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KENR8662

October 2008

ELECTRONIC GOVERNOR J1 CONNECTOR


1

ELECTRONIC GOVERNOR
J1 CONNECTOR

ELECTRONIC GOVERNOR
CALIBRATION TOOL CONNECTOR

CIRCUIT IDENTIFICATION NUMBERS


FOR 12 WAY GREY DEUSTCH CONNECTOR

CIRCUIT IDENTIFICATION NUMBERS


FOR 4 WAY MOLEX CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
GND2. /0.75MM
1
VBB2. /0.75MM
2
3
TXD.
/0.75MM
4
RCV.
/0.75MM

POSITION NO: WIRE INDENT / WIRE GUAGE


1
TXD. /0.75MM
2
GND2. /0.75MM
3
5 (SCR) BLACK
4
5.
/0.75MM
5
ACT+. /1.5MM
6
N/A
7
N/A
8
ACT-. /1.5MM
9
53A. /0.75MM
10
57 (SCR) WHITE
11
VBB2. /0.75MM
12
RCV. /0.75MM

ELECTRONIC GOVERNOR
J2 CONNECTOR
CIRCUIT IDENTIFICATION NUMBERS
FOR 12 BLACK DEUSTCH CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
1
N/A
2
N/A
3
N/A
4
N/A
5
N/A
6
N/A
7
3B.
/0.75MM
8
N/A
9
N/A
10
N/A
11
N/A
12
N/A

CIRCUIT IDENTIFICATION NUMBERS


FOR 22 WAY AMP CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
1
BLANKING PIN
2
+.
/1.5MM
3
3.
/1.5MM
4
4.
/0.75MM
5
5.
/1.5MM
6
N/A
7
OP.
/0.75MM
8
ET.
/0.75MM
9
54.
/0.75MM
10
YGN. /1.5MM
11
N/A
12
N/A
13
5A.
/1.5MM
FL.
/ 0.75MM
14
15
15.
/0.75MM
16
16.
/0.75MM
47
/1.5MM
17
18
N/A
19
19. D+ /0.75MM
20
56.
/0.75MM
10.
/0.75MM
21
N/A
22

FUEL SWITCH
SENDER CONNECTOR
CIRCUIT IDENTIFICATION NUMBERS
FOR 2 PIN DEUTSCH
POSITION NO: WIRE INDENT / WIRE GUAGE
1
5.
/ 1.5MM
2
FL.
/ 1.5MM

40

ALTERNATOR
GROUND

40

40

40

40

40

40

10

40

40

11

12

40

STARTER CONNECTION

YGN.
5.

(1.5mm)

(10mm)

80

80

COOLANT TEMPERATURE
SENDER CONNECTOR

FUEL CONTROL SOLENOID


CONNECTOR

ET
(0.75mm)

CIRCUIT IDENTIFICATION NUMBERS


FOR 2 PIN DEUTSCH
POSITION NO: WIRE INDENT / WIRE GUAGE
1
53A / 1.5MM
2
5
/ 1.5MM

150

16
(0.75mm)

EMERGENCY STOP SWITCH


CONNECTOR

70

70

180

ELECTRONIC GOVERNOR
CALIBRATION TOOL CONNECTOR

150

150

40

40

40

40

40

40

+.
(10mm)

SPLICE +. A 140

GND2.

VBB2.

TXD.

RCV.

40

3B.
(1.5mm)

150
310

40

150

50

3B.

150

STARTER
SOLENOID
CONNECTOR

50

50

(1.5mm)

(4.0mm)

(0.75mm)

CIRCUIT IDENTIFICATION NUMBERS


FOR 6 WAY AMP CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
1
53. /1.5MM
2
17. /1.5MM
3
5A. /1.5MM
4
5B. /0.75MM
5.
/0.75MM
5
6
53A. /1.5MM

51.
220

+.

19.

7
40
190

EMERGENCY STOP SWITCH


CONNECTOR

ALTERNATOR
CONNECTIONS

70

70

21.

ELECTRONIC GOVERNOR
J2 CONNECTOR

ENGINE INTERFACE
MODULE CONNECTOR 1

ENGINE INTERFACE
MODULE CONNECTOR 2

5.

NOT USED

140
40

STARTER +
CONNECTIONS

C2.2 Rental Generator Set


Electrical System

40

300

MAGNETIC PICKUP CONNECTOR


ENGINE SOCKET CONNECTOR
TO DISTRIBUTION PANEL

16.

CIRCUIT IDENTIFICATION NUMBERS


FOR 5 WAY G+H MALE
POSITION NO: WIRE INDENT / WIRE GUAGE
1
5.
/ 0.75MM
2
57. / 0.75MM
57. WH SCR /0.75MM
3
4
5. BK SCR /0.75MM
5
NO CONNECT

170

SPLICE 16.

LOW WATER
LEVEL SWITCH
CONNECTOR

470

290

SPLICE 5. A

50

SPLICE 53A

SPLICE 5.B

50

5.

1150

210

100

100

100

50

SPLICE
EARTH/SRN
110

53A.

100

100

460
SPLICE +.B

52.
(1.5mm)

ENGINE INTERFACE
MODULE CONNECTOR 1

GBE1-UP

350
730

100
58.
70

220
CIRCUIT IDENTIFICATION NUMBERS
FOR 8 WAY AMP CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
51. /1.5MM
1
52. /1.5MM
2
3
53. /1.5MM
4
10. /0.75MM
5
+.
/1.5MM
6
4.
/0.75MM
7
5.
/0.75MM
8
3A. /1.5MM

GLOWPLUG RELAY
CONNECTIONS

(2.5mm)

90

ENGINE SOCKET CONNECTOR


TO DISTRIBUTION PANEL

+.
(2.5mm)

1300
1400
1400

110

700

5.
21.

300

40

GLOWPLUG
CONNECTOR

58.
(2.5mm)

ENGINE INTERFACE
MODULE CONNECTOR 2

NOT USED
2
FL.

80

CIRCUIT IDENTIFICATION NUMBERS


FOR 4 WAY AMP CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
56. /0.75MM
A
57. /0.75MM
B
54. /0.75MM
C
D
5B. /0.75MM

5.

FUEL LEVEL
SENDER CONNECTOR

MAGNETIC PICKUP
CONNECTOR
100

300

OP.

60

OIL PRESSURE
SENDER CONNECTOR

90

310

FUEL ACTUATOR CONNECTOR

60
15.

CIRCUIT IDENTIFICATION NUMBERS


FOR 2 PIN DEUTSCH
POSITION NO: WIRE INDENT / WIRE GUAGE
1
ACT+. /1.5MM
2
ACT-. /1.5MM

130

40

40

1
53A

1
+ACT

2
5.

FUEL CONTROL
SOLENOID CONNECTOR

2
-ACT

FUEL ACTUATOR
CONNECTOR

(CONNECTED WHEN MECHANICAL


GOVERNOR IS USED)

Models: XQ20 and XQ30

(CONNECTED WHEN ELECTRONIC


GOVERNOR IS USED)

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

XQ30 ENGINE HARNESS

ENGINE INTERFACE
MODULE CONNECTOR 2

ENGINE INTERFACE
MODULE CONNECTOR 1

Hz

ENGINE SOCKET CONNECTOR


TO DISTRIBUTION PANEL

SPEED

PANEL LIGHT
OFF

FUEL LEAK
DETECT SWITCH
CONNECTIONS

YGN.
160

20A.

160

RUN

L1-N
L2-N

L3

STOP

AUTO

L3-N

L1-L3

LAMP TEST/RESET/FUEL GUAGE

ADJUST

FUEL

5.

Cels.

kp/cm

80 100

Volt

0000004 0

FAIL TO START

VOLTAGE SELECTOR
SWITCH

HIGH ENGINE TEMPERATURE/


LOW COOLANT LEVEL

psi

LOW OIL PRESSURE


OVERSPEED/
EMERGENCY STOP OPERATED

57.
VIEW
FUEL GAUGE

EMERGENCY
STOP

PRE-HEAT

VOLTS
ADJUST

LOW BATTERY VOLTAGE


FUEL ALARM

LOW COOLANT
LEVEL SENDER

GLOWPLUG
CONNECTIONS

OIL PRESSURE
SENDER CONNECTOR
90

90
OP.

15.

120

120

FUEL ACTUATOR
CONNECTOR

220

COOLANT
TEMPERATURE
SENDER

GLOWPLUG
RELAY

FUEL SWITCH
SENDER CONNECTOR
100

100

5.
M1 M2

370

FUEL CONTROL
SOLENOID CONNECTOR

M3

M4

M5

M6

20A.
80
370

53.

80

220

FL.
80
AUX. SUPPLY INLET
30A 125V

GLOWPLUG
CONNECTOR

+.

M1

M2

20A
125V

20A
125V

MCCB
50A 480V- 125A 208V

240

10
180

180

210

16.

80

M3

50

LOW WATER
LEVEL SWITCH
CONNECTOR

SPLICE 20A

5.

50

80

140

660

120

20A
120/208V

SPLICE 5.
A

SPLICE 5.
B

M4

START
SIGNAL

50A
250V

M5

50
530

53.

1 PHASE

SPLICE 53.

20A
120/208V
50A
250V

M5

3 PHASE

DISTRIBUTION
PANEL

120V OR 277V208V OR 480V208V OR 480V

MAGNETIC PICKUP CONNECTOR


CIRCUIT IDENTIFICATION NUMBERS
FOR 5 WAY G+H MALE
POSITION NO: WIRE INDENT / WIRE GUAGE
2
1
5.
/(0.75mm)
2
2
57. /(0.75mm)
3
N/A
4
N/A
5
N/A

240V

208V OR 480V

120V

120V OR 277V
120V

MAGNETIC
PICKUP

OIL PRESSURE
SENSOR

ENGINE INTERFACE
MODULE (EIM)

120V OR 277V

STARTER SOLENOID
STARTER MOTOR CONNECTIONS
CONNECTIONS

DISTRIBUTION
PANEL

270

ENGINE SOCKET CONNECTOR


TO DISTRIBUTION PANEL

ET.
SPLICE 16.

50

COOLANT TEMPERATURE
SENDER CONNECTOR

ENGINE INTERFACE
MODULE CONNECTOR 1

160

170

90

50

L1

L2

L3

L1

L2

L3

XQ30 COMPONENT LOCATIONS

SPLICE +.

780

400

50

ENGINE BLOCK
GROUND CONNECTION

280

16.

130

CIRCUIT IDENTIFICATION NUMBERS


FOR 8 WAY AMP CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
2
1
51. /(2.5mm)
2
2
58. /(2.5mm)
2
3
53. /(2.5mm)
2
10. /(0.75mm)
4
2
+.
/(4mm)
5
2
6
4.
/(0.75mm)
2
7
5.
/(0.75mm) & BLUE
2
8
3A. /(1.5mm)

YGN. (4mm)

150

260

XQ30 PANEL VIEW

ENGINE INTERFACE
MODULE CONNECTOR 2
150

CIRCUIT IDENTIFICATION NUMBERS


FOR 4 WAY AMP CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
2
56. /(0.75mm)
A
57. /RED
B
2
54. /(0.75mm)
C
2
5A. /(0.75mm)
D

90

90

5. (10mm)

140
200

YGN.

100

ENGINE BLOCK
GROUND CONNECTION

LAMP TEST / RESET

GLOWPLUG
RELAY

FAIL TO START

+.

ALTERNATOR
CONNECTIONS

CONTROL
PANEL

Hz

LOW COOLANT
LEVEL SENDER

19.

STARTER +
CONNECTION

51.
+.

MULTIPLY READING X 2 IN
LOW VOLTAGE POSITIONS

STARTER
SOLENOID
CONNECTION

VOLTAGE SELECTOR
SWITCH

CONTROL
PANEL

SENDER

VOLTS ADJUST
HIGH ENG.TEMP/LOW COOLANT

BATTERY VOLTS

ENGINE INTERFACE
MODULE (EIM) /
ELECTRONIC
COOLANT
GOVERNOR
TEMPERATURE

LOW OIL PRESSURE

OFF

ON

L1-N

L1L2
L2L3

L2-N

L3L1
LL

OVERSPEED/EMERGENCY STOP

L3

Volt

L1

LOW FUEL LEVEL/FUEL LEAK

L3-N
LN
PANEL LIGHT

OIL PRESSURE

kp/cm

ENGINE TEMPERATURE
0

FUEL LEVEL

HOURS RUN

STOP

Cels.
RUN

80 100

psi

1
10

HOURS

XQ20 ENGINE HARNESS

AUTO

FUEL

00004 0

120

QUARTZ

EMERGENCY STOP

VIEW FUEL

PRE-HEAT

(NOTE A)

20A 120V GFCI


CONV. OUTLET
S1

MCCB

M1
M1

M2
M2

M3

M4

M3

M4

S2

START
SIGNAL

FUSES
50A 240/120V
CS6369 OUTLET

50A/S3

50A/S4

Related Electrical Service Manuals


Title
System Operation / Test and Adjust
Special Instruction- Electronic Governor

Form Number

480/208

480/208/240
480/208

KENR8791
KENR6237

277/120/120

DISTRIBUTION
PANEL

277/120/120
277/120

CONNECTOR 2

CONNECTOR 1

ENGINE INTERFACE
MODULE (EIM)

J1

L1

L2

L3

MAGNETIC
PICKUP

OIL PRESSURE
SENSOR

STARTER SOLENOID
STARTER MOTOR CONNECTIONS

J2

ELECTRONIC
GOVERNOR

CONNECTIONS

XQ20 COMPONENT LOCATIONS


XQ20 PANEL VIEW

DISTRIBUTION
PANEL

KENR8662

80
270

5.

CIRCUIT IDENTIFICATION NUMBERS


FOR 2 WAY DEUTSCH TERMINAL
POSITION NO: WIRE INDENT / WIRE GUAGE
2
A
5. /(0.75mm)
2
B
20A. /(0.75mm)
2
C
FL. /(0.75mm)
2
D
+. /(0.75mm)

CIRCUIT IDENTIFICATION NUMBERS


FOR 2 WAY PLUG KIT CONNECTOR
POSITION NO: WIRE INDENT / WIRE GUAGE
2
1
53. /(1.5mm)
2
2
5.
/(1.5mm)

CONTROL
PANEL

ELECTRONIC
GOVERNOR

120

1
10

HOURS

5.

FUEL SWITCH
SENDER CONNECTOR

FUEL CONTROL SOLENOID


CONNECTOR

CONTROL
PANEL

L1

(Dimensions: 39 inches x 28 inches)

MAGNETIC PICKUP
CONNECTOR

150

OFF

L1-L2
L2-L3

30 Page,

POSITION NO: WIRE INDENT / WIRE GUAGE


1
BLANKING PIN
2
2
+. / (1.5mm)
2
3
3A. /(1.5mm)
2
4
4. /(0.75mm)
2
5
5. /(2.5mm)
2
6
53. /(1.5mm)
2
7
OP. /(0.75mm)
2
8
ET. /(0.75mm)
2
9
54. /(0.75mm)
2
10
YGN. /(2.5mm)
11
N/A
N/A
12
2
13
5A. /( 0.75mm)
2
14
FL. /(0.75mm)
2
15
15. /(0.75mm)
2
16
16. /(0.75mm)
2
17
20A /(1.5mm)
N/A
18
2
19
19. /(0.75mm)
2
20
56. /(0.75mm)
2
10. /(0.75mm)
21
N/A
22

OFF

ON

PANEL LIGHT

CIRCUIT IDENTIFICATION NUMBERS


FOR 22 WAY AMP CONNECTOR

101

VT2

POT

P1

S1

110

E-

E+

151
152

153 154
EXCITER
FIELD

P2

U1
U2
U5
U6
V1
V2
V5
V6
W1
W2
W5
W6

S2

P1

P2

S1

S2

P1

P2

S1

S2

C10

C30

C50

5
4

VOLTAGE
SELECTOR
SWITCH

2
30

1-HIGH
25 2-LOW
3-SINGLE PHASE
17

REF.
F07

215A

REF.
F06

215A

:3

:1

98
1
3
OVERLOAD UNIT

AC1

L2

L6

L6

L3

AC2

:2
UTST
:10

CON2

54

53

3 (15A) 8

58

2 (25A) 4

9
20

56

51

1 (15A) 5

10

103

102

REF.F08

101

MCB1

215A

:3

:1

M4
2P 50A
MCB

SHUNT
TRIP

ST

58

:87

101

115

Hz

S4

SHUNT
TRIP

ST

:3

215

:1

110

109

101

REF.E05

109

REF.E08

SS

7A

:1

:2

21

19

REF.D06/
REF.F08

F1/1

10
8

REF.
D05

:7
ALR/2
:6

REF.
E08

68

REF. REF.
D05 D08
EMER.
STOP

17

18

:1

72A

11

REF.
E05

13

CHASSIS

72

HIGH ENG.
TEMP/LOW
COOLANT

24

ELECTRONIC GOVERNOR GE6


IF REQUIRED
(NOTE A)

OVER
SPEED
/EMER
STOP

CR3

FPT/4 DT/1

LAMP
TEST
ALR/
RESET

CR3/1
REF.
D05

FUEL
ALARM

SMR/1

ACT+

(SRTN)

REF.
E08

COMMS LINK
OPEN END VIEW

(VREF)

RCV

VBB2

TXD

VBB2 GND2

RCV

F1/2

8 AWG

(10MM )

(10MM )

13 AWG
(2.5MM )
2

13 AWG
(2.5MM )

13 AWG
(2.5MM )

13 AWG
2
(2.5MM )

N1

N1

N1

FPT/1

F2/2

AR/4

F3/2

-VE
OUT

321

15 17

16

AR/2

CYT

APECS 4500
ELECTRONIC
FUEL
GOVERNOR

IN PLACE OF FCS

16

REF
E08

RADIATOR
PROBE

ALARM
RESET

F5

56

135

MCB6
(2A)

131

133

131

136

134

MCB8
(2A)

MCB9
(10A)

135

131

133

13

12

134

REF:C03 SH01
137

:13
:14
HEATERS OPTION

139

131

136

137
:A1
HC
:A2

MCB7
(6A)

12

REF:C03 SH01
137

REF.
E08

MCB20

22

23
68 4

20

31

:A1
HC
:A2

:1

:5

:2

:6

:13

:A1
HC
:A2

:5

:1

:14

:6

:2
141

139

141

138

138

BATTERY CHARGER AND HEATERS OPTION

REF.
E08

+
OIL
PRESS

h
-

48

ENG
TEMP

ET

FUEL SWITCH
SENDER

FIT WH(L) & AH1(L)

5 AMP CONSTANT
VOLTAGE CHARGER

XQ-20 OPTIONSBATTERY CHARGER AND HEATER


REF: E5

S3

FL

REF
E08

131

ENGINE
JACKET
WATER
HEATER

:G

REF.
E07

REF.
E08

131

ALTERNATOR
HEATER

53

139

FIT WH(L) & AH1(L)

7A

FUEL
LEAK

HIGH
ENGINE
TEMP
SWITCH

BLACK

5 AMP CONSTANT
VOLTAGE CHARGER

14

S2

S1

16

YELLOW

131

31

6A

ENGINE
JACKET
WATER
HEATER

ALTERNATOR
HEATER

FUEL
LEVEL

FL

20
P

+
-

VIEW
FUEL
LEVEL

:G

:G

17

REF.
E08

131

48
+

MCB20

139

REF.
E06
REF.
E08

15

53

BLUE

MCB9
(10A)

132

13

AR/1

SMR

DT

OP

FOR 1500 RPM LEAVE


3B UNTERMINATED
INSIDE ENGINE LOOM

MCB8
(2A)

ER/1

LINK5A

20

LOW
WATER
LEVEL
SWITCH
WS1

MCB6
(2A)
12

REF:C03 SH01
54

12

17

FOR 1800 RPM TERMINATE


3B WITH CABLE 3
INSIDE CONTROL PANEL

131

132

13

BATTERY CHARGER OPTION

FLAP
15 VALVE

RED

3B

131

136
8

F5/2

F4/2

REF.
E07

ANALOG SPEED
INPUT (PVR/SOLUTIONS)

MCB7
(6A)

115

6A

319
320

MCB6
(2A)

REF.
F05

20

CYT/1

FPT/3

FPT/2

AR

132

109

19
LAMP
TEST

NOTE: ONLY APPLICABLE


IF SEPARATE PROBE IS
FITTED ON 4-WIRE SWITCH.

ACT-

11

12
J2 CONN
5

ACTUATOR

(APP)

GND2

12

COPPER

CR1/1

BLACK

8 AWG

(10MM )

ER

F5

F4

LINK8

FPT

RESET
+VE OUT

F3

AUDIBLE
ALARM

BV

CUSTOMER
START
SIGNAL

LOW
OIL
PRESS.

F2

REF.
E06

BOX

11

SILVER/
WHITE

BLACK

14

16

F1

AR/3

DOOR

REF.
E07

11

SHUT
DOWN

CR2

:2
ALR
:10

ALARM

CR1

70

10

CR2/1

FAIL
TO
START

ER/2 REF.
D07

:3

CRA

LINK2

69

5A

F5/1

1 AMP

5A

10

SILVER/
WHITE

EC2
10 WAY CONNECTOR

100R

F4/1

LINK4

F3/1

GENERAL
ALARM
+VE OUT

CRB

13

2001 SERIES PCB

F2/1

10

57

(10MM )

137 136

24

51R

17

11

RUN
STOP
AUTO

8 AWG

24

FCS

(10MM )

SILVER

8 AWG

REF.
D07/E06/F06

TXD

8 AWG

8 AWG

REF:
CHARGER/HEATER OPTIONS
E1-E4

7A

61

53

NEUTRAL

P1

PANEL
LIGHT

COPPER

(10MM )

AMMETER

PANEL
LIGHT
OFF/ON

19

GLOW
PLUG

J1 CONN

L24

COPPER
X

SILVER

EARTH

REF.D05

53

RUN
STOP
AUTO

CHARGING
ALTERNATOR

13 AWG
2
(2.5MM )

20A 125V

111 112

N1

L11

50A 125/250V

(10MM )

COPPER
X

12

(10MM )

S1

13 AWG
2
(2.5MM )

S3

L13

(S4)

REF.F08
10

S2

L25

8 AWG

L14

20A 125V

L26

8 AWG

50A 125/250V

115

L8

50

E W/L

MAGNETIC
PICK UP

L10

M3
2P 50A
MCB

L27

110

7A

2A

58A

L11

L10

AUXILIARY CONTROL

REF.
D06

ACSS

REF.E08

REF.F07

6A

12V

L11

11

M1
1P 20A MCB

F
104

100A
BREAKER

L10

M2
1P 20A MCB

P2

MCB2

:30

L11

:2

REF.
D05

:86
GS
:85

L11

L10

113 114

REF.
D05

REF.
D08

L11

11

:1

REF.
E07

L10

N1

C51 C90
4

REF.
D05

21

10

C31

AMMETER SELECTOR
SWITCH.

REF.
D05

REF.
E05

C11

L10

L3

N1

19

L10

REF.
E06

53A

L2

108

CON1

53

L5

MCB3 MCB4 MCB5


(6A) (6A) (6A)

7
ENGINE
INTERFACE
MODULE

L5

178

57

53

30

SEE 265-9793
FOR WIRING DETAILS.

L7

95

53

L1

2 - 17 - 32
10 - 27

215

MICRO-SWITCH
ON EXTENDED
POWER TERM. BOX.

5A

L1

177

SET DIP SWITCHES TO 3PH &


AUTO POSITIONS

MAGNETIC
PICK UP 1

L4

21

TERMINALS LINKED
EXTERNALLY

19

L4

32

24
16

14

24

22

C90

UTST/1

57

POWER TERMINAL BOX.

SELECTOR SWITCH
AUXILIARIES.

11

25

100A
BREAKER

11

ALR/1

R250

CURRENT TRANSFORMERS
40/5 AMP.

VOLTAGE ADJUST
POTENTIOMETER

S1 S2
TI

115
110

REF.F06

VT1

FUEL
LEAK
DETECT
SWITCH

XQ20 WIRING
REF.C06
101
210
110

161

VOLTAGE ADJUST
POTENTIOMETER

162
CURRENT TRANSFORMERS
CT = 100/5 O/L = 2.5

S1 S2

153 154

EXCITER
FIELD
6
5

P2

S1

S2

P1

P2

S1

S2

P1

P2

S1

S2

U1
U2
U5
U6
V1
V2
V5
V6
W1
W2
W5
W6

11
5
4
2

65A

REF.
C05

65A

11

:3

:1

C20

13

C40

15

TABLE 1
SWITCH POSITION

OVERLOAD SETTING

480V 3ph

2.5

208V 3ph

2.4

240V 1ph

2.8

:3

30
24

L1

P1

P2

L2

S1
P1

S2
P2

L3

S1
P1

S2
P2

S1

S2

N1

32

SDR/1

REF.
B07

REF.
B07

L7

25

REF.
C05

REF:
C08

65

110

L9

MCB4
(6A)

101

210

MCB5
(6A)

210

L8

L1

L4

L4

L9

L9

L9

L2

L5

L5

L3

L6

L6

L9
3 x

L7

M3
3P 20A
MCB

65A

:3

:1

ST

SHUNT
TRIP

S3

:2
UTST
:10

108

178

109

10

110
6

L9

REF.
B07

L9

L8

L9

L8

L7

L8

C10

C30
2

C50

10

:1

AMMETER SELECTOR
SWITCH.
9

11

L27

S6

50A 125/250V

11

CALIFORNIA TWISTLOCK

8 AWG

S5

8 AWG

50A 125/250V

(10MM )

L25

(10MM )

CALIFORNIA TWISTLOCK

8 AWG

M1
1P 20A MCB

COPPER

L13

L14

COPPER

S2

S1

13 AWG
2
(2.5MM )

20A 125V

13 AWG
2
(2.5MM )

20A 125V

L24

S4

8 AWG

L20

20A 120/208V

(10MM )

L8

COPPER

M4
3P 20A
MCB

L26

L9

L15
13 AWG
2
(2.5MM )

C90
4

M5
2P 50A
MCB

L16
13 AWG
2
(2.5MM )

M2
1P 20A MCB

E
M6
2P 50A
MCB

12

13 AWG
2
(2.5MM )

FLANGED RECEPTACLE

101

L17

20A 120/208V

109

AC2

L8

8 AWG (10MM)
PER PHASE

SILVER

111 112

(10MM )

FLANGED RECEPTACLE

13 AWG
2
(2.5MM )

13 AWG
2
(2.5MM )

L18

L19

13 AWG
2
(2.5MM )

113 114
Y

:2

:1

:2
E

COPPER
X

MAGNETIC
PICK UP

COPPER

SILVER

COPPER
X

COPPER

SILVER/
WHITE

BLACK

BLACK

COPPER

X
COPPER

SILVER

SILVER

SILVER/
WHITE

COPPER
Y

AMMETER

57

ENGINE
INTERFACE
MODULE
CON2 C 54
57 B

:85
GPR
:86

8 AWG
9

56

53 3 (15A) 8

58 2 (10A) 4

10

21

51 1

(20A) 5

REF:A06

EXTERNAL BATTERY CHARGER

REF:B07

MCB1

MCB2

:87
GPR/1
:30

REF.
A08

58A

RUN

2A

19

+
E W/L

3 REF.

RUN

A06

7
:1

REF.
A06
C06
C07

STOP

AUTO 10 REF.
B08
THERMO

:6

:2

AUTO

:7

START

19

22

14

13

17

19

16

210

24

53

61

REF.
REF.
A06
REF. B07
A08

7A

EMER.
STOP

FCS

REF.
A06/A6

FLPS

REF.
B07,C05
5

10

11
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 1920 2122 23 24 25 26

EC3

LOW BATTERY VOLTAGE


LOW FUEL LEVEL/FUEL LEAK

15

13

23

19

18

MCB9
(2A)

54 24

15

3
7

12

16 56

OP

20

+
h

DOOR
5

:G

FL

OP

ET

17 47 41

10

42

11

12

13

14

54

56

20

REF:
B08

9
J1 CONN

1
2

10

11

12

53A
TXD
GND2
VBB2
RCV

COMMS LINK
OPEN END VIEW

(VREF)

11

12
J2 CONN
5
(APP)

RCV

TXD

VBB2 GND2

1
APECS 4500
ELECTRONIC
FUEL
GOVERNOR

CUSTOMER
START SIGNAL
FROM DISTRIBUTION
PANEL

319
320
321

3B

ANALOG SPEED
INPUT (PVR/SOLUTIONS)

FOR 1800 RPM TERMINATE


3B WITH CABLE 3
INSIDE CONTROL PANEL
FOR 1500 RPM LEAVE
3B UNTERMINATED
INSIDE ENGINE LOOM

REF:
B08

REF.
C05

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

REF:
B08

14

NOTE: ONLY APPLICABLE


IF SEPARATE PROBE IS
FITTED ON 4-WIRE SWITCH.
RADIATOR
PROBE

BLUE
RED
YELLOW
BLACK

16

FL

OP

:3
40

41

42

43
:2
SDR
:10

ET
47

REF:
B08

REF:
A05

47

53

5
REF:
B08

16 HIGH
ENGINE
TEMP
SWITCH

FUEL
LEAK
S1

FUEL SWITCH
SENDER

S2

15
P

CHASSIS AC TERMINAL

28

DOOR TERMINAL

58

CHASSIS TO DOOR DC SOCKET

ABBREVIATIONS
CIRCUIT BREAKER

30

:3

ENGINE SOCKET

REF:
B08

SPARE SHUTDOWN REMOTE ANNUNCIATOR

SPARE SHUTDOWN FAULT LEVEL

LOW BATTERY VOLTAGE REMOTE ANNUNCIATOR

LOW FUEL LEVEL/ FUEL LEAK REMOTE ANNUNCIATOR

OVERSPEED REMOTE ANNUNCIATOR

LOW FUEL LEVEL / FUEL LEAK FAULT INPUT

LOW OIL PRESSURE REMOTE ANNUNCIATOR

FPT EXPANSION +VE OUT

HIGH ENGINE TEMPERATURE REMOTE ANNUNCIATOR

10

+VE ALARM REMOTE ANNUNCIATOR

--

11

RESET SIGNAL REMOTE ANNUNCIATOR

--

12

FPT VOLT FREE CONTACT (WITH PIN 14)

--

13

FAIL TO START REMOTE ANNUNCIATOR

14

FPT VOLT FREE CONTACT (WITH PIN 12)

ENGINE
JACKET
WATER
131

ALTERNATOR
HEATER
131

:1

RELAY CONTACT N/O

XQ-30 OPTIONSHEATER

CHASSIS TO DOOR AC SOCKET

:3
PANEL LAMP SWITCH

:2

EARTH

OR

:2
:3
:4
:5

ENGINE CONTROL SWITCH

POWER TERMINAL

GSC RELAY MODULE TERMINAL

GSC 40 WAY HARNESS CONNECTOR

ATB TERMINAL

131

131

AIR SHUT-OFF RELAY


AC TRANSFORMER BOX
CONTROL RELAY
CRANK TERMINATION RELAY
ELECTRONIC GOVERNOR RELAY
FUEL CONTROL RELAY
GENSET FAULT RELAY
GROUND POST HIGH
GROUND POST LOW
GENERATOR SET CONTROL
HIGH ENGINE TEMPERATURE
HIGH OIL TEMPERATURE
KILOWATT
LOW COOLANT LEVEL
LOW OIL PRESSURE
POTENTIOMETER
SCREEN
STARTER MOTOR RELAY

131

A
NOTE A: FOR XQ20 EQUIPPED WITH ELECTRICAL GOVERNOR,
USE HARNESS 328-0656.

1
--

HARNESS NUMBER

FL REF:
A06

321-9633 CHG00
328-0655 CHG01
328-0656 CHG01

DESCRIPTION

THIS SCHEMATIC IS FOR THE XQ20 AND XQ30


C2.2 RENTAL GENERATOR SETS.

XQ30 ENGINE HARNESS


XQ20 ENGINE HARNESS- STANDARD
XQ20 ENGINE HARNESS- WITH ELECTRONIC GOVERNOR

PART NUMBER: 265-9784, CHANGE: 04, VERSION: DK (XQ20)


PART NUMBER: 320-9846, CHANGE: 02, VERSION: DK (XQ30)

XQ30 WIRING
7

POTENTIOMETER

ASR
ATB
CR
CTR
EGR
FCR
GFR
GPHI
GPLO
GSC
HET
HOT
KW
LCL
LOP
POT
SCR
SMR

3
--

REF:
B08

:1

:1

CHASSIS DC TERMINAL

138

R/1

45
16

11

PANEL LAMP

:2

EMER.
STOP

1 AMP
15

CHASSIS CUSTOMER TERMINAL

RIBBON / FIELD

REF:B07

REF:
B08

WS1
LOW WATER
LEVEL SWITCH

18

TRANZORB

141

15
2

17

138

SCREEN CABLE

17

(SRTN)

16

44 46 43

17

15

:2

RELAY COIL

PIN NUMBER DESCRIPTION OF PIN FUNCTION ON 34 WAY TERMINAL BLOCK

24

ELECTRONIC GOVERNOR GE6

11

:10
R

:6

141

ENG
TEMP

:G

FUSE

:5

:2

+
-

AUXILIARY SUPPLY
120V A.C. INLET SOCKET

HC

REF:
B07
7

:1

:A1

ET

40 46

REF:
B07

+
OIL
PRESS

:S

VIEW
FUEL
LEVEL

BOX

FUEL
LEVEL

131

137

21

MCB12
(10A)

EMERGENCY STOP PUSHBUTTON

48

CHASSIS

SYMBOLS

136

ALARM
ALARM

1 2 3 4 5 6 7 8 9 10 1112 13 14 EC2

FLAP
VALVE

MCB11
(2A)

:5

AUTO

MAGNETIC
PICK UP

N2

N2

N2

132

:A2

REF.
B08

135

S/DOWN
S/DOWN
S/DOWN
S/DOWN

FAIL TO START
HIGH ENGINE TEMP./LOW COOL. LEVEL
LOW OIL PRESSURE
OVERSPEED / EMER. STOP OPERATED

4001 SERIES P.C.B.

BV

REF.
B07

N2

LAMP TEST/RESET/FUEL GAUGE

20

:9

13

ACT-

13 AWG
2
(2.5MM )

ALARM +VE OUT

REF.
B07

10

IN PLACE OF FCS

13 AWG
2
(2.5MM )

137

P2
STOP

:6

136

21

22

RUN

17 5A

109

CHARGING
ALTERNATOR

13 AWG
2
(2.5MM )

P1

STOP

N2

N1

131

SS

ACTUATOR

13 AWG
2
(2.5MM )

REF: C06

FUEL
PRIME

50

7A

PANEL
LIGHT
OFF/ON

REF.
B07

REF.
A07
B08

REF.
B07

REF.
A05

ACT+

13 AWG
2
(2.5MM )

13 AWG
2
(2.5MM )

13 AWG
2
(2.5MM )

135

REF:A06

6A

57

(10MM )

REF:A06

REF.
A06

8 AWG

(10MM )

13 AWG
2
(2.5MM )

(10MM )

REF:A06

CON1

12V

8 AWG

8 AWG

(10MM )

20

5A D

L8

REF:
B06

Hz

N1

REF:
B07

98
1
3
5
OVERLOAD UNIT
RANGE 1-3 (SET 2)
95
2
4
6

REF.D07

SET OVERLOAD DIP SWITCHES TO 3PH & AUTO

L8

AC1

L7

POWER TERMINAL BOX.

21

19

L8

L7

N1

MCB3
(6A)

177

98
1
3
OVERLOAD UNIT
SEE TABLE 1
95
2
4

:1

C80

C60

65

MICRO-SWITCH
ON EXTENDED
POWER TERM. BOX.

14

VOLTAGE
SELECTOR
SWITCH

SEE WIRING DIAGRAM


273-2127 FOR DETAILS.

10

BREAKER

CURRENT TRANSFORMERS

LINK 10 TO 27

UTST/1

REF.
C05

1 2 3 4 6
SELECTOR SWITCH
AUXILIARIES.

30
22 1-HIGH
25 2-LOW
3-SINGLE PHASE
17
24
TERMINALS LINKED
EXTERNALLY
16
LINK 21 TO 32
19
LINK
2 TO 17
1

(Dimensions: 39 inches x 28 inches)

161
162

30 Page,

110

230

E-

380

E+

KENR8662

R250

P1

3ph 470 W

T1
T4
T7
T10
T2
T5
T8
T11
T3
T6
T9
T12

L7

LINK

Components are shown installed on a fully operable machine.


Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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