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1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang (CHUONG 1:TONG QUAN 1.1-Tin hin sn xudt une mim Vigt Nam uric mim i sin phim tyén thing cia made ta. Diy li sin phim chinh ea nginh cché bién thy sin, MGi nim mrdc ta sin xudt vi sin lugng lin va én dink tir 170 180 «iu fi nim, Cie xi nghigp sin xuit phin bo Kh cde tinh ven bién tr Bie ti Nam. Tuy nhign cde xi nghigp sin nuit nusée mim lon cht yéu tap trang 6 Nam Trung BO va Nam BO nhw; Nha Trang, Phan Thiét, Phi Quéc...6 mién Bic va Bac Trung BO chi 6 mt vai xi nghigp lon vi cng sult 2-4 ria ite min mam G Nghe An, Thanh Hoa, Hii Png... cn Ii chi yéu lea xi nghigp ahd v6i qui mé hd gia dinh. Phi: Qube 66 84 nha thing mi nim sin xuét khodng 12 tigu li{13}. Nha Trang véi hon 200 co in 15 trig Ind 14} : iy chimg nhin sir dang nhin higu Phan Thigt 6 tng sin tong 10,9 trigu liv nim[15], Diy li 3 nhin h mim 48 duge eye si hia céng nghigp cng nhin vi bio he de quyén ign nay doanh nghigp manh trong nginh sin xuit marée mim la Masan food véi sin phim nude mim mang nhin higu Nam Nev, Chinsu. Theo khio sit cia Euromonitor, nie mim cia Masan food da chiém finh 19 9% thi phin muée mm Vigt ‘Namf[12]. ‘San phim mde mim khdng chi phye vy nhu cdu trong nudge ma con duge xudt kd sang thi ting thé wii nur ede mite Chit Au, M9, Nhat...Sn phim mut khiu 14 nude mim Phi Quée chét Iugng cao lim hodn todn tr cd com, Rat nhiéu doanh nghigp cing dang tim cich diu tu trang thiét bj hin dai dé sin xuit, ning cao ning sudt Iayng nue mim va tim ra chién luge dia sin phim nude mim ra th trudng nude god sé, doanh nghigp sin xuit nude mim véi ting sin lugng ut Phan Thigt vii 14 co 86 sin xuit nude mim duge eip mde Neh? nite mim o6 & Khip noi trén dit nude ta nhumg chit yéu vin sin suit cheo phuong phip 6 truyén, qui trinh eng nghé edn thé so, thisi gian kéo dai do vay higu «qua inh edt hip, Da e6 rit nhiéu nghién ctu cua cée nhd Khoa hoe trong va ngodi nude vé phyong phip sin xuét nude mim nhim rit ngin tho gian sin uit, ting d6 dgm va edi thign huung vi mim ngin ngay 43 dgt duge nhing kéc qua nhit dink, Hign nay d& eb mpt sb xuimg sin xuit nude mim theo edng nghe méi sie dung enzyme tong qui teinh ché bign dé ting higu suit thu hi dam, ting te a6 thay phiin vi rit mgm thd gian sin xuit thus nue mim Cita Hoi (Nghg An), Tan Hai- Hai Higu (Nam Bi 445 chi 1a mot phan nho so v6i tng san lugng nude mim hign trén thj trudmg. Nhu vay cin phit trién va hoan thign cOng nghé sin xudt nugic mim ngin agiy vi dua phucmg php nay tng dung rong rai trong thet 1.2.Lya chon dja diém xéy dymg phin xuving Khia chon dia diém xdy dung phan xudng ta edn quan tim dén niu yéu 6.86 Ta it him da mye tu ma ta cd phai t6i uu n6.Sau day 1a nhiing yeu tb Khi chon dia digm cca nus h)...nhurng sin higng 1 1d én edng neh thye phim GVHD: Thiy Neuyén Hoang Dong ‘xy dung edn phai xem xét -Vj tri cia phin xuding 45% v6 thi mating cung cp nguyen ligu va tiéu thy. sin phim -Vi tri eta phin xudng d5i vii mang ld giao thing 46 thi -Die dim cia Khu dit s xay dyng phn xuongdign ehh iu tric nén date so ha ting Vin d8 xr ly cht thai cling it duge quan tém dang.cach xa kins dain Huygn Diga Chiu- Nghé An Bb noi e6 nghé Him nude mim ar lau di, tp rung chi yéu ie xB nhu: Dign Ngoc, Dign Bich, Dign Van... ede dia phuong nay sin xuit mim cung cp cho dia ban trong tinh, je bigt Dign Chau n6i tiéng véi thuong higa mie mim Van Phin duge khip trong Nam ngoai Be bigt dn Do vay em lua chon dia diém xy dmg nh may 1 xi Dién Bich, Huyén Dién Chau, Tinh Nehé An, La mt huygn ven bién do vy gn nguén nguyén ligu, giim ehi phi van chuyén nguyén ligu Vi giao thong vin ti ; Dién Chiu co mang hrdi giao thong thudn tién ca vé dudng bd, dudmg bién. 1a huy€n gidp bién vige chuyén cher nguyén ligu d8 dang va chi phi thip. Co dung quéc 16 IA chay qua, eG tuyén dutng sit Bic Nam va ga Si nén rit thugn tign dé chuyén el hing boa di vigu thy, Mat Khe e6 2 tuyén dug thing thong vi nage ban Lio nén vige sm rng th rg sang Lio rt hun Ii 4 Thi rudng ida thy La mét tinh 6 dan sé déng do vay day 1a thi truéng tiém ning rit lon, San phim ita nh may sin xuit s€ phue vu cho ee dia bin trong tinh vit cae tinh lin ed me thanh Héa, Ha Tinh va cfe tinh mién Trung khc. Mat Khe mucte mim Ia sin phim 6 truyén mang tinh chat dac trang cua ngudi Vigt, do vay co hdi dé dua san phim xuat khau ra thi trang nude ngoa fa rt lin 4 Ngudn dignude gui digo cia nha may ty rhe thing lui dign ude gia. Ngo racdn ip «45 mot may phitdign phng nga tng hap dign gp sd. Nguoi ohn he Digi chao ngudn lao dang te, dBi do do viy ngudn akin cdng s yt dia phuong. Ngudn nh cong s8 duge dio tao tude Ki di vio thye tig cua aka may. Newb can b> ky thudt cao sé tuyén m6 bao gdm nhitng ngudi co kinh nghi¢m va cde Ki su co tra dp vi ing nit inh vi cng vge 1.3.Ngudn nguyén ligu 13.1.Ca 1.3.1.1 Gi6i thigu va phan lost Nude mim o6 thé Kim ti nhigu Logi nguyen ligu kh nhau nhung de tung nde vn 18 sin phim made mim lim tt cd, Vige chon Iya cd trong sin xudt ob ¥ nghia hd site quan trong quyét dinh dén chat hngng sin phim sau ny.Co thé cd gdm nhigu phin gdm dau 2 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang ca, xuong.da, vay, vay.thit cé,n6t tang .San xuat nude mim chi phan hity phan thit ca con xuong vay,vay hu nh khong bi thiyy phn. Bang 13.1: Think phin kh6i lugng cba mot s6 loa ed STT Tea ci Thited [Diu e&(%) | Xuong ed | Vay vay | Noi tng (4) (%) ei) 1%) T Nhong 52 194 836 167 a 2 Moi S19 173 Bs 4 10.5 3 Nye sb 55,8 [22.9 10,08 3.82 36 4 Phén hai soe | 49.4 223, 139. 9.65 5,00 5 Méi thug | 53.1 19.1 107 5.67 9.70 (C4 due phn loai theo nbiéu cdch khic nhau dé phan hang ef | Phin loai theo dam (protit) Dia vio him hung nito cua cd va thoi gian ché bién, nga ta chia thin ce loa sau: -Céi€6 d6 dam cao: >30°N ( 20% protid) nut: ed com Kién Giang, cf ve, ef nue. -Ca ¢6 dam thap: <30°N (<18,50% protid) nhu: ¢& em Duyén Hai, ed link non, ¢4 bd... © Phin lai theo chit béo (lipid) Dura vio hugng mi hay di trong cd ma ngu ta chia thin cfc loi cd sa -Cé it md sho bon 4% ipl 66 hu ht ee logic nue mim ké ce inh nom. -Céi 66 mo vita: 4-8% lipid nhur ed inh, ed tric, -Cé 6 hugng mé nhiéu lén hon 15% lipid, da s6 la ed nude ngot, nude Ig nhu ca basa, cé tra Bién HO. © Phin loi thoo tip i sng: -Cé sinh sing o ting abi va ting lo hing (ed an néi) bm oi com, cic, cf lim, cf moi, -Cé sinh sng 5 ting day vi ting lo Hing (cd an diy gm cd it tht, x6 tap, cb... © Phin log hoo git ie dung dé tam ne mim “Ci nhém I Gdm e4 com Kien Giang (than, soc tidu), ve, rich... vty e6 dam cao, viEa ebo sin phim dc rug, chit lugmg cao. 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Ca nhom I thuong duge sir dung lu dai trong qua trinh ché bién dé tao rm nhimg san phim o6 hong vj dae trig, ngdai ra cdn duge ding dé tao hucmg cho Koai ed khdng 66 ‘nuong hode it huong (hnromg khong t6t). -Céi nm TI: Gém cd son, ¢@ nye, c& com Duyén Hai...chi yéu Ia cd Linh, sir dung Khir mii cho ede nhém cd tap, m6t phin diing tgo huong riéng bigt cho mt s6 loai sin phim. Ci nhom I thug duge sit dng lau di trong qua trinh sin xuat, die bigt la ct linh due sit dung lau di tir 12-24 thing Ca nhém TI: Gim cd x6 tap. ligt hit, eb, ligt Ddng Thip. Chit yéu ding dé liy dam é im nn cho sin phim.Loai nity duge sir dung trigt dé vi thi gian si dung trong déi ngin 4-6 thing 1,3.1.2.Thanh phan hoa hoe cia ca ‘Thinh phin h6a hoe cia ca khéc nhau rat nhiéu tay timg lodi,timg ea cy thé,phy thuge tudi gidng,moi tudng sng vi mia vy. Sy bién di think phin cia cd 6 lién quan mt thigt vii thie in ma ching &n,v6i sy di cu ‘va bign ddi sinh duc lién quan dén su sinh san, Bing 1.3.2: Thinh phin hoa hge chinh ca o& Thank phn Nuve | Protein | Lipa Mudivé eo Chieu Thit ed azss1 | 13244 | oss 0556 Tring oé 6.70 | 2020 Lu 2 Ganed 4o7s | sus 3s os-is Dacd oo. | 15 s-10 13 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Bang 1.3.3: Thinh phi hda hoe eua ede Lodi ci nude ngot Str | Tealogiet Thinh phan hoa hoc(ekh6i lugng) Nude Protit Lipid T Dike 85 B 1 2 | Ché 9 18,1 15 3 | Trim den 7 119) 38 4 | Me hoa 82 145 06 5 Me tring 86 10.0 10 6 | Lang eanh 16 156 23 Bing 1.3.4: Thinh phan hia hoe eta cic loi cd bién ‘Thanh phn béa hoc(%khdi lung) str Ten logi ca Nudie Protit 1 768 21,75 2 115 19.26 3 159 21.16 4 762 2035 5 93 19:03 6 75,14 11.25 7 76,66 937 8 8184 10,00 9 16.17 9.75 1.3.2,Phé ligu trong nganh ché bién thiy sin Diu ca.da.xuong,vay.vay “rong thinh phin cia logi phé ligu niy chia collagen li thiinh phin e6 thé sin xuit ede sin phim khée ahau,phue vy cho nhiéu mye dich kde nhau. Ngodi ra ching edn eta ede thanh phi o6 yi tein dgng Khe nbucprotein d2 tanchit béo,chit khosing.... ign nay ngudi ta ‘Gn dung collagen trong da.xwcmg.vay .vay ea dé sin xuit gelatingnay keo,huoe da -Miw: ‘Thanh phn cha yéu cia méu e4 la HO(khoding hon 85%) cdn lai protein va ede chit kkhodngsrong 46 think phin ob gid titan dung nh a protein. Tit day nguditao6 thé sin sult bot mau dung lam the dn gia sic.chit nhugm mau....Gin day cing o3 mét sé nghien city sn nuit protein tr mau et dé lam moi tng mudi cdy vi sinh vat mg dung trong cong nigh sinh hoe vi thie phim ‘Ben canh nhimng loa trén.thit vun eGing 18 mGt logi phé ligu cd qui trinh sin xudt.Bay 1a phe Tigu cia qua trinh nit sero thit eéfillet chiém 10% khoi hang cia cé nguyen liuTinh rigng tai cong ty Agifish An Giang,mdi ngay ¢6 khodng 200 tin ci nguyén ligu duge ché bién tong img sé c6 khoding 20 tin phé ligu thit vun bj thai ra.Con s6 nay chic chin cdn lon hon 5 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang tip nhidu in néu tinh tren tng nguyen ligu dua vio ché bién mdi ngay cua tit ed cae nha ‘may ché bign ed da ron.Tuy nbign.hign nay cha e6 mgt qui trinh edng ngh$ no tin dung phe ligu tit van tr qui trinh sin xuat me dit dy a Toai nguyén Tigu chia thnk phn protein 6 thé sie dung duge (khong 9°6).Do dé vige nghién ciu thinh edng cng nghé tin dung protein tir thit vun c6 y nghia het site quan trong 1.3.3.Mudi 1.3.3.1.So Inge vé mudi Mudi trong te nbién gdm ¢6 mo, mudi giéng, mubi @ dy hd mde mn vt mudi bs Tay theo phim chit via cng dung cia mi loai mudi ng ta chia ra: mudi din, mudi cg nghigp, mu6i kim phin, Mudi ding d€ udp ca thude loai mudi an vi do @ gin biéa_nén thing chiding mudi bé 48 wip cd. Mui la nguyén ligu quan trong cho qué trinh sin xudt nude mim, thiéu mudi mee mm khong hinh thanh duye, YYéu edu cia mudi trong sin mudt ese mim pha a loai mui dn, cing tinh Khigt cing 451k in hat nh 6 6 nao, mi tring dng inh kg von ove, im u,v ding chit), Ai voi mudi an, yéu cu 66 46 tinh khiét cao tite Ta Him lagng: NaCl > 90% Him lagng: Me™ < 041% Ham lugng: Ca" < 0,6% Hi hagng cit son = 0.58% Him lagng kK" << 041% 13.3.2.Thinh phin mudi ‘Thinh phin eta mudi chit yéu la NaCl, ngoi ra it nhigu du 6 tap chit. Nhimg tap cht e6 th chia lam hat oa: + Nhiing chit khong c6 hogt tinh hoa hoe nur nude va ede chit khong hia tan nhur s0i, ct vv. + Nhaing chit 6 hoat tinh héa hoe nhu: hop chit Clor eiia Ca’, Mg, Fe, Fe va mudi cia gée sulfat 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Muéi an tinh khiét fa chat két tinh, khong miu. Kh6i luong riéng d = 2.161, diém ning chiy: 803°C, diém s6i 1439°C. Mudi fin ¢6 mau tring, tan trong nude, glycerin, hoi tan trong cn, dé hit am, &6 vi Largng mie trong mudi tn thay di. N&u trong khong khi 6d im trén 75% mubi si hit nhidu nde. Néu dd im king khi dus 75% thi mubi sé khd rt nhanb, Ngo ra Img nude trong mudi cn phy thude vao d6 to nhé ciia hat mudi, hat mudi to e6 him Iuong nue it ham at musi e tn thé nh 1.3.3.3, An hurimg cia mudi dén qua trinh len men ef: + kc dung pling hd cia mudi dn Muéi fa thi thiu vio nguyé lig lim cho nude thoat ra, vi khudn thiéu nude khOng thé phat trign duge. [NaCl kh hoa tan s cho raion CT, CT k&t gp vi protide & lin két peptide lim cho cde men plain bby pride cin vi sinh vie idving cin kh nig ph v6 protide dl cht dink diuding 48 sinh sng. Cling 6 thé do ion Cr 06 de tinh kim cho vi khuén tring db Ning d6| mudi cdg 16m thi ép suit thim dhéu edng man, vi vay ¢6 thé im rich mang {8 bio vi khuin, gay cho ching sit thuomg Do ¢6 mudi nén oxy it hoa tan trong méi trang wep mudi, Vi vay nhém vi sinh vit higu khi khong ¢6 digu kign phat tién, Ngc ra, trong moi traimg made mudi, qu tinh tg pin giai bj kiém ché, sin phim phan gii sinh ra it do d& lim cho vi kuin phittrgn chm, Ning d6 nue mudi ti 4.4% ts Kn 6 the lim ngimng sy phi trién cin cc vi kin gy bah va ndi chung ning 46 muse mudi dat 16i 10% thi thé kim ché duage sx phat trign cia vi Khuan théng thug. Tuy vay, day khong phai la gid han tuyét di vi cée loai vi khuain khéc nau thi o6 kha ning chiu mudi Khe nhau . Théng thug, log edu khuin chiu mudi man hon loai true khuan, trong ho trye khudin thi loai khéng giy bénh chiu mudi manh hon loai sy bénh. Nim men, nim mBe e6 Kha fing chi mudi trong ddi tét. Gis hon phat wién cia twain Ken men 6 ning dp mudi 15% vi eta khuén Ken mée B20 ~ 30%. + dng cit ede thn phn ke tome mudi an 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Trong mubi aa, ngoai NaC! cdn o6 es mudi ke ah CaCl MgC... Cae mudi nay déu kim tro ngai t5c 46 thim thiu ciia NaCl vio co thé c4, vi dd hoa tan cia ching ln hon, Ngodi ra c cho miu sic, mii vi va d6 ving chic cia sin phim kém di + Tinh thém thd va khuéch tan Do tin it mic cia mudi néa aap ca vo mudi, mate 6 tong c@ tod a im tan nui (goi li qua trinh khudch tin) Song song dé la qua trinh mudi chim vito ed (got la thi thu). Sau cing nude tir cd khong thodt ra nita nhung mudi trong dung dich mudi ed (nude bi) van tgp tc nam vio eo thé cé cho dén ki bao hoa mui. BS bao ha mudi & ca thug thip han muse bai ‘Ca cng tuoi thi t6c d6 thm mudi cang nhanh va nhigu hon ca wor. 1.3.4.Enzym protease Dérit ngin qué tri sin suit nue mim, ahiéu ahi khoa hoe nghién eit sirdung_ enzyme Protease 66 nguén goc thyc vat, dong val, vi sinh vat bo sung thém vio trong qué trinh ché bin nurée mim -Enzym o6 nguda gbe thy va:papsin(ed trong du di, bromelin(tong dia). fcin( rong na qua va thin mét s6 loai sung) -Enzym o6 nguén gbe ding vttenzyme tuyéntuy trypsin va chymotrypsin -Enzym 6 ngudn gée vi sinh vat Cae protease vi sinh vit duge sit dung nhigu trong edng nghigp thye phim, Tét ed ching 30°N Nude mim die bigt hay en goi la nude mim nhi vi duge kéo ehily nho wiot dén that nh, nhi timg gigt, ¢6 mau canh win, e6 mai thom néng, vi ngot dui dam, a9 dam cao 30 gilt, cing dé liu cng ngon. © Thuong hang: db dam > 25°N 10 i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang Nirde mim thuomg hang hay edn goi it mucte mim e6t 66 miu ving rom én enh gin, huzong thom, vi ngot diu dm, &6 dam cao 25 gli, cing d8 lu cig thom ngon vi e6 ma nu den Iai, Kam gia vj cho thire an @ Hang 1: 45 dam>15°N Do me kéo qua churgp d8 rit 90% e6t, him hagng dam 15 git, ding kam nude el @ Hang 2: 49 dam > 10°N Do nurse ko qua ba chop dnt hit 90% los 1, him hromg dam 10 git, ding nia niém thite an, @ Hang 3: 46 dam <10°N Do nie mim kéo qua ba chugp 4 rit 90% logi 2, him hueng dam thép, ding kim nude mim chugp cho mita nue mim sau 1.4.3. Chi gu chit lugg nude mim 1.4.3.1.Chi tigu eam quan n i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang Bing 1.42:Chitigu chit omg cdm quan mde mim ‘Yeu clu Tenchi tigu Thame Di bist Hong! | Hong? | Hang 3 bang 1. Miu sie Niu ving, niu ving dén niu dd, niu d3 “rong, sing sn, Khon; 2. BO wong aha E rong, khtng vin dye 3 Mi Mai thom dia, de tg cia nate mim, khong o8 mii Natalia] Nuotela] Naorota fe Neotdim ciadem, ob | “2 me at i 5, Tap elt ohin thiy bing mit thuimg hgu vir dam, ¢6 hau | dam, ed hau | dam, it hau vind vi vi Khéng duge 0% 2 i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang 1.43.2.Chi tiéu vi sinh Bang 1.4.3:Chi tigu chit lugng vi sinh nude mim Thi we Ten chi teu Miedo ida cho php 1 Ting 6 vi sinh vit hidu Kh, to theo s& Khu Tae wong tel 10 2 Coliforms, tinh theo sé Khuain lac trong Imi 10 3 Closiridium perfringens, ih theo 38 Khun Te tong, Tl 0 4 Escherichia coli, tinh theo s6 Khun lac trong Irak ° 3 StaphyToccacus aurens, tink theo so Khun Toe rong Tl 0 ° a <6 lim men vir moe, nh theo 96 Khun Tye rong. 1 1B i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang 143.3. Chitiéu hoa hoe vi hoa Wy. Bing 1.44:Chi tiga hia ge vi hoa lj a mage mim Mie chit ong Téa chi tidu Th pacbiet | “™"* | Hangt | rigng2 | Hangs hang T. Him iugng nto ton phin, inh bing w/, 40 35 30 25 2» khong nbo hon ZH hegng nto ax amin in bing % so vi nito todn phn, khOng nbd hon 3. Him lugng nite améniac, tinh bing % so ‘Gi nite toan phi, ng lim hor Flam hong ait tinh bing gl theo axit axe ‘khong nho hon 5. Him hrgmg mui Nari clon, tinh bing 250-295 agi trong khosing 6, Him higng Histamin, tinh bing mg/, khong 200 Ion hom “4 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang 1.44, Gié tri dinh dugng ciia meée mim ® Cac chat dam: (Chigm chit yéu va quyétdinh gi tri din dudmg cia me mim, gdm 3 loai dam © Dam ting sé: fa ting lung niter€6 trong nue mim (gi), quyét dink phiin hang eta nue mim, © Dam amin: la ting long dam nim duoi dang acid amin (g/l), quyét dinh gid tj dinh ducing eta nusie mim, © Bam amon: cng nhigu.mise mim cing kém chit lugng, [Neo ra trong nue mim cdn chia diy dtc acid amin, de biét lied acid amin khong thay thé: vali, eucin, methionin,isoleucin, pheylslann, alanin... cde phin tung gian ny lam cho nude mim d& bj hu hing do boat dong cia vi sinh vét,thinh phan dinh dudng cita mie mim phy thude vio nguyén igu mang di ch bf, 4 Cie chit bay hoi Rit phic tap vi quyét dinh huong vi cia mide mim Him lugng cde chat bay hoi trong made mim ma/100g nurée mim, . Cie chit cacbonyl bay hoi: 407-512 (formaldehytte) Cie acid bay hoi: 404-533 (propionic) Cée acid amin bay hoi: 9,5-11,3 (izopropylamin) © Cée chit trung tinh bay hoi: 5,1-13,2 (avetaldehyle) e e Mii trong nugée mim duge hinh thin obit yéu do host dng eit vi sinh wt ym kh trong qua trinh sin xudt rarde mim t90 ra, '# Cac chit khiéc: © Cie ehit vd ca: Naclchigm 250-280 pi vi mot sb eée chit khodng nhu: S, Ca, My, P. 1, Br © Vitamin: By, Bra, Bs, PP Bing 1.4.5: Thinh phin cic chit 5 co Pw 0:266-0.566 Cae) (0.439-0.541 Ma (il) 2:208-2.310 Sw 0546-1.163 15 i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang Tong) 5.08-7.62 Br (mg/l) 68.80-97.50, Bang 14.6 Him hrgng cic vitamin rong mae mim Vitamin By | Vitamin By | Vitamin Biz | Vitamin PP. (mg) (mg) (mg) (mg) 7 87 33 44 16 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang CHUONG 2: QUI TRINH CONG NGHE 2.1.Qui trinh sin xuat nude mim theo céng nghé ngin ngay Ria -—\ Tap chit Xi ly eo ‘Xirly mhigt Tincuym — Thanh tring, Phbi ton Ga) Rot chai 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang 2.2-Thuyét minh qui trinh cdng nghg 2.2.1.Rita > Mute dich: chuan bi cho qué trinh phi rn cd vi ee nguyen ligu Khe, qua tinh iy o6 thé xy ra hay kg ay a Tay vio aguén nguyen ligu ma s® ob nhfing céch xij kde nhaw DSi wi ngubn nguyen Tiga of two “Thong thug cf sau khi nh bit drae rita bing nude bién trong déi sach ném khi sua vé nh may khong edn ra li nim trnh gy tn thie -BSi vi nguyen Higa ied 48 qua wp musi: Khi nhin nguyén ligu vé phai kiém tra ki do man ca cd, Néu lugng mudi udp vio ca trén thuyén quy dinh ting v6i lrong mudi cho vao dot 1 (4-6%) thi chi cdn khir tap chat sau d6 cho vio tid bj ngay, made bi dem pho riéng. Néu qua mn ph ra echo bot min 18 mi phbi tein v6 ee nguyen liga Kh vi nguyén ligu 1a e4 Ignh dong: Déi voi cd dng lnhruse ki trda mui phi ra dong néu khong chuop s® den timg ving, trong bin thin ed thi den ur xuong sug to ra... Ki phat hign hign tupmg den ta thre lim twang nguyén nha ise tb hoe vi Khbichayp e6 mach hom (mao gui), chit fc al bide duge tr cd Ong Ianh. Khi giim dink nadng hyp ey, ta cht vige tic tht cd ra nin xuong Ia bit, 22.2.X01y > Mye dich Riri co:say aho gp eng dign eh tp xe gta el voi nim mée -Xie Hf nhigtsd6i vi nguyénligu id du cd xung.do tinh chit eo img nén cin x ly 0 66 nim lim mém,bidn tinh mot phn protein > Cach tién han Sau khi qua qua trinh ria tich tap chit,aguyén ligu sé durge dua vio thiét bj xay eft ‘ci nhiim lim giim kich thute e@ triste khi phi tein veri mudi 2.2.2.Ph6i tn > Mue dich Chun bj: eho qua trinh fen men > Céeh én hin 18 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang -Cé sau khi it IY nguyén ligu xong,duge bang tai vin chayén dén thiét bi phdi {ugn.Lic ndy ta cho Ingng enzyme protease vo dén hxong clin thiétdi dé yén trong 30 phit.Qua tinh phdi ern nay gitip ting digntich tgp xe git nguyen ligu va ed hon,thie day qué tinh thoy phan protein han hon, 2.2.3.Lén men > Myedich -Ché bién: +190 ha hop nhigu Logi axit amin.ting gi tr inh dude cho nude mim “tao mau sie omg vi thom ngon cho mix mim tinh phim > Bi Vit ly “+6 sur thodt dich trong ed ra ngodi ++mu6i ng din vio ced tree rd nén mém din theo th gan 1én men +o sur ng nhigt Ab kh cd Kh chin “1 trong.hé tich khdichugp thay 48i theo thoi gian Hoa hoc +6 sr hinh thinh cae edu tr huong cho nue mim tinh phim(huomg do vi sinh vat vi ede ou tr hong eta da tao thinh) “pH thay di “to6 sr thay d&i him ong axit amin bgoxdam téngtrong qua trinh ché bién muse mim him hugng protein giam xuéng theo thoi gianhim tugng dam téng s6.dam axit amin dgm thi tng ln rt vi him lgmg béo gi, 408 xiy ra phin img thay phin,oxy héa chit béo,phin img Mailard,phin img deamin héa,cacboxyl hda....tao mau sac va huyng vj dic trung cho nude mam. “Healy (Qua trnh thiy phan cing gy mét s6 bién di vé pha nfur thit cin chayén tinh dang kh nhio.Khi qua trinh lén men két thie ta tha duge khdi chuop li dang rn hao -Ho sinh ++Do te dung eiia he enzyme protease bm enzym o6 trong ngi tung eé,enzyme bromelin eta dda,enzyme eta nim méc lén protein cia tite nén qua trinh phin i protein s tg0 thinh cée sin phim theo chub phan mg Protein _pepton polypeptide peptide axit amin 19 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang “Vi sinh vit gay thi tam ra nit tit edie ign ngay giat doan diy hay rong i mse mim tao than se suét qué tri fén men va néu khong khng ché kip thoi ‘6 moi thdi +Enzym lipoxydase xe te qué trinh oxy héa chit béo tao thanh ede sin phim andeit.xeton nou -Sinh hoe +06 syr sinh trudmg va phat trién cua cdc loai vi sinh vat trong khOi cd -Cim quan -+miu sie nude dich chay ra e6 mau nau ving +406 mit vi dae tram ela me mim > Cich tén inh -Khéi chugp sau khi d& yén trong 30 phi s€ duge cho vio tht bi Kin men. Thi sian lén men khoiing 30 ngiy.Trong qué tinh Ién men legng mudi b6 sung li 20% so wi nguyén ligu cd nung duge chia nha bd sung nit Lin -Laomg mudi bd sung ie du 1. 49% so v6 nguyén liga vi duge bb sung 5 lanai lin céch nhau khong 5 ngiy -Nhigt 46 khOi chop s& dusge git & nhigt 46 30-45°C day la diu kign tdi wu dé ‘enzyme hoat dong tat. -Trong khdi chugp tn tai nhigu lai vi sinh vat va enzymm ke nhaw nhung quan trong a ce enzyme pepsinipsn rong eenzyme protease ota nim me MBi loa hogt dong t6t 6 nang diéu kién pH khde nha, © Pepsin hoat ding t6t G moi trudng axit 6 pH=1 2.Méi tradng mudi man cing nh moi tudng ¢6 mubi MgCl NH{CI...moi rudng kid tre ché sz boat dong et enzyme nay Tripsin e6 vai ud quan cong hon pepsin hoat dong & pH=8-9,ndng 46 mudi NaCl eao thi enzyme vn hoat ding duge + Enzym protease cia nim mbc boat ddng 6tnhdt& pH=6-8,ahigt d9 37-41°C +Chugp ehé bién bing phuomg phip ty nhign nhw én thuimg e6 pH-S.5-6,5.6 mdi trvdng ty ahi ny ty khing an fién phit tién lost niosnhung fg enzyme trong chugp van hogt ding duge. “Trong qui trinh kén men cing thing xuyén dinh khuly khdi chugp giip qua trinh phn gi protein dign ra nhanh bon. 2.2.4.Chidt rit > Muc dich 20 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Hoan thign -+chiét rit hét lugng dich tir cd thoat ra +chiét nit nhiéu lin gitip nao dao dung dich tir trén xuéng dudidudi lén trén lam: ‘cho nhiét 46 khdi chuyp duge dn dink “chit nit nid hin e6 te dung lam trong nue mim +chiét nit nhiéu Kin cdn c6 tae dung lam cho khi NH3,COs bay bit ra ngoai khéng hi > Bién di Vit ly “Hkh ed xep xuéng dos chiy dich +06 sur thay di vé thé tich.ty trong.dé im khdi chugp -Héa hoe “0 su thay de tinh phin axit amin peptid vt efe thin phn Khe trong ki chuop -Hoa iy +08 sirkhuéch tin dich ra bén ngoai vi mudi ngim sau vio bén trong cé -Cim quan “mi si thay di sim din +46 mii vi de tug ia mae mii “td tic tit e mém > Cach tién hinh “Sau 2-3 ngs bai c6 miu d6 naw Wade nay goi IA mde boi. Nube ft dinh dudng.li méi truing, nhiéu vi sinh vat phat trién.Sau mot thi gian én men,lugng dich thu duge c cling sé dirge rit theo mot dng It dit phia dusi day thiét bj ~Trong qui trinh én men ahigt Inn duge git @ nhigt 6 thich hop cho qui rin phan git protein bing b6 phin diéu nhigt bin ngodi va thatmg xuyén dinh khudy kd chugp ting di tich tgp wie gita enzyme vi ed 2.2.5.Loe > Muc dich -Hointhig:toi ba tp chitin d@ trong cho née mim -Bio quan: do Toe duge fc phan tr kich thus in polypeptide nén lim gim di sit sxim nh cia vi sinh vt py thi > Cich tién hin 2 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang -Neuyén ligu duge chita trong bén, due bom qua tht bi loe chin khong 2.2.6.Thanh tring > Mue die Hoan thie: “Tim bay hos ede hop chit mit way kh chju eho mide mim do trong qua trinh fen men sinh ra Baio quin +V6 hoot enzyme va ite ché mot sé vi sinh vit way thé trong nue mim > Cich tién hank -Nurée mim duge dua qua thiét bi thanh tring bin mong.thanh tring & nhigt 4 68°C\15-20 phiit 2.2.7.Phi tron > Muedieh -Qui trinh niy nhim mye dich b8 sung huong.phdi trim cdc logi made mim véi hau tao ra sin phim o6 &6 dam knie nha. > Cich tén hanh Vi msée mim sin xuit theo phuong phip ngin ngdy nén vin &8 hung nue mim la digu phi quan tim.Do viy.dé tang gid tri cm quan cho made mim.ta cin b6 sung eh phim hong -Dé da dang cho sin phimta c6 thé pha du ede loi muse mim vii nhau,tgo ra sin phim ¢6 d6 dam khie nhau Thigt bi ph 2.2.8.Déng chai » Myc dich rm o6 cénh Khudy.nhige d6 thudng, Bio quin:tgo moi trudge kin.ngin ch vi moi trad bn ngodi -Hodn thign:ting gi ti cam quan cho sin phim > Bién doi > Cich tién hinh [are mim due da gu thit bj dng chin nan dé hon thign sin phim, 2 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang CHUONG 3: TINH CAN BANG VAT CHAT 3.1. Largng dgm ton phan 6 trong 1 kg nguyén ligu: Nguyén ligu ding dé sin xudr 1a cde loai ed tap 06 gid tri kinh té thip nhu: ed nue, 4 ligt, 4 méi, le. Theo bang 2.2 thi ham Iugng protein chiém tir 10 ~ 21 % trong hong cd, do 6 ta My him ugng protein trung binh trong cé nguyén ligu li 16 %. Trong thanh phin protein 6 nhigu nguyen t6 Khe nhau nhur: N.C, H, S, O... him long N chi ehiém 15 -18%, Hé sé chuyn d6i him Iugng N sang protein 1a 6,25. Vay him higng Nito of trong 1 ke nguyén ligula 1000 x 0,16 :625=25,6 g Nike 3.2, Ham luyng N thu duye trong nue mim tir 1 ky nguyen tig Trong qué trinh sin xudt nude mim khéng thé trinh khdi tn thit dam. do qué trinhthiy phn protein thinh eée axit amin con km theo si phin hiy protein tgo think cic hop chit bay hoi goi la dam thé nur NH, indo, trimetylamin skatl h god ra con mt lugng dam edn Ig trong ba chuyp chu thiy phin hét, wong qui sin xuit sit dung enzyme protease nén thi gian ché bién rit ngin, do vay Ing dam thdi bay ho tyo ra cting it hon plusong phip 6 truyén, Lagmg dam théi khoding 17-18% Mit khiie qua trinh thay phan cong trigt dé hon do vay Iugng dam On tai trong, ba it khoang 3-4 %, hur vty hzong dam tn tit tong qua tinh chébign khong 20- 22% Largng N thu dupe tI kg nguyen iu 0 25,6 x0,78 = 20 gN/ ky 3.3.Tinh toi edn bing vit chat cho 100ky nguyén liga Bang 3.3.1: Ig hao hut eh timg qua trinh, ST ‘Cong dogn Hao hut 1 Rita a% 2 Xu ly eo 2% 3 Xue ly nhigt 1%. 4 Chit rit 04% 5 Loe 2% 6 ‘Thanh tring. 2% 7 Rotchai > Luong nguyén ligu sau qué trinh ria 23 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang 96 M,=100% 2° =96¢k 100 iad > Sau khi rita.nguyén ligu duge dua vio may xay.ct nh qu trinh nay 3% =>huong nguyén ligu thu duge 98 M= 96 7% =94,08(kg) rae IOOaecra ey .xong Téa thit ong Long nguyén ligu sa qua tinh wt nhige My=94,03% 22 = 93,14 (ke) 100 > Qui trin phoi trons sr tang ki omg do 6 b6 sung thém enzym Lugng enzym bé sung 01% so vi nguyen liga Stanesmam sori: Uae qa “Tong khdi Inn thu due Mi=93,14+0,093-93.233(ke) > Qué trinh én men Luong mudi bd sung 20-25% so vi nguyén igus dy chon 20% =>lugng mudi thém vao 1a:0,2x93,14=18,628(kg) ~Téng kd hong thu doe Ms=.93,233+18,628-111,861(kg) Theo bing 1.3.2 lug nese trong ef chiém 75 ~ S1 9% trong hegmg ex thé Lay him lugng mage trang bind trong 7 % “Trong93,14 kg nguyén liga ci him hugmg nue chiém 93,140.77 = 71,72 kg - Him lugng nue trong mudi tr 10 ~ 13 % do dé ta e6 thé chon him lugng, nnu6e trung binh trong mui Vay uomg nude trong mui ding dé wp 93,14 kg nguyen liga 93,14 x 0,2. 0,1 = 1,863 kg -Téng him hong made e6 trong 93,14 ky nguyen ligu da wép mudi li 772+ 1,863 = 73,583 ke ~Trong ba eta cf chia chi yu Id xuong, vay, vay. Trong qui trinh thay phan tao nue mim, xuong vi vay iw nu khéng tham gia vio qué trinh thiy phan. Do 446 ching khdng thay di vé ea hinh dang va Khdi rong. Sau khi thu dich thi xuong va vay la nhiing phan chi yéu trong ba -Qua bing 1.3.1 @ thiy him haong xwong e@ ehiém ti 10 — 13 % tong lugng co thé ed, vay vay chiém 3 — 9 % trong lugng eo thé cd. Ta Hy ham hugng song trung binh li 11% va him hug vy, vay trang binh la 5% 2 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang =>Khoi hong vay viy, xwong ¢6 trong 93,14 kg nguyén ligu li 93,14 x (0,11 + 0,05) 4.9 ke Trong ba king chi e6 xuong, vy, viy ma edn e6 ed tht ed chua thay phiin hét vn cd Iai trong ba chugp. Lugng dam cin lai trong ba chugp Khi kéo rit khoding 5,6 gN/ kg -Trong 100 kg ef nguyén liu ban di thi lugng protein edn ig trong 68M: 98,1456 625 ~32599 g= 326 ke ‘Vaiy phan cl ho cn Iai trong bat fa 14,9+ 3,26 = 18,16 kg -Bi thu duge o6 him hrpng im kha cao, Khong 80 %, do vay Iugng mie cin Ts tromg bi hich bign 93.14 kg nyt fg i 18,16 x 0.8 = 14.528 kg. -Khéi lugng bi Ia: 18,16 14,528 2,688 ky -Lugng dich loc thu duge la: 973,583 - 14,528 = 59,055 kg = 59,01 > Qua trinh loc ~Thé tich nude mam thu duge ¥,x(100~2) _ 59,055%98 100 100 > Qué trinh thanh tring ~Thé tich use mim thu duge Vx (100~2) _ $7,874%98 100 100 56,721) > Qui trinh phd tn Luong hong bo sung vio lim ting thé tich nage mam kin khng ding ke Tay vio mue dich mi tao6 thé phi tn ee Toa nue mim vi nha dé ta sin pl ¢6 d6 dam khae nhau > Qui tri rit cheidng nip -Thé tich mudie mim sau khi rot chai ¥,x(100~0,8) _ $6,72399,5 ~~ 1007100 56,44( lit) 34.inh toan cin bing vit chit cho 100 lit mise mim thinh phim 3.4. 1,Tinh gu xo nguyen igu cho 100 fit mae mim thinh phim 2 Tigu hao ci eho 100 fit ne mim 100% 100 36.44 G, =177,18(kg) 25 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang > Tiéu hao mudi cho 100 lit nage mim 100% 18,628 «. Uh 56,44 Ks) > Tiga hao enzym cho 100 it mage mim 100°<0,093 100% 0,098 = 0,165(Ks Sead (hg) 2.Tink lugng chai en ding eho 100 lt nude mim than phim > Gi sir mxée mim due chiét vdo ch e6 thé tich S00ml > Tén hit wong qua tinh bio quan chai trong kho li 0.45% > Tn thit trong qua tinh ria chai la 2% > Ton that trong qua trinh rot, ding nip la 2% > Sé6 chai edn diing dé chit 100 tit née mam than phim 6-1 = 200(chaiy 5 > 86 chai thye té edn ding trade qué tinh ra ehai x04 0010 00052) 04chai 100 rT eemete ctl $6 chai thye té ein ding ban di a = CeAU00+045) | 204% 01004 0.45) so scepaiy 100 100 > $6 chai cdn lai sau qué trinh rot dng np 1a G.x(100-2) _205%(100-2) p44 100 100 3.5.Tinh cin bing 3.5 .Tinh lich lim vige 4 Chom ning suit nh may la 500 000 itinam 4 Tho gian hodn thin mot mé la 30 ngay 4 Séngiy lim vige wong mdr nim 300 ngiiy me sin at rong Tsim fa 10 me ~Vay 1 me sin xudt duge 50 000 lit mde mim 3.5.2.Tinh tiéu hao nguyén ligu cho sin xudt 4 Tigu hao cf cho 1 mé sin xudt 50000%177.18 i 100 4 Tigu hao ef cho 1 nam 1, =T, x10 =88590%10 = $85900(Az) = 885,9(¢in) ‘theo niing suat nha m: = 88590(kz) = 88,59(tan) + Tidu hao ed cho mot ngay san xudt Tg = 8859 ap sn4e)-2.9510 4 Tiea hao mubi cho 1 meé sin xult 50000%33 1, = 5000033 = 77 6500) + Tigu bao mudi cho 1 nim 26 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang T.x10 1650010 = 165000(k) % Tiéu hao mudi cho mot ngiy sin xuat 16500 Tay = Sy = 850188) + Tigu hao nim mée cho 1 mé sin xudit 50000 «0,16: 1, = = 82,51 100 fee + Tieu hao nim mée cho 1 nam CHUONG 4: TINH VA LUA CHON THIET BI 4.L-Thiét bj edn nguyén tiga 2 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Luong cé trong 1 ngiy 2,953 tin Chon logi can bin dign te hi phn phdi cing ty 6 phin thiét bj do hxing Tin Phat Logi cin A12(500kgx0.1k2) Naubn dign sie dung : 20V/S0Hz /Pin sae (100 gi). Kich thude dia cén :(300 x 400),(400 x 500),(500 x 600)mm va (700 x 800)mm_ (Dia cin bis eee 4.2.H8 thing bing Hn hap ci, enzyme duye vin chuyén dén cic thit bi én men main ng bing hé thong bang ti Lua chon bing ti “Nag suit: § tinh -Van te bang ti: 0.05 m/s -Chigu rong bang tai 900mm, -Céng suit dng oo: 5 kW. Ca sau khi rita dune dua dén miy tron e4 véi enzyme bing bling tai hadi sit dé rée sach Chon bang ta Nang wit 5 tavh Vin tbe bing ti 0.05 mis -Kich the bang ti: $000 x 900 x 400 (mm) -Céng suait dong co: 6 KW 43.MAy rtm ef 4 Kh6ilagmg of tru khi ria m=2953kg Luong nude edn si dung V=6m* Higu suit tim vig ea thd bj 180% 4 Thai gan rudy kim 130 phi HT bi ° ° Chon may rin i c6 cc thing sb Ki thu su: = Sir dang may nza cd dang thing quay -Nang suit 10 tavh -Kich thie 4000x2000s1800(mm) -Céng suit 1Okw 28 i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang Hinh 4.3: Méy rita cé dang thiing quay 44.Xtel¥ connhigt Qué trinh miy ¢6 thé xay ra hoe khong ty thude vao ngudn nguyén ligu dura vao_ phan xuing. 45.May tron ch (Cisau kh xr ly due bing ti hu it da vio may tin 8 trp du cv enzyme. Sonate 3 eft Hinh 4.5: May trgn cd ‘Chon may trOn ef -Nang suit $ tinh Thing quay lam bing inox eé kich thugie O=15mL=Sm -S6 vong quay 15 vong/phit Fy i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang -Céng suat dong co: 15 kW 4.6.Thi8t bj vin chuyén vit ‘Ca saw khi tn VOi enzyme duge vit tai vin chuyén dua dén ce nha xudg. Vit ti d8 vn chuyén mudi dén phan xing ken men ngin agay Niing suit: 5 tin /h S6 luyng: 2 ea Hinh 4.6: Thidt bj vin chuyén vit t 4.7:Thiét bj én men ‘Do yéu ciu ca qui trinh cdng ngh¢ ché bién nude mim sit dung enzyme két hop tiép nhigt, nhigt€& trong qua trinh thay phan 45°C do dé em chon thiét bi thiy phim hinh tr, diy hinh edu 06 dy gid, Thiét bi duge trang bj hai vo 48 dieu chinh nhit 9 va gitenhigt trong chugp, Cé day di bé phin phy nlur van, nhigt ké, kinh quan sit ” -Chu ki thuy phan ed T=30 ngiy -Largng cé ché bin trong | ngy 2953kg thiét bj thay phan -Lirgng enzyme cho vio 2,75kg, =>tong kh6i haomg thu durge: 2953+5S0+2,75=3505,75(kg) Theo thye t& xe dinh durye kh6i huyng riéng eta khOi chugp Hi: 1170 kal? Thé tich khdi churgp li: Ve = 3505.75 : 11703 m? Do hé s6 sir dung ca bé la 0,8 nén thé teh eta bé fs 3:0,8=3,75(m') Chon churgpthiy phn ¢6 chi cao h=1.8D “The tich thie bi thay phan(khong ke phan diy wid) due tinh theo céng thie sxh(aD*/4)xh= 1,414 '=3,75 =>D=1,38(m) =>h=2,5(m) Chiu cao chip bé h-0,15D=0.207m “Chiu cao day bé h=0,15D-0,207m “Chiu cao eva vin 6 thit bi 0.20740,207-2.914m cain khy.daimg kinh cinh khudy 0,8D=1,104m Céng sudt dng eo «45 quay 10 vong/phit 30 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang 48.thiét bj pe Nude mim sau khi chigt rat dave dem di Ige dé loa bd cée tap chit cde vi sinh vit trong muse mim nhim én dinh nue mim, kéo di thei gian bio qui vi ning cao chit ong mie mim Largng nude mim dem di lye eho 1 nga 1: 2953% 59,055 = 2953 59.085 979 a(n 93,14 3) Chon thi gian Ige 1a 4h ~>Niing suat cla may cin la: 18723 : 4 = 468,075 livh H@ sé sir dung elia may 18 0,8. do vy nang sudt may thye 18 Bk 468,075: 0,8 = 585.1 Mh ‘Chon may toe c6 niing suét 1 m’/h Kich thuge may loc: -Chigu dai: 2,4 m -Chigu rong: 1m -Chigu cao: 1,5. m Kich thie ban 500x500 mm Vit ligu ché tao banthép khong ri a | he: Hinh 4.8:Thiét bj lge khung bang 49.thigt bj than tring Lugng nue mam dem di thanh tring, 2953087.874 454 ase) 9314 © Chom th gan han ring I. 15 pit =>Ning sult cia mdy cn I 1834.$9:0.25-7339.6(K0h) 1s sir dumg oa tit 0.8.Do do ang suit the eta hit i 7339.6: 08-9174.46lih) + Chom thi bi thanh iting e6 ee thing $4 31 ‘BA dn cng nghé thye phim GVHD: Thay Nguyén Hoang Ding Nang sudt 10m'/h + nung tdi by; 2- olla nep nguyen Wu: 3- eda thao sin phd .b-coa map he onan nna 6, 7- cite indo tac nan nna om Minh 2.1.17.8 Thibs bs tran dBi bite dans bin Hinh 4.9: Thiét bj thanh tring bin mong 4.10-Thiét bj phdi tron Dé ting huong vj cho nuGe mim sin xuét gin ngiy.sau kh thanh tring ta sé dua ‘mde mim qua thiét bj ph6i tron dang tru dieng.e6 enh Khu. hong bé sung lit hhyong v6 tring -Chon thiét bj e6 thong s6: +Cong suit 6.6 Kev -+Kich tude 1100x1700(mm) inh 4.10: Thidt bj phéi tron 41 iy chiét chaidéng nip 2 i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang Nang suit nha may 1a 500000 lina (Chai 66 ding tich 500 ml, Nin viy mdi nim nh may sin xu 500000 0,5 = 1.000 000 chai Mime nha may sin xuats6 chai ls 11000 000 : 10 = 100 000 chai Nay lim vige 16 gid, hg sb fim vige cia my la 0.8, Ning suit cin tht cia may chi chai li (100000 : 16) :0,8 =7812,5 chai’h ‘Chon may chiét chai ning suat 6 000 chaifh, CCéng suit may chidt chai dng nip: 6 Kv Chon smiy chidtc6 kih thuée ngod Chién dai: 1850 mm. CChigu rong : 1 630 mm “higu cao: 2 200 mm dd chit rot 18 ds Sé di déng nip: 6 dau 4.12.May dim nhain 3 i én ong nghé thye phim GVHD:Thiy Nguyén Hoang Dang Chon may dan nha ¢6 cng suit dng b6 véi may chiét chai la 6000 chai/h Kich thuée may 1500x890x1200 mm. -Céng suit miy 4k 4.13.8 thdng bom 4 Trong phin xudng sé sit dung ede bom sau: -1 bom dé bom dich chiét rit duge sang thiét bj [ge =I bom 43 bam dich Ie sang thie bi thanh tring 1 bom dé bor nz ma thie bj tanh ering sang my chigt rt chai “Phan xuéng sir dung hé théng bom ly tim céng suét 2 m'sh 4.14-Thinng chia trung glan I thing d& chia dich ehigt rt duge ur hit bj fen men “I thing 8 ea nave mim hit bi Toe 1H thing dé chia tr thit bj thanh tring Chon logi thing chita ¢6 dung tch 2 m* ‘Oc 5.1.Tinh Iugng hoi ding cho ‘oan whit mi’ 34 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang oi trong nh may ding dé nang nhigt 6 cia chuyp len 45°C va git 6 nhigt d6 nay trong sudt qué tinh thay phan d6i véi cde chugp Ién men ngin ngay. Hoi diing dé ndu ba tin thu dam, dé sat tring chai trad khi dua di dong chai, 5.1.1.Tinh har cho thiét bj Ken men Luong hoi cin ding cho thiét bj thay phin ngin ngiy la hoi ding dé nang abi 4 Kn6i chupp tir nhigt 46 mdi trrimg ( léy trang binh 1a 30°C) len 45°C, sau khi nang nhigt 46 khéi chugp Ten 45°C thi sau dé git & nhigt dé niy trong khoang 30 ngiy dé tién hinh thiy phn, Trong qui trinh thy phn xay ra phin img ta nhigt dis bi phn ahi 16n hao ra mdi trvimg do 46 dim bio git nhigt cho khdi chugp ma khong cin edp he dé git nhigt. Luong nbigt diing dé ning nhiét tinh eho 1 thigt bj la Q1 =Ge xCe x(12 =) ‘Theo sé tay qua trinh thiét bj cong nghé hig chit tp 1 ta 66 Nhigt dung rigng cua mudi khan 6 45°C tinh theo cng thie Cm x10 =a + bT- eT? Trongdo: a,b, li hé s6 tra theo bang 1.142 trang 153 sé tay qué trinhthigt bj cng nghé ha cht -T nit d@ tuyet oi mudi khan 04; b= 454% 107 50-08 x 10% T=45+273=318°K Cm x 1079 =2,04+ 4,54 x 10 x 318 - 0.8.x 104 x318 Cm =2105 Ihe d6 ‘Nhigt dung riéng cia dung dich mudi 20°Bé li: ca Cm X A +4186 (1- A) Tromy 46 Cn Hi nit dung iéng cia mudi khan 6 45°C, A 1 ndng db chit hoa tan ‘inh theo phan khdi hong A = 0.2 Cd =2105 x 0,2 + 4186 (1 -0,2)= 3769,81Ike.86 Laaymg hoi ding 8 nang mig 6 kd chop kn 45°C ta ie XGe x(12 —t1) Trong dé ~ Ge la khéi hong cla chuop =C 18 nhigt dung riéng eda chugp (xem Cy =Ca) 35 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang 2 Ti nhige 6 sa kh ng nhigt (2 = 45°C) -t1 lanhigt d@ moi true (11 =30°C) Largng nhigt cin ding 48 nang nhigt 4 kh6i chugp ti 30°C len 43°C ta Q1 = 3769.8 ¥3505,75 x (48-30) = 198239645 3) =1,98x10" (KI)=4,73810"(keal) 5.1.2.Tinh lugng hoi ding cho qué tri fen men Largng hor D va nhigt hong Q 6 quan he theo cong thite sau p-2 gin Trong dé: -ichim nhigt cua hoi nude bio hoa(kea’kg) -ithim higt cua hoi me ngung tu(kealkg) Tra theo bang gi tri 6 P~3,Skg/em?(=137,9°C ta 6: in 653.5 keab kg 00 kealrkg ‘Vay ueng hoi ein ding eho ten men trong mot nyt: ‘Théi gian cung cap hoi dé ning nhigt cho qua trinh Jen men li Th hong hoi cin cung cép trong Ih li: D=85,46(kg/) 5.1.3.Lugng hoi ding cho ton phiin xucing, Lung hoi dé vé sinh sat tring thiét bi, chai vi cho eae myc dich khie. Lugng hoi ni biy bing 10% tong haong ha cung cp cho sin xu DyS=(D x0,1) = 85,46 x 0,1 = 8.546 kwh Vay lug ho tiga tn cho phan xusng a D=85,46+8,546=94,006(kw/h) 5.1.4.Tinh va chon Iho Largng hoi tin thit trong qu trinh vn chuyen ls 10% Larong ho fa hot clin cung cp la Dao=94,006x(140,1)°103.4066(ke/h) Chon 118 hoi e6 cdg suit i da li 500 kg/h do nha my ndi hr va thie bi Déng Anh ché tao. Ap sut lim vige Sat 36 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang Dign tich bé mgt d6t ng. 45 m?, ‘Thé tich murée trong 1d Sm dng kinh ng sinh ho 60mm, uring kinh ni 2200 mm. Chiu cao 4000 mm, Hg s6 hitu ich 80%, 5.2.Tinh lugng nude sit dyng cho phin wing * Nugc ding dé rin & phan xudng xi ly nguyen liga gdm nude rita e4san,thiét bi -Nuée rita ea it 1 kg cf cn 2 lit nude rita, Vay Irong nude rim cin cho 1 ngiy nguyen ligu Kin 2x 10° x2953 = 5,906 m? -Nude diing 48 rita thiét bi Cée thidt bj & phan xudng wit IY nguyén Tig gOm bing ti, may rita eé, may ‘on cd, vit tai. Cit mdi ngay vé sinh | lin, Lugng nuée vé sinh cic thiét bj trong | ngity la : 3m> -Nuée diing dé rita sin Lugng me ding dé ria sin khoang 2m’ long nude ding tay vito nguyén ligu Luong nude ding é khu xir ly nguyén ligu li: Vi=5,906+3+2=10,906 m? * Nude ding & Khu Ién men -Nuée rita thiét bj en men Largng nude vg sinh thiét bj Ken men agin ngiy ly bing 20% thé sich ea mdi thidt bj, Mai ngiy vé sinh mot thiét bj, mai thiét bj 66 thé tich la 3,75 m°nén lung nude cin ding 4é vé sinh thiét bj trong mét ngiy: 3,75N0,2-0,75(m") -Nue ding d& rita thing chia nude mudi Liy 10% so vi thé tic cia thing nén lugng music ding dé rea 13 0,1320,2° =>luong nude edn diing li:V.=0,75+0,2-0,95 m* * [NurGe ding dé ria thiét bj chiét chai la 2m? 37 1D} dn cdng nghé thye phim GVHD:Thiy Nguyén Hoang Dang * Nuge ding dé ra thift bi loc khung bin trong I ngay 1a 3m" + Nude diing cho ndi hoi ‘Theo tinh ton th lngng nave cung cp cho ndi hoi bing lxong hoi cung ci cho phin xudng.Do dé,lugng nude ding cho ndi hoi trong mot ngay(1 ngay 1 hoi lim vige 8 vigmg) las 103,4066x8=827,253(lit/ngty)=0,83m Vay ting lugng nude ding eho phin xuing trong, 1 ngiy fa ‘V=10,906+0,95+2+34+0,83-17,686(m' ingly) =>Luong nude ding trong | mé la 17,686x30=530,58 (m"/me) >Lugng nude ding trong nim 530,58x10=5305,8 (m'/ntm) 38 DB fn efng nghé thye phim GVHD:Thay Nguyen Hoang Ding CHUONG 6:VE SINH AN TOAN LAO DONG 6.1.V§ sinh VG sinh li mot cng vige Iudn duge ee ahi may sin xait 1 trong Fah we thye phim quan tim, i hii phi duge thy h ch nghiém tic vi nghigm ngit. Chit hong sin phim phy thuGe vio 18 trong sin suit, trong d& khiu v@ sinh déng vai tr then chit. Cage sing nga din ngiy cing due ning cao, yu edt mute mim sgch, chit huong cao li yéu civ tht yéu ea ng dn, ti xd gi. Cn phi dm bao vé sinh tong qua trinh sn must 4¢ thu due sin phim dip img dave yéu cin cia thi trudng. Co nue viy e6ng ty méi c6 thé can tranh, dmg ving va phittrién duve. ‘ong nghigp, de big ‘Vige v@ sinh trong nha may bao gdm mot s6 ndi dung chinh sau: 6.11. Vé sinh ca nhiin ~ Céng nhdn tryc tiép sin xudt phai durge trang bj day di quan do va dung ey bao 6 lao dong. = Nhan vién k¥ thudt, kiém nghiém, pha dau nude mim phai duge trang bj éo blu ‘tring, mi tring, khdu trang va ging tay cao su. ~ Trude vi sau khi tiép xite vGi sin phim, sau khi di vé sinh, moi ngudi phi rita sach tay biing x4 phong digt khudn. ~ Cin bd, cong nbn Khi tham gia vao sn xuat phai dm bao v¢ sinh c4 nhan, king mic cite bah truyn nhigm va dinh ky kiém ta site koe hing nm 6.1.2. Vé sink thiét bj nha xacomg - Cit loi thigt bi, dung ou sin nuit, dung eu chita dumg e6 bé mat tgp wie trae Lip véi chuop va aude mim phai duge duy tri tong diéu kign v8 sinh: dim bio sgh trie khi sir dung va rita sau ki st dong -Trong qué trinh lam vg sinh va Khir tring thiét bi dung eu, khong duye lam ban. Phai &6 noi rita riéng phi hop vi time loaithiét bi dung cu = Thiét bj, dung cy sau khi da lim vé sinh, Khir tring phai duge edt gitt va bao quan diing noi quy dinh. = Thi mye dich kha bi, dung cy cba ting cong doan phai duge dé riéng va khong sir dung voi = Co s@ phai co ké hoach lam vé sinh dim bio nha xwong sach s@. Hing ngiy phi ¢6 nau chuyén trich quét don, thu gom chit th ~ Cic Khu vuc ché bigo, chia thinh phim, dong g6....phit c@ guy’ dinh rig hi hop vidi kg the = Cie céng inh thoat nue thai phai duye qué don thuimg xuyén, dim bio 39 DB fn efng nghé thye phim GVHD:Thay Nguyen Hoang Ding khong ¢6 bin rae, khong dong mise, giim thigu mii hoi = Co se phi c6 bién php hou higu ngin chin drge e6n tring, dng vit gay hai ‘xm nhdp vio khu vue sin xuit 62. An foi lao dng Bio ho an toi lao dong cing fa mot kau quan trong trong sin sult vin ah hudng tue tgp dén sie Khe, tinh mang ngudi Ino dng vi tub tho hitb. Déi vii nha may sin xuat bia, cin phii quan tim t6i mét so diém quan trong sau day: 6.2.1. Ching khi dBc rong nh miy + Khhi d@e trong nh may nue mim chi yéu li khi sinh ra wong qus tri thay phin ci,Cée chit khi gm NH3, khi chira law hujnh vi cée axit bay hoi, Do dé clin &6 dng thing khi ao shim khuéch tin khi én eao gitm thigu anh huréng ti moi trudmg song ung quah, - Khoi thi lo hoi: dé han ché tae hai do kh thai lo hoi way ra cho moi tnxing sung, ‘quanh, cin lip dit hg thng éng khéi cao trén 10m 48 khuéch tin khdi Ién eao, giim anh Inui 6 mi trudng ung quanh 6.2.2. Am oan Ki in hin tide bj + Cie tht bj chiu ép abr I hoi, cn duoc kim tra dinh kj, vn hin edn thin, ding hung din ~ Cie thit bi kh eZing edn duge kiém tra thumg xuyn dé kip thi phat hign hong hoe = Thuong xuyén theo di, kiém tra cic dudng dng, van, déng hd do... dé kip theri irl seed. = Cong nhin khi vin hanh phai duge trang bj day di bio hd lo dng, khdng bo vi 6.2.3.An toiin ‘Trong qué trinh san xuat, eGng nhan lun phai thug xuyén tiép xtic voi cée thiét bi sic dung din, do do can chi + Phi thge hin tuyét indi quy an ton vé dign dé tranh xy rast 08 hay tai nan Cich dign t6t cic phin mang dign, dic biét la tai cde khu vue 6 46 dm cao va nhigu ae - BS tri cde duiing diy cieh xa tim tay hoi I6i di lai cia nguri sin xudt, BS Ju dao dign hop ly dé cé thé ngit m&i khi 66 sur e6. 6.2.4. Phong chéy chita chéy DB fn efng nghé thye phim GVHD:Thay Nguyen Hoang Ding MBi phan suimg du pha c6 tid bj cha chy, dt 6vi ti hop By 48 he ‘tim khi c6 su c6. a 'D} fin cong nghé thye phim GVHD: Thiy Neuyén Hoang Ding KET LUAN ‘Nutée mém la sin phim truyén théng cua nue ta, N6 ra doi tir rat kau nhung hign nay nghé lim be mm vin theo qui trinh thi cOng, thoi gian qué dai, higu qua kinh t€ thip. Mac dir da su nghién ciru duge thye hign dé cdi tien qua trinh san xuat nhung chira duge trién khai Ong trong thy t&, chi dimg 6 qui m6 thi diém véi san long nho Qua vige thc hign dé tai ndy.em,o6 mot s6 nhén xét sau: -Vige san xuat theo phuong phap ngiin ngay da rit ngin duge thai gian ché bi xudng edn 30-45 ngay f -Co gii hia day chuyén sin xuat nang cao ning sudt phan xu6ng Tuy nhién vige san xuat mde mam theo phuong phép ngan ngay cing t6n tai mot s6 nhurge nude mim . Vi san xudt ngin ngay nén hung vi mde mim sé khong ngon nhur nue mém truyén thdng.Do dé ta phai bé sung hong nude mam hoe 6 thé kéo nit qua ba chugp tot Kim bing cd com . Phuong phip lam nude mam ngin ngay cha duge ap dung pho bién 6 qui m6 cong nghigp vi dan ta von da e6 nghé lam muse mam tir liu dei a2 'D} fin cong nghé thye phim GVHD: Thiy Neuyén Hoang Ding ‘TAL LIEU THAM KHAO 1, Nguyén Trong Can — D3 Minh Phung, 1996. Cong nghé ché bién thuc phdm diy sin tap 1: nguyen ligu ché bién thiy sin, Nha xudt ban nong nghigp 2. Nguyén Trong Can — DS Minh Phyng, 1990. Céng nghé ché hidn tec phiim thy sin tap 2p mudi, ché bién made mim, ché bién khé, thie dn chin, Nhd xudt ban nong nghigp 3. Nguyén trong Cin. Nguyén Thi Hién, BS Thi Giang, Trin Thj Luyén ,1998 Cong nghé enzyme 4, GS.TS. Nguyén Thi Hign, 2006, Cang nghé san xudt mi chinh vi ede san phd len men c6 truyén. Nha xuat ban khoa hoe va k¥ thudt 5. TS. Dang Vin Hop. Téi wu héa céng nghé chiét xudt proteaza tie Asp. Onyzae via ting dung né trong san xudt meéc mam, Ludn an tién s¥ ky thudt 6. Luong Hou Dang, 1975. K¥ thudt sin xudt medic meim. Nha xuit ban khoa hoc va k¥ thuat 7.PGS.TS. Pham Thu Thay: Bai gidng cing nghé enzyme 8. www baovietnam,vn: Chon mre mim ngon, tét cho site Khie 9. www mpi.gov.vn: Sdn heong thy san 10. hutp:/iwww.ebook.edu.vn! Qui trinh san sud mie mim 43

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