Caliber 115

PLATE NO.
1 : CYLINDER HEAD
9
16
A
7
7
4
10
14
1
12
11
14
12
17
13
15
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
36DF1001
DD101470
39167304
31101008
39102121
O Ring Kit
Tappet Cap
Flanged bolt
Guide Valve
Ring O
1
2
6
2
2
1 (Set of A&B) Ref.Page No.62

2 Granite Silver Painted
6
2
2 Alt to 39 2384 21
6
7
8
9
10
DD101347
DD101350
DD101349
DD101439
DD101469
Bolt
Stud
Bolt
Head Comp. Cylinder
Cover (OHC)
2
2
4
1
1
2
2
4
11
12
13
14
15
DD101351
39100006
DD101010
39101721
DD101444
Bolt
Hollow Dowel Pin
Gasket Head
Ring O
Pipe Intake
2
2
1
2
1
2
2
1
2
1
16
17
39161211
31101175
Plain washer
Insulator
4
1
4
1
Drum Disc
Brake Brake
PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

REMAINING PARTS ARE COMMON WITH CALIBER
Granite Silver Painted
FRONT WHEEL DIRECTION
PLATE NO. 2 : VALVE
3
3
2
1
A
6
5
6
1
B
C
10
9
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
31101021
DF101055
31101235
31101104
39070201
Shaft Rocker
Screw
Rocker arm assembly
Stopper
Screw Pan Cros
2
2
2
1
2
2
2
2
1
2
6
7
8
9
10
31101018
DD101440
36311008
DD101134
DD101135
Retainer Valve Spring

Spring Stiffer
Valve Repair Kit
Valve Intake
Valve Exhaust
2
2
1
1
1
2
2
2 (Set of A,B & C) Ref.Page No.62
1
1
Drum Disc
Brake Brake

PLATE NO. 3 : CAMSHAFT / TENSIONER
3
5
12 13
11
12
13
10
9
8
2
7
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
31101026
39204021
22150451
31101024
DD101441
Guide Chain
Ring O
Screw
Sprocket (28 T)
Camshaft Assembly
1
1
2
1
1
1
1
2
1
1
6
7
8
9
10
31101033
DD101463
39107001
39073212
39019811
Chain
Tensioner Assembly
Hex. Screw
Washer Spring
Plain Washer
1
1
2
2
2
1
1
2
2
2
11
12
13
31101025
39074801
39099906
Guide Chain
Screw pan cross
Hollow Dowel pin
1
2
2
1
2
2
Remark
Drum Disc
Brake Brake

PLATE NO. 4 : CYLINDER AND PISTON
1
2
1
5
5
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39100006
DD101007
DD101445
DD101014
39098517
Hollow dowel Pin

Gasket For Cyl.Block
Piston assly std
Piston ring set std.
Wire Circlip
2
1
1
1
2
2
1
1
1
2
DD101478
Cylinder Block Piston assly
Remark
Drum Disc
Brake Brake

Alt to DD101305
PLATE NO. 5 : CRANK SHAFT
1
5
6
8
8
10
7
7
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39105515
01100610
DD101117
31101173
31101076
Flanged Nut
Woodruff Key
Crankshaft assly
Key Woodruff
Gear Primary, Helical (23 T)
1
1
1
2
1
1
1
1
2
1
6
7
8
9
31101075
39105315
DD101447
DD101475
Gear (21 T)
Flanged Nut
Flywheel
Special washer
1
1
1
1
1
1
1
1
Remark
Drum Disc
Brake Brake

PLATE NO. 6 : TRANSMISSION
6
5
4
3
2
1
4
10
14
13
12
11
Fig.
No.
Part No.
1
2
3
4
5
39099411
DD101092
31101079
39098717
31101082
Plain washer
Gear Transmission Spur(2nd)
Gear Transmission Spur(3rd)
Ring Snap (16 mm)
Gear Transmission Spur(Top)
1
1
1
2
1
1
1
1
2
1
6
7
8
9
10
31101219
31101221
31101084
31101083
31101080
Shaft Transmission Input(1st)

Gear Transmission Spur(Low)
Gear Transmission Spur(Top)
Gear Transmission Spur(3rd)
Shaft Transmission Output(2nd)
1
1
1
1
1
1
1
1
1
1
11
12
13
39098917
DD101136
31101117
31101216
39101821
Ext.Circlip
Sprocket Output
Collar (Steel)
Collar (Sintered)
O Ring
1
1
1
1
1
1
1
1
1
1
14
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake

Alt. to 31 10 1117
PLATE NO. 7 : CHANGE DRUM / SHIFT FORK
Fig.
No.
Part No.
31101081
31101191
31101051
31101168
36311002
31101047
31101192
2
3
4
5
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
Fork Shift
Fork Shift
Rod shift
Drum assly. change
Holder for Drum Kit
Fork shift
Fork shift

1
1
2
1
1
1
1
1
1
2
1
1
1
1
Alt. to 31 10 1081
Ref.Page No.62
Alt. to 31 10 1047
PLATE NO. 8 : GEAR CHANGE MECHANISM
5
11
5
2
1
12
13
6
3
9
8
10
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD101304
30101086
31101055
31101105
39074601
Lever
Bolt
Spring
Plate Position
Screw Pan Cross
1
1
1
1
2
1
1
1
1
2
6
7
8
9
10
DD101077
DD101106
39247404
DD101071
31101108
Lever Comp. Change Shaft

Bolt
Flanged bolt
Lever Change
Damper
1
1
1
1
1
1
1
1
1
1
11
12
13
DD101298
DG101129
31101054
Spring
Spacer
Spring
1
1
1
1
1
1
Remark
Drum Disc
Brake Brake

PLATE NO. 9 : CRANKCASE RH / ENGINE ASSLY.
2
3
5
6
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
39186420
39099906
01170111
31121100
DG101498
Bearing Ball
Hollow Dowel Pin
Ball Bearing
Oil Strainer
Gasket
1
1
1
1
1
1 Alt. to 39229320
1
1
1
1
6
7
8
9
DD101275
01170110
DD101423
DD101466
Plug
Ball Bearing
Engine Assly
Crank case RH
1
1
1
1
1
1
1 N. I.
Drum Disc
Brake Brake

PLATE NO. 10 : CRANKCASE - L.H.
11
14
10
12
8
2
7
7
5
6
13
4
3
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
01170111
39105006
39106604
39104319
39108019
Ball Bearing
Hollow Dowel Pin
Bolt Flanged Small
Oil Seal
Seal Oil
1
3
3
1
1
1
3
3
1
1
6
7
8
9
10
39100820
39070201
31101056
31201081
39070311
Bearing Needle
Screw Pan Cros
Guide
Switch Comp. (Neutral)
Plain Washer
1
2
1
1
*
1
2
1
1
*
11
12
13
14
39107504
30101015
DD101465
DM101052
Bolt Flanged Small

Gasket
Crank case LH
Breather tube assly.
7
1
1
1
7
1
1
1
Remark
Drum Disc
Brake Brake

10
* as required
PLATE NO. 11: PIPE OIL
3
7
7
6
4
5
5
2
6
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD121120
DD121003
39102304
39106204
39172711
Pipe oil Assly.

Pipe oil
Bolt
Bolt flanged small
Gasket
1
1
1
1
8
1
1
1
1
8
6
7
DD121009
31121006
Bolt
Gasket
4
2
4
2
Remark
Drum Disc
Brake Brake

11
PLATE NO. 12 : COVER GENERATOR & COVER CHAIN
6
4
5
2
8
3
10
9
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
31101062
39101921
DD101464
31101061
31101113
Bolt
Ring O
Cover Generator
Plug
Gasket
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DD101058
39107404
39099906
DD101424
39214704
Gasket (Generator Cover)

Bolt Flanged Small
Hollow Dowel Pin
Cover Chain (Engine)
Bolt Flanged Small
1
5
2
1
3
1
5
2
1
3
Remark
Drum Disc
Brake Brake

12
PLATE NO. 13: CLUTCH COVER
3
6
5
8
4
15
16
9
2
18
11
10
19
12
14
13
19
1
17
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
DD101459
DM101050
DD101471
39167121
39167304
Clutch cover assly./Decal

Label clutch cover
Clutch Cover Cap
O ring
Flanged bolt
1
1
1
1
3

1 K-TEC
1
3
6
7
8
9
10
DD121006
DD101057
DD121094
DD101050
39106204
Element oil filter

Spring
Rubber filter
Plate position
Bolt flanged small
1
1
1
1
2
1
1
1
1
2
11
12
13
14
15
39104619
31101067
39104119
30101142
DD101325
Seal oil
Guage
Seal oil
Seal oil
Cap oil filler
1
1
1
1
1
1
1
1
1
1
16
17
18
19
39213421
DD101060
39107504
39099906
O ring
Gasket (Clutch cover)
Bolt flanged small
Hollow Dowel Pin
1
1
10
2
1
1
10
2
Drum Disc
Brake Brake

13
PLATE NO. 14 : CLUTCH
1
4
3
7
6
10
7
9
10
2
7
6
8
13
14
12
11
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD101457
DD101449
39259311
31101146
28101131
Housing Comp. Clutch

Clutch Plate Assly.
Plain Washer
Collar
Wheel Clutch
1
1
2
1
1
1
1
2
1
1
6
7
8
9
10
DD101389
28101134
28101132
28101214
39098004
Plate Friction(Adlar)
Plate Clutch
Hub Clutch
Spring
Hex. Bolt
5
4
1
6
6
5
4
1
6
6
11
12
13
14
39105315
39240320
31101148
31101144
Flanged Nut
Ball Bearing
Rod Push
Lever Assly.Complete
1
1
1
1
1
1
1
1
Remark
Drum Disc
Brake Brake

14
PLATE NO. 15 : KICK STARTER MECHANISM
5
1
G
13
9
G
6
K
H
G
12
10
F
11
8
2
3
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
39247404
39192001
DD101254
DD101327
DD101097
Flanged bolt
Screw Pan Cros
Guide Kick
Lever Assly Kick
Bush(Damper)
1
2
1
1
1
1
2
1
1
1
6
7
8
9
10
36311027
36DF1003
36311020
31101124
31101040
Boss Kick set A to E

Ratchet & Gear set K & L
Circlip & washer set F to H
Shaft Kick
Guide
1
1
1
1
1
1 Ref.Page No.62
1 Ref.Page No.62
1 Ref.Page No.62
1
1
11
12
13
31101041
39099311
DD101330
Spring
Plain Washer
Boss Kick
1
1
1
1
1
1
Drum Disc
Brake Brake

15
Alt to DD 1012 44
PLATE NO. 16 : CARBURETTOR

1
20
2
17
18
14
3
13
15
16
8
12
9
5
7
10
6
4
11
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD121142
28121026
39101921
DD121164
DD121165
Carburettor Assly. (Keihin FIE)

Insulator (Kehin Carburettor)
O ring
Needle jet
Holder- needle jet
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DD121166
DD121167
DD121168
DD121169
DD121170
Main jet
Slow Jet
Valve Complete Float
Float Complete
Gasket - Float chamber
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
DD121171
DD121172
DD121173
DD121174
DD121175
Screw with washer

Valve throttle
Spring - Valve throttle
Gasket top
Screw Idling
2
1
1
1
1
2
1
1
1
1
Remark
Drum Disc
Brake Brake

16
PLATE NO. 16 : CARBURETTOR
20
2
17
18
14
3
13
15
16
8
12
9
5
7
10
6
4
11
Fig.
No.
16
17
18
19
20
Part No.
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
DD121176
DD121177
DD121178
DD121179
39195904
Spring- idling screw

Screw-VCS
Spring- Screw-VCS
Jet BSV
Flanged bolt

1
1
1
1
2
17
1
1
1
1 N.I.
2 For mounting Carburettor
PLATE NO. 17 : AIR FILTER ASSLY AND BATTERY BOX
19
9
8
18
10
11
6
5
15
3
13
14
17
16
12
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD121145
DM121003
39098608
DM121006
31121029
Filter assly air

Case air filter
Pin Cotter
Duct (Carburettor)
Element air filter
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DM121007
DM121004
01110609
39083001
DG161166
O ring air filter

Cap
Plain washer
Screw pan cross
Screw (Mounting air filter)
1
1
4
4
2
1
1
4
4
2
11
12
13
14
15
39178924
DM121010
31161007
DM121014
DM121026
Washer (Nylon)
Band (Battery)
Damper battery
Tube oil drain
Clamp
2
1
2
1
1
2
1
2
1
1
16
17
18
19
39168004
DM221001
39071111
39074701
Flanged bolt (Battery)

Band - Tool kit
Washer plain
Screw Pan Cros
1
1
2
2
1
1
2
2
Remark
Drum Disc
Brake Brake

18
PLATE NO. 18 : MUFFLER AND SEAT ASSLY.
10
15
7
9
12
8
11
13
15
14
5
16
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
31101014
39019811
39073212
39214515
DD101425
Gasket
Plain Washer
Spring washer
Nut
Muffler Assly.comp.
1
2
2
2
1
1
2
2
2
1
6
7
8
9
10
39185004
DP101309
DD101428
39258401
DD211021
Flanged Bolt
Cover Muffler Front
Cover Muffler Rear
Screw SS
Seat assly comp.
1
1
1
4
1
1
1 N.I.
1 N.I.
4 Cover Muffler Mtg.
1
11
12
13
14
15
DD161028
39074301
DH161155
DH161157
39242511
Lock Assly.Seat
Screw CSK Cross
Damper Silencer
Tube Silencer Mtg.
Plain washer
1
2
1
1
2
1
2
1
1
2
16
DD161071
U-Nut
Drum Disc
Brake Brake

19
PLATE NO. 19 : OIL PUMP
Fig.
No.
Part No.
1
2
3
4
5
39107801
39075301
DF121003
39099906
39101321
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
Screw Pan Cros

Screw Pan Cros
Pump Assly. Oil without lug
Pin dowel
Ring O

2
1
1
1
2
20
2
1
1
1
2
PLATE NO. 20 : MAGNETO ASSLY.
6
4
16
1
9
15
14
10
13
11
2
12
Fig.
No.
Part No.
1
2
3
4
5
DD111039
31111001
DD111027
39104219
39100320
Magneto assly /Brg./Oil Seal

Cap spark plug
Stator assly
Seal Oil (HTA make)
Bearing ball
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
39102821
39165911
DD111042
DD111006
39247304
Ring O
Plain washer
CDI assly with Damper
Pulser Coil Assly.
Flanged Bolt
1
3
1
1
1
1
3
1
1
1
11
13
14
15
DD201001
DD201157
DD111018
31111030
TE006602
39074501
DD101318
Regulator/Rectifier (R/R) unit

Regulator/Rectifier (R/R) unit
Plug Spark
Plug Spark
Coil Ignition without cap
Screw pan cross
Bolt
1
1
1
1
1
2
3
1
1
1
1
1
2
3
16
DD111005
Exciter coil
12
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake

21
Upto Apr. 03
From May 03
PLATE NO. 21 : FRAME & GRIP FRAME
5
1
6
3
2
4
7
9
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39248104
30181074
30181007
30181008
DF181090
Flanged Bolt
Upper Bearing race
Bearing Cone
Bearing Race
Nut
4
1
1
1
1
4
1
1
1
1
6
7
8
9
DF181052
30181006
DD161359
DD221027
Cap - Steering
Ball Steel
Frame Comp./Brg.races
Grip Frame
1
46
1
1
1
46
1
1
Remark
Drum Disc
Brake Brake

22
PLATE NO. 22 : ENGINE MOUNTING BRACKET
6
6
9
14
15
16
3
4
13
13
5
14
12
10/11
12
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD161344
DD161356
DD161351
39106804
39024811
Silent Bush
Spacer Assly.
Bracket Engine Front
Hex. Head Bolt
Plain Washer
6
2
2
1
4
6
2
2
1
4
6
7
8
9
10
39122515
DD161354
DD161355
39231104
DD161352
Hex.Nut/Flange
Bracket Engine upper LH
Bracket Engine upper RH
Bolt Hex./Flange
Bracket Engine Mounting LH
4
1
1
2
1
4
1
1
2
1
11
12
13
14
15
DD161353
39257104
39247915
39106804
39247004
Bracket Engine Mounting RH 1

Hex.Head Bolt
2
Flange Nut
3
Bolt
2
Flanged Bolt
1
1
2
3
2
1
16
39194004
Flange bolt
Remark
Drum Disc
Brake Brake

23
Leg guard Mtg.
PLATE NO. 23 : SWING ARM / REAR SHOCK ABSORBER
3 2
22
16
17
10
10
11
4
12
15
21
3
19
13/14
2
1
20
19
18
20
20
20
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39071215
39073712
39071411
DD171026
DH161059
Domed Cap Nut

Washer Spring
Washer Plain
Rear Shock Absorber
Rubber Pillion Step
4
4
8
2
2
4
4
8
2
2
6
7
8
9
10
39024811
31171006
39078912
39020111
30171018
Plain Washer
Shaft Swing Arm
Washer Spring
Plain Washer
Bushing Rubber
2
1
1
2
2
2
1
1
2
2
11
12
13
14
15
39070815
DD171013
DD161361
DD161360
39248104
Nut Hex
Arm Comp. Swing / Bush
Stay (Left)
Stay (Right)
Flanged Bolt
1
1
1
1
2
1
1
1
1
2
Remark
Drum Disc
Brake Brake

24
PLATE NO. 23 : SWING ARM/REAR SHOCK ABSORBER
3 2
22
16
17
10
10
11
4
12
15
21
3
19
13/14
2
1
20
19
18
20
20
20
Fig.
No.
Part No.
Description
Qty /Veh.
16
17
18
19
20
39055302
39045411
30171023
39071111
39029215
Screw
Plain Washer
Adjuster Chain (LH)
Washer Plain
Hex Nut
2
2
1
2
4
2
2
1
2
4
21
22
30171024
31171012
Adjuster Chain (RH)

Damper for swing arm
1
1
1
1
Remark
Drum Disc
Brake Brake

25
PLATE NO. 24 : STAND & HOLDER STEP
3
5
10
8
7
6
11
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DF161096
DF161249
39194004
DF161102
39042215
Damper - Step Front

Holder Step
Flanged Bolt
Bolt
Nylock Nut
2
1
4
1
1
2
1
4
1
1
6
7
8
9
10
DD161063
DD161380
30161157
DD161338
39078708
Stand Side
Spring
Shaft Stand
Stand Centre with Damper
Pin Cotter
1
2
1
1
1
1
2
1
1
1
11
DG161124
Damper
Remark
Drum Disc
Brake Brake

26
PLATE NO. 25 : FENDER (MUDGUARD)
5
2
4
12
11
9
10
10
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39222204
DD161013
39021111
39248304
DD161038
Flanged Bolt
Grommet
Plain Washer
Flanged Bolt
Clamp for Front Fender
4
1
4
6
1
4
1
4
6
1
6
7
8
9
10
DD161051
31201021
DM161009
39071111
39081715
Flap
Clamp
Fender Rear Front
Plain Washer
Hex. Nut Flanged
1
1
1
2
4
1
1
1
2
4
11
12
DD161329
DD161011
Fender Rear
Brace fender
1
1
1
1
Remark
Drum Disc
Brake Brake

27
PLATE NO. 26 : WHEEL RIM / SPOKES/ TYRE/ TUBE

1
3
7
4
8
9
1
2
Fig.
No.
Part No.
1
2
16151066
DD151026
DP151019
DD151027
DP151020
DD151025
DE151030
30151028
Nipple Spoke
Spoke Inner (3.5 Dia.)
Spoke Inner (3.5 Dia.)
Spoke Outer (3.5 Dia)
Spoke Outer (3.5 Dia)
Wheel Rim (1.6 x 18)
72
18
-18
-1
-1
72
-18
-18
-1
1
6
7
8
9
DJ151020
30151019
DH151008
30151108
Tyre Front
Tube
Tyre Rear
Tube
1
1
1
1
1
1
1
1
3
4
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake

28
Alt. DH 1510 04
Proprietory Parts
Not to Serviced
PLATE NO. 27 : FRONT BRAKE DRUM (FOR DRUM BRAKE)
6
5
1
3
7
2
1
17
11
16
15
14
18
18
19
13
20
12
24
4
25
21
22
26
10
25
23
27
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39236220
DD151024
30151032
39079815
30151033
Bearing Ball
Drum Front
Collar Bearing
Flanged Nut
Oil Seal
2
1
1
1
1
2
1
1
1
1
6
7
8
9
10
30151122
39078111
39078708
39078615
30151046
Collar Axle Assly.

Plain Washer
Pin Cotter
Nut Castle
Axle
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
39077504
DD151008
DD151009
30151038
DD151013
Bolt
Lever Brake Cam
Indicator Front
Ring O
Panel Front Brake
1
1
1
1
1
1
1
1
1
1
Remark
Drum Disc
Brake Brake

29
PLATE NO. 27 : FRONT BRAKE DRUM (FOR DRUM BRAKE)
6
5
1
3
7
2
1
17
11
16
15
14
18
18
19
13
20
12
24
4
25
21
22
26
10
Fig.
No.
Part No.
25
23
27
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
16
17
18
19
20
30151004
30151035
30151069
30151105
30151116
Cam Brake Assly.

Oil Seal
Spring
Shoe Brake Assly.
Speedometer Gear
1
1
2
2
1
1
1
2
2
1
21
22
23
24
25
30151041
30151118
30151119
39101321
30151042
Gear Meter Screw

Stopper for Bushing
Bushing
Ring 'O'
Washer 'A'
1
1
1
1
2
1
1
1
1
2
26
27
39090012
39084001
Washer Spring
Screw Pan Cross
1
1
1
1

30
PLATE NO. 28 : FRONT HUB (FOR DISC BRAKE)

5
2
1
2
6
7
11
10
12
15
16
17
21
13
18
14
22
19
18
20
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DP151003
39236220
39078708
30151032
30151033
Drum Front
Bearing ball
Pin cotter
Collar bearing
Seal oil
------
1
2
1
1
1
6
7
8
9
10
DP151015
DP151004
DP151012
DG151049
DE151010
Plate Meter Gear

Seal oil
Disc
Bolt socket
Case meter gear
------
1
1
1
4
1
11
12
13
14
15
DE151011
30151041
30151119
30151118
39101321
Speedometer gear
Gear meter screw
Bushing
Stopper for bushing
O ring
------
1
1
1
1
1
Remark
Drum Disc
Brake Brake

31
PLATE NO. 28 : FRONT HUB (FOR DISC BRAKE)

5
2
1
2
6
7
11
10
12
15
16
17
21
13
18
14
22
19
18
20
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
16
17
18
19
20
39090012
39084001
30151042
DP151005
DP151021
Spring washer
Screw pan cross
Washer A
Coller (Sleeve)
Axle - Front
------
1
1
2
1
1
21
22
39078111
39078615
Plain washer
Nut castle
---
1
1

32
PLATE NO. 29 : FRONT DISC BRAKE
11A
11A
SEAL
11B
SCRAPING RING
INSULATOR
10
11B
12 A
9
5
DUST COVER
10
7
2
BLEEDER CAP
4
11
12A
PISTON
3
6
BLEEDER SCREW
12
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DP151012
DG151089
DG151049
DP151018
DE151048
Disc Front
Caliper Assly. Front
Bolt Socket
Bolt Flanged
Spring Pad
------
1
1
4
2
1
6
7
8
9
10
DE151046
DE151047
DE151037
DE151043
DE151045
Bleeder Screw
Bleeder Cap
Disc Pad Set
Insulator
Dust cover
------
1
1
1
1
1
11
12
DE151051
DE151052
Minor Kit Caliper

Major Kit Caliper
---
1
1
Remark
Drum Disc
Brake Brake

33
PLATE NO. 30 : FRONT MASTER CYLINDER (FOR DISC BRAKE)
8
3
11A
10
11B
4
13
15
5
9
14
11
18
19
12 15
20
11B
11A
17
16
21
7
22
6
5
24
23
4
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DE191043
DP191009
DD191080
DE191011
DE191010
Major Kit Master Cylinder

Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
------
1
1
1
2
4
6
7
8
9
10
DE191033
DE191034
DE191031
DE191032
DE191030
Clamp Holder RH
Screw - Clamp RH
Bolt Front Brake Lever
Nut Flanged
Screw
------
1
1
1
1
2
11
12
13
14
15
DE191042
DE191024
DE191029
DE191028
DE191027
Minor Kit Master Cylinder

Circlip
Reservoir Cover
Diaphragm
Boot
------
1
1
1
1
1
Remark
Drum Disc
Brake Brake

34
PLATE NO. 30 : FRONT MASTER CYLINDER (FOR DISC BRAKE)

8
3
11A
10
11B
4
13
15
5
9
14
11
18
19
12 15
20
11B
11A
17
16
21
7
22
6
5
24
23
4
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
16
17
18
19
20
DE201016
DE191023
DE191036
DE191037
DE191038
Front brake switch

Return spring
Window - Master Cylinder
'O' ring
Clip
------
1
1
1
1
1
21
22
23
24
DE191025
DE191026
DD191109
DE201017
Push rod
-Conical spring
-Master Cylinder Assly.
-Cable assly. front brake switch --
1
1
1
1

35
PLATE NO. 31 : REAR HUB
2
1
5
2
6
12
11
3
4
8
7
22
23 24
21
10
20
9
16
18
13
14
19
17
15
14
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD151019
DP151028
30151081
39069415
39224020
Chain (116 Links)

Bolt (Square)
Washer Lock
Hex. Lock Nut
Bearing Ball
1
6
3
4
1
1
6
3
4
1
6
7
8
9
10
30151082
DP151011
39080115
39224120
DP151027
Seal Oil
Sprocket (43T)
Nut Hex
Bearing Ball
Damper - Coupling
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
30151063
39224220
30151105
30151069
30151011
Drum Rear
Bearing Ball
Shoe Brake Assly.
Spring
Brake Cam Assly.
1
1
2
2
1
1
1
2
2
1
Remark
Drum Disc
Brake Brake

36
PLATE NO. 31 : REAR HUB
2
1
5
2
6
12
11
3
4
8
7
22
23 24
21
10
20
9
16
18
13
14
19
17
15
14
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
16
17
18
19
30151008
30151038
DD151015
39009204
Panel Rear Brake

Ring O
Lever Brake (Forged)
Bolt
1
1
1
1
1
1
1
1
20
21
22
23
24
30151071
30151073
39071111
39080015
39078708
Axle
Collar
Washer Plain
Nut Castle
Pin Cotter
1
1
1
1
1
1
1
1
1
1

37
PLATE NO. 32 : BRAKE PEDAL
5
6
7
4
8
2
13
13
14
12
2
15
9
10
12
11
14
Fig.
No.
Part No.
1
2
3
4
5
39080808
39019811
DD191043
30191038
DD191012
Split pin
Plain Washer
Rod Brake
Pin
Lever Brake
1
2
1
1
1
1
2
1
1
1
6
7
8
9
10
39080511
39079708
30191031
30191035
15191026
30191037
Washer
Pin Cotter
Spring
Spring
Pin
Pin
1
1
1
1
1
1
1
1
1
1
1
1
30191036
39080708
39070815
39078912
DD151014
Brake Adjusting Nut

Pin Snap
Nut Hex.
Washer Spring
Rod Torque
1
2
2
2
1
1
2
2
2
1
11
12
13
14
15
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake

38
Alt. to 15 19 1026
PLATE NO. 33 : HANDLE BAR

3
10
4
5
9
22
23
25
15
26
27
24
6
12
27
7
A
11
16
15
16
20
17
21
19
14
1
18
20
19
13
21
Fig.
No.
Part No.
1
2
3
4
5
DD191056
DL191015
39107404
FD181030
DD181104
Grip LH
Lever Assly. Grip, RH
Bolt
Holder Handle Upper
Handle
1
1
4
2
1
1
-4
2
1
6
7
8
9
10
DD201155
DL191017
DD191057
30191048
DD201103
Control Switch LH
Lever Grip, Right
Grip Assly, RH
Band
Control Switch RH
1
1
1
2
1
1
-1
2
1
11
12
13
DL191016
39224915
DL191011
DD191106
DL191013
DL191014
Holder Right Hand

Nylock Nut
Lever Assly Grip LH
Lever Assly Grip LH
Lever Grip, Left
Stud Lever Handle
1
2
1
-1
2
-2
-1
1
2
14
15
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake

39
PLATE NO. 33 : HANDLE BAR
3
10
4
5
9
22
23
25
15
26
27
24
6
12
27
7
A
11
16
15
16
20
17
21
19
14
1
18
20
19
13
21
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
Drum Disc
Brake Brake
16
17
18
19
20
36DF1901
31201078
DL191012
39072504
39019811
Screw & Nut kit (Set A & B)

Switch Front Brake
Holder Left Hand
Hex Bolt
Washer Plain
2
1
1
2
2
1 Ref.Page No.62
-1
1
1
21
22
23
24
25
39118415
FD181031
DF181091
DF181092
FD181019
Self Locking Nut

Holder Handle lower
Damper Handle Upper
Damper Handle Lower
Washer Plain Upper
2
2
2
2
2
1
2
2
2
2
26
27
FD181020
DD191072
Washer Plain Lower

Boot for Lever
2
2
2
1

40
PLATE NO. 34 : FORK FRONT
10
9
11
12
21/22
19
13
20
1
18
8
17
2/3
4
14
5
16
Fig.
No.
Part No.
1
2
4
5
DL181080
DD181067
DE181016
DD181069
DE181019
30181016
39077804
Seal oil
Pipe Left Fork Outer
Pipe Left Fork Outer
Pipe Right Fork Outer
Pipe Right Fork Outer
Gasket
Bolt
2
1
-1
-2
2
2
-1
-1
2
2
6
7
8
9
10
31181015
DD181006
DM181008
FD181012
30181044
Cyl. Complete Fork

Pipe. Comp. suspension Inner
Spring Front Fork
Cap Nut Special
Bolt Fork
2
2
2
1
2
2
2
2
1
2
11
12
13
14
15
30181029
DF181085
DD181205
DD181207
39078912
Ring O
Seat Fork Spring
Holder Fork Upper
Holder Fork Under
Washer Spring
2
2
1
1
2
2
2
1
1
2
Description
Qty /Veh.
15
Remark
Drum Disc
Brake Brake

41
PLATE NO. 34 : FORK FRONT
10
9
11
12
21/22
19
13
20
1
18
8
17
2/3
4
14
5
16
Fig.
No.
16
17
18
19
20
21
22
Part No.
Description
Qty /Veh.
15
Remark
Drum Disc
Brake Brake
39181304
DD181202
DD181216
30181009
DD181011
30181023
Bolt Small Fine

Fork Front
Fork Front
Bearing Cone
Dust Seal
Ring Snap
2
1
-1
2
2
2
-1
1
2
2
DD181203
DD181217
DD181204
DD181218
Damper
Damper
Damper
Damper
1
-1
--
-1
-1
assly.LH
assly.LH
assly.RH
assly.RH

42
PLATE NO. 35 : PAINTED PARTS
1
14
11/12
13
10
2/3
4/5
Fig.
No.
Part No.
DD141185
DD141191
DD7101Y7
DD141205
DD71011A
DD71011B
DD7101Y5
Tank fuel with Decal

1
1
1
1
1
1
1
1
1
1
1
1
1
1
DD141186
DD141192
DD141198
DD141206
DD141186
DD141220
DD141213
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Decal
Decal
Decal
Decal
Decal
Decal
Decal
LH
LH
LH
LH
LH
LH
LH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DD141187
DD141193
DD141199
DD141207
Tank
Tank
Tank
Tank
Decal
Decal
Decal
Decal
RH
RH
RH
RH
1
1
1
1
1 Pearl Mica Jet Black

1 FlameRed
1 Star Blue
1 Green
Description
Qty /Veh.
6/7
Remark
Drum Disc
Brake Brake

43
Pearl Mica Jet Black

Flame Red
Star Blue
Green
Ash Black (with Golden Red Decal)
Ash Black (with Silver Green Decal)
Gun Metal Blue
Flame Red
Star Blue
Green
Gun Metal Blue
1
14
11/12
13
10
2/3
Fig.
No.
Part No.
4/5
Description
Qty /Veh.
6/7
Remark
Drum Disc
Brake Brake
DD141187
DD141221
DD141214
Tank Decal RH
Tank Decal RH
Tank Decal RH
1
1
1
1 Ash Black (with Golden Red Decal)

1 Ash Black (with Silver Green Decal)
1 Gun Metal Blue
DD161330
DD161362
DD7302Y7
DD161382
DD73021A
DD73021B
DD7302Y5
Cover Side Left with Decal

1
1
1
1
1
1
1
1
1
1
1
1
1
1
DD161332
DD161364
DD7303Y7
DD161384
DD73031A
DD73011B
DD7303Y5
Cover Side Right with Decal

1
1
1
1
1
1
1
1
1
1
1
1
1

44

Flame Red
Star Blue
Green
Gun Metal Blue
Flame Red
Star Blue
Green
Gun Metal Blue
1
14
11/12
13
10
2/3
4/5
Fig.
No.
Part No.
DD161331
DD161363
DD161371
DD161383
DD161331
DD161402
DD161394
Cover Side Decal LH

Cover Side Decal LH
Cover Side Decal LH
Cover Side Decal LH
Cover Side Decal LH
Cover Side Decal LH
Cover Side Decal LH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DD161333
DD161365
DD161373
DD161385
DD161333
DD161404
DD161396
Cover
Cover
Cover
Cover
Cover
Cover
Cover
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DD161334
DD161366
DD7304Y7
DD161386
Cover Seat with Decal

1
1
1
1
1
1
Description
6/7
Qty /Veh.
Remark
Drum Disc
Brake Brake
Side
Side
Side
Side
Side
Side
Side
Decal
Decal
Decal
Decal
Decal
Decal
Decal
RH
RH
RH
RH
RH
RH
RH

45

Flame Red
Star Blue
Green
Gun Metal Blue
Flame Red
Star Blue
Green
Gun Metal Blue

Flame Red
Star Blue
Green
1
14
11/12
13
10
2/3
Fig.
No.
10
11
Part No.
4/5
Description
Qty /Veh.
6/7
Remark
Drum Disc
Brake Brake
DD73041A
DD73041B
DD7304Y5

1
1
1
DD161337
DD161369
DD7301Y7
DD161389
DD7301Y4
Fender Front
Fender Front
Fender Front
Fender Front
Fender Front
1
1
1
1
1
DD7301Y5
Fender Front
1 Flame Red
1 Star Blue
1 Green
1 Ash Black (with Golden Red Decal)
and Silver Green Decal)
1 Gun Metal Blue
DD181197
DD181208
DD7305Y7
DD181219
DD73051A
DD73051B
DD7305Y5
Cowling/Decal
Cowling/Decal
Cowling/Decal
Cowling/Decal
Cowling/Decal
Cowling/Decal
Cowling/Decal
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Green
Gun Metal Blue
DD181198
DD181209
Cowling Decal LH
Cowling Decal LH
1
1
1
1

Flame Red

46
1
1
1

Gun Metal Blue

Flame Red
Star Blue
1
14
11/12
13
10
2/3
Fig.
No.
12
13
14
Part No.
4/5
Description
6/7
Qty /Veh.
Remark
Drum Disc
Brake Brake
DD181214
DD181220
DD181198
DD181226
DD181223
Cowling Decal LH
Cowling Decal LH
Cowling Decal LH
Cowling Decal LH
Cowling Decal LH
1
1
1
1
1
1
1
1
1
1
DD181199
DD181210
DD181215
DD181221
DD181199
DD181227
DD181224
Cowling
Cowling
Cowling
Cowling
Cowling
Cowling
Cowling
RH
RH
RH
RH
RH
RH
RH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DD181196
DD141211
Label B Kawasaki
Seatlab
1
1
1
1
Decal
Decal
Decal
Decal
Decal
Decal
Decal

47
Star Blue
Green
Gun Metal Blue
Flame Red
Star Blue
Green
Gun Metal Blue
PLATE NO. 36 : FUEL TANK CAP & TAP ASSLY.

6
15
10
12
10
11
14
10
7
13
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD141024
DD141122
39076101
39217924
30141031
Cap Tank
Rotor with key
Screw Pan Cros
Washer
Ring O
1
1
2
2
2
1
1
2
2
2
6
7
8
9
10
30141052
DF141160
30141039
30141036
DD141016
Packing
Fuel Tap Assly.
Packing
Packing
Clamp
1
1
1
1
3
1
1
1
1
3
11
12
13
14
15
DD121163
DD201021
DD141026
30141032
30141028
Tube Fuel
Gauge Fuel
Tube Rubber
Bolt
Gasket For Gauge Fuel
1
1
1
4
1
1
1
1
4
1
Remark
Drum Disc
Brake Brake

48
PLATE NO. 37 : CHAIN CASE
5
7
4
6
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
30161271
DD161378
39021911
15161069
39247504
Rubber Pad
Case Chain Upper Assly.
Washer Plain
Rubber Cap
Flanged Bolt
1
1
2
1
2
1
1
2
1
2
6
7
8
39247304
DD161379
DL161023
Flanged Bolt
Case Chain Lower Assly.
Trim case chain
2
1
1
2
1
1
Remark
Drum Disc
Brake Brake

49
PLATE NO. 38 : FITTINGS -PETROL TANK & SIDE COVER
8
4
9
11
2
10
6
4
3
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
DD161022
30161169
39178924
DG161121
31161171
Damper
Grommet
Washer (Nylon)
Screw
Lock for side cover with keys
2
2
3
3
1
2
2
3
3
1
To fit Side Cover on Frame

To fit Side Cover on Petrol Tank
6
7
8
9
10
DD161078
DD161085
39098308
39105411
DF141129
Damper
Pad Seat Cover
Pin Snap
Plain Washer
Damper
2
2
1
1
1
2
2
1
1
1
For Cover Seat
11
DF141128
Damper
Drum Disc
Brake Brake

50
PLATE NO. 39 : METER ASSEMBLY
10
6
5
4
3
8
2
1
9
7
16
17
15
11
12
14
13
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD191129
DD191134
DD191136
DD191137
DD191094
Speedo assly with lamp

Speedometer
Meter fuel
Cover meter case upper
Cover meter case lower(Black)
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DD191135
39194304
DG201040
DD191133
DD201095
Tacho Meter
Flange bolt
Lamp 12V 3.4W (W/o cap)
Trip Meter Knob
Ignition Switch / key
1
2
7
1
1
1
2
7
1
1
11
12
13
14
15
DD181162
35161060
39258701
39214124
DD181185
Flap Cowling
Clip Nut
Screw SS
Washer Non-metallic
Bracket cowling Upper
1
5
5
5
1
1
5
5
5
1
16
17
DD181186
39258501
Collar
Screw
2
2
2
2
Remark
Drum Disc
Brake Brake

51
PLATE NO. 40 : CONTROL CABLES
1
2
3
6
4
5
11
9
10
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD191073
30191070
30191069
DD191042
30191072
Cable Brake (FR)

Spring
Dust Seal
Rod End
Adjusting Nut
1
1
1
1
1
------
6
7
8
9
10
DD191131
DD191075
30191067
DD191076
DD191132
Cable Clutch
Cable Speedometer
Oil Seal
Inner Cable Speedo
Cable Throttle
1
1
1
1
1
1
1
1
1
1
11
DD191125
Cable starter
Remark
Drum Disc
Brake Brake

52
PLATE NO. 41 : HEAD LAMP ASSLY
6
1
8
9
3
7
11
5
12
10
14
4
13
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD201141
39081302
CL201023
39196104
39081715
Head Light With Lamp-HS1

Cr.Res.Pan hd.Taping Screw
Lamp (12 V, 35/35 W)-HS1
Bolt Flanged Small
Nut Hex/Flanged
1
4
1
1
1
1
4
1
1
1
6
7
8
9
10
DD181161
DF181099
39258701
39214124
DD181183
Wind shield
Nut well
Screw
Washer Non-metallic
Bracket Cowling Lower
1
4
4
4
1
1
4
4
4
1
11
12
13
14
39074501
DD181184
39247304
30201029
Screw Pan Cross

Bracket Fork Lower
Hex.Bolt / Flange
Lamp 12V-4W
2
1
2
1
2
1
2
1
Remark
Drum Disc
Brake Brake

53
PLATE NO. 42 : TURN SIGNAL LAMP
5
6
4
3
1/2
3
7/8
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DD201146
DD201148
06201083
DD181192
39122515
Lamp Assly Sig.FR.LH/Lamp

Lamp Assly Sig.FR.RH/Lamp
Lamp (12 V, 10 W)
Bracket Signal
Hex.Nut/Flange
1
1
4
1
4
1
1
4
1
4
6
7
8
9
10
FD201033
DD201135
DD201137
DD201139
DD201140
Lens Side Indicator

Lamp Assly Sig.RE.LH/Lamp
Lamp Assly Sig.RE.RH/Lamp
Adapter RE - LH
Adapter RE - RH
4
1
1
1
1
4
1
1
1
1
Remark
Drum Disc
Brake Brake

54
N.I.
N.I.
PLATE NO. 43 : FRONT AND REAR NUMBER PLATE
1
3
2
4
9
7
8
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
DP161144
DD181187
39178301
39247304
DP161145
Front Number plate

Bracket Front No. Plate
Truss Screw
Flanged bolt
Number plate Rear
1
1
2
2
1
1
1
1
2
1
6
7
8
9
DF161248
39247604
39247504
DP161100
Bracket No. Plate

Hex head bolt/Flange
Hex.bolt/flange
Bracket (Fender Rear)
1
2
2
1
1
2
2
1
Remark
Drum Disc
Brake Brake

55
PLATE NO. 44 : TAIL LAMP ASSLY.
1
2
4
6
3
7
8
9
10
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39081715
39021111
31201001
DD201011
DD201122
Flanged Nut
Plain Wahser
Collar
Damper
Tail Light With Lamp
3
3
3
3
1
3
3
3
3
1
6
7
8
9
10
31201028
DD201156
DD201034
39248415
30201069
Lamp 12 V, 10/5W
Lens Tail Light
Screw For Lens(Tail Light)
Flange Nut
Reflector Reflex
1
1
2
1
1
1
1
2
1
1
Remark
Drum Disc
Brake Brake

56
PLATE NO. 45 : ELECTRICAL EQUIPMENT/TPS Assly.
1
14
13
4
6
7
8
11
10
5
Fig.
No.
Part No.
Description
Qty /Veh.
1
2
3
4
5
39194004
DF201140
31201079
DD191013
DD201150
DD201158
Flanged Bolt
Horn 12V DC
Switch Rear Brake
Spring Brake Switch
Wiring Harness
Wiring Harness
1
1
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
31201027
30201104
30201085
DF201131
31201082
Battery
Fuse box with damper
Fuse, 15A
Assly. DC Flasher S.S.
Capacitor Electrolytic
1
1
2
1
1
1
1
2
1
1
11
12
13
14
39247304
DD181188
DD111046
39106204
Hex. bolt / flange

Lock Assly. (3 in 1)
TPS Assly.
Bolt Flanged
1
1
1
1
1
1
1
1
Remark
Drum Disc
Brake Brake

57
Upto Apr. 03
From May 03
N.I.
PLATE NO. 46 : ACCESSORIES (LEG GUARD, SAREE GUARD & MIRRORS)

4
6
3
2
5
Fig.
No.
Part No.
Description
Qty /Veh.
Remark
1
2
3
4
5
DD221029
DD221008
DD221007
39194004
DD221017
Leg guard
Mirror assly RH
Mirror assly LH
Flanged Bolt
Saree Guard
1
1
1
2
1
1
1
1
2
1
6
7
39160804
39181404
Hex.soc.hd.bolt
Bolt Flanged
2
1
2 Alt 39190604
1
Drum Disc
Brake Brake

58
For Upper mounting of Leg guard
PLATE NO. 47 : TOOL KIT
Fig.
No.
Part No.
Description
Qty /Veh.
1
*
*
*
*
*
*
*
DD221019
31221003
30221033
30221003
30221004
30221011
30221009
30221002
Tool Kit
Tool Wrench (Box, 16 mm)
Tool Wrench (Open End 10x13)
Tool Driver
Tool Driver (2 philips & slot)
Tool Wrench(Open End 14 x17)
Tool Bar
Tool Bag
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
30221010
30221005
30221006
Tool Pliers
Tool Wrench - 27 A/F
Tool Wrench - 22 A/F
1
1
1
1
1
1
DM221001
Band tool kit
Remark
Drum Disc
Brake Brake

59
For Reference only

Not to service
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PLATE NO.

1 (Set of A&B) Ref.Page No.62

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

Granite Silver Painted

FRONT WHEEL DIRECTION

PLATE NO. 2 : VALVE

Retainer Valve Spring

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 3 : CAMSHAFT / TENSIONER

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

Granite Silver Painted

FRONT WHEEL DIRECTION

PLATE NO. 4 : CYLINDER AND PISTON

Hollow dowel Pin

Cylinder Block Piston assly

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 5 : CRANK SHAFT

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 6 : TRANSMISSION

Shaft Transmission Input(1st)

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 7 : CHANGE DRUM / SHIFT FORK

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 8 : GEAR CHANGE MECHANISM

Lever Comp. Change Shaft

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 9 : CRANKCASE RH / ENGINE ASSLY.

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 10 : CRANKCASE - L.H.

Bolt Flanged Small

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

Granite Silver Painted

FRONT WHEEL DIRECTION

PLATE NO. 11: PIPE OIL

Pipe oil Assly.

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 12 : COVER GENERATOR & COVER CHAIN

Gasket (Generator Cover)

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

Granite Silver Painted

Granite Silver Painted

FRONT WHEEL DIRECTION

PLATE NO. 13: CLUTCH COVER

Clutch cover assly./Decal

1 Granite Silver Painted

Element oil filter

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 14 : CLUTCH

Housing Comp. Clutch

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION

PLATE NO. 15 : KICK STARTER MECHANISM

Boss Kick set A to E

PART NOS. SHOWN IN BOLD ARE FOR CALIBER 115 ONLY

FRONT WHEEL DIRECTION