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TP. H CH MINH
KHOA CNG NGH HA HC
B MN QU TRNH V THIT B
----------
N MN HC QU TRNH V THIT B
TI:
LI M U
Tri cy l loi thc phm khng th thiu trong i sng hng ngy. y l ngun
cung cp vitamin v khong cht cn thit cho c th . Nc ta l mt nc nhit i vi
loi cy tri quanh nm . Tuy nhin chnh thi tit nng m li l nguyn nhn lm cho
tri cy rt d b h hng khi tin hnh thu hoch theo thi v. Do vn t ra l lm
sao bo qun sn phm tri cy c lu di . Phng php hiu qu nht hin nay l bo
qun tri cy trong phng lnh . Theo phng php ny , tri cy sau thi gian di bo
qun vn cn gi c cht lng tng i tt .
ti Thit k h thng kho lnh bo qun tri cy qu nng sut 120 tn.
Do thi gian v kin thc cn hn ch nn khng trnh khi nhiu sai st .
Em rt mong nhn c nhng ng kin ca cc thy c ti c hon
thin hn.
Em xin chn thnh cm n!
TP. H Ch Minh, ngy 10 thng 06 nm 2014
Trang 1
LI CM N
Sau mt thi gian nghin cu v tham kho hon thnh n, em xin chn
thnh cm n:
Trng H Cng Nghip Thc Phm Tp. H Ch Minh to mi iu kin tt
nht v c s vt cht k thut, trang thit b chng em c th hon thnh n trong
thi gian ngn.
Th vin trng cung cp nhng t liu ht sc c gi tr, l ti liu thanh kho
tt v qu bu.
c bit gi li cm n n thy o Thanh Kh, ngi trc tip hng dn tn
tnh nhm chng em hon thnh n ng thi hn.
TP. H Ch Minh, ngy 10 thng 06 nm 2014
Trang 2
LI NHN XT CA GVHD
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Ch k ca gio vin nhn xt
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Ch k ca gio vin nhn xt
Trang 4
MC LC
CHNG 1: TNG QUAN............................................................................................8
1.1 NGHA V MC CH CA H THNG LNH............................................8
1.2 NI DUNG V YU CU THIT K.....................................................................8
CHNG 2: TNH TON KHO LNH.......................................................................9
2.1 TNH TH TCH KHO LNH....................................................................................9
2.2 DIN TCH CHT TI TRONG KHO LNH........................................................9
2.3 TI TRNG NN.......................................................................................................10
2.4 DIN TCH KHO LNH CN XY DNG.........................................................10
CHNG 3: TNH TON CCH NHIT CCH M..............................................11
3.1 TNH TON CHO VCH KHO LNH..................................................................11
3.1.1 Kt cu tng bao................................................................................................11
3.1.2 Xc nh b dy lp cch nhit..........................................................................11
3.1.3 Kim tra ng sng...........................................................................................12
3.2 CCH NHIT CCH M CHO NN.....................................................................12
3.2.1 Kt cu cch nhit ca nn.................................................................................12
3.2.2 Xc nh b dy lp cch nhit..........................................................................13
3.3.1 Kt cu cch nhit ca trn................................................................................14
3.3.2 Xc nh b dy lp cch nhit..........................................................................14
CHNG 4: TNH TON CN BNG NHIT........................................................14
4.1 TNH DNG NHIT TN THT............................................................................15
4.1.1 Tnh nhit tht thot qua vch............................................................................15
4.1.2 Tnh dng nhit do sn phm to ra...........................................................16
4.1.3 Dng nhit do vn hnh kho..............................................................................18
4.1.4 Dng nhit do thng gi bung lnh.................................................................19
4.2 XC NH TI NHIT CHO THIT B V MY NN....................................20
CHNG 5: TNH TON CHU TRNH LNH, TNH CHN MY NN...........21
5.1 CHN CC THNG S CA CH LM VIC..........................................21
5.1.1 Nhit si ca mi cht lnh..........................................................................21
5.1.2 Nhit ngng t................................................................................................21
5.1.3 Nhit hi ht (th).............................................................................................22
5.1.4 Nhit qu lnh (tql).........................................................................................23
GVHD: Th.s o Thanh Kh
Trang 5
Trang 6
6.5.2 Cu to..................................................................................................................38
6.6.1 Mc ch...............................................................................................................39
6.6.2 Cu to..................................................................................................................39
6.7 PHIN SY LC...........................................................................................................40
6.8 MT GAS.....................................................................................................................40
6.9 VAN................................................................................................................................41
Trang 7
lnh tip xc vi nhng vt lnh hn. Sau ny k thut lnh ra i thm nhp vo cc
ngnh kinh t quan trng v h tr tch cc cho cc ngnh nh:
- Ngnh cng ngh ch bin v bo qun thc phm
- Trong cng nghip nng: lm ngui khun c
- Trong y t: ch bin v bo qun mu, thuc
- Trong cng ngh ha cht
- Trong lnh vc sinh hot i sng: iu ha khng kh
ng vai tr quan trng nht l ngnh cng nghip ch bin v bo qun thc
phm. Tuy nhin c th gi cho thc phm c lu di cung cp, phn phi cho
nn kinh t quc dn, th phi bo qun ng nhm gi cho cc vi sinh vt lm i thiu
thc phm cng b c ch, cc qu trnh phn gii din ra rt chm. V vy m c th gi
cho thc phm khng b hng trong thi gian di.
1.2
NI DUNG V YU CU THIT K
1. Bo qun mt
- Sn phm bo qun: tri cy
- Dung tch:
120 tn
- Nhit kho lnh bn qun:
4 oC
- Nhit ngng t:
25oC
2. Thng s mi trng
- a im xy dng: kho lnh t ti Tp.HCM
- Nhit mi trng: tn=37,3oC
-
m mi trng:
n =74
3. Mi cht lnh
- Mi cht lnh s dng trong kho lnh bo qun l R22
CHNG 2: TNH TON KHO LNH
2.1
Trang 8
V=
E
gV
(m3)
Trong :
V Th tch kho lnh , m3.
E Dung tch ca cc bung lnh, tn.
gv Mc cht ti, tn/m3. Kho c thit k vi mt hng tri cy
cha trong thng g, ta c gv = 0,45 tn/m3
Dung tch tht s cc bung sn phm l tri cy Espv thng g Ebb
Chn Ebb =10% Esp
Esp = 120 (t) (u )
Dung tch tht s ca bung lnh
E = Esp + Ebb = 120 + 12 = 132 (t)
Th tch bung lnh
V=
2.2
E
132
293.33
gV 0.45
(m3)
Chn h = 3 m
Cng thc xc nh din tch cht ti bung lnh:
V 293.33
97.78
h
3
F=
Trong :
(m2)
TI TRNG NN
Trang 9
Trong :
h Chiu cao cht ti.
gv Mc cht ti, tn/m3
2.4
Fxd=
F
97.78
130.37
F
0.75
( m2)
Trong :
F H s s dng din tch xy dng ca kho lnh, F ph thuc vo kch
thc ca bung lnh.
i vi bung din tch nh hn 100 m2, F = 0,700,75
i vi bung din tch 100- 400 m2, F = 0,750,80
i vi bung din tch hn 400 m2, F = 0,80,85
Chn kch thc kho lnh
Din tch bung lnh quy chun (bi ca 36 m2) nn chn Fxd = 144 m2 (1212)
Chn kch thc kho nh sau: 12 x 12 x 5
Trang 10
3.1.2
Va
Gch
Va
Cch m bitum
Cch nhit polystirol
B dy
(m)
0.020
0.380
0.020
0.004
0.200
H s truyn nhit
(W/m.K)
0.800
0.820
0.800
0.300
0.047
Lp va v tm thp
Cng
0.020
0.624
0.880
Xc nh b dy lp cch nhit
1
i
i 2
K 1
1 1
Trong :
1 = 23.3 W/m2 .K : h s cp nhit ca khng kh bn ngoi (tng c chn gi).
2 = 9 W/m2.K : h s cp nhit ca khng kh trong phng (i lu cng bc).
i : b dy ca vt liu lm tng (bng 1).
i : h s truyn nhit ca vt liu lm tng (bng 1).
K = 0.35 W/m2.K : h s truyn nhit quy chun.
1
3 0.02 0.38 0.004 1
1
0.1m
0.88
0.82
0 .3
9
0.35 23.3
1 0.047
Trang 11
1 1
=
K = 0.202 W/m2.K
3.1.3
k s 0.95 1
t1 t s
(W / m 2 .K )
t1 t 2
Trong :
t1: nhit bn ngoi kho bo qun lnh ng (oC)
ts: nhit ng sng ca khng kh bn ngoi (oC)
t2: nhit bn trong kho lnh (oC)
1: h s cp nhit ca khng kh bn ngoi (W/m2.K)
0.95 : h s an ton
k s 0.95 23.3
37.3 32
3.65 (W / m 2 .K )
37.3 5
=> K < ks
Vy: vch ngoi khng ng sng.
3.2
3.2.1
Trang 12
3.2.2
B dy (m)
0.02
0.10
0.20
0.005
0.01
0.15
0.485
Xc nh b dy lp cch nhit
2 2
Trong :
1 = 23.3 W/m2 .K : h s cp nhit ca khng kh
2 = 9 W/m2 .K : h s cp nhit ca khng kh trong phng (i lu cng bc).
i : b dy ca vt liu lm tng (bng 2).
i : h s truyn nhit ca vt liu lm tng (bng 2).
K = 0.35 W/m2 .K : h s truyn nhit quy chun.
1
0.02 0.1 0.005 0.01 0.15 1
1
0.12 m
1
0.23 1.88 1.5 9
0.35 23.3 1.6
2 0.047
Trang 13
3.3
B dy (m)
0.07
0.01
0.005
0.15
0.04
0.1957
Xc nh b dy lp cch nhit
3 3
1
d
1
i
i 2
1
Trong :
1 = 23.3 W/m2 .K : h s cp nhit ca khng kh bn ngoi (tng c chn gi).
2 = 9 W/m2 .K : h s cp nhit ca khng kh trong phng (i lu cng bc).
i : b dy ca vt liu lm tng (bng trn).
i : h s truyn nhit ca vt liu lm tng (bng trn).
K = 0.35 W/m2K : h s truyn nhit quy chun.
1
0.07 0.01 0.005 0.04 1
1
0.12m
0.35 23.3 1.5 0.88 0.23 0.88 9
3 0.047
Trang 14
K (w/m k)
F(m )
T (k)
Tng ngoi
0.202
60
62.3
755.076
Tng ngoi
0.202
60
62.3
755.076
Tng ngoi
0.202
60
62.3
755.076
Tng ngoi
0.202
60
62.3
755.076
Nn
0.215
144
62.3
1928.808
Trn
0.288
144
62.3
2583.7056
Tng Q1
7532.8176 (w)
Bao che
Q21=
T (w)
4.1.2 Tnh
dng nhit
do
sn
phm to
ra
Dng
nhit do tri
cy ta ra:
M (h1h2)1000 1000
(W )
24 3600
Trang 15
t1 = 8 oC
t2 = 4 oC
h2 = 286.7 kJ/kg
Q21=
M (h1h2)1000 1000
(W )
24 3600
Q21=
M b C b ( t 1t 2 ) 1000 1000
24 3600
Trang 16
F= 144 m2
Trang 17
Trang 18
h2 =13 kj/kg
Khi lng ring ca khng kh trong bung pk=1.28m3/kg
Bi s tun hon khng kh a=3
M k=
V a pk
kg/ s
24 3600
M k=
144 3 1.28
=6.4 103 kg /s
24 3600
(4-15) (NL)
Q0 =
(4-17) (NL)
Q - Tng nhit ti ca my nn
b - L h s thi gian lm vic, chn b= 0.9
Trang 19
Q 0= b =
1.12 16982.53
=21133.81 W
0.9
[ 1, 204 ]
Trong :
tb - l nhit kho lnh.
tb = 4 0C;
t0 - l hiu nhit yu cu.
Kho lnh la chn phng php lm lnh trc tip, m ca khng kh trong kho
cao, hiu nhit yu cu l 8 130C nn chn t0 = 13 0C
[ 1, 204 ]
Vy t0 = 4 - 13 = -9 0C.
5.1.2 Nhit ngng t
Nhit ngng t ca hi mi cht lnh ph thuc vo mi trng lm mt v
nhit ca cht ti nhit chy qua thit b ngng t.
Thit b ngng t ca h thng lnh c tc nhn lm mt l nc ly t ngun nc
ngm qua h thng x l c tun hon khp kn qua thp gii nhit.
Nhit ngng t c xc nh theo biu thc:
GVHD: Th.s o Thanh Kh
Trang 20
tk = tw2 + tk, 0C
[ 1, 205 ]
Trong :
tw2 - l nhit nc ra khi bnh ngng, 0C;
tk - l hiu nhit ngng t yu cu, 0C.
Chn nhit ngng t thc ra l mt bi ton ti u v kinh t v k thut, t
gi thnh mt n v lnh l nh nht, nu hiu nhit ngng t nh, nhit ngng t
thp, nng sut lnh tng nhng phi tng chi ph cho in nng chy bm nc gii
nhit....
tk = ( 3 5 ) 0C c ngha l nhit ngng t cao hn nhit nc ra t 3 5
0
C.
[ 1, 205 ]
Chn tk =5 0C.
[ 1, 205 ]
[ 1, 205 ]
tw1 = 37oC.
tw2 =37+ 5 = 42oC.
tk = 42 +5= 47 oC.
Trang 21
[ 1, 208]
Nhit
o
p sut
Entapi
Th tch ring
bar
kJ/kg
m3/kg
Trang 22
5.2
6,022
406,454
-9
3,6767
401,57
90
44,374
433,17
47
18,034
415,93
47
18,034
258,15
40
18,034
253,266
-9
6,022
253,266
0,42
Ta c:
Q0 21.133
0.14
q0 148.304
kg/s.
[ 1, 211 ]
[ 1, 214 ]
5.2.4 H s cp ca my nn
Ch lm lnh ca h thng lnh:
to = -9 0C po = 3.6767Pa.
GVHD: Th.s o Thanh Kh
Trang 23
tk =
Ta c
47 0C pk = 18.034Pa.
p k 18.034
4.9
po 3.6767
Trang 24
Ta c :
Vtt 0,0588
0,082
0,72
m3/s.
[ 1, 216 ]
Trang 25
Vy
5.2.7 Cng nn ch th
L cng nn thc do qu trnh nn lch khi qu trnh nn on nhit l thuyt.
Ta c:
Ni
Ns
i , kW
[ 1, 217 ]
i : L hiu sut ch th
i = w + b t0.
Trong :
b - l h s thc nghim b = 0.001;
T0
w - l h s tn tht khng thy c w = Tk .
i
Vy
273 9
0.001 9 0.816
273 47
Ni
Suy ra:
3.740
4.583
0.816
kW.
, kW
[ 1, 218 ]
[ 1, 218 ]
Trang 26
[ 1, 218 ]
N el
Ne
td el , kW
[ 1, 218 ]
el = 0.8 0.95.
Chn el = 0.85.
N el
Vy
6.053
7.496
0.85 0.95
kW.
[ 1, 219 ]
KW.
TNH CHN MY NN
Trang 27
Trang 28
tw1 = 37oC .
T cng thc
Qk = k F ttb, W
[ 1, 260]
Vi
Nn
10 5
7.21
10
ln
5
Trang 29
1
2
6
6
7
14
13
8
12
11
10
Trang 30
Trang 31
t tb
=>
16 10
12.8
16
ln
10
Chn kho lnh c 2 dn lnh vy nng sut ca mi dn phi t t nht l 10.57 kW.
Trang 32
Trang 33
6.2.1 Mc ch
Gii nhit ton b loi nhit do mi cht lnh ngng t nh ra. Lng nhit ny
thi ra mi trng nh cht ti nhit trung gian l nc.
6.2.2 Cu to
ng c qut gi.
Chn bi nc.
Dn phun nc.
Khi m.
Ca khng kh vo.
B nc.
ng nc lnh cp lm mt bnh ngng.
Phin lc nc.
Phu chy trn.
Van x y.
ng cp nc v van phao.
12,13 ng nc nng t bnh ngng ra a vo dn phun lm mt xung nh
khng kh i ngc t di ln.
6.2.3 Nguyn l
Nc nng t bnh ngng v nc lm mt my nn theo ng (12) vo dn phun
nc (3) gii nhit nh khng kh i t di ln (chuyn ng cng bc nh ng c
qut gi) v ri xung b, theo ng 7 vo thit b ngng t v i lm mt my nn.
Trang 34
Qk 13.1
0.3275m 2
qF
40
qF = 40 kW/m2
Ch
20
=> Cc thng s:
- Lu lng nc: 1.11 (l/s)
- t ca nc: 5oC
- Lu lng ca khng kh: 1.11 (m3)
- Vng quay: 23.3 (vng/s)
- Nhit ti: 23.2 (kW)
- Din tch tit din thp: 0.44 (m2)
- Kch thc(mm):
+ Mt bng: 848 x 848
+ Thn thp: 660 x 736
+ Chiu cao: 1600
- Khi lng: 232 (kg)
Trang 35
6.3
BNH TCH DU
3
4
5
Trang 36
BNH CHA DU
6.4.1 Nhim v
Dng gom du t cc thit b nh bnh tch du, bu du ca bnh ngng, bnh
cha, bnh bay hi, bnh tch lng, gim tn tht v gim nguy him khi x du t p
sut cao.
6.4.2 Cu to
Bnh cha du l bnh hnh tr t ng hay nm ngang c ng ni vi ng
ht my nn v ng ni vi p k, ni vi y x du v ng x du ra ngoi.
Ch thch:
1234-
V thit b
ng vo t bnh tch du
Van x du
Chn thit b
6.4.3 Nguyn l
GVHD: Th.s o Thanh Kh
Trang 37
Khi m van ni ng ht, p sut trong bnh gim xung, mi cht lnh c thu
hi. Khi p sut d gim gn 0, c th m van x x du ra khi bnh. Hi du t cc
bnh v bnh cha du nh chnh lch p sut.
6.5
6.5.1 Mc ch
Dn lnh 1 cp c bnh trung gian lm mt hon ton c nhim v lm mt trung
gian mt phn hay ton phn hi mi cht ra cp nn p thp v qu lnh lng trc
khi vo van tit lu bng cch bay hi mt phn lng p sut v nhit trung gian.
6.5.2 Cu to
Ch thch:
12345678-
V thit b
Lp cch nhit
Chn thit b
Van x du
ng ra ca cht lng
Hi vo t bnh cha cao p
Hi ra t my nn
Hi ra t my nn
Trang 38
6.6
6.6.1 Mc ch
ngn nga hin tng ngp lng gy h hng my nn, trn ng hi ht v
my nn, ngi ta b tr bnh tch lng. Bnh tch lng s tch cc git hi m cn li
trong dng hi trc khi v my nn.
Cc bnh tch lng lm vic theo nguyn tc tng t nh bnh tch du, bao gm:
-
vo bnh khng theo phng thng m thng a ngot theo gc nht nh.
Dng cc tm chn ngn cc git lng. Khi dng mi cht chuyn ng va vo cc
3- Hi v my nn
4- Tm chn
5- ng ng
6- Hi vo dn lnh
6.7
PHIN SY LC
Phin sy l mt thit b ph trong
7- Chn thit b
8- V thit b
9- Lp cch nhit
Trang 39
MT GAS
L cc van chn, lp t cc van chn trn c ng nn ln ng ht ca h
Mt
gas
Trang 40
6.9
VAN
Van mt chiu c b tr trn ng y ca my nn v thit b ngng t, khng
Trang 41
KT LUN
Trong sn xut v ch bin thc phm, bo qun lnh ng vai tr quan trng, n
lm tng thi gian bo qun thc phm, phc v cho iu ha, d tr nguyn liu, ko di
thi v sn xut cho x nghip. Do vy vn xy dng kho lnh l iu tt yu v cn
thit.
c hiu qu kinh t cao khi xy dng kho lnh, th trong qu trnh thit k kho
lnh, vic xc nh nhit ti ca kho lnh cn phi chnh xc, cn thn v n l c s
tnh chn cc thit b. Nu kt qu tnh ton nhit ti ca kho lnh nh hn kt qu thc t
th dn n khng kinh t.
V kin thc thc t cn nhiu hn ch nn khi tnh ton thit k khng trnh khi
thiu st. Em mong c qu thy c ch bo thm, cho n ca em c hon thin
hn.
Trang 42
Trang 43