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DIAGNOSTICS
BY WAYNE COLONNA
50
June 2007
51
1
Even though most CVTs use drive
and driven pulleys with a push belt
(photo 1 above) to provide seamless
ratio changes, they each have their
own unique ways about them. Its
identifying these differences that becomes an essential element in the diagnostic process.
One significant difference to be
aware of is whether or not a CVT that
shows up at your shop uses a torque
converter. This determines the strategy used when the vehicle is placed into gear as well as when it comes to a
stop while in gear. In most cases,
when a conventional torque converter
is used, a CVT will remain in gear in a
similar fashion to a conventional automatic transmission. The Nissan Murano RE0F09A (photo 2), Saturn VUE
VT25E, Ford Five Hundred CFT30
and Dodge Caliber CVT2 CVTs are
just a few examples of this combina-
CVT DIAGNOSTICS
High-Efficiency
High-Efficiency
Pump
Pump
Chain-Driven
Chain-Driven
By
By the
the
Input
Input Shaft
Shaft
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June 2007
CVT DIAGNOSTICS
RPM
RPM
VSS
VSS
June 2007
not performed after any repairs, driveability problems and transmission failures will absolutely occur. Be aware
that these procedures exist and that
they must be performed.
Audi not only has a clutch relearn
procedure, but also a special procedure for changing the fluid. All four
wheels must be off the ground a minimum of 8 in., and each wheel must be
able to be rotated freely by hand.
While observing the Tiptronic indicator, step-shift the CVT from its lowest
ratio to its highest (six or seven
speeds), accelerating moderately after
each shift but never exceeding 35 mph.
Shift the transmission back down to 1st
gear and gently apply the brake until
the wheels come to a stop. Once the
wheels are stopped, place the transmission in Reverse, release the brake
and moderately depress the accelerator to a Reverse gear speed of 12 mph.
RPM
RPM
VSS
VSS
VE
VE
MAF
MAF
TP
TP
TAF
TAF
54
CVT DIAGNOSTICS
Start
Clutch
Drum
PH/PL
PH/PL Solenoid
Solenoid
Start
Start Clutch
Clutch
Control
Control Solenoid
Solenoid
Reverse
Reverse Inhibitor
Inhibitor
Solenoid
Solenoid
Wires
Wires Are
Are Cross
Cross Connected
Connected
Shift
Shift
Control
Solenoid
Shift Control
Control Solenoid
Solenoid
Reverse
Reverse Inhibitor
Inhibitor
Solenoid
Solenoid
Driven
Driven
Pulley
Pulley
Control
Control
Solenoid
Solenoid
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June 2007
Start
Start Clutch
Clutch
Control
Control Solenoid
Solenoid
Correct
Correct
Connection
Connection
Drive
Drive Pulley
Pulley Control
Control Solenoid
Solenoid
CVT DIAGNOSTICS
differential and rendering the transmission in a neutral state. This means that
when the clutch fails, it affects both forward and reverse operation.
Compare this to the Audi 01J unit.
The Audi transmission pulses the forward and reverse clutches on and off.
If the forward clutch fails, it affects
forward only, and reverse operation
remains good. Its worth mentioning
at this time that the TCM is inside
the transmission on the Audi CVT
(photo 7), so should you diagnose a
faulty TCM, youre not going to find
Circle #26
58
June 2007
is to know which use a torque converter and which do not, and that relearn
procedures are imperative.
I believe well be seeing greater use
of continuously variable transmissions
on more and more vehicle models. The
challenge will be to stay informed about
their individual unique strategies. If we
do that, our chances for successful CVT
diagnosis will be enhanced.
Visit www.motor.com to download
a free copy of this article.