CHNG 5

THIT LP D N TRN NN SIMATIC PCS 7

5.1 Cc bc c bn thit lp mt d n:
5.1.1 Giai on lp k hoch:
Xy dng cc bin da vo s lit k cc bin v m t y cc qu
trnh (lp k hoch kh thi, s lng PLC, Trm vn hnh, cc thnh
phn khc)

Tnh chn s lng I/O v kiu module

n nh cc knh tn hiu v t tn tng trng cho chng

Lp bng k hoch i dy gia sensors/actualtors v cc trm PLC

La chn v quyt nh kiu mng v cu trc mng. Cc kt ni

gia cc trm SIMATIC vi nhau v gia cc trm SIMATIC vi cc
trm iu khin qu trnh
5.1.2 Thc hin d n:
Thit lp d n

Thit lp cu hnh phn cng (tng trm)

Thit lp cu hnh mng

To h thng cc cp bc cho nh my

Lp trnh cc khi chc nng ngi dng v cc khi trao i thng tin; kim
tra v lp ti liu

To CFC charts (charts module)

S dng chc nng Import/Export Assistant (IEA) to module Template

cho cc im o lng. Kim tra v lp ti liu cho cc module. t cc khi
v cc module vo trong th vin to c
To cc CFC chart vi vic s dng cc IEA model trn; Bin dch v
download ti PLC

To cc khi SFC chart (sequential control systems) v download chng ti

PLC

Cu hnh cho cc trm OS:

To cc bc tranh qu trnh, cc bc tranh thng bo message, cc th
(curve) v cc bng nht k (archive)
Kt ni d liu gia OS v PLC

Sao chp cc d liu cn thit t ES v a vo cc OS; Tin hnh khi ng

OS

Lp li qu trnh trn kim tra vi ln

Tin hnh kim tra tn hiu v hiu chnh tng cm bin, chp hnh
v cc qu trnh trn bc tranh qu trnh

5.2 Thit lp d n:
Trong phn ny gii thch cc ng dng c bn trn ES vi nhng phn mm
thnh phn mang tnh cht cp bc (HP: Plant Hierarchy) v cc vn v IEA
(Import/Export Assistant) v mi quan h gia nhng thnh phn trong ES .
5.2.1 Phn mm ES trong SIMATIC PCS 7:
Vi nhng phn mm cn thit trn h thng ES thuc gi phn mm SIMATIC
PCS 7, bn c nhng cng c (tool), vi nhng cng c y bn c th to cu hnh
nh my mt cch ton din. l nhng phn mm sau y:
- Phn mm STEP 7:
Bao gm SIMATIC Manager, phn mm ny lm nn tn v l trung tm qun
l cho tt c cc thnh phn ca ES. y l hnh nh sinh ng ca ngi s dng trn
giao din ca Windows NT thng c s dng qun l cc d n ca nh my.
- Bn cu hnh tt cc thit b s dng trong h thng nh:
Cc rack ca cc PLC, cc m un vo/ra, cc m un giao din, cc trm
PC bng Hardware Configuration (HW Config.).
- PH v IEA:
PH v IEA l nhng gi thuc PCS 7, chng khng phi tch bit vi cc ng
dng trn m chi m rng hn trong phm vi ca SIMATIC Manager. PH v IEA h
tr cu hnh din rng ca qu trnh iu khin v qun l d liu ca nh my.
- CFC (Continuous Function Chart):
CFC l gi phn mm nh hng cho nh my, cu hnh cc ha ca tc v
t ng ha. S dng CFC thng qua cc khi c to sn (y l gi phn mm
lp trnh c cu trc). Cc khi c qun l theo nhm ty theo chc nng ca chng
trong th vin, thc hin lp trnh bng cc ng t ko/th.
- SFC (Sequential Function Chart):
L gi phn mm c cu hnh cho h thng iu khin tun t. vi h thng
iu khin tun t, chc nng t ng ha tiu c s l c iu khin trn s thay
i trng thi v cng c th chn lc t qu trnh.
- Phn mm cu hnh cho OS:
WinCC c s dng cho vic cu hnh cho h thng iu khin v gim st
nh my trn nn PCS 7. Vi phn mm ny, bn c th to ra bc tranh qu trnh, cc
bo co, cc thng bo v h thng, th tn hiu, nht k vn hnh.
- SCL (Structured Control Language):
y l ngn ng lp trnh ging v Pascal lp trnh cho nhng tc v phc
tp. Trn ES, n c s dng to ra cc khi v bin dch cc yu cu ca
CFC/SFC chart.
5.2.2 S tc ng qua li gia cc thnh phn:
Phn ny cung cp cho bn mt cch nhn tng th v s tc ng qua li gia
cu hnh ca h thng cp bc ca nh my, CFC chart, IEA v SFC chart trn OS.
- H thng cp bc ca nh my (PH):

ng dn ca PH vi tn ca th v tn khi l c chuyn i ti nhng

text block "origin" (khi ngun di dng text) vi s chuyn i ca vic kt ni d
liu gia PLC-PC. T y s xut hin cc dng thng bo (message) trn OS runtime. Tn tag trn trnh qun l tag ca WinCC Explorer lm cho chng ta d dng
qun l v quan st PH, tn th, tn khi, tn cc gi tr khc. Nu bn mun kt ni
mt i tng vi mt tag qu trnh trn bc tranh qu trnh hoc nht k vn hnh,
bn phi ch r tn tag t trnh qun l tag.
- CFC (Continuous Function Chart):
Ring mi kiu khi (v d khi CTRL_PID) l c lu tr trong th vin
hoc chng trnh ca STEP 7. Mi khi bn sao chp nhiu khi ra t nt khi ban u
th bn phi t cho cc khi y c cc tn hnh thc khc nhau. Thuc tnh ca mt
i tng trong CFC chart, bn ch r cc message ca khi v kch chut vo cc biu
tng message . Vic kt ni d liu c hin th cc message trn OS trong sut
qu trnh OS hot ng (run time). Trong sut qu trnh lm vic, mt tag c iu
khin v gim st lin tc thng qua th tc chuyn i (transfer) d liu lin tc gia
OS v PLC. Cc gi tr nhn c t qu trnh c th c lu tr trong cc tag ni
(internal tag) trn trnh qun l tag ca OS, iu ny s ng ngha vi vic cc dng
text s c gim bi tr nhng text ang chuyn i v hin th trn bc tranh qu
trnh.
- IEA (Import/Export Assistant):
Vi IEA, bn to t ng cc chart v cc khi thuc tnh. Bn c th ty chn
nhng message c c im k thut ph hp to d liu cho vic import (nhp ni
dung). Nhng message sau khi xut hin ti nhng im thch hp trn i tng
ca khi v c chuyn i (transfer) ti OS m t cho CFC.
- SFC (sequential control system ):
Trn SFC chart, bn xem xt cc thng s ca ca cu hnh CFC trc y trn
SFC chart. Nhng cng trnh s (nhng ngi xy dng nn mt cu hnh tng th)
to ra nhng yu cu theo tng bc, chuyn i v n nh cng ngh v nh hng
cho tn ca cc i tng. Vi cu trc ca CFC chart theo tng bc v cc im
chuyn i (xem phn 4.2.6) trong s trn OS c chuyn i (transfer) d liu
kt ni gia OS v PLC (s hot ng chng ta c th quan st c s chuyn i
trng thi thng qua s chuyn i mu sc trn CFC).
- Chuyn i d liu kt ni gia PLC v OS (Transferring PLC-OS Connection
Data):
Khi nim ny tng i phc tp, mt h thng lm viu gn kt thnh mt
khi thng nht v ng b th cn phi c vic chuyn i d liu cu hnh lin tc
mi khi cu hnh hay thng s ca h thng c s thay i, c bit l gia h thng
cc PLC v h thng cc OS. D liu kt ni gia PLC v OS phi c chuyn i
trong nhng tnh hung sau:
Sau mi khi thay i h thng cp bc ca nh my (PH)
Sau mi khi thm cc chart mi v ch nh tn cc CFC chart
Sau mi khi thm nhng khi i tng mi v thay i tn khi
Sau mi khi thay i cc n v text thuc v bn cht ca qu trnh vn hnh
Sau mi khi thay i thuc tnh ca cc i tng c iu khin v gim st

 Sau mi khi thay i cc message

Sau mi khi thay i hoc l thm cc SFC chart
- c lng cc thnh phn yu cu ca mt nh my:
iu quan trng u tin trc khi bt tay vo thit k mt h thng t ng
cho mt nh my, bn phi t ra cc k hoch hay cc phng n m cc phng n
da trn c s l qu trnh vn hnh nh th no, da vo y bn c th c lng
c s OS; mc , tc , khong cch v s trm tham gia kt ni t bn c th
c lng c bus h thng s dng l nhng bus no; xc nh s lng v v tr t
cc b iu khin trung tm, s lng cc m un vo ra tp trung v vo ra phn tn
hay yu cu iu khin xc nh loi m un phi c tnh ton rt k. Ngoi ra
bn cn phi da vo kch c ca d n, yu cu ca khch hng, tnh sn sn hay ni
cch khc l h thng c tin cy cao, iu kin v v tr ( cao) v mi trng
xung quanh v tr d nh lp t, tnh nng p ng hay tnh nng thi gian thc.
Ni chung cng vic tch hp mt mng truyn thng cho mt nh my l mt
cng vic kh khn v phc tp, i hi ngi thit k khng nhng am hiu su sc
v mt k thut trong cc h thng t ng, am hiu v cng ngh m cn phi ty
chn da trn nhiu phng n v tiu ch khc nhau a ra mt cu hnh va ti
u v ch cc tiu k tht v kinh t.
- Nhng yu cu cho mt d n:
Khi bn mi bt u cu hnh cho mt d n, iu u tin bn nn phn tch
nhng yu cu c bit ca d n, bn chc chn rng tt c nhng kha cnh v nhng
iu kin c suy xt n trn nhng c s trit l v hiu qu v mt cu hnh.
Trong sut qu trnh cu hnh, c rt nhiu khi v kiu khi khc nhau trong
th vin ca bn. V vy bn phi chc chn rng ch c mt version ca phn mm s
dng cu hnh cho h thng trong sut qu trnh xy dng d n. Nhng kiu khi
lp trnh khc nhau s dn n s xung t nu chng trnh ca bn c iu khin
v gim st trn cng mt OS.
5.3 Cu hnh phn cng (Hardware Configuring):
Cu hnh mt trm l vic th hin ton b cu trc ca trm . Vi cu hnh
phn cng, bn ch nh r s ca cc rack, s lng rack v n nh a ch ca cc
khe cm (slot) ty theo cu trc thc t ca trm. Bn cu hnh tham s cho cc m
un vo ra tp trung v cc m un vo ra phn tn. Khi b iu khin kh lp trnh
bt u khi ng th vic u tin l CPU phi thc hinn so snh cu hnh qun l
bn trong h iu hnh ca CPU vi cu hnh thc t ca phn cng c lp t cho
trm. Nu c s tng phn th CPU s tm ngay lp tc v thng bo s c bo
hiu v ng nhin l h thng s khng th tip tc hot ng thm na.
5.3.1 Gii thiu phn mm NetPro - Configuring Networks:
Phn mm ny c gii thiu s lc chng 4.2.11. Trn phn mm ny,
chng ta c th cu hnh cho tng trm n l nh S7-300, S7-400, OS, ES v lin kt
cc phng t trn li vi nhau thng qua cc bus truyn thng l Ethernte, Profibus,
MPI hay AS-i

- Khi ng phn mm: Start > Simatic > STEP 7 > NetPro - Configuring

Hnh 5.1 Khi ng phn mm NetPro - Configuring Networks

Networks.
- To mi mt d n:
Vic to mi mt d n khng th tin hnh trc tip trn phn mm ny c,
v vy bn phi tin hnh theo cch sau:
+ Khi ng phn mm SIMATIC Manager: Start > Simatic > SIMATIC Manager

Hnh 5.2 Khi ng phn mm SIMATIC Manager

+ To Project mi:
File > New, mt hp thoi xut hin, trn hp thoi ny bn c th chn cc kiu
Project sau: User Project (d n n), Libraries (th vin) hay Multi-Project (nhiu d
n). Nu bn chn User Project th kiu ca d n trong hp thoi s hin th tng
ng l Project, t tn cho d n ca bn vo Name, v d SAMPLE,

Hnh 5.3 To mi mt User Project

sau chn OK. Project s
xut hin cc biu tng
hnh
5.4.
Nh
vy
SAMPLE chnh l d n
c s dng cho vic lu
tr d liu v chng trnh
c to ra khi bn to m
gii php t ng trong
gii hn cho php. D liu
ca bn lu tr trong
SAMPLE bao gm:
Hnh 5.4
D liu cu hnh cho phn cng v d liu n nh cc tham s cho cc m un.
D liu cu hnh mng truyn thng.

 Chng trnh ngi dng (cc m un chng trnh tng ng trong cc khi
chng trnh).
Nhim v chnh khi to mt Project l chun b nhng khi d liu v khi chng
trnh.
Vic bn cn lm tip theo l thit lp cu hnh cho d n ca bn trn phn
mm NetPro - Configuring Networks. C hai cch khi ng phn mm ny:
T trnh Start (xem hnh 5.1).
Kch p chut tri vo biu tng MPI(1) trn hnh 5.4 (y l biu tng
lin kt n phn mm cu hnh).
Di y l giao din ca phn mm cu hnh cho mng truyn thng mi cp
cng nh cu hnh cho tng thnh phn trong mng .

Hnh 5.5 Giao din ca phn mm cu hnh mng

Phn bn tri chnh l bc tranh cu hnh m bn mun to, phn bn phi l
th vin cc thit b thnh phn v cc mng thnh phn (hay cn gi l subnet), thng
thng phn th vin c mc nh, nu khng c bn m n bng cch View >
Catalog. Khi d n ca bn va c to, phn mm mc nh mt subnet MPI c tn
l MPI(1) phn bit vi cc MPI tip theo m bn s to. Cng ni thm rng, bn
c th dng subnet MPI, Ethernet hay Profibus lm bus h thng nhng mi subnet
c to ra s dng cho nhng ng dng ring bit tn dng ti a hiu sut ca
ng truyn cng nh chi ph lp t v bo dng, trong :

 Industrial Ethernet l chun quc t (IEEE 802-3) s dng cho truyn thng
cng nghip thit b cp iu khin trong phm vi nh nh mng LAN hay
mng din rng WAN.
MPI (Multi-Point-Interface) l chun c Siemens to ra kim tra v chun
on h thng v lp trnh cho cc PLC S7.
PROFIBUS l chun quc t (EN 50170) kt ni mng thit b cp hin
trng v mng din hp, t trm tham gia.
Mng PTP (Point-To-Point) l chun c Siemens to ra theo mt giao thc
c bit truyn gia hai nt (node) vi nhau.
Ngoi ra cn c AS-i nhng khng hin th trong ny v n l mt subnet con
m ch (master) ca n l cc m un gn vo cc PLC S7 hay b chuyn
mng Profibus-DP sang AS-i.
T y bn c th t nhng trm thnh phn hay cc subnet theo cch no l ty vo
d nh ca bn. V d bn cu hnh cho mt trm PLC S7-300 loi CPU 313 v m
un ngun PS 307 10A:
Kch chut tri vo biu tng SIMATIC 300 trong th vin, ko v th vo trong
phn nn tri, xem hnh bn di.

Hnh 5.6
y mi ch mc nh cho trm S7-300 nhng cha c th l CPU loi no, bao nhiu
rack, m un ngun, m un m rng, m un giao din, m un truyn thng
cu hnh cho trm ny bn tip tc kch p chut tri vo biu tng SIMATIC

300(1) s xut hin giao din cu hnh ring cho trm ny, xem hnh 5.7. Giao din
ny cng tng t nh giao din thit lp mng nhng n c s dng thit lp
cu hnh cho tng tthnh phn trong mng nh: OS, ES, Server, PG, PLC S7-200, S7-

Hnh 5.7 Giao din cu hnh cho tng thnh phn ca mng

Hnh 5.8
300, S7-400, cc m un phn tn ET200 Bn tri l bc tranh cu hnh m bn
mun to, phn bn phi l th vin cc thit b thnh phn c thit k sn, thng
thng phn th vin c mc nh, nu khng c bn m n bng cch View >
Catalog. Trong mc Profile, bn c th chn 3 dng th vin khc nhau m trong

c th b i hoc b sung thm nhng thnh phn tng ng ty theo ng dng ca

bn, trong th vin Standar l th vin c y cc thnh phn nht.
y bn ch rng, bn chn cu hnh cho trm S7-300 nn bn phi chn
cc thnh phn thuc th muc SIMATIC 300 trn cy th mc ca th vin. u tin

Hnh 5.10 Thit lp cu hnh cho trm PLC CPU 313

bn phi t rack trong tm (mc nh (1) UR) trong th mc RACK 3, kch chut vo
biu tng Rail v ko th vo phn giao din bn tri, xem hnh 5.8. Mi rack c ti
a 11 slot, slot s 1 l v tr duy nht cho m un ngun PS, slot 2 cng l v tr duy

nht dnh cho m un CPU, xem hnh 5.9. Phn cu hnh c th cho trm S7-300 s
ni k hn phn 5.3.2.
n y d n ca bn c cu hnh, trc khi thot khi chng trnh ny bn
phi thc hin lu v bin dch (save and complie) kim tra li trc khi thot. Lc
ny, d n t ng thm vo th mc d n SAMPLE ca bn nh hnh sau:
SAMPLE Project lc ny bao gm mt trm SIMATIC 300 vi CPU 313 v mt
subnet MPI. Bn trong SIMTIAC 300 cha ng cu hnh phn cng ca trm
(Hardware) v S7 Program.

Hnh 5.11
Nh vy phn mm NetPro - Configuring Networks c s dng to ra tt
c cc cu hnh lin quan n phn cng ca h thng mng tryn thng. i su
vo vic cu hnh cho tng thnh phn i hi ngi tch hp h thng phi nm bt
c nguyn tc cu hnh cho tng thnh phn (v d nguyn tc cu hnh cho S7300, S7-400,). Cc vn ny s c trnh by mc 5.3.2.
5.3.2 Cu hnh ca mt trm:
Nhng vic u tin khi bt tay vo xy dng cu hnh cho mt trm i hi
bn phi n nh a ch cho trm v cc a ch thnh phn nh mng MPI, Profibus
hay Ethernet v mt iu na l phi ch ti a ch cao nht cho php cu hnh
cho cc trm trong mt mng con (subnet) no . S bn di s cho thy mt
cch quan v vic cu hnh cho mt d n:

Hnh 5.12 Cu hnh (v d) cho mt h thng

Bn cu hnh cho bt c trm S7-300, S7-400 no i hi vic u tin bn phi
thit lp cc rack trc. S7-300 s rack ti a cho mt trm l 4 v c a ch ha
t (0)UR n (3)UR. S7-400 th phc tp hn, c vi loi rack v s lng cng nhiu
hn ty loi CPU. Nh vy rack l thnh phn lp t cc m un ln , xem hnh
v d sau:

Hnh 5.13 Mi quan h gia rack v cc m un thnh phn

C th xem xt cc thng s ca thit b trn rack nh: v tr slot, tn cc m
un thnh phn, m s t hng, a ch mng, a ch ca cc vng nh nh vo ra s
v vo ra tng t. V d cc tham ca cc m un trong rack ca S7-400:

Hnh 5.14 M t tham s ca cc m un trong rack

5.3.2.1 Cu hnh cho trm S7-300:

Cc nguyn tc trong vic thit lp cu hnh cho S7-300:
Mt trm PLC c hiu l mt m un CPU ghp ni cng vi nhiu m un
khc, m un u c mt a ch (ngoi cc m un CP) l a ch ca cc slot, m un
CPU dng a ch ny truy cp v qun n tng m un. Mt m un CPU c th
qun l c ti a l 4 rack (t rack 0 n rack 3) vic thm cc rack trm s khng
c CPU chp nhn. Mi rack ti a 8 m un m rng.
Nguyn tc cu hnh rack S7-300:
- Rack 0:
Slot 1: ch c m un ngun cung cp hoc trng
Slot 2: ch c m un CPU
Slot 3: m un giao din (m un qun l rack) hoc trng
Slot 4 n slot 11: m un tn hiu (v d m un vo ra s, vo ra tng t),
m un chc nng (v d m un iu khin v tr, m un PID), m un x l
truyn thng mng CP hoc trng.
- Rack 1 n rack 3:
Slot 1: ch c m un ngun cung cp hoc trng
Slot 2: trng
Slot 3: m un giao din
Slot 4 n slot 11: m un tn hiu, m un chc nng hay m un truyn thng
ty thuc vo m un giao din c chn
1

11

PS

CPU

IM

SM

SM

11

IM

SM

SM

11

IM

SM

SM

11

IM

SM

SM

Rack 0

Rack 1

Rack 2

Rack 3

Hnh 5.15 Cu hnh trm S7-300

Cc rack kt ni li vi nhau thng qua m un giao din qun l mi rack,
trong rack 0 l rack trung tm , cn rack 1 n rack 3 l rack m rng. Ch c m
un c chc nng gi nhn ch ng mi a vo slot s 3 trong rack trung tm, cn
cc m un gi nhn th ng th t vo slot th 3 trong cc rack cn li. V d bn
di th m un IM 360S ch c t vo slot 3 trn rack trung tm v IM 360R th
t vo slot 3 trn cc rack cn li. i vi m un 365S-R, ch c ti a 2 rack l 1

rack trung tm v mt rack m rng (c hai u s dng 365S-R vo slot s 3). C

mt s CPU ch cu hnh duy nht mt rack trung tm (v d CPU 313).
Di y l cu hnh cho mt trm S7-300 y , vic thao tc trn phn mm
cu hnh NetPro - Configuring Networks trnh by phn 5.3.1. Do vic to mt
Project mi s khng c nhc li. Trong v d sau, bn cu hnh Project
SAMPLE_FULL s dng CPU 314 vi 4 rack:

M un giao din

Hnh 5.16 Cu hnh cho trm S7-300

Trm S7-300 sau khi c cu hnh:

Hnh 5.17
Ngoi ra bn cng nn bit v nguyn tc slot cho cc m un c bit nh:
Dummy (DM 370 Dummy), m un Digital Simulation (SIM 374 IN/OUT 16), M7300:
Nguyn tc c bit cho m un Dummy (DM 370 Dummy):
M un DM l mt m un bn c th chn vo thay v mt m un no m
sau ny bn s d nh s dng.

Ty thuc vo ci t switch, m un c th hoc khng th dnh ring

khng gian a ch. V d khng gian a ch l c dnh ring cho m un vo s v
ra s nhng khng th cho m un giao din.
Nguyn tc c bit cho m un m phng (SIM 374 IN/OUT 16):
M un m phng s SIM 374 IN/OUT 16 c s dng m phng u vo
v ra s. Bn khng th tm thy m un ny trong catalog phn cng (Hardware
catalog) ca window. Bn phi thay th m un m bn mun m phng vo trong
bng cu hnh thay thay v SIM 374.
Ci t switch trn m un SIM 374
IN/OUT 16
16xOutput
8xOutput 8xInput
16xInput

M s m un
6ES7322-1BH00-0AA0
6ES7323-1BH00-0AA0
6ES7321-1BH00-0AA0

Nguyn tc c bit cho M7-300:

Khi bn cu hnh cho nhm m un M7-300, mi m un trong nhm chim
gi mt slot. Nu m un u tin ca nhm m un l mt CPU M7-300 th slot k
tip sau nhm m un c th ch b chim gi bi mt m un giao din ca n hoc
l trng.
Nhm m un M7-300 l hnh thc ha khi m un m rng EXM (expansion
module) hoc hay m un MSM (mass-storage) c s dng cho vic m rng mt
M7 CPU hoc mt M7 FM (function module). Tt c cc m un trong nhm m un
l c kt ni vi mi bus AT-ISA, my tnh t ng ha.
Gii hn nhng m un trong nhm m un M7 tun theo nguyn tc sau:
- M7 CPU hoc M7 FM lun l m un u tin ca nhm.
- M un mass-storage ch c th chn vo nhng v tr tip theo trong gii hn
ca nhm.
M7 CPU v M7 FM khng th m rng nhiu hn 3 m un (MSM hoc EXM).
5.3.2.2 Cu hnh cho trm S7-400:
5.3.1.2.1 Nguyn tc cho vic gii hn s m un:
Nguyn tc cho vic gii hn s m un trong rack l ty thuc vo kiu ca
rack c lp t. Khc vi S7-300 ch c mt loi rack chung cho cc kiu CPU, S7400 c nhiu loi rack hn v c mt s rack ch c dng ring cho mt s CPU
nht nh. Rack ca s7-400 c hai loi: 9 slot v 18 slot.
- Nguyn tc cu hnh cho rack trung tm:
Slot 1 ch c chn vo m un ngun (ngoi tr m un ngun vi nng lc
d phng).
Chn ti a 6 m un giao din (send IM), khng nhu hn hai ngun truyn
(power transmission).
Kt ni ti a 21 rack m rng n cc m un giao din trn rack trung tm
Khng c kt ni nhiu hn mt rack m rng vi ngun truyn (power
transmission) ti mt giao din send IM (IM 460-1 i i vi IM 461-1).
Kt ni mt lng ti a 4 rack m rng ngoi tr ngun truyn (IM 460-0 vi
IM 461-0 hoc IM 460-3 vi IM 461-3).

- Nguyn tc cu hnh cho rack m rng:

Ch c chn m un ngun cung cp vo slot 1.
Ch chn m un giao din nhn (Receive IM) vo slot tn cng bn phi (slot 9
hoc 18).
M un truyn thng bus ch nn chn vo rack m rng vi mt lng khng
vt qu 6 m un (ni cch khc, chng khng th c c a ch nu s
lng ln hn).
- Nguyn tc c bit cho vic cu hnh vi m un ngun vi nng lc d phng
(redundant):
M un ngun cung cp vi nng lc d phng c th c chn vo trong mt
rack i. Nhng m un c th c cng nhn bng ngng thng tin di dng vn
bn trong Hardware Catalog
Bn nn xem xt nhng nguyn tc sau:
N ch c chn vo nhng m un ngun vi nng lc d phng trong nhng
rack d nh cho mc ch ny.
M un ngun vi nng lc d phng ch c th c vn hnh khi i km vi
cc CPU c thit k cho mc ch ny; Nhng CPU khng ph hp s khng
th nhn ra trong qu trnh cu hnh.
M un ngun vi nng lc d phng phi c chn vo slot 1 v slot k tip
n (khng cho php trng).
M un ngun khng c nng lc ny s khng c php chn cng chung
rack.
5.3.1.2.2 Cch cu hnh cho rack trung tm:
- Gii hn cho rack trung tm:
La chn rack trung tm thch hp trong th mc rack cho cu hnh ca bn t th
vin phn cng ca Netpro., trong th mc ny c cc rack sau:
Hai rack CR2 (Central rack):
CR2(1) c thit k cho chc nng rack trung tm vi 18 slot c chia lm
hai on: 10 slot v 8 slot; ngoi ra rack ny thch hp cho chc nng d phng
cho ngun cung cp.
CR2(2) c thit k cho chc nng rack trung tm vi 18 slot c chia lm
hai on: 10 slot v 8 slot.
Rack CR3:
c thit k cho chc nng ca rack trung tm vi 4 slot; khng th lp m
un ngun theo c ch d phng.
Hai rack ER1(Expansion rack):
ER1(1) c thit k cho chc nng ca rack m rng vi 18 slot, ch cho
nhng m un SM (P bus), khng thch hp cho chc nng d phng cho
ngun.
ER1(2) c thit k cho chc nng ca rack m rng vi 18 slot, ch cho
nhng m un SM (P bus).
Hai rack ER2:
ER2(1) c thit k cho chc nng ca rack m rng vi 9 slot, ch cho
nhng m un SM (P bus), khng thch hp cho chc nng d phng cho
ngun.

ER2(2) c thit k cho chc nng ca rack m rng vi 9 slot, ch cho

nhng m un SM (P bus).
Hai rack UR1 (Universal rack):
UR1(1) c 18 slot, khng thch hp cho chc nng d phng cho ngun.
UR1(1) c 18 slot.
Hai rack UR2 (Universal rack):
UR2(1) c 9 slot, khng thch hp cho chc nng d phng cho ngun.
UR2(1) c 9 slot.
UR2-H:
c thit k cho chc nng ca rack trung tm vi 2 x 9 slot, tch bit v
ng bus backplane, ph hp cho chc nng chun v chc nng d phng
(redundant).
Bng thao tc ko v th rack vo trong phn form thit k bn tri, rack s xut hin
trong form ny.
5.3.1.2.3 Cch cu hnh cho rack m rng:
Tt c cc rack m rng c kt ni ti m un giao din gi send IM trn
rack trung tm dng cascade.
Mi mt nhm gm 3 rack m rng c kt ni n 1 m un giao din gi
IM rack trung tm.
- Nguyn tc kt ni rack
m rng:
Nu bn kt ni rack m rng
ti mt m un giao din
(send IM) ca rack trung tm
phi xem xt nhng vn
sau:
Ngun truyn
Kiu lin kt (tp
trung/phn tn)
Bus truyn thng
- Gii hn rack m rng:
La chn rack m
Hnh 5.18 Kt ni rack trung tm n cc rack m rng
rng t th vin phn
cng.
C th thay i gi tr n nh cho rack bng cch kch p chut vo thanh trn
cng ca bng, sau t li gi tr trong phn Rack no. ca hp thoi General.
n nh m un vo cc rack, iu cn lu l cc rack phi tng thch vi
nhau v cc m un giao din phi c chn vo cc rack.
To nhng kt ni gia nhng m un giao din trong cc rack:
+ Kch p chut vo m un giao din gi send IM
+ La chn Connect tab
Tab ny cho php tt c cc rack khng c kt ni
+ La chn nhng rack c lp v s dng nt Connect cho vic kt
ni chng ti cc m un giao din send IM (C1 v C2 trn hnh 5.18).

Sau y l th d m t qu trnh cu hnh cho rack trung tm v cc rack m rng trn

trm S7-400 CPU 414-1:
1. Bn to mi mt Project c tn SAMPLE S7-400, cch tin hnh nh phn
5.3.1:

Hnh 5.19
2. Kch p chut tri vo biu tng MPI(1), xem hnh 5.19, Ko v th trm
SIMATIC 400 sang phn giao din bn tri:

Hnh 5.20

3. Kch p chut tri vo biu tng SIMATIC 400(1) nh hnh 5.20, ko v th

rack trung tm CR2 vo phn giao din bn tri. Ko v th cc m un cn
thit nh: m un CPU 414-1 (trong th mc CPU); m un ngun PS 405 10A
(trong th mc PS/Standar) vo slot 1 ca rack trung tm; m un giao din gi
IM 460-0 vo cc slot 3, 4, 5, 6, 7, 8 (ti a 6 m un IM on 1 ca rack),
lm tng t cho on 2 (nu cn thit), xem hnh 5.21.
4. Ko v th cc rack m rng ER1:

Hnh 5.22

Hnh 5.21

Hnh 5.23
5. t cc m un giao din nhn IM 361-0 vo v tr tn cng (slot c ch s ln
nht) ca rack m rng:
6. Nh trn hnh 5.23, cc rack m rng cha c kt ni ti m un giao din
trn rack trung tm. kt ni, bn kch p chut ln m un giao din tng
ng trn rack trung tm, trong trng hp ny mt m un giao din IM 460-0 ti
Slot 3 l c chn, hp thoi properties s xut hin, xem hnh 5.24.

Hnh 5.25

Hnh 5.26
Bn c th kt ni cc rack m rng vo v tr C1 hoc l C2.
Trn hnh 5.26 cho chng ta thy, mi m un giao din IM 460-0 c th qun l ti a
8 rack m rng. C tng t nh vy, bn c th kt ni n ti c cc nhm rack m
rng t cc m un giao din trn rack trung tm. Xem hnh 5.27:

Hnh 5.27 Kt ni cc rack m rng vo rack trung tm trn CPU 414-1

5.3.2.3 Cu hnh cho cc m un vo/ra phn tn trn subnet Profibus-DP:
Phn ln cc h thng T ng ha cn n nhng kt ni vi cc m un
vo/ra phn tn theo nhng kin trc (topology) phng thc (phng thc trao i d
liu) khc nhau. Do trong phn ny, s cp c bn nhng kiu kt ni m thc t
i hi.
M un vo/ra phn tn cp n h thng master, h thng ny bao gm DP
master v DP slave. Tt c cc thnh phn ny c kt ni vo bus theo chun giao
thc l Profibus-DP.
- i vi h thng c DP master l cc giao din DP ca S7-300 th cc DP slave l
cc m un phn tn ET200 hay cc thit b trng khc c giao din DP
- i vi h thng c DP master l cc giao din DP ca S7-400 th cc DP slave l
cc m un phn tn ET200 hay cc thit b trng khc c giao din DP v I slave
(Intelligent slave) l cc S7-300 c giao din DP c tch hp sn(315-2DP, 316-2DP,
318-2DP) hay S7-300 c thm m un CP 342-5.
5.3.2.3.1 Cc phng thc trao i d liu ca h hng DP master:
Cu hnh vi Simple (Modular hay Compact) DP slave theo cch trao i d
liu slavemaster:

Trong cu hnh ny, d liu trao i gia DP master v cc Simple DP slave (ngha l
cc DP c cu hnh v chc nng n gin). D liu c th truyn t cc a ch vo
trn DP slave n DP master v nhn t DP master xut trc tip ra u ra ca DP
slave. i ch vo/ra trn cc m un DP slave c n nh mt cch t ng bi
phn mm cu hnh. y l cu hnh tng i n gin bi v cu trc mt ch lin
kt vi nhiu t thng qua mt subnet Profibus-DP.

H thng DP master

DP master

DP slave

DP slave

DP slave

DP slave

Hnh 5.28 S nguyn l trao i d liu slavemaster

Cu hnh vi DP salve thng minh (I slave) theo cch trao i d liu I
slavemaster:
Bn c th chia nh h thng t ng ca bn thnh cc tc v nh (subtask)
m nhng tc v y c iu khin bi nhng tc v ca b iu khin lp trnh
(PLC) cp cao hn. Nhng tc v iu khin ny c th c hon thnh mt cch c
lp vi hiu sut cao so vi vic x l li cc tc v trn cng mt CPU, nhng CPU
ny c th c b sung vo v ng vai tr l cc I slave. Vi cu hnh ca I slave th
DP master khng tru cp trc tip cc m un vo/ra trn I slave m ch truy cp vo
vng a ch ca CPU ca I slave. iu ny c ngha rng vng a ch ny khng th
n nh c cho cc m un vo ra thc trn I slave. Vic n nh ny phi c I
slave to ra khi c cu hnh.
H thng DP master

DP master

DP slave

DP slave

DP slave

I slave

Hnh 5.29 S nguyn l trao i d liu slavemaster c s tham gia ca I slave

Cu hnh vi DP salve thng minh theo cch trao i d liu SlaveI slave:

Vi cu hnh ny, d liu vo t cc slave c th truyn thng n I slave trn

subnet Profibus-DP.
Vi c ch qun l ny, tt c cc DP slave hoc I slve c th cung cp mt s
la chn d liu u vo theo hng trao i d liu trc tip (DX) gia cc cc DP
slave. Ch c nhng I slave (nh CPU 315-2DP, 316-2DP hay 318-2DP) c th c
s dng nhn nhng d liu ny.

H thng DP master

DP master

DX
DP slave

DP slave

DP slave

I slave

Hnh 5.30 S nguyn l trao i trc tip gia cc DP slave

Cu hnh vi hai h thng DP master theo cch trao i d liu slaveI slave:
Vi h thngs DP master trong mt subnet vt l Profibus-DP cng c gi l
h thng multi-master. Trong cu hnh ny, d liu u vo t DP slave c th c
c rt nhanh bi cc I salve trn cng mt subnet. Nhng I slave c th giao tip vi
cc DP slave ni b trong h thng DP master ca n hoc c th giao tip vi cc DP
slave trn nhng h thng DP master khc (xem hnh 5.31).
H thng DP master 1
DP master

DP slave

DP slave

H thng DP master 2
DP master

DP slave

DP slave

DP slave

I slave

DX

Hnh 5.31 Trao i trc tip gia cc DP slave trn cc h thng DP master khc nhau
Vi c ch qun l ny, I slave nh l CPU 315-2DP c th cho php d liu
vo t cc DP slave truyn trc tip n vng d liu vo ca n.
Theo nguyn tc ny, mi DP slave c th cung cp s la chn d liu vo cho
vic trao i d liu trc tip gia cc DP slave.
Cu hnh vi hai h thng DP master theo cch trao i d liu slavemaster:
D liu vo t nhng I slave v DP slave c th c c trc tip bi master
ca h thng DP master trn cng mt subnet vt l l Profibus-DP (xem hnh 5.32).

C ch giao tip ny cn c gi l s chia s d liu u vo v d liu vo c

s dng bi DP master khc.

H thng DP master 1
DP master

DP slave

DP slave

DP slave

H thng DP master 2
DP master

DX

DP slave

DP slave

I slave

Hnh 5.32 Trao i trc tip gia cc slave trn cc h thng DP master khc
5.3.2.3.2 Cch cu hnh cho h thng vo/ra phn tn:
To mt h thng DP master:
Bn c th s dng nhng biu tng DP master sau:
- Mt CPU vi s tch hp m un CP 342-5, CP 443-5 hay DP master c
tch hp onboard trn CPU.
- Mt giao din submodule c n nh mt CPU/FM (v d IF 964-DP trn
CPU 488-4).
- Mt m un giao din vi giao din DP master (v d IM 467).
Cc bc thc hin:
- La chn DP master t Hardware Catalog (v d CPU 315-2DP).
- Ko v th m un vo trong hng thch hp ca rack. Vo mc Properties PROFIBUS
Node m hp thoi. Ti y bn c th thc hin nh sau:
To mt subnet Profibus mi hoc la chn subnet c
t thuc tnh cho subnet Profibus (v khong cch kt ni, tc
truyn)
t a ch Profibus ca DP master
chp nhn vic ci t n OK. Biu tng sau s xut hin:
Biu tng ny c xem nh l ci neo ca cc DP slave kt ni vo h thng
DP master.
To ra h thng gm vi DP master giao tip vi cc DP slave:
Tch bit h thng DP master:
Nu bn chn CPU vi s tch hp sn giao din DP hay CPU c km theo m
un giao din DP (cu hnh nh I slave), bn c th cu hnh cho CPU hoc CP nh

mt DP master vi h thng DP master. Bn c th tch bit h thng DP master theo

cch sau:
- La chn giao din DP master
- La chn menu lnh: Edit > Master System > Separate; kch chut phi, la
menu chn lnh Master System > Separate. Nh vy bn thc hin c kt
ni trao i d liu trc tip (DX). Nu khng c nhng slave c kt ni ti
h thng master th h thng master ny s b hy b.
Cch la chn v gii hn cho DP slave:
Khi bn cu hnh cho cc DP slave, chng c nhng nhm sau:
- Compact DP slaves (nhng m un vi s tch hp cc a ch vo/ra s v
analog, v d ET200B)
- Modular DP slaves (nhng m un giao din vi S7 hoc S5, v d ET 200M)
- I slave (cc CPU S7-300 c tch hp giao din DP hoc ET 200X vi
BM147/CPU)
Cu hnh cho Compact DP slaves:
-

La chn mt Compact DP slave (v d ET 200B) t Hardware Catalog.

Ko v th m un DP slave vo v tr thch hp trn h thng DP master: hp
thoi Properties - PROFIBUS Node s c m. Ti y, bn c th ci t
cc tham s sau:
Thuc tnh cho subnet Profibus (v khong cch kt ni, tc
truyn)
a ch Profibus ca DP slave
- Xc nhn li cng vic ci t bng cch nhn nt OK.
Kt qu l mt biu tng c thm vo h thng DP master vi s hin din
ca compact DP slave. Cu hnh I/O ca compact DP slave c hin trong bng bn
di ca ca s cu hnh.
V d:
To s kt ni gia h thng DP master trn CPU 414-2DP vi cc compact DP slave
nh sau:
To d n vi tn compact DP slave
To cu hnh cho CPU 414-2DP trn rack trung tm CR2/18
Vo th mc ET 200B trn Hardware Catalog chn cc DP slave thch hp,
5.33DP
Cu
hnhvo
chosubnet
h thng
compact
ko vHnh
th cc
slave
Profibus
do DP
giaoslave
din DP master ca CPU
414-2DP to ra.
Kt qu:
compact DP
slave

a ch t ng
hin th

Cu hnh cho Modular DP Slaves:

-

La chn m un giao din cho Modular DP Slave (v d IM 153 cho ET

200M) t Hardware Catalog.
- Ko v th cc DP slave vo subnet Profibus kt ni vo biu tng DP master,
kch chut phi ln m un ci t cc thng s thch hp cho m un.
- Xc nhn li cng vic ci t bng cch nhn nt OK. Mt biu tng cho
DP slave c gn thm vo h thng DP master.
Nhng m un Modular DP Slaves bao gm:
Terminal Blocks (TBSC) cho vic kt ni Smart (h cc m un ET
200L SC
SC submodules (h cc m un ET 200L SC)
AS-i slave (DP/AS-i link)
Nhng m un S7-300 (h ET 200M)

Hnh 5.34 Cu hnh cho h thng modular DP slave

To mt mt h thng multi-master trn mt subnet Profibus:

v d hnh 5.35, h thng gm hai DP master l: CPU 416-2DP l DP master 1 v
CPU 412-2DP l DP master 2. DP master 1 qun l 3 DP slave IM 153 c a ch l IM
153(1), IM 153(2), IM 153(4). DP master 2 qun l mt DP slave c a ch IM
153(6).

Hnh 5.35 H thng c nhiu DP master qun l cc DP slave ring bit

Vic tnh ton v ci t chu k bus xem phn FREEZE trn help online !
5.3.2.3.3 Cch cu hnh cho I-Slave:
Mt I-Slave l nhng CPU c s kt hp vi m un Profibus CP, xem hnh bn di:

Hnh 5.35 I-Slave phi ghp vo h thng DP master

S khc nhau gia DP slave v I-Slave:
i vi mt DP slave thng thng nh compact (ET 200B) hay modular (ET
200M) th DP master truy cp vo nhng u vo/ra phn tn. i vi nhng I-Slave,
DP master khng truy cp trc tip vo cc u vo/ra trn I-Slave m ch truy cp
trong khng gian a ch vo/ra ca qu trnh x l c thc hin trn CPU ca ISlave.

ng dng ca I-Slave:
I-Slave khng ch thc hin vic trao i d liu vi master m cn thc hin
c vic trao i d liu trc tip vi DP slave m cc DP slave khng th lm c
iu ny.
Cc bc c bn cu hnh:
C hai bc c yu cu chn I-slave vo trong mt h thng DP master:
Cu hnh mt trm vi m un Profibus-DP CP nh mt DP slave (c th l cc
CPU c sn giao din DP hoc CPU ghp thm m un CP).
Kt ni I-slave ny vo h thng DP bng cch n nh n vi mt DP master.

Hnh 5.37 Cu hnh I-slave vo h thng DP master ca S7-400