001 06 E-address: infog@knuth.de Hydraulic CNC shearing machine OPERATOR’S MANUAL Serial NO.: Type: Date: 1-9-2003iu Hydraulic CNC shearing machine Page 2 of 45 Contents INTRODUCTION 3 MAIN PARAMETER TABLE (TABLE 1-1 5 ‘TRANSPORTATION AND INSTALLATION 6 1. SHIPPING AND RECEIVING. ob 2. Storing conditions, si 3. Operation area of the machine. 6 4. UNLOADING. 7 & FOUNDATION (See Figure 1.3) 7 6. LEVELING....... 10 OPERATION SAFETY... n LUBRICATION 13 MACHINE OPERATION... 16 1. Preparation 16 a) Add oil to the oil tank. 16 b) Install the square arm to the machine. 16 ©) Apply the power to the machine 16 4) Install the foot pedal to the machine 0 ©) Check the rotate direction of the motor . AT 2. Staring 18 a) Instruction of the control box 18 b) Gap adjustment. 19 ©) Finely adjust the back-gauge. 21 MAINTENANCE. 7 2 1. INTRODUCTION 22 2. BACK GAUGE ADJUSTMENT .. 22 1) Correct the position of the back-gauge... 22 2) Correct the parallelism of the back-gauge. 2B 3. Blade adjustment. 23 1) How to adjust the bottom blade 23 4. Charge the nitrogen to the back eylinde 26 HYDRAULIC SYSTEM, 28 1. Hydraulic schematic diagram (Figure 6.1) 28 2. Valve location diagram ( Figure 6.2). 2 3. Hydraulic elements list (chart 6-1) 30 4. Main cylinder: (Figure 63) 31 5. back elinder and clamp cylinder (Figure 6.4) 32 ELECTRIC SYSTEM 33 Electric schematic diagram (Figure 7.1-1) 3 Electric schematic diagram (Figure 7.1-2) 34 Electric schematic diagram (Figure 7.1-3)... 35 Electric schematic diagram (Figure 7.1-4) 36 Electric cabinet and operation station (Figure 7.2). 37 Electric elements list table( Chart 7-1). 38 MECHANISM... 40 Gap adjustment and beam rotation device (Figure 8.1)... 40 ‘TROUBLE SHOOTING.. 41 1) How to quiekly and exactly find the problem? Whereis the problem? 41 2) How to judge the type of problem? et 41 3) Trouble of hydraulic system 42 4) Trouble of electric system... 5) Trouble of mechanism...lea (NUTI Hydraulic CNC shearing machine INTRODUCTION Page 3 of 45 Proper installation and maintenance of your shear means added years of productive life. This manual is designed to give you practical information on installing and maintaining the shear The following pages describe the major working parts of the shear and the last page is devoted to possible causes of trouble and their elimination. A parts list and floor plan for you machine are included in a separate booklet and should be referred to when ordering parts. The information contained in this manual will assist you in taking care of adjustments that become necessary from time to time. By following these instructions yours shear will give you many years of productive and trouble free service. If the problem arises that is not covered in this manual, do not fail to contact our service department. We want you shear to give satisfaction. In write for information, please refer to you shear by model and serial number. These can be found on the metal name plate. Knuth Wekzeugmaschinen GmbH