
H1
H1
N725-GEN15
H2
N726-GEN16
N727-GEN17
H3
CR2-22-SJ4
N728-GEN18
H4
H4
CB1-1-SJ1
JWH+
CB1-2-SJ2
JWH-
200-LG1
F406-AC73
DI 3
995-AC72
DI RTN
D998-AC1
INPUT #1
267-8467
INPUT #2
INPUT #3
V-RSE
N719-VA2
INPUT #5
N718-VA1
INPUT #6
COM 1
INPUT #4
INPUT #7
INPUT #8
INPUT #9
N752-AC22
ALM
INPUT #10
J904-AC23
FSD
INPUT #11
J905-AC24
DS-50
N716-AC25
EX-DIS
INPUT #12
INPUT COMMON #1
INPUT COMMON #2
F702-AC68
INPUT COMMON #3
281-2768
INPUT COMMON #4
OUTPUT #1 (N.C.)
OUTPUT #1 (COM)
OUTPUT #2 (N.O)
OUTPUT #2 (N.C)
252-7513
244-9641
(200-LG2)
GND-BUS-BAR-2
(200-LG1)
OUTPUT #2 (COM)
HARNESSES:
GND-BUS-BAR-1
200-PM6
244-9612
OUTPUT #3 (N.O)
REQUIRED --
281-2760, 244-9657, 244-9599, 252-7574, 244-9612, 252-7697, 276-8159, 267-8469, 244-9641, 252-7513
OUTPUT #3 (N.C.)
OPTIONAL --
Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC)
OUTPUT #3 (COM)
OPTIONAL --
Voltage Adjust Pot Harnesses - 267-8467
OUTPUT #4 (N.O)
OUTPUT #4 (N.C)
244-9602
OUTPUT #4 (COM)
OUTPUT #5 (N.O)
OUTPUT #5 (N.C.)
CUSTOMER INTERCONNECT- EMCP 3.1
OUTPUT #5 (COM)
OUTPUT #6 (N.O)
OUTPUT #6 (N.C)
OUTPUT #6 (COM)
OUTPUT #7 (N.O)
OUTPUT #7 (N.C.)
OUTPUT #7 (COM)
OUTPUT #8 (N.O)
276-7784
TO PTs / BUS BAR
TO EMCP
OUTPUT #8 (N.C)
263-1739
BATT+
BATT+
252-7574
244-9599
244-9602
T0
F409-VF4
(AI 3-)
50A
BATT-
200-LG2
GND
838-AC19
GND
200-AC2
E488-V3
F04
E487-V2
F5
E565-AC60
RO4-NO
E486-VF1
E565-CB1
RO4-NO
E486-V1
F4
252-7430
X711-CB5
AUX-NC1
252-7429
244-9857
AUX-NC2
Y914-AC49
RO7 NO
Y915-AC13
RO8 C
Y916-AC53
RO8 NC
Y917-AC4
RO8 NO
PWM
11 A1+
31 21
A2
A2
263-1739
DI 3
995-AC72
(JWH+)
AI 3+
P737-AC40
CR2-31-JP5
F1
N705-GEN7
N706-GEN8
252-7455
(YELLOW)
120 OHMS
RESISTOR
N702-GEN5
TO PMG & EXCITER
PMG.A
F2
276-8159
P738-AC50
AI 3-
AC-PMG-A
(GREEN)
MODBUS+
R951-AC48
MODBUS-
R952-AC46
MOD-REF
R953-AC47
CAN2+
Y794-AC33
CAN2-
Y795-AC39
CAN2-SH
Y796-AC36
N713-AC21
12
H1
H1
N725-GEN15
H2
N726-GEN16
N727-GEN17
H3
N728-GEN18
H4
H4
ALM
(YELLOW)
J904-AC23
FSD
(GREEN)
J905-AC24
DS-50
N716-AC25
JWHGND
244-9602
244-9612
GND-BUS-BAR-2
GND-BUS-BAR-1
CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3
E499-R14
24
E499-R24
34
E499-R34
J729-R7
J730-R5
J728-R6
17
J732-R17
15
J733-R15
16
J731-R16
27
J735-R27
25
J736-R25
26
J734-R26
37
J738-R37
35
J739-R35
36
J737-R36
10
J741-R10
J742-R8
J740-R9
20
J744-R20
18
J745-R18
19
J743-R19
30
J747-R30
28
J748-R28
29
J746-R29
40
J750-R40
38
J751-R38
39
J749-R39
CH4
DI 09
CH5
DI 10
DI 11
CH6
DI 12
DI RTN
CH7
DI RTN
DI RTN
CH8
DI RTN
DO1-A
CH9
DO1-B
DO1-COM
CH10
DO2-A
DO2-B
CH11
DO2-COM
DO3-A
CH12
DO3-B
DO3-COM
CH13
DO4-A
DO4-B
CH14
DO4-COM
DO5-A
CH15
DO5-B
DO5-COM
CH16
DO6-A
DO6-B
CH17
DO6-COM
DO7-A
CH18
DO7-B
DO7-COM
CH19
DO8-A
DO8-B
CH20
DO8-COM
SEE COMMUNICATION DRAWING
TC3+ (WHITE OR YELLOW)
12
22
32
TC3- (RED)
TC4- (RED)
13
TC5- (RED)
23
33
TC6- (RED)
BGW1 (WHITE OR YELLOW)
14
BGR1 (RED)
24
BGW2 (WHITE OR YELLOW)
34
BGR2 (RED)
5
15
25
35
6
16
26
36
7
17
27
37
8
18
28
38
9
19
29
39
10
20
30
40
BATT+
BATT-
CAN2+
CAN2-
CAN2 SH
GND
GEN WINDING TEMP

PHASE B1
GEN WINDING TEMP
PHASE C1
CH2
GND
GEN WINDING TEMP

PHASE A2
EX-DIS
COM 1
C1 (WHITE)
11
R2 (RED)
14
CH3
23
GND
GEN WINDING TEMP

PHASE C2
GEN REAR BEARING TEMP
GND
GEN FRONT BEARING TEMP
24
CH5
GND
SPARE
SPARE
CH6
SPARE
34
C4 (WHITE)
CH7
GND
SPARE
SPARE
CH8
GND
SPARE
R5 (RED)
W5 (WHITE)
C5 (WHITE)
16
R6 (RED)
19
SPARE
W6 (WHITE)
COM 5
RS485
GEN WINDING TEMP

PHASE C1
GEN WINDING TEMP

PHASE A2
BGR1 (RED)
28
29
BGC1 (WHITE)
36
BGR2 (RED)
38
BGW2 (WHITE)
39
BGC2 (WHITE)
SPARE
SPARE
BATT-
CAN2+
CAN2-
CAN2 SH
101-PG1
229-PG2
GND
200-PG3
BATT+
2 AMP
BATT GND
TxB+
D926-PG13
GND
D927-PG14
TxA-
D928-PG15
Vo+
D929-PG16
Vo-
RxB+
RxA-
MODBUS2 +
MODBUS2 MODBUS2 GND
GND
NOTE Z
GEN WINDING TEMP

PHASE B2
DB-C1
COM4
RS485
GEN WINDING TEMP

PHASE C2
C6 (WHITE)
BGW1 (WHITE)
BATT+
PG-C3
GEN REAR BEARING TEMP
MODBUS1 +
R951-PG4
MODBUS1 GND
R953-PG5
MODBUS1 -
R952-PG6
SHIELD
R954-PG7
NC
NC
NC
NC
NC
MODBUS1 +
MODBUS1 GND
MODBUS1 GND
NOTE Y
GEN FRONT BEARING TEMP
8-PIN CONNECTOR
M-C14
SPARE
GEN WINDING TEMP

PHASE B1
C3 (WHITE)
W4 (WHITE)
26
SPARE
W3 (WHITE)
R4 (RED)
18
GND
R3 (RED)
33
Vin 10-30VDC
C2 (WHITE)
31
SPARE
W2 (WHITE)
GEN WINDING TEMP

PHASE A1
COM1
CONFIGURATION PORT
3
4
5
6
7
8
NOTE AA
9
RJ-C1
RJ-45
FEMALE
CONNECTOR
ETHERNET
NOTE AB
OPTIONAL POINTGUARD MODULES

OPTIONAL THERMOCOUPLE MODULES
272-8239
SIX PIN
CONNECTOR
SIX PIN
CONNECTOR
BATT+
ANNUNCIATOR (NOTE U)
11
(NOTE V)
USER LOAD
9
HARNESS 272-5936
YELLOW
CAN2+
GREEN
CAN2-
RELAY O/P #2
USER LOAD
DIGITAL INPUT #11

DIGITAL INPUT #9
REMOTE
ANNUNCIATOR BOX
(NOTE T)
DIGITAL INPUT #8
DIGITAL INPUT #6
DIGITAL INPUT #4
NOTE: SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT, THAT'S

WHY THE CUSTOMER ORDERS AS PER REQUIRED LENGTH.
BATT+
BATTYELLOW
GREEN
DISCRETE I/O MODULE

(234-0275)
<< 1
>>
<< 4
>>
<< 2
>>
<< 3
>>
<< 5
>>
8 PIN MATING
CONN KIT (155-2265)
Voltage Adjust Pot Harnesses - 267-8467
USER LOAD
DIGITAL INPUT #12
272-8239
263-1741
OPTIONAL --
RELAY O/P #4
252-7455
CAN2-SH
J1939 COMM CABLE (P#: 1532707)

DROPS FROM THE TRUNK LINE SHOULD NOT EXCEED 2.7M(9FT)
Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC)
RESISTOR
CAN2-SH
CAN2-SH
263-1739, 244-9657, 244-9599, 252-7574, 244-9612, 244-9641, 276-8159, 252-7513
TERMINATING
CAN2-
267-8467
OPTIONAL --
USER LOAD
USER LOAD
CAN2-
BATT-
REQUIRED --
RELAY O/P #6
CAN2+
BATT+
HARNESSES:
RELAY O/P #8
USER LOAD
BATT-
AC/DC BOX
N718-VA1
USER LOAD
USER LOAD
12
8
BATT-
MAIN TRUNK (243M/800FT MAX)
V/PF
N718-AC28
W1 (WHITE)
21
GEN WINDING TEMP

PHASE B2
HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS.
N719-VA2
FRES
R1 (RED)
OPTIONAL RTD MODULES
GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR.
V-RSE
N715-AC30
13
CH4
BATT+
N719-AC27
252-7513
200-PM6
E499-R4
14
DI 07
DI 08
TC2- (RED)
THIS HARNESS ALREADY COMES

WITH THE REMOTE ANNUNCIATOR.
COM 3
GND
DI 06
31
CH1
244-9608
N720-VA3
N717-AC29
(200-LG1)
33
G494-R33
CH3
21
GEN WINDING TEMP

PHASE A1
(FOR USE WITH EMCP 3.2/3.3)

PG-C1
(USER AC/DC SUPPLY)
V-LWR
244-9641
(200-LG2)
G493-R23
DI 05
TC1- (RED)
POINTGUARD
40-PIN CONNECTOR
(DRC26-40S)
(USER AC/DC RETURN)
COM 2
CR2-31-JP5
CR2-21-JP6
23
DI 04
OPTIONAL DIGITAL I/O MODULES
N720-AC26
CR2-11-JP7
JWH+
G492-R13
CH2
11
VDC-A
VDC-B
276-7784
13
DI 03
CAN2+
N752-AC22
DI RTN
11
G491-R3
CH1
DI 02
FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR.
N714-AC20
D998-AC1
DI RTN
10
276-8159
RO7 NC
F702-AC52
F709-AC68
AC-CR2
(JWH-)
N703-GEN6
200-LG1
RO7 C
Y913-AC54
DO 2
F406-AC73
(JWH+)
PMG.B
CB1-2-SJ2
Y912-AC55
R955-AC69
CR2-21-JP6
F405-AC76
DI 2
CR2-11-JP7
AC-PMG-B
CB1-1-SJ1
RO6 NO
DI 8
N704-GEN9
CR2-22-SJ4
RO6 C
Y911-AC56
G490-AC58
PMG.C
CR2-12-SJ3
Y910-AC57
DI 6
AC-PMG-C
AC-F1
AC-F2
RO5 NO
G488-AC45
TO OPT. SPACE HEATER
TO CDVR
244-9657
RO5 C
Y909-AC59
DI 5
22
CR2-22-SJ4
24
(H4)
Y908-AC66
G487-AC51
DI 1
DI 01
RO3 NO
F704-CB4
229-SJ5
G490-R32
RTD MODULE
(P#:234-1645)
40-PIN CONNECTOR
RO3 C
DI 7
(BATT-)
32
CAN2 SH
RO2 NO
DI 4
101-AC15
22
G489-R22
CAN2-
F408-AC71
12
CR2-12-SJ3
G488-R12
CAN2+
X712-CO3
14
(H1)
G487-R2
12
RO2 C
CLOSE
F407-AC62
Y902-AC75
10A
DI 7
F408-R31
X713-CO4
263-1739
F407-R21
31
RO1 NO
OPEN
CB1-2-SJ2
21
F701-AC63
CB1
32
(JWH-)
AUX-NC3
CB1-1-SJ1
34
(JWH+)
F406-R11
Y905-AC61
229-SJ5
F405-R1
11
BATT-
Y904-AC42
BATT-
F6
E487-VF2
202-AC18
BATT-
BATT+
Y903-AC1
BATT-
CB2
E488-VF3
101-AC3
BATT+
F409-V4
OUTPUT #8 (COM)
263-1741
(P#:234-1644)
RO1 C
E560-AC14
101-AC17
BATT+
THERMOCOUPLE MODULE
(FOR USE WITH EMCP3.3)
(P#:234-0275)
OUTPUT #1 (N.O)
GND
276-8159
DIGITAL I/O MODULE
N719-AC27
281-3177
CR2-11-JP7
CR2-31-JP5
CR2-21-JP6
GND
(BATT-)
Y911-JU2
COM 3
DI RTN
TO OPT. SPACE HEATER
CR2-12-SJ3
229-JU1
V-LWR
10
12
267-8469
COM 2
DI 2
PWM
11
Y902-FU1
N720-AC26
N718-AC28
F405-AC76
Printed in U.S.A.
2008 Caterpillar
All Rights Reserved
252-7697
N720-VA3
F704-CB4
DI 1
RO3 NO
G487-AC51
E565-CB1
Y902-FU1
RO3 C
Y905-AC65
DI 4
AUX-NC1
276-8159
Y904-AC42
F408-AC71
E565-AC60
Volume 1 of 2: Controller and Interconnections
(DI RTN)
RO6 NO
RO4-NO
229-SJ5
RO2 NO
Y911-AC61
DI 7
(BATT-)
RO2 C
Y903-AC64
BATT -
A1
CIRCUIT BREAKER TYPE MASTERPACT
RO1 NO
Y902-AC75
200-AC2
AUX-NC3
(R06-NO)
RO1 C
GND
AUX-NC2
(JWH+)
A2
34
TO CDVR
CR2-11-JP7
CR2-21-JP6
Y911-JU2
A2
24
AC-CR2
32
244-9657
101-AC15
TO PMG & EXCITER
CR2-22-SJ4
11 A1+
(H4)
12
CR2-12-SJ3
E560-AC70
RO6 C
RO4-NO
14
(H1)
VDC-B
Y910-AC69
10A
281-2760
N714-AC20
838-AC19
F04
CB1-2-SJ2
(JWH-)
FRES
VDC-A
GND
CB1-1-SJ1
(JWH+)
N715-AC30
N713-AC21
A2
OPEN
229-MB11
XF
281-2768
F701-AC63
101-AC17
BATT+
E488-VF3
BATT -
B1
TO EMCP
252-7574
BATT +
OPTIONAL REMOTE DEVICES
DIGITAL INPUT #2
DIGITAL INPUT #1
DO8-B
DO7-B
DO8-A
DO7-A
DO8-COM
DO5-B
DO6-A
DO5-A
DO3-B
DO4-A
DO3-A
DO4-COM
DO1-B
DO2-A
DO1-A
USER LOAD
USER LOAD
RELAY O/P #3
USER LOAD
USER LOAD
DO3-COM
DO2-B
DO2-COM
RELAY O/P #5
DO5-COM
DO4-B
USER LOAD
USER LOAD
DO7-COM
DO6-B
DO6-COM
RELAY O/P #7
RELAY O/P #1
USER LOAD
USER LOAD
DO1-COM
DI 12
DI RTN
DI 11
DI RTN
DI 9
DI 10
DI 8
DI RTN
DI 6
DI 7
DI 4
DI 5
DI 2
DI 3
DI 1
DI RTN
DIGITAL INPUT #10

DIGITAL INPUT #7
DIGITAL INPUT #5
DIGITAL INPUT #3
(NOTE R, S)
40 PIN CONN FOR

INPUTS & OUTPUTS
40 PIN MATING
CONN KIT (9X-7147)
(INSTALLED IN AC/DC BOX)
NOTE: THE SWITCH POSITIONS ARE SHOWN IN NORMAL STATE

ALL WIRE SIZES ARE 16AWG MIN. UNLESS OTHERWISE SPECIFIED
OPTIONAL DISCRETE I/O MODULE TERMINALS
(Dimensions: 39 inches x 28 inches)
RELAY OUTPUT #1
(NOTE P)
MX
30 Page,
50A
C2
RO1 C
RO4-NO
RENR9855-02 VOL 1 of 2
(NOTE K)
CB2
240VAC
E565-CB1
263-1741
(NOTE F)
E-C7
BATTBATT+
BATT -
39
CAN1 -
36
CAN1 SH
38
CDL+
202-E26
39
M756-E5 (YELLOW)
35
M755-E4 (GREEN)
36
M757-E3
38
893-E18
13
CDL-
E-C5
101-E15
35
CAN1 +
E-C5
40
101-E6
202-L84
65
101-MA23
L-C20
L-C32
202-MA25
101-L50
52
13
892-E7
14
14
101-MA63
892-AC5
893-AC13
202-MA39
202-MA64
M756-MA35 (YELLOW)
M756-MA68
M755-MA36 (GREEN)
M755-MA69
M757-MA38
M757-MA67
7
MA-C9
1 CAN1+
CAN1-
CAN1SH
R24
R23
E565-ES6
R11
892-MA12
R12
F405-ES2
EMCP 3.1
BATT-
50
CAN1 -
34
CAN1 SH
42
BATT+
52
BATT-
65
34
M757-MA43
42
M756-MA313
M755-MA314
M757-MA315
202-MA14
120
OHMS
ESTOP 1
23
DI RTN
15
354-E20
354-MA19
23
D998-E19
DI RTN
M756-MA29 (YELLOW)
50
D998-MA8
22
F405-MA170
70
F406-AC73
101-L50
L-C18
1
2
M757-L87
6
5
4
101-AN1
101-AN3
229-AN2
229-AN4
Y794-AN9
Y794-AN12
Y795-AN8
Y795-AN11
Y796-AN7
Y796-AN10
BATT+
BATT-
CAN1+
CAN1-
CAN1 SH
PWM
PWM
2
NOT USED
MPU+
MPU-
Y796-AN13
MPU SH
F702-E10
21
G488-MA160
44
F702-AC68
23
38
CDL+
CDL-
36
M757-E3
14
202-MA39
202-MA64
M756-MA35 (YELLOW)
M756-MA68
M755-MA36 (GREEN)
M755-MA69
CDL-
892-AC5
CDL+
893-AC13
CAN1
CAN1 +
SERVICE
CONNECTOR
CAN1 -
AC-C32
BATT +
101-AC11
BATT -
202-AC43
BATT+
CAN1SH
4
2
3
5
101-M1
101-M3
202-M2
202-M4
Y794-M9
Y794-M12
Y795-M8
Y795-M11
Y796-M7
OPTIONAL
RTD/TC
MODULE
MA-C14
1
4
Y796-M10
101-M5
TERMINATING
RESISTOR
893-MA5
20
M756-MA29
50
M755-MA314
M757-MA43
42
M757-MA315
Y794-M15
120
OHMS
Y795-M14
Y796-M13
101-MA47
52
70
DI 1
RO5-NO
BATT+
40
5
202-E11
101-E6
E-C5
RO5-C
RO6-C
F406-L36
55
F407-L35
54
F408-L34
53
G487-L30
45
G488-L29
44
MODBUS-
MODBUS REF
CAN1 +
50
CAN1 -
34
CAN1 SH
42
BATT+
52
BATT-
65
CAN2+
62
CAN2 CAN2 SH
R952-L3
R953-L4
M756-L22 (YELLOW)
50
M755-L20 (GREEN)
34
M757-L21
42
101-L50
52
202-L84
65
R952-MA140
R953-MA141
R951-AC48
R952-AC46
R953-AC47
CAN2+
CAN2-
838-L41
838-L42
202-L84
101-L50
52
CAN2 SH
R24
R11
R23
R12
F405-ES2
101-ES4
BATT+
BATT-
CAN2+
CAN2-
CAN2 SH
354-ES1
L24
23
DI RTN
15
354-E20
D998-E19
354-MA19
23
66 MPU+
67 MPU-
65
52
EMCP 3.2/3.3
BATT-
RO1-NO
BATT+
RO1-C
L23
101-L69
101-L64
41
RO4-NO
RO4-C
18
F405-L65
70
RO5-NO
DI 1
Y796-L82
101-AN1
101-AN3
229-AN2
229-AN4
Y794-AN9
Y794-AN12
Y795-AN8
Y795-AN11
Y796-AN7
Y796-AN10
101-AN5
TERMINATING
RESISTOR
120
OHMS
A B C
L-C22
229-AN6
Y796-L96
Y794-AN15
Y795-L97
Y795-AN14
Y794-L95
Y796-AN13
AN-C15
Y910-L48
Y910-MA150
27
Y911-L13
Y911-MA149
26
Y903-L1
Y903-MA10
48
Y902-L39
Y902-MA167
58
Y910-AC69
27
RO6-C
RO6-NO
Y911-AC61
26
Y903-AC64
48
Y902-AC75
58
D998-AC1
EXCITER
EMERGENCY STOP PUSH BUTTON
Y911-JU2
+
2 POSITION SWITCH
AC-CR2
RO2-NO
RESISTIVE SENDER
A1
RO2-C
DI RTN
VARIABLE VDC SOURCE

2
3 POSITION SWITCH
DC TERMINAL
15
AC TERMINAL
MX
(NOTE F)
E-C7
D998-E19
15
SHUNT TRIP
CONNECTOR
DIGITAL
RETURN
BATT+
BATT-
CAN2+
CAN2-
CAN2 SH
ANNUNCIATOR
#1
BATT-
CAN2+
CAN2-
CAN2 SH
(R01)
(R02)
(R03)
RELAY 04
RELAY 05
(R04)
ABBREVIATIONS
SPARE
SPARE
SPARE
COMMON SHUTDOWN
SPARE
(D01)
(D02)
(DI1)
(DI2)
(DI3)
(DI4)
(DI5)
(DI6)
(DI7)
(DI8)
(AI1)
(AI2)
(AI3)
22
F405-AC76
70
D998-MA8
F405-MA170
RO5-C
RO6-NO
354-L68
22
70
RO8-NO
DISABLE
NOT
NOT
NOT
NOT
AUX AC SUPPLY
AVAILABLE
AVAILABLE
AVAILABLE
AVAILABLE
E-STOP
REMOTE START
SPARE
SPARE
SPARE
SPARE
NOT AVAILABLE
NOT AVAILABLE
ENGINE OIL PRESSURE
ENGINE COOLANT TEMP
NOT AVAILABLE
F406-MA165
55
995-AC72
54
F408-AC71
53
G487-AC51
45
G488-AC45
44
F407-AC62
36
G490-AC58
28
F407-MA164
F408-MA163
G487-MA161
G488-MA160
F407-MA155
G490-MA151
Y796-RE34
33
32
40
26
27
15
25
F406-L36
55
F407-L35
54
F408-L34
53
G487-L30
45
G488-L29
44
F407-L24
36
G490-L15
28
RO8-C
55 DI 2
14
24
AI 3-
DO 1
69
DO 2
68
53 DI 4
202-AC44
Y794-AC32
BATT+
BATT-
Y795-AC38
Y796-AC35
OPTIONAL
ANNUNCIATORS
CAN2 +
Y903-L33
Y902-L39
Y905-L23
Y904-L89
51
46
48
58
35
43
F701-MA166
E560-MA16
Y903-MA10
Y902-MA167
Y905-MA154
Y904-MA159
P737-AC40
P737-MA143
P738-AC50
P738-MA144
PWM
CAN2
SERVICE
CONNECTOR
PWM
21
CAN2 -
MPU+
CAN2 SH
MPU-
MPU SH
F702-E10
838-E9
838-E8
838-E12
F702-AC52
F702-MA40
23
E560-AC14
46
Y903-AC1
48
Y902-AC75
58
Y905-AC61
35
Y904-AC42
43
RO1-NO
RO1-C
RO2-NO
RO2-C
RO3-NO
RO3-C
E565-L46
33
E565-MA153
E565-AC60
33
RO4-NO
Y909-L19
Y908-L28
32
40
Y909-MA152
Y908-MA158
Y909-AC59
32
Y908-AC66
40
RO5-NO
RO5-C
Y911-L13
Y910-L14
Y914-L2
Y913-L92
Y912-L12
Y917-L1
26
27
15
25
Y911-MA149
Y910-MA150
Y914-MA139
Y913-MA147
Y912-MA148
Y917-MA115
Y911-AC56
26
Y910-AC57
27
Y914-AC49
Y913-AC54
15
Y912-AC55
25
Y917-AC4
RO6-NO
RO6-C
RO7-NO
RO7-NC
RO7-C
RO8-NO
Y916-L10
Y915-L48
14
56
Y916-MA146
Y915-MA13
P737-L17
P738-L16
Y916-AC53
14
Y915-AC13
56
838-MA3
838-L42
67
CAM
CB
CCM
CDL
CDVR
CIM
COM2
CONN
CR
CSFS
CT
CTR
CUSTOM ALARM MODULE

CIRCUIT BREAKER
CUSTOMER COMMUNICATION MODULE
CAT DATA LINK
DIGITAL VOLTAGE REGULATOR
CUSTOMER INTERFACE MODULE
CONTACT SENSE COMMON
CONNECTOR
CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY
D
DC
DIODE
DIRECT CURRENT
ECLS
ECS
ECTS
EFCR
EFR
EG
EGA
EGR
ELS
EMSR
ENFR
EOPS
EOTS
ESDR
ESPB
ESTS
EXC
ENGINE COOLANT LOSS SENSOR

ENGINE CONTROL SWITCH
ENGINE COOLANT TEMPERATURE SENSOR
EMERGENCY FUEL CONTROL RELAY
ENGINE FAILURE RELAY
ELECTRONIC GOVERNOR (SPEED SENSING)
ELECTRONIC GOVERNOR ACTUATOR
ELECTRONIC GOVERNOR RELAY
ENCLOSURE LIGHT SWITCH
EMERGENCY STOP RELAY
ENGINE FAILURE RELAY
ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE
EXCITER
F
FCR
FCS
FCTM
FPT
FRBS
FRES
FS
FSOS
FTSPR
FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL RUPTURE BASIN SWITCH
FAULT RESET
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY
GEN
GFR
GND
GNDFCT
GNDFR
GOV
GRR
GS
GSC
GSM
GENERATOR
GENSET FAULT RELAY
GROUND
GROUND FAULT CT
GROUND FAULT RELAY
GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH
GENERATOR SET CONTROL
GOVERNOR SYNCHRONIZING MOTOR
HC
HEATER CONTACTOR
KWR
KILOWATT RELAY
L
LFLS
LSM
LV
LWR
LOAD LEADS
LOW FUEL LEVEL SWITCH
LOAD SHARE MODULE
LOW VOLTAGE
CONTACT SENSE LOWER
MAN
MAX
MCS
MIN
MPU
MV
MANUAL
MAXIMUM
MODE CLEAR SWITCH
MINIMUM
MAGNETIC SPEED PICKUP
MEDIUM VOLTAGE
NC
NIAR
NO
NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN
OUVR
OVER/UNDER VOLTAGE RELAY
PB
PC
PCB
PEEC
PEECR
PF
PL
PLS
PM
PMG
POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM
PUSHBUTTON
PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
POWER FACTOR
PANEL ILLUMINATION LIGHT
PANEL LIGHT SWITCH
PERMANENT MAGNET
PERMANENT MAGNET GENERATOR
POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED
RAN
RDM
REF
RFI
RHLH
RR
RSE
REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
REFERENCE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY
CONTACT SENSE RAISE
SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS
START AID SOLENOID VALVE

START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH
T
TERM
TSC
TX
GENERATOR LINE LEADS

TERMINATING
TRANSFER SWITCH POSITION
INDICATING CONTACT
TRANSFORMER
VAR
VAS
VR
VOLTAGE ADJUST RHEOSTAT

VOLTAGE ADJUST SWITCH
VOLTAGE REGULATOR
RO8-C
F709-L44
R955-L43
69
68
F709-MA169
R955-MA168
F709-AC68
69
A2
R955-AC69
68
101-AC15
A1
DO 2
BATT+
DIAGRAM NOTES
36 DI 7
NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT-
NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
EMCP3 I/O DEFAULT CONFIGURATION
28 DI 8
RELAY 01
RELAY 02
RELAY 03
(R01)
(R02)
(R03)
RELAY 04
RELAY 05
(R04)
(R05)
(R06)
RELAY 06
(R07)
RELAY 07
RELAY 08
(R08)
DIGITAL OUTPUT #1
DIGITAL OUTPUT #2
DIGITAL INPUT #1
DIGITAL INPUT #2
DIGITAL INPUT #3
DIGITAL INPUT #4
DIGITAL INPUT #5
DIGITAL INPUT #6
DIGITAL INPUT #7
DIGITAL INPUT #8
ANALOG INPUT #1
ANALOG INPUT #2
ANALOG INPUT #3
30 AI 3+
29 AI 3-
(D01)
(D02)
(DI1)
(DI2)
(DI3)
(DI4)
(DI5)
(DI6)
(DI7)
(DI8)
(AI1)
(AI2)
(AI3)
TO WIRE UP THE REMOTE ESTOP
NOTE D: EMCP3.3/3.2 ONLY

NOTE E: EMCP3.3 ONLY
EMCP3.2
EMCP3.3
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
COMMON SHUTDOWN
SPARE
COMMON SHUTDOWN
SPARE
SPARE
SPARE
SPARE
DISABLE AUX POWER SUPPLY
NOT AVAILABLE
E-STOP
REMOTE START
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
ENGINE OIL PRESSURE
ENGINE COOLANT TEMP
SPARE
SPARE
SPARE
SPARE
DISABLE AUX POWER SUPPLY
SPARE
E-STOP
REMOTE START
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
ENGINE OIL PRESSURE
ENGINE COOLANT TEMP
SPARE
NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED

NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
NOTE P: DEDICATED OUTPUTS:
RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY AC-CR2 (CEI ENGINE, EMCP 3.1 ONLY)
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY)
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATTNOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
236-1159 (INCLUDES STD FILM)
252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF CONTROLS
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
66 MPU+
IT IS DIRECT SENSING.
SEE SHEET 9 FOR MV WIRING.
NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
67 MPU-
NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
838-MA1
838-L41
BATTERY
BATTERY CHARGER
BATTERY CHARGER FAILURE SWITCH
BEARING TEMPERATURE RELAY
REMOTE START/STOP INITIATE CONTACT

IDLE RATED RELAY
IDLE RATED SWITCH
44 DI 6
23
66
BATT
BC
BCF
BTR
IC
IRR
IRS
RO8-NC
ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE".

838-MA2
ALTERNATING CURRENT
AUXILIARY FUEL CONTROL RELAY
AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY
ALTERNATOR
AIR SHUT-OFF RELAY
AC TRANSFORMER BOX
ALTERNATOR TEMPERATURE RELAY
AUTOMATIC TRANSFER SWITCH
AUXILIARY
NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.

DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
F702-MA26
21
F701-AC5
51
45 DI 5
BATT-
E560-L40
AC
AFCR
AFTS
ALM
ALR
ALT
ASR
ATB
ATR
ATS
AUX
AC-CR2
54 DI 3
120
OHMS
AI 3+
101-AC12
F701-L49
AC-C32
F405-L99
RO8-NC
F406-AC73
43
BATT-
202-AC18
ANNUNCIATOR
#2
48
L-C32
DESCRIPTION
AC-C11
BATT+
61
BATT+
101-AC17
51
CAN2 SH
Y796-AC36
AN-C16
1
EMCP3.1
RELAY 01
RELAY 02
RELAY 03
L-C20
RE-C21
Y794-RE30
Y795-RE32
CAN2-
Y795-AC39
52
CAN2+
Y794-AC33
63
CURRENT TRANSFORMER
RO5-C
101-L98
RO7-C
AC-C32
D998-AC1
DI 7
64
Y796-L87
Y908-AC66
40
E565-L56
D998-MA15
15
DI 6
62
Y908-MA158
40
(R05)
(R06)
RELAY 06
(R07)
RELAY 07
RELAY 08
(R08)
DIGITAL OUTPUT #1
DIGITAL OUTPUT #2
DIGITAL INPUT #1
DIGITAL INPUT #2
DIGITAL INPUT #3
DIGITAL INPUT #4
DIGITAL INPUT #5
DIGITAL INPUT #6
DIGITAL INPUT #7
DIGITAL INPUT #8
ANALOG INPUT #1
ANALOG INPUT #2
ANALOG INPUT #3
RO7-NC
ESTOP 1
DI 5
AC-C32
Y795-L88
FUSE
Y908-L28
44 DI 6
RO7-NO
TERMINATING
RESISTOR
RO5-NO
45 DI 5
RO6-C
MOD REF
202-MA14
Y794-L86
Y909-AC59
32
ES-C29
E565-ES6
DI 8
EARTH GROUND
53 DI 4
RO3-C
101-ES3
DI 4
101-MA47
202-L93
Y909-MA152
32
D998-MA15
L-C20
ESPB
M757-MA43
CHARGING MOTOR
LAMP
Y909-L19
54 DI 3
BATT-
M755-MA45 (GREEN)
101-L80
58
35
M756-MA29 (YELLOW)
L-C18
48
58
MOD BUS-
Y795-L83 (GREEN)
63
26
RO2-C
DI 3
Y794-L81 (YELLOW)
64
27
RO3-NO
MOD BUS+
C B A
R951-MA142
33
RO4-NO
E-C5
RO2-NO
DI 2
R951-L5
33
E565-AC60
55 DI 2
BATT-
MODBUS+
40
23
65
101-MA23
DI 1
CP-C4
MCH
RELAY COIL
L-C32
202-MA25
40
202-AC18
L-C32
RELAY CONTACT (NORMALLY CLOSED)
17
DI RTN
EMCP 3.2/3.3
32
BATT+
202-MA14
TRIP UNIT
CIRCUIT BREAKER
101-L45
67
838-MA1
101-AC17
BATT-
RO3-C
2
5
TR
BATT+
OPTIONAL
DISCRETE I/O
MODULE
MA-C17
202-M6
MA-C21
M756-MA313
M755-MA45
34
M757-AC6
7
MA-C9
1 CAN1+
CAN1-
202-MA66
18-30V CNTRL
PWR INPUT (B-)
MA-C35
101-MA7
892-MA18
21
M755-AC8
CAN1 SH
RELAY CONTACT (NORMALLY OPEN)
F405-L99
70
F405-ES5
M756-AC7
MA-C12
8 18-30V CNTRL
PWR INPUT (B+)
M757-MA67
AC-C10
E565-MA153
22
892-MA12
14
E565-L46
22
893-MA13
13
892-E7
101-MA63
M757-MA38
38
893-E18
13
OPTIONAL I/O MODULE
CDVR CONNECTORS
101-MA4
C B A
CAN1 SH
30 Page,
NOTE AA: CONFIGURATION PORT.
17
REQUIRES NULL MODEM FOR COMMUNICATIONS.
NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
EMCP 3.2/3.3 DC SCHEMATIC FOR CEI
EMCP 3.2/3.3 COMMUNICATIONS
NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.

NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY AC-CR2
TO DISABLE THE AC POWER
(INSTALLED IN GOVERNOR BOX)
E-C7
39
4
EMCP 3.1/3.2/3.3
LH-SW1
BATT +
52
LH-L1
101-L103
101-LH3
2
101-LH1
VDC-A
202-L104
VDC-B
202-E26
101-E15
MA-C5
39
4
AC-C32
N713-AC21
29
N714-AC20
24
LH-L2
101-LH2
BATT -
65
OPTIONAL LIGHTING GROUP
202-MA64
101-MA63
N713-MA82
N714-MA81
P12
ALM OUTPUT DRIVER
BATT-
BATT+
+/- 10 Vdc INPUT (A)
+/- 10Vdc INPUT (B)
DRIVER SUPPLY
N720-AC26
N719-VA2
V-RSE
N719-AC27
N718-VA1
COM1
N718-AC28
OPT SWITCH
EX-DIS
2
1
VA-SW1
1107884
FRES
V/PF
N716-AC25
N715-AC30
N717-AC29
49
57
59
47
61
60
N720-MA87
N719-MA88
N718-MA89
N716-MA86
N715-MA91
N717-MA90
N752-MA83
J904-MA84
J905-MA85
AC-C32
30
N752-AC22
ALM
39
J904-AC23
FSD
41
J905-AC24
GENERATOR CONTROLS
ENCLOSURE TERMINALS
DS-50
DROOP
CONTACT SENSE-LOWER
CONTACT SENSE-RAISE
CONTACT SENSE-COMMON
EXCITATION DISABLE
FAULT RESET
VAR/PF ENABLE
LOAD
GAIN
DROOP
0 10
CT
CT
0 10
OPEN FOR
DROOP
AUX
CT PARALLEL
CONTACT
LINES
LOAD SHARING MODULE
10
11 12 13 14
0 10
LOAD SHARING MODULE

CT
POTENTIAL
AO BO CO
1
CT
AO
BO
10
MOD-REF
0 10
11 12 13 14
GENERATOR CONTROLS
ENCLOSURE TERMINALS
MODBUS+
OPTIONAL LOAD SHARING MODULE
TxD/RxD+
TxD/RxD-
COMMOM
THIS DIAGRAM IS FOR THE C32 GENERATOR SET WITH EMCP

3.1, 3.2, AND 3.3 CONTROLLERS. (SXC1-UP, WDR1-UP)
DIAGRAM- 292-4084 CH03 DIAGRAM WIRING (CEI)
REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING SPECIFICATIONS AND SYSTEM OPERATIONS.
POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR
(TYPICAL)
18AWG CABLE MIN
MODBUS+
OPEN FOR
DROOP
AUX
CT PARALLEL
CONTACT
LINES
CO
LOAD SHARE LINES
CDVR
LOAD
GAIN
MODBUS-
RS-485
DB-9 CONNECTOR
POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL)

SECOND GENSET LSM
POTENTIAL
P9
N720-VA3 V-LWR
FAULT SHUTDOWN DRIVER
MA-C9
202-L105
3
202-L102
MA-C12
P12
MODBUS-
GENESETS
MA-C12
(NOTE F)
TO ADDITIONAL
36
43
RO3-NO
EMCP 3.1 DC SCHEMATIC FOR CEI
(NOTE F)
CAN1 -
66
838-MA3
838-E12
F702-MA40
838-MA2
838-E8
BATT-
35
F405-L65
F702-MA26
21
838-E9
(NOTE F)
E-C7
M755-E4 (GREEN)
RO2-NO
EMCP 3.1 COMMUNICATIONS
35
33
ANNUNCIATOR
#1
Y795-AN14
CAN1 +
43
Y904-AC42
DESCRIPTION
AN-C16
Y794-AN15
M756-E5 (YELLOW)
Y904-MA159
Y905-AC65
35
E565-L56
AN-C15
229-AN6
39
Y905-MA154
35
Y904-L89
SHIELDED WIRE
RO1-C
EMCP3 I/O DEFAULT CONFIGURATION
101-AN5
39
RO4-NO
OPTIONAL ANNUNCIATOR
202-MA14
65
M755-L88
BATT -
Y905-L23
46
RO1-NO
101-MA47
52
202-L84
G487-MA161
45
G488-AC45
M757-MA43
F408-MA163
53
G487-AC51
DI 6
F407-MA164
54
F408-AC71
DI 5
F406-MA165
55
995-AC72
M755-MA45 (GREEN)
34
42
41
RO4-C
RO2-C
AC-C32
D998-AC1
DI 4
L-C32
M757-L21
202-E26
L23
101-L64
354-L68
18
F405-AC76
DI 2
M756-L86
46
E560-AC70
BATT-
202-AC18
202-L93
BATT +
43
E560-MA16
SHUNT CLOSE
GENERATOR FRAME (CHASSIS) GROUND

101-L98
D998-MA15
15
101-AC17
M755-L20 (GREEN)
E-C5
35
E560-L40
F701-AC63
51
A2
MA-C21
101-MA47
52
M756-L22 (YELLOW)
101-E15
RO3-NO
RO6-NO
101-L80
E-C7
61
F701-MA166
51
TERMINATING
RESISTOR
M755-MA45
DI 3
CAN1 +
RO1-C
F701-L49
BATT-
DI 1
BATT+
51
XF
CUSTOMER WIRING
101-AC15
BATT -
STANDARD WIRING
M756-MA29
50
202-AC43
L24
SYMBOLS
AC-C32
893-MA5
20
101-AC11
354-ES1
892-MA18
21
M757-AC6
BATT +
AC-C32
L-C32
ES-C29
101-ES3
F405-ES5
M755-AC8
CAN1 SH
BATT+
RO3-C
ESPB
893-MA13
M756-AC7
SERVICE
CAN1 CONNECTOR
52
C B A
CAN1 +
BATT-
MA-C12
101-MA4
AC-C10
CDL+
65
RO1-NO
101-ES4
CDL-
L-C20
EMCP 3.1
CDVR CONNECTORS
(NOTE F)
E-C7
BATT +
40
202-E11
MOD-REF
RS-485 TO
RS-232 CONVERTOR
TD B (+)
DASH FONT INDICATES AN ATTACHMENT COMPONENT DASH FONT INDICATES AN

ATTACHMENT COMPONENT OR HARNESS.
RD B (+)
CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
TD A (-)
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN FEATURES.
RD A (-)
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
COMMOM
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR

ENGINEERING APPROVAL.
FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK
OPTIONAL MODBUS
LOAD
LOAD
L0
L1
L2
L3
L-C20
L0
EMCP 3
L1
L2
RENR9855-02
March 2008
L3
3 OR 4 POLE
OPTIONAL
CIRCUIT
BREAKER
3 OR 4 POLE
OPTIONAL
CIRCUIT
BREAKER
TRANSFORMER WIRING
2400V
3300V
WIRE
BUS BAR
BUS BAR
WIRE
WIRE
PT#
PT# TERMINATION
TERMINATION COLOR
COLOR
COLOR
T1
BLUE
RED
T1
1
YELLOW 1
BLACK
BLACK
BLACK
1
1
T2
T2
BLACK
BLACK
BLACK
2
2
T2
T2
BLUE
RED
2
YELLOW 2
T3
T3
4160V
BUS BAR
TERMINATION
T1
T2
T2
T3
PT#
1
1
2
2
DETAIL A
T0
T1
T2
T0
T3
E486-VF1
GROUND
BAR
E488-VF3
F409-VF4
CT 1
E486-V1
F4
1/2 AMP
F5
1/2 AMP
F6
1/2 AMP
T0
E487-VF2
E487-V2
E488-V3
F409-V4
CT-T1X2
F453-CT4
CT-T1X1
F448-CT1
L-C36
1
E486-L9
E487-L8
E488-L7
F409-L6
4
L-C3
4
F453-L27
F448-L18
T1
CT 1
GROUND
BAR
13 VOLTAGE SENSING A (Va)
T2
CT-T1X2
F453-CT4
CT-T1X1
F448-CT1
CT 2
VOLTAGE SENSING C (Vc)
VOLTAGE SENSING NEUTRAL (Vn)
F450-CT2
CT-T2X1
F450-CT2
CT-T2X1
F450-L32
CT 3
39 CURRENT COMMON (In)

31 CURRENT A (Ia)
PT1-PT6
F452-CT3
F452-L38
47 CURRENT B (Ib)
RD H1
X1
H2
X2
BU
CDVR
BK H4
DROOP
CT
F454-CM2
CM-T2X2
F455-CM1
MA-C2
1
F454-MA308
F455-MA309
2
MA-C3
3
E486-VS5
E487-VS4
E488-VS3
T1
PHASE B CURRENT SENSING 1
E486-MA312
12 GEN VOLTAGE SENSING A (Va)
E487-MA311
11
E488-MA310
YL
PT2-PT6
10
VI
BK-WH
X3
OR
GND
GN
GND
H3
X3
H2
X2
RD H1
GN
OR
BK-WH
X1
DETAIL A
Ib
PT1-PT1
31
CURRENT A (Ia)
F450-L32
47
CURRENT B (Ib)
F452-L38
57
CURRENT C (Ic)
PT1-PT2
13
VOLTAGE SENSING A (Va)
11
VOLTAGE SENSING B (Vb)
VOLTAGE SENSING C (Vc)
VOLTAGE SENSING NEUTRAL (Vn)
22
VI
E486-MV1
22
24
F4
1/2 AMP
E487-MV2
F5
1/2 AMP
E488-MV3
F6
1/2 AMP
GND
ME-C2
200-ME3
4
E487-ME1
PT2-PT3
3
24
200-MV4
PT2-PT2
20
PT1-PT3
PT1-PT4
22
E487-MS2
200-MS3
3
4
24
PT2-PT4
E488-ME2
GEN VOLTAGE SENSING C (Vc)
DROOP
CT
F454-CM2
CM-T2X2
F455-CM1
E488-V3 REF
E487-L8
E488-L7
F409-L6
C32 Generator Set with EMCP 3

Electrical System
P12
MG-C3
C
E486-MG3
E486-MA312
12
GEN VOLTAGE SENSING A (Va)
E487-MA311
11
GEN VOLTAGE SENSING B (Vb)
10
GEN VOLTAGE SENSING C (Vc)
E488-MA310
MA-C2
1
F454-MA308
F455-MA309
P174
1306795
AG-C22
1552269
325-AG135 PK-14
Socket
Pin
SXC1-UP
WDR1-UP
Single Wire
Connector
AC-C3
2 N706-GEN8
N706
EXC
N705
N705-GEN7
F2 AC F2 AC-C1
4
N706-PM4
F1
N705-PM5
AC F1
Ground
Circuit
Connection
Number
Identification
Fuse
Pin or Socket
Number
200-L32 BK-14
Component
Part Number
T2
P6
200-PM6
GND
T3
EXCITER (-)
EXCITER (+)
CHASSIS GND
EXC
N706
AC-C3
2 N706-GEN8
N705
N705-GEN7
F2 AC F2
F1
AC-C1
4
N706-PM4
N705-PM5
AC F1
P6
4
GND 200-PM6
EXCITER (-)
EXCITER (+)
CHASSIS GND
T3
GEN
TO CENTER TAPS FOR

OPTIONAL SE GENERATOR
PHASE ROTATION 1-2-3
Plug
Wire
Gauge
Wire
Color
Part Number For

A-C15
Connector Assembly
3E3364
325-A135 PK-14
1
Receptacle
2
105-9344
Connector Reference
Designator
J174
1306795
T2
PMG
Harness And Wire Symbols
Harness identification code

This example indicates
wire 135 in harness "AG".
TO
CDVR
E488-MG1
CM-T2X1
E487-V2 REF
E486-L9
20
EXAMPLE OF
4160V TRANSFORMER
GEN VOLTAGE SENSING B (Vb)
V-C36
1
20
PT2-PT1
E486-V1 REF
E486-V4 REF
GND
E487-MG2
T1
MS-C1
E486-MS1
1
GND
MV-PT2
2527445
BU
P12
H3
BK H4
57 CURRENT C (Ic)
PT2-PT5
CM-T2X1
EXAMPLE OF
4160V TRANSFORMER
MV-PT1
2527445
YL
PT1-PT5
CT-T3X1
F452-CT3
CT-T3X1
CT-T3X2
CT 3
CURRENT COMMON (In)
F448-L18
CT-T3X2
CT-T2X2
CT 2
L-C20
F453-L27
39
L-C3
4
CT-T2X2
11 VOLTAGE SENSING B (Vb)

9
EMCP 3
T3
Related Electrical Service Manuals
GEN
PHASE ROTATION 1-2-3
AC-C2
N702
N702-GEN5
1
10 AMP PMG A
AC PMG A
N702-PM1
PMG PHASE A
N703
N703-GEN6
10 AMP
PMG B
AC PMG B
N703-PM2
PMG PHASE B
N704
N704-GEN9
10 AMP PMG C
AC PMG C
N704-PM3
PMG PHASE C
PMG
PM GENERATOR
Title
TO CENTER TAPS
FOR OPTIONAL
SE GENERATOR
AC-C2
N702
N702-GEN5
1
10 AMP
PMG A
N703
N704
N703-GEN6
10 AMP
N704-GEN9
10 AMP
AC PMG A
N702-PM1
PMG B
AC PMG B
N703-PM2
PMG PHASE B
PMG C
AC PMG C
N704-PM3
PMG PHASE C
PMG PHASE A
Form Number
Troubleshooting
RENR9348
Systems Operation / Testing and Adjusting
RENR9968
PM GENERATOR
LOW VOLTAGE AC SCHEMATIC
MEDIUM VOLTAGE AC SCHEMATIC
Volume 2 of 2: Engine and AC Schematics
PT#
1
1
2
2
LC-C2
TO EMCP3
F448-LC5
F450-LC6
F452-LC7
202-LS2
F702-LS4
PWM (+) 19
SIGNAL
(-) 20
D998-LS3
65
23
22
202-MA25
10
LOAD
SHARING
11
LINES
202-E11
40
F702-MA26
F702-E10
21
D998-MA15
D998-E19
15
SP-2-LS6
27
SP-3-LS7
26
12
200-LS8
GND
LOADSHARE
MODULE
A
BATT+
40
BATT-
21
PWM
15
DI RTN
SPEED POT 1
127-9070
MA-C34
SP-1-LS5
28
SPEED
ADJUST
T1
T2
10
12
13
11
SP-1-MA274
SP-1-L58
10
SP-2-MA280
SP-2-L62
12
SP-3-MA288
MA-C32
11
200-MA31
3
SPEED TRIM
POTIENTIOMETER
SP-3-L67
13
GENERATOR
1k
EXAMPLE OF
480V
TRANSFORMER
3
GND
200-AC2
PT1
252-7365
E486-LT1
22
E486-PT1
E487-LT2
24
E487-PT2
OR
BK-WH
X1
H1
X2
H2
E486-PT3
BR
E487-PT4
BK
T1
E486-LV1
T2
E487-LV2
E488-LT3
20
E488-PT6
(P#:9X1339)
40 Pin Conn
40 Pin Conn
X1
OR
E-C7
E-C7
(P#:9X1339)
PT2
252-7365
H1
E488-PT8
BR
T3
E-C5
E488-LV3
E-C5
ENGINE INTERFACE HARNESS
(P#:8T9834)
GND
24
200-LT4
E487-PT5
X2
BK-WH
H2
E487-PT7
BK
T2
MA-C5
F6
E486-V4 REF
E487-MV2
F5
E488-V3 REF
T1
GND
200-MV4
T0
1
TO CDVR
MA-C3
2
3
EXAMPLE OF
4160V TRANSFORMER
T3
E488-MG1
E487-MG2
MS-C1
GND
E486-MT1
E487-MS2
22
200-MS3
SPEED TRIM
POTIENTIOMETER
127-9070
3
2
2
3
1k
ME-C2
E488-ME2
DI RTN
15
PWM
21
BATT+
SP-3-L67
MA-C34
13
SP-3-MA288
SP-2-L62
SP-1-L58
12
10
SP-2-MA280
SP-1-MA274
MA-C33
11
13
12
10
200-LS8
SP-3-LS7
SP-2-LS6
SP-1-LS5
PT1-PT3
GND
(P#:1607689)
70 Pin Conn
70 Pin Conn
40
5
D998-E19
F702-E10
202-E11
101-E6
E-C5
15
21
40
5
21
D998-MA15
F702-MA26
202-MA25
101-MA23
22
23
65
52
D998-LS3
F702-LS4
202-LS2
101-LS1
20 (-)
19 (+)
16
15
PWM
SIGNAL
BATTBATT+
F452-LC7
F450-LC6
F448-LC5
F453-LC4
NOT USED
H2 YL
X3
H3 BU
GND
GN
PT1-PT6
EMCP, CDVR
& ANNUNCIATOR
(CAN1 & CDL)
20
E487-ME1
20
200-ME3
3
4
PT2-PT1
VI
PT2-PT2
PT2-PT3
BK-WH X2
H2 YL
X3
H3 BU
OR
PT2-PT4
GND
GN
F452-LC3
F450-LC2
F448-LC1
3
2
(P#:9W1951)
9 Pin Conn
L1
(P#:1552273)
3 Pin Conn
6 Pin Conn
CM-C2
3
2
LC-C1
TO CT'S
VS-C3
MA-C34
L-C32
(P#:3E3382)
(P#:3E3364)
(P#:3E3370)
(P#:1607689)
(P#:1338753)
6 Pin Conn
2 Pin Conn
3 Pin Conn
70 Pin Conn
70 Pin Conn
CT
L-C3
BUS BAR
(P#:244-9659)
LV
(P#:252-7354)
MV
(P#:244-9658)
(P#:252-7353)
LV
MV
SERVICE CONN
AC-C3
(P#:3E3376)
(P#:3E3364)
(P#:1552272)
AN-C18
(P#:1552264)
(P#:3E3388)
8 Pin Conn
8 Pin Conn
OPT ANNUNCIATOR #1
4 Pin Conn
NOT USED
L-C36
EXCITER
(P#:1279070)
6 Pin Conn
3 Pin Conn
(P#:1740502)
CT-C3
V-C36
(P#:3E3376)
(P#:3E3382)
4 Pin Conn
6 Pin Conn
(P#:252-7455)
3 Pin Conn
120 OHMS
CAN1- 120 OHM
TERM RESISTOR
(PANEL LIGHTS, OPTIONAL ETHER

SWITCH, GND)
TERM RESISTOR
(FOR CAN2)
(P#:244-9598)
(P#:252-7355) MV
LV CTs
AC-TERM
(F4, F5, F6, T0)
RIGHT SIDE
FOR ENGINE ECM,

EMCP & CDVR
(CAN1 & CDL)
(SEE NOTE W)
(P#:252-7574) LV
(P#:252-7356) MV
FOR ANNUNCIATOR
& I/O MODULES
(CAN2)
MA-C33
CR1
T1
L2
L2-JH5
CR1
12 Pin Conn
(P#:1607689)
70 Pin Conn
70 Pin Conn
MODULE
(P#:3E3382)
(P#:1552269)
(P#:1698670)
2 Pin Conn
3 Pin Conn
AC-C1
CM-C2
(P#:1552252)
(P#:3E5179)
8 Pin Conn
12 Pin Conn
12 Pin Conn
VS-C3
MA-C34
L-C22
CAN2 120 OHM TERM RESISTOR
3 Pin Conn
(P#:1342540)
L-C32
(P#:3E3364)
(P#:3E3370)
(P#:1607689)
(P#:1338753)
6 Pin Conn
2 Pin Conn
3 Pin Conn
70 Pin Conn
70 Pin Conn
(P#:244-9657)
CT
AC-TERM
(PMG_A, PMG_B,
(F1, F2)
PMG_C)
L-C3
BUS BAR
(P#:244-9659)
LV
(P#:252-7354)
MV
(P#:244-9658)
(P#:252-7353)
LV
MV
(P#:1552272)
(P#:244-9600)
4 Pin Conn
RE-C21
AC-C2
3 Pin Conn
(P#:3E3376)
AC-C10
PMG
L-C36
AC-C3
(P#:3E3364)
EXCITER
9 Pin Conn
(P#:3E3388)
8 Pin Conn
8 Pin Conn
OPT ANNUNCIATOR #1
AN-C16
(P#:1552273)
MA-C21
6 Pin Conn
V-C36
(P#:3E3376)
(P#:3E3382)
4 Pin Conn
6 Pin Conn
6 Pin Conn
OPT ANNUNCIATOR #2
3 Pin Conn
SPEED-POT
CAN1- 120 OHM
(P#:244-9598) LV
(P#:252-7355) MV
3 Pin Conn
(PANEL LIGHTS, OPTIONAL ETHER

SWITCH, GND)
AC-TERM
(F4, F5, F6, T0)
BUS BAR
(P#:9W1951)
(P#:244-9599)
CTs
AC-C11
SPEED POT USE WITH
(P#:1279070)
TERM RESISTOR
(P#:1342540)
2 Pin Conn
(P#:9W1951)
6 Pin Conn
AN-C18
(P#:1552264)
(P#:1740502)
CT-C3
(P#:1740502)
AN-C15
(P#:1552273)
(P#:1552273)
(SEE NOTE X)
RIGHT SIDE
(SEE NOTE W)
(P#:252-7574) LV
(P#:252-7356) MV
(SEE NOTE X)
9 Pin Conn
MA-C33
(P#:1607689)
PANEL ENCLOSURE
REAR SIDE
(P#:1740502)
L-C18
DC TERM STRIP(CAN2)
ESTOP PB
(P#:263-1747)
(NOTE E)
MODULE
(P#:244-9601)
(P#:3E3382)
SERVICE CONN 2
70 Pin Conn
ES-C29
(P#:1552265)
OPTIONAL TC/RTD
MA-C3
6 Pin Conn
L-C29
M-C14
6 Pin Conn
(P#:1552273)
(P#:244-9606)
M-C35
(P#:244-9612)
MA-C2
EMCP 3.3/3.2
70 Pin Conn
OPTIONAL DI/DO
6 Pin Conn
SERVICE CONN 1
(P#:1607689)
L1
(P#:1338753)
4 Pin Conn
(SEE NOTE X)
PT2-PT5
JACKET WATER
HEATER
9KW
MA-C32
(P#:1342540)
(P#:244-9599)
BUS BAR
JACKET WATER TERMINAL BOX

(MOUNTED ON RAIL)
AC-C32
SPEED POT USE WITH

(P#:2341858)
9 Pin Conn
PM-C1
SPEED-POT
MA-C21
(P#:2341857)
6 Pin Conn
(P#:1607689)
8 Pin Conn
(P#:1552273)
MA-C12
(P#:2341856)
MAIN HARNESS
(P#:263-1737)
AN-C16
DC TERM
HARNESS
(P#:263-1739
MA-C9
L-C20
(P#:1552265)
MA-C35
PM-C6
(P#:1552273)
(P#:1552273)
2 Pin Conn
PMG
(SEE NOTE W)
70 Pin Conn
REAR SIDE
EMCP 3.1 HARNESS CONNECTIONS
EMCP 3.2 AND 3.3 HARNESS CONNECTIONS
1L1
1
T2
50
AMP
L-C18
PT2-PT6
L1-JH6
CUSTOMER
SUPPLY
240VAC
L2
AN-C15
(P#:1698670)
(SEE NOTE X)
EXAMPLE OF
4160V
TRANSFORMER
AC/DC BOX
(CONTROL PANEL)
AC-CB2
(P#:244-9600)
2 Pin Conn
AC-C1
(SEE NOTE W)
12 Pin Conn
(P#:1552269)
PANEL ENCLOSURE
LC-C2
TO EMCP3
(P#:3E5179)
12 Pin Conn
ESTOP PB
6 Pin Conn
4 Pin Conn
H4 BK
(P#:1552252)
MA-C3
CDVR
40 Pin Conn
ES-C29
(P#:1552273)
AC-TERM
(PMG_A, PMG_B,
(F1, F2)
PMG_C)
PT1-PT5
MV-PT2
2527445
X1
H1 RD
(P#:263-1747)
L-C29
MA-C2
AC-C2
H4 BK
70 Pin Conn
(P#:263-1737)
(P#:244-9657)
AC-C10
FOR ENGINE ECM,
LINES
10
12 Pin Conn
EMCP 3.1
6 Pin Conn
LOAD
SHARING
11
28
(P#:2341858)
9 Pin Conn
DETAIL B
12
SPEED
27 ADJUST
BK-WH X2
OR
PT1-PT4
GND
26
H1 RD
PT-C2
1
20
E488-MT3
(P#:2341857)
6 Pin Conn
MA-C32
(P#:1338753)
(P#:1607689)
(P#:1552273)
MA-C12
(P#:2341856)
PM-C1
4
(NOTE F)
E-C7
BATT-
200-MA31
PT1-PT2
GENERATOR
X1
VI
MA-C9
6 Pin Conn
MAIN HARNESS
(P#:263-1737)
AC-C32
L-C20
MA-C35
PM-C6
24
E487-MT2
MA-C32
11
PT1-PT1
22
24
200-AC2
1
2
22
MV-PT1
2527445
PT-C1
E486-MS1
E486-MG3
LOADSHARE
MODULE
CDVR
40 Pin Conn
EMCP HARNESS (P#:263-1738)
M-C17
(P#:9X1343)
DC TERM
HARNESS
(P#:281-2760)
PT2-T3
MG-C3
MA-C5
EMCP HARNESS (P#:281-2761)
24
GND
T2
E488-MV3
BUS BARS
DETAIL B
(SEE NOTE W)
E486-MV1
F4
E487-V2 REF
PT2-T2
E486-V1 REF
1
TO EMCP3
L-C36
PT1-T2
V-C36
PT1-T1
LOW VOLTAGE AC OPTIONS
LEFT SIDE
EXAMPLE OF
480V
TRANSFORMER
(P#:281-2728 (C32), 263-1740 (C175))
40 Pin Conn
(P#:9X1343)
DETAIL A
ENGINE INTERFACE HARNESS
(P#:8T9834)
(P#:281-2728 (C32), 263-1740 (C175))
40 Pin Conn
DETAIL A
TRANSFORMER WIRING
4160V
WIRE
BUS BAR
PT#
COLOR
TERMINATION
RED
1
T1
BLACK
1
T2
BLACK
2
T2
2
RED
T3
3300V
BUS BAR
WIRE
PT#
TERMINATION
COLOR
1
T1
YELLOW
BLACK
1
T2
BLACK
2
T2
2
YELLOW
T3
2400V
WIRE
BUS BAR
PT#
COLOR
TERMINATION
1
T1
BLUE
BLACK
1
T2
BLACK
2
T2
2
BLUE
T3
Printed in U.S.A.
2008 Caterpillar
All Rights Reserved
T3
21
F453-LC4
E-C7
101-E6
PT2-T2
16
101-MA23
1L2
AC-CB1
CB1-1-SJ1
AC-CR2
CR2-31-JP5
JWH+
31
MEDIUM VOLTAGE AC OPTIONS

CB1-2-SJ2
JWH-
CR2-32-JH7
TB JWH-JH3
10
AMP
CR2-11-JP7
21
AC-CR2
11
AC-CR2
CR2-21-JP6
21
A1
32
CR1
A2
(JWH-)
CR2-12-SJ3 H1
TBH1-JH1
H1
(P#: 252-7446)
H4
MS-C1
22
GND
ML-C32
LOAD SHARING
N725-GEN15
GENERATOR
SPACE HEATER
H2
H3
N726-GEN16
N727-GEN17
N728-GEN18
GROUND
BUS BAR
H2
TO MAIN HARNESS CONNECTOR
AC-TERM
FUSES
6 Pin Conn
(F4,F5,F6,T0)
H4
OPTIONAL
BATTERY
CHARGER
TO CDVR CONNECTOR
(P#:252-7357)
(P#:2527445)
FOR CDVR VOLTAGE SENSING
(P#:3E3370)
MA-C3
3 Pin Conn
4 Pin Conn
JWH HARNESSES
NOTE: ALL FOUR (4) JACKET WATER HEATER
HARNESSES ARE WIRED THE SAME.
OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE.
(P#:1028804)
4 Pin Conn
(P#:2527445)
OPTIONAL BATTERY CHARGER/ WATER JACKET HEATER
LOAD SHARING
MODULE
HARNESS
(P#:1338753)
CONNECTOR
70 Pin Conn
LV-TRANS
PT2
MA-C33
POWER
PG-C3
252-7365
CIRCUIT BREAKER
CB-C1
ST
AX
TR
(P#:1552264)
(P#:1552272)
DC-TERM
8 Pin Conn
MODBUS2
(USE FOR ATS & SWITCHGEAR)
7 Pin Conn
(P#:252-7425)
TO LOAD
SHARE FOR
VOLTAGE SENSING
BUS BAR
(P#:252-7430)
DC TERMINAL STRIP
BATT
3 Pin Conn
C0-C1
DC-TERM
4 Pin Conn
(P#:244-9642)
(P#: 252-7355)
(P#: 305-0762)
(P#:252-7429)
MC-C3
CT
LC-C1
MC-C2
TO CDVR CONNECTOR
(P#:3E3364)
FOR CURRENT SENSING
(P#:1552272)
4 Pin Conn
DROOP
CT
2 Pin Conn
CONNECT TO CT-C3 FOR LV
MODBUS1
(P#:1028804)
CT
LC-C2
(P#:244-9643)
4 Pin Conn
(USE FOR EMCP)
(P#: 279-0865)
4 Pin Conn
ETHERNET
TO EMCP3 HARNESS CONNECTOR
RJ-45 CONN
CIRCUIT BREAKER TYPE MASTERPAC
CIRCUIT BREAKER
RJ-C1
(P#:252-7355)
MODULE
MODBUS
9 Pin Conn
MP-C3 (MV)
LOAD SHARING
(P#:3E3376)
LOAD SHARING HARNESS CONNECTIONS
DB-C1
FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS
4 Pin Conn
(P#: 252-7353)
(P#:279-0877)
MODBUS2
(P#: 252-7354)
MA-C2
TO MAIN
LS-C32
4 Pin Conn
(P#: 252-7359)
L-C3
(P#: 252-7358)
PG-C1
(P#:244-9639)
(P#:244-9644)
MV-PT2
CURRENT SENSING (P#:1028804)
TO LOAD SHARING MODULE FOR VOLTAGE SENSING
BUS BAR
MV TRANSFORMER
ME-C2
TO EMCP FOR
MG-C3
AC-TERM
(244-9602)
(LOCATED IN THE
VICINITY OF CDVR)
JWH BOX
(P#: 252-7356)
MV-PT1
H3
AC/DC CONTROL BOX
4 Pin Conn
MV-TB1
(P#: 244-9599)
VC-C36-REF
TO EMCP3 HARNESS CONNECTOR
FOR EMCP VOLTAGE SENSING (P#:3E3382)
L-C36
MV-LOADSHARE-TERM
MA-C33
70 Pin Conn
(P#:252-7435)
H1
(P#:1028804)
(P#:1338753)
MODULE
252-7365
MV TRANSFORMER
LOAD SHARING TERMINAL STRIP
TBH4-JH2
CIRCUIT BREAKER TYPE NSJ, P AND R
LS-TERM
PT1
12
CR2-22-SJ4 H4
LV-TRANS
FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION
FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION
RJ-45 ETHERNET
(FOR REMOTE MONITORING)
ST
AX
TR
M
DC-TERM
FOR CURRENT SENSING

L-C3
(P#:244-9857)
POINTGUARD HARNESS CONNECTIONS
1
1
2
2
BATT-
52
30 Page,
PT#
101-LS1
1
1
2
2
15
(SEE NOTE W)
PT#
F452-LC3
BATT+
LEFT SIDE
1
1
2
2
BUS BAR
PT#
PT1-T2
TRANSFORMER WIRING
PRIMARY
SECONDARY
600V
240V
TERMINAL
WIRE
TERMINAL WIRE
COLOR LANDING
COLOR
LANDING
RED
TB-T1
ORANGE
TB-22
BLACK
BLK/WHT
TB-24
TB-T2
BLACK
BLK/WHT
TB-T2
TB-24
RED
ORANGE
TB-T3
TB-20
480V
240V
TERMINAL
WIRE
TERMINAL WIRE
LANDING
COLOR LANDING
COLOR
TB-T1
ORANGE
BROWN TB-22
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-T2
TB-24
ORANGE
BROWN TB-20
TB-T3
380V
240V
TERMINAL WIRE
TERMINAL
WIRE
LANDING
COLOR
COLOR LANDING
TB-T1
TB-22
ORANGE
GREEN
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-24
TB-T2
GREEN
ORANGE
TB-T3
TB-20
240V
240V
TERMINAL
WIRE
TERMINAL WIRE
COLOR
COLOR LANDING
LANDING
TB-T1
TB-22
WHITE
ORANGE
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-T2
TB-24
WHITE
ORANGE
TB-T3
TB-20
F450-LC2
E-C5
MA-C33
F448-LC1
PT2-T3
LC-C1
TO CT'S
PT1-T1
(NOTE F)
CIRCUIT BREAKER HARNESS CONNECTIONS
TERMINATION
RESISTOR
CONNECTORS
A-C25,A-C26,
A-C28
INLET AIR TEMPERATURE

SENSOR CONNECTOR
A-C16
ODD INJECTOR HARNESS

CONNECTOR
A-C3
1
2
J-C7
7E6513
T860-J6 OR-16
T962-J23 WH-16
1
2
J-C6
7E6513
T860-J5 OR-16
T961-J22 GN-16
INJECTOR
6
1
2
J-C5
7E6513
T859-J4 WH-16
T960-J21 BU-16
INJECTOR
8
1
2
J-C4
7E6513
T859-J3 WH-16
T959-J20 BR-16
INJECTOR
10
1
2
J-C3
7E6513
T858-J2 GY-16
T958-J19 YL-16
1
2
J-C2
7E6513
T858-J1 GY-16
T957-J18 PU-16
INJECTOR
2
INLET AIR PRESSURE

SENSOR CONNECTOR
A-C13
INJECTOR
4
AUX BREAKER
AIR SHUTOFF HARNESS
CONNECTOR
A-C38
OIL TEMPERATURE
SENSOR CONNECTOR
A-C24
COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C17
SMMS BREAKER
ECM BREAKER
ECM RELAY
CONNECTOR
A-C23
D
ENGINE INTERFACE
CONNECTOR
A-C40
STARTER RELAY 1
CONNECTOR
A-C20
INJECTOR
12
ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
A-C14
SERVICE
CONNECTOR
A-C35
T958-A5
T957-A2 PU-16
T859-A18 WH-16
INJECTOR HARNESS EVEN
SECTION D-D
EVEN INJECTOR HARNESS

CONNECTOR
A-C4
TIMING CALIBRATION(TC)
PROBE CONNECTOR
A-C7
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
A-C6
A-C1
ECM
1
2
F-C4
7E6513
T859-F3 WH-16
T959-F20 BR-16
INJECTOR
7
1
2
F-C5
7E6513
T859-F4 WH-16
T960-F21 BU-16
INJECTOR
9
1
2
F-C6
7E6513
T860-F5 OR-16
T961-F22 GN-16
1
2
F-C7
7E6513
T860-F6 OR-16
T962-F23 WH-16
INJECTOR
5
VIEW C-C
A-C2
1
2
F-C3
7E6513
T858-F2 GY-16
T958-F19 YL-16
INJECTOR
3
STARTER
MOTOR
COOLANT LEVEL
SENSOR CONNECTOR
A-C18
F-C2
7E6513
T858-F1 GY-16
T957-F18 PU-16
INJECTOR
1
ENLARGED VIEW
FUEL TEMPERATURE
SENSOR CONNECTOR
A-C15
INJECTOR
11
TOP VIEW
FUEL PRESSURE
SENSOR CONNECTOR
A-C10
T859-J3
T859-J4
WH-16
WH-16
WH-16
T860-J5
T860-J6
OR-16
OR-16
T957-J18
T958-J19
T959-J20
T960-J21
T961-J22
T962-J23
J-C1
3E8969
T957-J18 PU-16
T958-J19 YL-16
T959-J20 BR-16
T960-J21 BU-16
T961-J22 GN-16
T962-J23 WH-16
T858-J10 GY-16
T859-J12 WH-16
T860-J8
OR-16
T858-J10
T859-J12
OR-16
T860-J8
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
1
2
3
4
5
6
7
8
9
10
11
12
A-C4
1552252
T957-A52
T958-A50
T959-A51
T960-A54
T961-A55
T962-A56
T858-A47
T859-A41
T860-A53
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
T960-A9 BU-16
T961-A10 GN-16
T959-A8 BR-16
T962-A13 WH-16
T858-A27 GY-16
T860-A46
T858-A27
T858-A47
T859-A18
T859-A41
T860-A46
T860-A53
T957-A2
T957-A52
T958-A5
T958-A50
T959-A8
T959-A51
T960-A9
T960-A54
T961-A10
T961-A55
T962-A13
T962-A56
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
A-C5
FUEL FILTER
PRIMARY ENGINE
SPEED/TIMING
SENSOR
(CRANKSHAFT)
VIEW B-B
DIAGNOSTIC CODES
SPN/FMI
EID
16-17
E390-1
Fuel Filter Restriction Warning
16-19
E390-2
Fuel Filter Restriction Derate
16-01
E390-3
Fuel Filter Restriction Shutdown
91-08
CID
91-08
STARTER
MOTOR
CONDITION
T858-F10
T859-F3
T859-F4
WH-16
WH-16
T859-F12
T860-F6
T860-F5
OR-16
OR-16
T860-F8
A
B
C
A-C12
2370227
G828-A3
G829-A4
994-A20
WH-18
GN-18
GY-18
T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
A-C13
2304013
G828-A38
G829-A37
R746-A26
WH-18
GN-18
PK-18
A-C14
2304013
G828-A36
G829-A35
R747-A14
FUEL TEMPERATURE
SENSOR
1309811
SIGNAL
GROUND
1
2
A-C15
1552269
M707-A6 PU-18
G833-A69 PK-18
INLET AIR TEMPERATURE

SENSOR
1309811
SIGNAL
GROUND
1
2
A-C16
1552269
C967-A25
G833-A44
COOLANT TEMPERATURE
SENSOR
1309811
SIGNAL
GROUND
1
2
A-C17
1552269
995-A22 BU-18
G833-A43 PK-18
A
B
C
WH-16
OR-16
1
2
3
4
5
6
7
8
9
10
11
12
A-C18
1552267
R800-A70
G833-A71
C984-A72
E963-A48 CU -18
G846-A1 YL-18
994-A20 GY-18
995-A22 BU-18
C967-A25 BU-18
C984-A72 YL-18
C991-A7 PK-18
E963-A29 WH -18
E963-A30 BK -18
E963-A48 CU -18
E965-A15 BU-18
E966-A32 YL-18
F421-A23 YL-18
BK-18
BK-18
BK-18
BK-18
TIMING CALIBRATION(TC)
PROBE CONNECTOR
BK-18
BK-18
1
2
74
73
G829-A67
G833-A17
1
2
1
2
1
2
BK -18
WH -18
CU -18
A-C6
1552269
E965-A15
E966-A32
BU-18
YL-18
A-C7
1552269
G858-A39
G857-A40
A-C11
1552269
F421-A23
G833-A45
F421-A23
G833-A45
G857-A40
G858-A39
E963-A29
E963-A30
E963-A48
E965-A15
E966-A32
WH-18
YL-18
YL-18
PK-18
YL-18
WH-18
WH -18
BK -18
CU -18
BU-18
YL-18
PK-18
994-A20
995-A22
C967-A25
C984-A72
C991-A7
G828-A3
G828-A28
G828-A36
G828-A38
G829-A4
G829-A31
G829-A35
G829-A37
G833-A11
G833-A43
G833-A69
G833-A44
G833-A71
G846-A1
M707-A6
R746-A26
R747-A14
R800-A70
GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
PU-16
PU-16
YL-16
YL-16
BR-16
BR-16
BU-16
BU-16
GN-16
GN-16
WH-16
WH-16
OR-18
BK-18
E965-A15
E966-A32
BU-18
YL-18
T957-A52
PU-16
SYMBOL
(+) BATTERY
R800-A70
G833-A71
X862-A80
X863-A16
OR-18
PK-18
OR-18
BK-18
OR-18
PK-18
YL-18
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
E198-1
Low Fuel Pressure Warning
94-18
E198-2
Low Fuel Pressure Derate
94-01
E198-3
100-03
Engine Oil Pressure open/short to +batt
100-04
100-04
Engine Oil Pressure short to ground
100-10
Engine Oil Pressure Sensor abnormal rate of change
E360-1
Low Engine Oil Pressure Warning
100-01
E360-3
Low Engine Oil Pressure Shutdown

274-03
274-04
Atmospheric Pressure short to ground
110-03
110-03
Engine Coolant Temperature open/short to +batt
110-15
110-04
E361-1
E361-2
High Engine Coolant Temperature Derate
E361-3
High Engine Coolant Temperature Shutdown
111-17
E059-1
Low Engine Coolant Level Warning
E057-2
System Voltage High
168-01
168-01
System Voltage Low
168-02
168-02
System Voltage intermittent/erratic
172-03
172-03
Intake Manifold Air Temperature open/short to +batt
172-04
172-04
Intake Manifold Air Temperature short to ground
174-03
174-03
Fuel Temperature open/short to +batt
174-04
174-04
Fuel Temperature short to ground
174-15
E363-1
High Fuel Temperature Warning
174-16
E363-2
High Fuel Temperature Derate
174-00
E363-3
High Fuel Temperature Shutdown
175-03
175-03
Engine Oil Temperature open/short to +batt
175-04
175-04
Engine Oil Temperature short to ground
175-0
E197-3
High Engine Oil Temperature shutdown
175-15
E197-1
High Engine Oil Temperature Warning
175-16
E197-2
High Engine Oil Temperature Derate
190-08
190-08
E362-1
Engine Overspeed Warning
190-00
E362-3
Engine Overspeed Shutdown
228-11
261-11
Engine Timing Calibration invalid
228-13
261-13
Engine Timing Calibration required
234-02
253-02
Personality module mismatch
444-05
444-05
Start Relay open circuit
444-06
444-06
Start Relay short to ground
446-05
446-05
Air Shutoff Relay open
446-06
446-06
Air Shutoff Relay short
620-03
620-03
5 Volt Sensor DC Supply short to +batt
620-04
262-04
5 Volt Sensor DC Power Supply short to ground
651-05
1-05
Cylinder #1 Injector open circuit
651-06
1-06
Cylinder #1 short
652-05
2-05
652-06
2-06
Cylinder #2 short
653-05
3-05
653-06
3-06
Cylinder #3 short
654-05
4-05
654-06
4-06
Cylinder #4 short
655-05
5-05
655-06
5-06
Cylinder #5 short
656-06
6-05
6-06
Cylinder #6 short
657-05
7-05
657-06
7-06
Cylinder #7 short
658-05
8-05
658-06
8-06
Cylinder #8 short
659-05
9-05
659-06
9-06
Cylinder #9 short
660-05
10-05
660-06
10-06
Cylinder #10 short
661-05
11-05
661-06
11-06
Cylinder #11 short
662-05
12-05
662-06
12-06
Cylinder #12 short
723-08
342-08
Secondary Engine Speed signal abnormal
1111-02
268-02
Check Programmable Parameters
1785-03
1785-03
Intake Manifold Pressure Sensor voltage high
1785-04
1784-04
Intake Manifold Pressure Sensor voltage low
E-T6
1
ASOS
TIMER
120-E4
E-T5
354-E5
E-T8
BK-18
RD-12
150-A91
200-A19
200-A97
200-A105
200-A107
200-A106
200-A128
383-A49
382-A42
944-A131
944-A129
945-A134
945-A132
101-A89
RD-12
115-A90
120-A33
RD-12
RD-18
2
1
101-E1
120-E4
RD-16
E-C2
1552269
200-E12 BK-18
N757-E13 WH-18
200-E12
200-E10
E-T2
RH ASOS
1433878
101-E1
BK-16
BK-16
2
1
2
1
G-C1
1552269
200-G5 BK-16
G971-G2 RD-16
N757-E6
101-A12
200-A19
120-A33
354-A24
N757-A21
1
2
3
4
5
6
7
8
6
7
8
200-A106
200-A107
944-A131
945-A134
F702-A143
F715-A141
F715-A142
F716-A139
F722-A144
G833-A77
M755-A116
M756-A119
M757-A122
R774-A34
RD-16
BK-16
RD-18
OR-18
WH-18
200-G5 BK-16
200-G6 BK-16
200-G4
G971-G2 RD-16
G971-G3 RD-16
G971-G7
6
7
8
G-T2
8T8730
BK-16
BATTERY AND DISCONNECT WIRING

NOTE AD
POS
118-BB1
B-T2
1311489
SMMS 1
1480757
1
2
A-C20
1552269
X862-A81
X863-A84
B-T3
1311489
CONNECT TO BATT- TERM

ON STARTER MOTOR WHEN
A DISCONNECT SWITCH
IS NOT USED
130-0026 BK-0000
118-B1
OR-18
BK-18
115-A90
RD-12
120-A33
RD-18
STARTER 1
2371962
RD-8
BB-T2
1311489
1
2
945-A133
RD-6
STARTER 2
2371962
ALT BREAKER
6T3645
109-D1
RD-12
BR-18
BK-18
BK-18
BK-18
BK-18
BK-18
200-A19 BK-16
200-A97 BK-16
200-A105 BK-14
200-A107
200-A106
200-A128
PK-18
BK-14
BK-14
BK-14
PK-18
WH-18
WH-18
X863-A16
IDENT
A
E
F
G
J
OR-18
BK-18
150-A92
150-A93
150-A94
150-A95
150-A96
150-A127
200-A108
200-A109
200-A110
200-A111
200-A112
RD-14
RD-14
RD-14
RD-14
RD-14
RD-14
BK-14
BK-14
BK-14
BK-14
BK-14
OR-18
F715-A141
F715-A142
OR-18
OR-18
BK-18
BK-18
BK-18
BK-18
F716-A139
F722-A144
G833-A77
G833-A71
PK-18
PK-18
N757-A21
R774-A34
R800-A70
F715-A140
BK-18
BK-18
BK-18
G833-A79
PK-18
WH-18
WH-18
OR-18
RD-14
BK-14
OR-18
BR-18
M755-A117
M755-A118
1532707
1532707
GN -19
M756-A120
M756-A121
1532707
1532707
CU -19
M757-A124
M757-A123
1532707
1532707
M755-A116
YL -19
M756-A119
M757-A122
A-C1
1607689
A-C40
8T9834
200-A107 BK-14
200-A106 BK-14
M757-A122 CU-19
R800-A70
G833-A79
OR-18
PK-18
944-A130
945-A133
N757-A21
OR-18
BR-18
WH-18
OR-18
BK-18
M756-A119 GN-19
M755-A116 YL-19
RD-8
GY-8
354-A100 OR-18
MTR BAT
354-A99 OR-18
F722-A144 BK-18
F702-A143 BK-18
MOTOR
CONNECT TO BATT+ TERM

ON STARTER MOTOR
F715-A142 BK-18
RD-6
DUAL STARTER OPTION

116-A102
30
ECM RELAY
3E5239
SPEED SENSOR
4P5820
87
87a
86
85
115-A90
354-A98
200-A97
RD-12
OR-16
BK-16
150-A91
RD-12
A-C9
1552269
BK-18 (-)
WH-18 (+)
1
2
838-A136
838-A137
838-A135
RD -16
BK -16
CU -16
116-A104
116-A103
RD-14
RD-14
CABLE-01 1346258
838-A136 RD -16
838-A137 BK -16
838-A135 CU -16
A-C23
3E5519
1
5
2
4
3
RD-12
354-A24
354-A98
OR-18
OR-16
354-A100 OR-18
354-A99 OR-18
116-A104 RD-14
116-A103 RD-14
838-A137 BK-16
838-A136 RD-16
838-A135 CU-16
354-A99 OR-18
354-A100 OR-18
F715-A141
F716-A139
G833-A77
945-A134
944-A131
BK-18
BK-18
PK-18
BR-18
OR-18
R774-A34 WH-18
116-A104
116-A103
838-A137
838-A136
838-A135
RD-14
RD-14
BK-16
RD-16
CU-16
383-A49
GN-18
382-A42
PK-18
R774-A34 WH-18
F715-A140 BK-18
40
39
38
37
36
35
34
33
32
31
29
30
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
383-A49 GN-18
382-A42 PK-18
R774-A34 WH-18
150-A92 RD-14
150-A93 RD-14
150-A94 RD-14
150-A95 RD-14
150-A96 RD-14
150-A127 RD-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-14
200-A112 BK-14
944-A130 OR-18
945-A133 BR-18
F702-A143 BK-18
F715-A140 BK-18
F716-A139 BK-18
F722-A144 BK-18
G833-A79 PK-18
R800-A70 OR-18
N757-A21 WH-18
BATTERYBATTERYCAN DATALINK SHIELD

CAN DATALINKCAN DATALINK+
ENGINE SHUTDOWN-2
A-C35
8T8736
ENGINE SHUTDOWN-1
DROOP
THROTTLE
SHUTDOWN-C
SHUTDOWN-D
START / RUN / STOP
DIGITAL REFERENCE
CAT DATALINKCAT DATALINK+
ETHER AUTO / MAN
AUX
AUX
MPU
MPU
MPU
POWER+
POWER+
SIGNAL
COMMON
SHIELD
ENGINE
INTERFACE
CONNECTOR
GY-18
G858-A39
E963-A30
WH-18
BK -18
T961-A55
T958-A50
GN-16
YL-16
T959-A51
G829-A67
BR-16
GN-18
PK-18
BU-18
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PRESS SNSR +5V
INJECTOR 2,4 HS
INJECTOR 6,8 HS
DIFF FUEL PRESS
FUEL TEMP
STRTR SOLENOIDSTRTR SOLENOID+
INJECTOR 10,12 HS
ATM PRESS
INTAKE AIR TEMP
INJECTOR 2 LS
CAM SPD/TMGCAM SPD/TMG+
INJECTOR 12 LS
FUEL PRESS
LOW COOLANT LVL
TDC PROBECRANK SPD/TMG+
INJECTOR 6 LS
TEMP SNSR COMMON
OIL PRESS (FILT)
TDC PROBE+
CRANK SPD/TMGINJECTOR 4 LS
INJECTOR 10 LS
INJECTOR 8 LS
PRESS SNSR COMMON
BOOST PRESSURE
COOLANT TEMP
101-A125
200-A128
RD-14
BK-14
944-A129 OR-18
945-A132 BR-18
M756-A121 GN -19
M755-A118 YL -19
M757-A124 CU -19
M755-A117
M756-A120
M757-A123
A-C26
1698670
YL -19
GN -19
CU -19
A
B
H
D
E
F
G
C
J
SERVICE
CONNECTOR
M756-A114
A
B
C
A
B
C
YL -19
GN -19
CU -19
M755-A113
M756-A114
M757-A115
YL -19
GN -19
CU -19
GN -19
F716-A139
BK-18
M757-A115
CU -19
150-A92
RD-14
M755-A113
A-C25
1698670
M755-A113
M756-A114
M757-A115
YL -19
150-A93
150-A94
RD-14
RD-14
150-A95
RD-14
150-A96
RD-14
A-C28
1743016
A
B
C
A-C27
1330970
DESCRIPTION
ABBREV
COLOR
RD
RED
SPLICE
WH
WHITE
CIRCUIT NOT CONNECTED
OR
ORANGE
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
YL
YELLOW
PK
PINK
BK
BLACK
GY
GRAY
PU
PURPLE
BR
BROWN
GN
GREEN
BU
BLUE
ATCH WIRE, CABLE

COMPONENT
CIRCUIT GROUPING
DESIGNATION
P/N
260-9516
282-4358
285-6647
282-4359
285-6647
CHG
04
01
00
00
00
DESCRIPTION
ENGINE HARNESS (EXTERNAL)
AIR SHUTOFF HARNESS (MAIN)
INJECTOR HARNESS (ODD)
AIR SHUTOFF HARNESS (SOLENOIDS)
INJECTOR HARNESS (EVEN)
DIAGRAM NOTES
383-A49 GN-18
382-A42 PK-18
944-A130 OR-18
945-A133 BR-18
F702-A143 BK-18
BK-14
BB-T4
1311487

ON STARTER MOTOR
RD-6
A-C22
1552269
X862-A82
X863-A85
118-BB1
109-D2
150-A91
X862-A80
RD-8
200-A105
BB-T3
1311489
304-BB2
ALT
BK-6
101-A87
A-T1
1311492
A-T7
1311507
SMMS 2
1480757
ALTERNATOR WIRING
NOTE AD
200-D3
BK-18
BK-18
MOTOR
BK-18
BK-18
109-D1
X863-A84
X863-A85
200-A107 BK-14
200-A106 BK-14
945-A134 BR-18
944-A131 OR-18
F702-A143 BK-18
F722-A144 BK-18
F715-A141 BK-18
F715-A142 BK-18
F716-A139 BK-18
G833-A77 PK-18
M757-A122 CU-19
M756-A119 GN-19
M755-A116 YL-19
R774-A34 WH-18
MTR BAT

ON STARTER MOTOR
GND
X862-A82
X862-A81
X863-A84
X863-A85
OR-18
OR-18
OR-18
R800-A70
BK-14
BK-14
OR-18
BR-18
BK-18
BK-18
BK-18
BK-18
BK-18
PK-18
YL -19
GN -19
CU -19
WH-18
X862-A82
X862-A81
RD-8
RD-8
BATTERY 2
DISCONNECT SWITCH
7N0718
60A
BR-18
RD-8
B-T4
1311487
CONNECT TO BATT+ TERM

ON STARTER MOTOR
BATT-CABLE - BK-00
945-A132
G833-A77
N757-A21
R774-A34
RD-16
304-B2
ALTERNATOR
5N5692
OR-18
101-A125
200-A128
944-A129
945-A132
BATT-CABLE + RD-00
BATTERY 1
944-A129
G-T1
8T8730
BK-18
BK-18
NEG
BK-14
A-C38
1552264
NOTE AE
118-B1
POS
200-A128
BU-16
PK-18
72
71
PK-18
OR-18
WH-18
AIR SHUTOFF OPTION
NEG
BR-18
BR-18
944-A130
G833-A71
A-C38
1552264
A-C39
3E3388
E-C1
3E3388
1
RD-16
2
BK-16
3
RD-18
4
OR-18
5
WH-18
G971-E7 RD-16
200-E8 BK-16
RD-16
G-C2
1552269
200-G5 BK-16
G971-G3 RD-16
LH ASOS
1433878
BK-18
BK-18
200-E8
200-E3
101-E1
200-E3
120-E4
354-E5
N757-E6
N757-E9 WH-18
N757-E13 WH-18
10A
BK-18
BK-18
BK-18
BK-18
RD-16
RD-18
354-E5 OR-18
G971-E7 RD-16
BREAKER
6T3642
E-T1
2
1
OR-18
OR-18
F702-A143
F715-A141
F715-A142
F716-A139
F722-A144
WH-18
G971-E7
BK-18
BK-18
BK-18
BK-18
RD-12
BK-16
BK-16
BK-14
BK-14
BK-14
BK-14
GN-18
PK-18
OR-18
N757-E9
RELAY
1480757
E-T3
E-T4
START AID
SOLENOID
1433878
RD-18
200-E10
E-T7
3
6
Engine Speed abnormal
190-15
656-05
RD-12
116-A102
A-C36
1552269
382-A42 PK-18
383-A49 GN-18
239-5794
Low Engine Coolant Level Derate

168-00
101-A101
RD-12
BK-16
BK-16
BK-14
GN-18
PK-18
WH-18
OR-18
OR-18
BK-18
BK-18
RD-14
RD-12
BK-16
BK-16
BK-14
GN-18
PK-18
WH-18
OR-18
OR-18
BK-18
BK-18
Engine Coolant Temperature short to ground
110-16
168-00
20A
High Engine Coolant Temperature Warning
110-00
111-18
150-A91
200-A19
200-A97
200-A105
383-A49
382-A42
N757-A21
X862-A82
X862-A81
X863-A84
X863-A85
101-A125
150-A91
200-A19
200-A97
200-A105
383-A49
382-A42
N757-A21
X862-A82
X862-A81
X863-A84
X863-A85
ANALOG REFERENCE
CONNECTOR
H#
G833-A71
R800-A70
ECM BREAKER
6T3644
Atmospheric Pressure open/short to +batt
108-04
110-04
20A
RD-16
108-03
RD-16
RD-8
RD-12
RD-12
AUXILLARY BREAKER
6T3644
119-E11
100-10
100-17
101-A12
101-A88
101-A89
101-A101
118-BB1 RD-8
118-B1 RD-8
Low Fuel Pressure Shutdown
100-03
RD-8
SPD/TMG SHIELDS
OIL TEMP
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
RD-14
120
94-17
101-A88
40A
7 LS
9 LS
5 LS
11 LS
1,3 HS
INJECTOR 9,11 HS
BLADE, SPADE, RING,

OR SCREW TERMINAL
(+) BATTERY SWITCHED
J1939 DATA LINK
High Fuel Pressure Shutdown
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
BU-18
PK-18
CAT DATA LINK
E096-3
T960-A54
G833-A17
A-C2
2274002
CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM
101-A125
YL-18
WH -18
994-A20
SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM
RD-8
G857-A40
E963-A29
995-A22
Fuel Pressure short to ground
94-00
C991-A7 PK-18
C984-A72 YL-18
GY-18
BU-18
BU-18
YL-18
PK-18
WH-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
PK-18
PK-18
YL-18
PU-18
PK-18
GY-18
OR-18
LEFT VIEW
101-A87
BK-18
OR-18
GY-16
GY-18
BU-18
T858-A27
T858-A47
T859-A18
T859-A41
T860-A46
T860-A53
T957-A2
T957-A52
T958-A5
T958-A50
T959-A8
T959-A51
T960-A9
T960-A54
T961-A10
T961-A55
T962-A13
T962-A56
X862-A80
X863-A16
SENSOR / ACTUATOR SUPPLY
SMMS BREAKER
9Y0951
PU-18
X863-A16
X862-A80
T858-A47
R747-A14
C967-A25
WH-16
94-04
High Fuel Pressure Derate
YL-18
T962-A56
94-04
E096-2
F421-A23
OR-18
Fuel Pressure open/short to +batt.
94-16
OR-16
WH-16
R800-A70
94-03
High Fuel Pressure Warning
T860-A53
T859-A41
M707-A6
PK-18
94-03
E096-1
PK-18
YL-18
PK-18
Throttle Position signal abnormal
94-15
WH-18
GN-18
G846-A1 YL-18
G857-A40 YL-18
G858-A39 WH-18
M707-A6 PU-18
R746-A26 PK-18
R747-A14 GY-18
A-C5
1552269
E963-A30
E963-A29
E963-A48
INJECTOR 1 LS
INJECTOR 5,7 HS
76
75
WH-18
G828-A65
PK-18
PK-18
PK-18
PK-18
G833-A45
PK-18
INJECTOR 3 LS
79
G828-A65
G829-A4 GN-18
G829-A31 GN-18
G829-A35 GN-18
G829-A37 GN-18
G833-A11
G833-A43
G833-A69
G833-A44
G833-A45
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
78
77
G828-A3 WH-18
G828-A28 WH-18
G828-A36 WH-18
G828-A38 WH-18
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
WH-18
GN-18
GY-18
1
2
RD-18
BK-18
GN-18
T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
T858-F10
T859-F12
T860-F8
A-C3
1552252
T957-A2
T958-A5
T959-A8
T960-A9
T961-A10
T962-A13
T858-A27
T859-A18
T860-A46
OR-16
R746-A26
SIGNAL
GROUND
+8 VOLTS
GROUND
ALARM
GY-16
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
FUEL DIFFERENTIAL
PRESSURE SWITCH
2122768
A-C24
1552269
G846-A1 YL-18
G833-A11 PK-18
COOLANT LEVEL
SENSOR
1656634
REAR VIEW
A
B
C
Vs
GROUND
SIGNAL
A-C10
3E3370
G828-A28 WH-18
G829-A31 GN-18
C991-A7 PK-18
OIL TEMPERATURE
SENSOR
1309811
FRONT VIEW
A
B
C
Vs
GROUND
SIGNAL
ATMOSPHERIC
PRESSURE SENSOR
2490094
OIL PRESSURE
SENSOR CONNECTOR
A-C12
VIEW A-A
A
B
C
OIL PRESSURE
SENSOR CONNECTOR
A-C12
OR-18
YL-18
GN-18
Vs
GROUND
SIGNAL
INLET AIR
PRESSURE SENSOR
2668650
OIL TEMPERATURE
SENSOR CONNECTOR
A-C24
STARTER
MOTOR
+5 VOLTS
GROUND
SIGNAL
OIL PRESSURE
SENSOR
2490098
START AID
SOLENOID
CONNECTOR
A-C36
FUEL FILTER
GY-16
GY-16
F-C1
3E8969
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
PU-16
PU-16
YL-16
YL-16
BR-16
BR-16
BU-16
BU-16
GN-16
GN-16
WH-16
WH-16
G833-A71
SERVICE
CONNECTOR
A-C35
SPEED SENSOR
CONNECTOR
A-C9
FUEL DIFFERENTIAL PRESSURE

SENSOR CONNECTOR
A-C11
T858-F1
T858-F2
SECONDARY ENGINE
SPEED TIMING SENSOR
(CAMSHAFT)
2016616
FUEL PRESSURE
SENSOR
1946725
FUEL TEMPERATURE
SENSOR CONNECTOR
A-C15
GY-16
PRIMARY ENGINE
SPEED TIMING SENSOR
(CRANKSHAFT)
2016615
COOLANT LEVEL
SENSOR CONNECTOR
A-C18
30 Page,
GY-16
GY-16
INJECTOR HARNESS ODD
ENGINE INTERFACE
CONNECTOR
A-C40
T858-J1
T858-J2
STARTER RELAY 2
CONNECTOR
A-C22
1
2
YL-16
200-A108
BK-14
200-A109
BK-14
200-A111
F702-A143
200-A112
F722-A144
200-A110
150-A127
BK-14
BK-18
BK-14
BK-18
BK-14
RD-14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
+8V DIGITAL POWER

DIGITAL RETURN
CAT DATALINK+
CAT DATALINKAIR SHUTOFF
ETHER HOLD IN +
NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.

DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
NOTE D: EMCP3.3/3.2 ONLY
NOTE E: EMCP3.3 ONLY
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
NOTE P: DEDICATED OUTPUTS:
RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE
HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY
OUTPUT)
RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS
RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY AC-CR2 (CEI ENGINE, EMCP 3.1 ONLY)
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2"
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATTNOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
236-1159 (INCLUDES STD FILM)
252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF
CONTROLS
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS
SHOWN FOR REFERENCE ONLY.
NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS
2824359 CONNECT TO HARNESS 2609516 A-C39
AS FOLLOWS:
G971-G7 RD-16 SOCKET 7 ON A-C39
200-G4 BK-16 SOCKET 8 ON A-C39
ETHER HOLD IN ETHER MAN OVERRIDE

E-STOP
THIS DIAGRAM IS FOR THE C32 GENERATOR SET.

(SXC1-UP, WDR1-UP)
DIAGRAM- 260-9515 CH01 DIAGRAM WIRING (ENGINE)
CAN DATALINK-
REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING

SPECIFICATIONS AND SYSTEM OPERATIONS
START/ RUN / STOP
CAN DATALINK SHIELD
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH

KEY IN OFF POSITION AND ENGINE NOT RUNNING
DASH FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
BATTERY+
CAN DATALINK+
BATTERY+
BATTERY+
BATTERY+
PHANTOM FONT INDICATES OPTION OR ATTACHMENT COMPONENT OR HARNESS.

CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
BATTERY+
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE

FEATURES.
BATTERY-
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT

REMOVAL.
BATTERYBATTERYTHROTTLE
BATTERYDROOP
BATTERYKEYSWITCH
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER.

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
CATERPILLAR ENGINEERING APPROVAL.

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(USER AC/DC SUPPLY)

(USER AC/DC RETURN)

8AWG WIRE MIN

BREAKER 1 OPENED BREAKER 2 OPENED -

CDVR INPUTS & OUTPUTS

CIRCUIT BREAKER TYPE NSJ, P, AND R

C32 Generator Set with EMCP 3

+/- 10 VDC INPUT (A)

+/- 10 VDC INPUT (B)

CDVR ALARM OUTPUT

CDVR SHUTDOWN OUTPUT

EXCITATION DISABLE INPUT

VOLTAGE/PF LOWER INPUT

VOLTAGE/PF RAISE INPUT

CDVR FAULT RESET INPUT

VARIABLE VDC SOURCE

SPARE ANALOG INPUT

14AWG WIRE MIN

CUSTOMER INTERCONNECT- STANDARD DEVICES

Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC)

Voltage Adjust Pot Harnesses - 267-8467

CUSTOMER INTERCONNECT- EMCP 3.1

TO PMG & EXCITER

CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3

SEE COMMUNICATION DRAWING

TC3+ (WHITE OR YELLOW)

TC5+ (WHITE OR YELLOW)

TC6+ (WHITE OR YELLOW)

BGW1 (WHITE OR YELLOW)

BGW2 (WHITE OR YELLOW)

GEN WINDING TEMP

GEN WINDING TEMP

GEN WINDING TEMP

GEN FRONT BEARING TEMP

GEN WINDING TEMP

GEN WINDING TEMP

GEN WINDING TEMP

GEN WINDING TEMP

GEN REAR BEARING TEMP

GEN FRONT BEARING TEMP

GEN WINDING TEMP

GEN WINDING TEMP

SEE COMMUNICATION DRAWING

SEE COMMUNICATION DRAWING

OPTIONAL POINTGUARD MODULES

DIGITAL INPUT #11

NOTE: SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT, THAT'S

DISCRETE I/O MODULE

Voltage Adjust Pot Harnesses - 267-8467

DIGITAL INPUT #12

J1939 COMM CABLE (P#: 1532707)

Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC)

263-1739, 244-9657, 244-9599, 252-7574, 244-9612, 244-9641, 276-8159, 252-7513

MAIN TRUNK (243M/800FT MAX)

GEN WINDING TEMP

HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS.

OPTIONAL RTD MODULES

GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR.

THIS HARNESS ALREADY COMES

TC2+ (WHITE OR YELLOW)

GEN WINDING TEMP

(FOR USE WITH EMCP 3.2/3.3)