Thermoflow Output

Plant gross power
Plant net power

Number of units
Plant net HR (HHV)
Plant net HR (LHV)
Plant net eff (HHV)
Plant net eff (LHV)
Aux. & losses
Fuel heat input (HHV)
Fuel heat input (LHV)
Fuel flow
350052
333079
1
8988
8692
37.96
39.26
16973
831631
804172
2511
kW
kW
Ambient
14.7 p
59 T
60% RH
51.5 T wet bulb
BTU/kWh
BTU/kWh
%
%
kW
BTU/s
BTU/s
ton/day
95 p 565.4 T 25 M
666.2 p 1042.6 T 562.8 M
100 p
568.6 T
436.3 M
692.9 p 680.7 T 562.8 M

2770.7 p 1045.2 T 677.1 M
To stack
144.8 T
928.2 M
350052 kW
WFGD
SO2
53.3 ppmv
0.062 gr/dscf
@ 6% O2, dry
HPT
IPT
2x1 LPTs
G
3600 RPM
SO2 removal
eff = 95 %
2690 p
1040 T
677.1 M
293.1T
1p
101.7 T
364.4 M
650 p
1040 T
562.8 M
ID Fan
0.722 M
ESP
280T
77.01 T
58.12 M Fuel (Pennsylvania Upper)
280 T
895.9 M
Dust collection
eff = 99.5 %
841.5 M Air
59.01 T
19038 M
BFPT
562 T
2882.4 p
562 T
658.4 M
TTD [F]
DCA [F]
504.6 T
444 T
8D
7D
6D
-5.00
9.00
-3.17
9.00
-5.00
9.00
2906.4 p
389.7 T
678.7 M
381.7 T
319.3 T
264.9 T
210.5 T
156.1 T
5C
4D
3D
2D
1P
5.00
9.00
5.00
9.00
5.00
9.00
4.99
HRHX
102.8 T
5.338 p
101.2 T
321.8 p
101.7 T
421.8 M
p [psia] T [F] M [lb/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP
BOILER EFF (HHV/LHV) 89.1% / 92.1%

NET PLANT EFF (HHV/LHV) 38% / 39.3%
NET POWER 333079 kW

NET PLANT HR (HHV/LHV) 8988 / 8692 BTU/kWh
AUX 16973 kW
TURBINE HR 7599 BTU/kWh
20.31 m 2770.7 p 1045.2 T 677.1 m

666.2 p 1042.6 T 562.8 m
2690 p
1040 T
677.1 m
Blowdown
1.642 m
650 p
1040 T
562.8 m
0.392 m
SSR
1.431 m
HPT
IPT1
11.52 m
8748 kW
1p
101.7 T
365.2 m
56.68 m
5.338 p
101.2 T
421.8 m
SSR
205.7 p 734.5 T
100 p 568.2 T
0.389 m
to FWH1
1.155 m
1.877 m
389.1 p 898.8 T
BFPT
30.04 m
59.01 T 77.01 T
19038 m 19038 m
0.333 m
710.2 p 684.2 T
RPM
43.89 p 402.3 T 25.93 m
1139.4 p 803.4 T
3600
LPT1x2
(double flow)
16.54 p 235.8 T 24.4 m

5.114 p 163.2 T 21.56 m
LPcrs 100 p 568.6 T 436.3 m
100 p 568.2 T 57.25 m
205.7 p 734.5 T 30.75 m
389.1 p 898.8 T 29.54 m
2882.4 p
562 T
658.4 m
1139.4 p 803.4 T 51.11 m
1p
101.7 T
30.04 m
To FPT condenser
710.2 p 684.2 T 45.23 m
3.894 m LPcrs
0.666 m SSR
BFPT
350052 kW
1 p 101.7 T 364.4 m
95.24 p
565.4 T
30.04 m
95 p 565.4 T 25 m
0.82 m SSR
692.9 p 680.7 T 562.8 m
Leak 3.894 m
2882.4 p
562 T
658.4 m
12 p
0.389 m
43.89 p 402.3 T
GSC
16.54 p 235.8 T
5.114 p 163.2 T
1106.2 p
799.2 T
51.11 m
562 T
504.6 T
658.4 m
689.5 p
680.4 T
45.23 m
377.8 p
896.2 T
29.54 m
199.7 p
732 T
30.75 m
95.24 p
565.4 T
27.21 m
41.8 p
399.7 T
25.93 m
15.75 p
233.2 T
24.4 m
4.871 p
161.1 T
21.56 m
389.7 T
658.4 m
381.7 T 319.4 T
522.1 m
319.3 T 264.9 T
522.1 m
264.9 T 210.5 T
522.1 m
210.5 T 157.2 T
522.1 m
156.1 T 102.8 T
421.8 m
TTD
5.00 T
DCA
9.00 T
TTD
5.00 T
DCA
9.00 T
TTD
5.00 T
DCA
9.00 T
TTD
4.99 T
504.6 T 444 T
658.4 m
444 T
TTD
FWH7
-3.17 T
DCA
689.5 p
9.00 T 453 T
96.34 m
TTD
FWH6
-5.00 T
DCA
377.8 p
9.00 T 398.7 T
125.9 m
381.7T
TTD
FWH8
-5.00 T
DCA
1106.2 p
9.00 T 513.6 T
51.11 m
DA (FWH5)
199.7 p
381.7 T
678.7 m
FWH4
95.24 p
273.9 T
27.21 m
FWH3
41.8 p
219.5 T
53.14 m
FWH2
15.75 p
166.2 T
77.54 m
desup
20.31 m
STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP CYCLE SCHEMATIC
p[psia], T[F], h[BTU/lb], m[lb/s]
FWH1
4.871 p
161.1 T
100.3 m
321.8 p
102.8 T
421.8 m
Fuel chemical LHV input = 804172 BTU/s

Fuel chemical HHV input = 831631 BTU/s
Plant Energy Flow Schematic [BTU/s]
Fuel enthalpy 832957
Inlet air sensible 5501

Inlet air latent 5701
Proc return/makeup 1641.8
FGD water 2521.5
FGD oxidation air 144.7
(350052 kW)
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

Non heat balance aux. 8883 (9372 kW)
Gross Power 331801
Heat balance aux. 7205 (7601 kW)
Power Plant
Stack gas sensible 26275

Stack gas latent 65442
Bottom ash 413.2
Fly ash 116.6
Unburned carbon 1719.1
Boiler minor loss 14821
Fuel delivery energy loss 262.2
Main condenser 341942
BFPT condenser 29044
Process steam 32842
Blowdown 1277.8
Steam pipe losses 2088.5
ST/generator mech/elec/gear loss 4325
BFPT mech loss 82.92
Pump mech/elec loss 332.1
Fan mech/elec loss 484.3
FGD energy loss 2402.7
Net Power 315713

(333079 kW)
Auxiliaries & Losses [kW]

Total auxiliaries & transformer losses = 16973 kW
FW heater drain pump(s)

130.1, 0.77 %
Boiler feed booster pump
340.5, 2.01 %
Condensate pump
637.9, 3.76 %
Condenser C.W. pump
1219.1, 7.18 %
Ash handling
255.2, 1.5 %
Additional auxiliaries from PEACE

1708.1, 10.06 %
Misc. ST aux.
1286.4, 7.58 %
Misc. plant aux.

875.1, 5.16 %
Flue gas desulfurization (FGD)

1436.8, 8.47 %
Transformer losses
875.1, 5.16 %
Boiler primary air fan

643.6, 3.79 %
Electrostatic precipitator (ESP)
855, 5.04 %
Boiler secondary air fan
1040, 6.13 %
Boiler forced circulation pump
861.2, 5.07 %
Boiler fuel delivery

1383, 8.15 %

Boiler induced draft fan

3426, 20.18 %
BOILER EFF (HHV/LHV) 89.1% / 92.1%

NET PLANT EFF (HHV/LHV) 38% / 39.3%
NET POWER 333079 kW

NET PLANT HR (HHV/LHV) 8988 / 8692 BTU/kWh
AUX 16973 kW
TURBINE HR 7599 BTU/kWh
20.31 m 2770.7 p 1045.2 T 677.1 m

666.2 p 1042.6 T 562.8 m
2690 p
1040 T
677.1 m
Blowdown
1.642 m
650 p
1040 T
562.8 m
0.392 m
SSR
1.431 m
HPT
IPT1
11.52 m
8748 kW
1p
101.7 T
365.2 m
56.68 m
5.338 p
101.2 T
421.8 m
SSR
205.7 p 734.5 T
100 p 568.2 T
0.389 m
to FWH1
1.155 m
1.877 m
389.1 p 898.8 T
BFPT
30.04 m
59.01 T 77.01 T
19038 m 19038 m
0.333 m
710.2 p 684.2 T
RPM
43.89 p 402.3 T 25.93 m
1139.4 p 803.4 T
3600
LPT1x2
(double flow)
16.54 p 235.8 T 24.4 m

5.114 p 163.2 T 21.56 m
LPcrs 100 p 568.6 T 436.3 m
100 p 568.2 T 57.25 m
205.7 p 734.5 T 30.75 m
389.1 p 898.8 T 29.54 m
2882.4 p
562 T
658.4 m
1139.4 p 803.4 T 51.11 m
1p
101.7 T
30.04 m
To FPT condenser
710.2 p 684.2 T 45.23 m
3.894 m LPcrs
0.666 m SSR
BFPT
350052 kW
1 p 101.7 T 364.4 m
95.24 p
565.4 T
30.04 m
95 p 565.4 T 25 m
0.82 m SSR
692.9 p 680.7 T 562.8 m
Leak 3.894 m
2882.4 p
562 T
658.4 m
12 p
0.389 m
43.89 p 402.3 T
GSC
16.54 p 235.8 T
5.114 p 163.2 T
1106.2 p
799.2 T
51.11 m
562 T
504.6 T
658.4 m
689.5 p
680.4 T
45.23 m
377.8 p
896.2 T
29.54 m
199.7 p
732 T
30.75 m
95.24 p
565.4 T
27.21 m
41.8 p
399.7 T
25.93 m
15.75 p
233.2 T
24.4 m
4.871 p
161.1 T
21.56 m
389.7 T
658.4 m
381.7 T 319.4 T
522.1 m
319.3 T 264.9 T
522.1 m
264.9 T 210.5 T
522.1 m
210.5 T 157.2 T
522.1 m
156.1 T 102.8 T
421.8 m
TTD
5.00 T
DCA
9.00 T
TTD
5.00 T
DCA
9.00 T
TTD
5.00 T
DCA
9.00 T
TTD
4.99 T
504.6 T 444 T
658.4 m
444 T
TTD
FWH7
-3.17 T
DCA
689.5 p
9.00 T 453 T
96.34 m
TTD
FWH6
-5.00 T
DCA
377.8 p
9.00 T 398.7 T
125.9 m
381.7T
TTD
FWH8
-5.00 T
DCA
1106.2 p
9.00 T 513.6 T
51.11 m
DA (FWH5)
199.7 p
381.7 T
678.7 m
FWH4
95.24 p
273.9 T
27.21 m
FWH3
41.8 p
219.5 T
53.14 m
FWH2
15.75 p
166.2 T
77.54 m
desup
20.31 m
FILE: C:\TFLOW23D\MYFILES\STPRO.STP CYCLE SCHEMATIC
p[psia], T[F], h[BTU/lb], m[lb/s]
FWH1
4.871 p
161.1 T
100.3 m
321.8 p
102.8 T
421.8 m
Plume visible
29
2853.8P
18
D1
10.64
12.49
4.63
71.38
0.86
0.01
%H2O
%CO2
%O2
%N2
%Ar
%SO2
821.6 m
CR2
CS2
HX
Tin
Tout
ECO1
REV
CS1
RSH
CS2
CR1
CR2
562
642.8
687.8
715.2
874.7
680.7
857.2
642.8
687.8
726.9
874.7
1045.2
857.2
1042.6
658.4
656.8
656.8
677.1
677.1
562.8
562.8
RSH
DESUP
1862.3T 2200T
D1
821.6 m
m
20.3
h
367.5
FUEL WEIGHT%
1625.4T
Fly Ash
0.003 m
C % 81.6
H % 5
O % 4.87
N % 1.4
S % 1
ASH % 6.1
2946T
CS1
Flue Gas Reheater
1262.4T
26.88 m
CR1
8.959 m
144.8 T
19
928.2 m
117.8T
270.9T
Pennsylvania Upper
1011T
ID Fan
WFGD 293.1T
ESP
280T
180T
ECO1
280T
51.75 m
22.55 m
Fly Ash
2.931 m
Ash 0.011 m Ash 2.916 m (126 ton/day)

64.01T
58.12m 77T 2.1% moist.

2510.6 ton/day
671.1T
Ash 0.733 m (32 ton/day)

525T 665.5 m
79.72T
400T 51.68 m
243.2T 101.7 m 13.3% of total air
79.72T 50.02 m 49.18% of PA

59T
732 m
59T
109.5 m
FILE: C:\TFLOW23D\MYFILES\STPRO.STP BOILER SCHEMATIC
p
T
m
BOILER EFF
BOILER FUEL INPUT (BTU/s)
psia F
lb/s 89.1 % (HHV) 92.1 % (LHV)
831631(HHV) 804172(LHV)
Boiler - TQ Diagram
4000
FRN
381566
Temperature [F]
3000
CS2
87651
CR2
58681
2000
CS1
87652
CR1
58681
ECO1
76205
1000
AH
81600
0
0
200000
400000
600000
Heat Transfer [BTU/s]

800000
1000000
ECO1 - TQ Diagram
1100
Temperature [F]
900
700
500
0
20000
40000
60000

80000
100000
CS1 - TQ Diagram
1700
Temperature [F]
1400
1100
800
500
0
20000
40000
60000

80000
100000
CS2 - TQ Diagram
2500
Temperature [F]
2100
1700
1300
900
500
0
20000
40000
60000

80000
100000
CR1 - TQ Diagram
1500
Temperature [F]
1300
1100
900
700
500
0
15000
30000
45000

60000
75000
CR2 - TQ Diagram
2150
Temperature [F]
1850
1550
1250
950
650
0
15000
30000
45000

60000
75000
Furnace - TQ Diagram
4000
Temperature [F]
3000
2000
1000
0
0
100000
200000
300000

400000
500000
Rotary Air Heater - TQ Diagram

750
Temperature [F]
600
450
300
150
0
0
20000
40000
60000

80000
100000
Expansion power
Mechanical loss
Generator loss
Generator power
354615
886.5
3676
350052
kW
kW
kW
kW
2690 p
1040 T
1478.2 h
677.1 M
710.2 p
684.2 T
1335.4 h
562.8 M
650 p
1040 T
1537.8 h
562.8 M
HPT
100 p
568.6 T
1313.9 h
436.3 M
IPT1
LPT1x2
3
4
1139.4 p
803.4 T
1384.9 h
51.11 M
710.2 p
684.2 T
1335.4 h
45.23 M
8
6
389.1 p
898.8 T
1469.8 h
29.54 M
205.7 p
734.5 T
1391.7 h
30.75 M
100 p
568.2 T
1313.7 h
82.25 M
43.89 p
402.3 T
1237 h
25.93 M
16.54 p
235.8 T
1161.4 h
24.4 M
5.114 p
163.2 T
1086.1 h
21.56 M
Total exhaust
1p
101.7 T
1006.7 h
364.4 M
90.44 %
p [psia] T [F] h [BTU/lb] M [lb/s]

Valve Stem leak 2 To SSR

0.392 M
Valve Stem leak 1 To IPT inlet
1.431 M
HPT
HPT HP leak 1 To
IPT inlet
11.52 M
IPT
LPT
HPT LP leak 2 To SSR
IPT LP leak To SSR
0.666 M
0.82 M
HPT LP leak 1 To LPT Crossover

3.894 M

Steam Turbine Exhaust Loss

90
Dry Exhaust Loss, BTU/lb
70
50
30
10
-10
0
300
600
900
Annulus Velocity, ft/s

1200
1500
(6)
100 p
568.2 T
30.04 M
95.24 p
8748 kW
BFPT
1p
101.7 T
30.04 M
77.01 T
59.01 T
1617 M
6.206 p
101.7 T
30.04 M
p [psia] T [F] M [lb/s]

STEAM PRO 23.00 Demonstration

Steam Turbine Expansion Path
1700
1200 F
637 psia
1600
2690 psia
1000 F
2622.8 psia
1500
710.2 psia
389.1 psia
2069.2 psia
100 psia
205.7 psia
1139.4 psia
1400
800 F
ENTHALPY BTU/lb
600 F
1300
43.89 psia
400 F
1200
16.54 psia
Wilson 0.97
0.95
1100
1 psia
5.114 psia
0.9
0.85
1000
Exhaust (LPT1)
0.8
900
1.3
1.4
1.5
1.6
ENTROPY BTU/lb-R
1.7
1.8
1.9
(1)
1139.4 p
803.4 T
1384.9 h
51.11 M
(2)
710.2 p
684.2 T
1335.4 h
45.23 M
(4)
389.1 p
898.8 T
1469.8 h
29.54 M
(5)
205.7 p
734.5 T
1391.7 h
30.75 M
(6)
100 p
568.2 T
1313.7 h
27.21 M
(7)
43.89 p
402.3 T
1237 h
25.93 M
(9)
5.114 p
163.2 T
1086.1 h
21.56 M
1.155 M
To Boiler
2882.4 p
562 T
658.4 M
562 T
(8)
16.54 p
235.8 T
1161.4 h
24.4 M
8D 504.6 T
7D
444 T
6D
5C 319.3 T
199.7 p
381.7 T
4D 264.9 T
3D 210.5 T
2D 156.1 T
1P
102.8 T
421.8 M
461Q
BFP
20.31 M
p [psia] T [F] h [BTU/lb] M [lb/s] Q [BTU/s]

FWH System T-Q Diagram
1100
1000
FWH8
44974 Q
14022 A
FWH7
44321 Q
16577 A
900
FWH6
38123 Q
13524 A
FWH5
34162 Q
0A
800
FWH4
29104 Q
7935 A
700
FWH3
28684 Q
8615 A
FWH2
27890 Q
9541 A
TEMPERATURE F
600
FWH1
22418 Q
7878 A
500
400
300
200
100
0
0
40
80
120
160
200
240
280
HEAT TRANSFER .001 X BTU/s

FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 1 T-Q Diagram

250
FWH 1
22418 Q
7878 A
Steam: 21.56 m, 4.871 p, 161.1 Tin, 161.1 Tex

Water: 421.8 m, 321.8 p, 102.8 Tin, 156.1 Tex
TEMPERATURE F
200
150
100
50
0
10
15
20
25

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 2 T-Q Diagram

300
FWH 2
27890 Q
9541 A
Steam: 24.4 m, 15.75 p, 233.2 Tin, 166.2 Tex

Water: 522.1 m, 296.6 p, 157.2 Tin, 210.5 Tex
TEMPERATURE F
250
200
150
100
0
10
15
20
25
30

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 3 T-Q Diagram

500
FWH 3
28684 Q
8615 A
450
Steam: 25.93 m, 41.8 p, 399.7 Tin, 219.5 Tex

Water: 522.1 m, 271.1 p, 210.5 Tin, 264.9 Tex
400
TEMPERATURE F
350
300
250
200
150
0
10
15
20
25
30

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 4 T-Q Diagram

700
650
FWH 4
29104 Q
7935 A
600
Steam: 27.21 m, 95.24 p, 565.4 Tin, 273.9 Tex

Water: 522.1 m, 249.9 p, 264.9 Tin, 319.3 Tex
550
TEMPERATURE F
500
450
400
350
300
250
200
0
10
15
20
25
30

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 5 T-Q Diagram

900
850
FWH 5
34162 Q
0A
800
Steam: 30.75 m, 199.7 p, 732 Tin, 381.7 Tex

Water: 522.1 m, 199.7 p, 319.4 Tin, 381.7 Tex
750
700
650
TEMPERATURE F
600
550
500
450
400
350
300
250
0
10
15
20
25
30
35

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 6 T-Q Diagram

1050
1000
950
FWH 6
38123 Q
13524 A
900
Steam: 29.54 m, 377.8 p, 896.2 Tin, 398.7 Tex

Water: 658.4 m, 2906.4 p, 389.7 Tin, 444 Tex
850
800
750
TEMPERATURE F
700
650
600
550
500
450
400
350
300
0
10
15
20
25
30
35
40

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 7 T-Q Diagram

800
750
FWH 7
44321 Q
16577 A
Steam: 45.23 m, 689.5 p, 680.4 Tin, 453 Tex

Water: 658.4 m, 2898.1 p, 444 Tin, 504.6 Tex
700
650
TEMPERATURE F
600
550
500
450
400
350
0
10
15
20
25
30
35
40
45

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
FWH 8 T-Q Diagram

900
850
FWH 8
44974 Q
14022 A
Steam: 51.11 m, 1106.2 p, 799.2 Tin, 513.6 Tex

Water: 658.4 m, 2889.2 p, 504.6 Tin, 562 Tex
800
750
TEMPERATURE F
700
650
600
550
500
450
0
10
15
20
25
30
35
40
45

p
T
m
Q
A
psia F
lb/s BTU/s ft^2
Condenser heat rejection

Condensate pump power
CW circulation pump power
341942
637.9
1219.1
BTU/s
kW
kW
STexh 364.8 M
Misc. 0.389 M
1p
101.7 T
1006.1 h
365.2 M
90.38 %
77.01 T
59.01 T
19038 M
Makeup 4.142 M
59 T
20655 M
CW to FPTcond
1617 M
PRCreturn 22.5 M
321.8 p
101.7 T
421.8 M
FPTcond 30.04 M

WCC - TQ Diagram
110
Temperature [F]
90
70
50
0
100000
200000

300000
400000
FPT condenser - TQ Diagram

110
Temperature [F]
90
70
50
0
10000
20000

30000
40000
WFGD Flow Circuit - One Unit (Engineering Design)
270.9T
860.1M
8.959M
26.88M
117.8T
892.3M
0.0698lb/MMBTU SO2
0.0352gr/dscf SO2
Hot flue gas

293.1T
895.9M
1.396lb/MMBTU SO2
0.7059gr/dscf SO2
Cold flue gas
144.8T
928.2M
47.87%RH
0.1229lb/MMBTU SO2
0.062gr/dscf SO2
Makeup
30.31M
Reclaim
Water Tank
Evap Water
29.37M
Limestone
1.823M
44.56M
1.526%W
7.895M
1.526%W
Reagent
Mill
FGD SO2 removal efficiency = 91.2 %

Absorber SO2 removal efficiency = 95 %
Number of transfer units (NTU) = 2.996
Absorber L/G = 79.94 gal/kft^3
Solids retention time = 24 hours
Total reagent consumption = 1.823 lb/s
Total SO2 removed = 1.059 lb/s
Total chloride removed = 0.0006 lb/s
Total auxiliary power = 1436.8 kW
Slurry feed
9.718M
20%W
Slurry bleed
25.51M
15%W
Blowdown
0M
Overflow
20.01M
4%W
1090.1 kW
9863M
15%W
Primary
Dewater
20.01M
4%W
Oxidation
14.7P
59T
3.451M

Underflow
5.502M
55%W
Secondary
Dewater
Landfill
3.362M
90%W
2.14M
P[psia] T[F] M[lb/s] %W[wt% solid]
Plant Energy In [BTU/s]
Plant Energy Out [BTU/s]
Plant energy in = 848467 BTU/s

Plant fuel chemical LHV input = 804172 BTU/s, HHV = 831631 BTU/s
Plant energy out = 848466 BTU/s
Miscellaneous
4308, 0.51 %
Inlet air sensible
5501, 0.65 %
Inlet air latent
5701, 0.67 %
Main Condenser
341942, 40.3 %
ST/generator mech/elec/gear loss

4325, 0.51 %
BFPT Condenser
29044, 3.42 %
Stack gas sensible
26275, 3.1 %
Stack gas latent
65442, 7.71 %
Minor losses
14821, 1.75 %
Process steam
32842, 3.87 %
Miscellaneous
18063, 2.13 %
Fuel @ supply
832957, 98.17 %
Net power output

315713, 37.21 %

Boiler Energy In [BTU/s]
Boiler Energy Out [BTU/s]
Boiler energy in = 846644 BTU/s

Plant fuel chemical LHV input = 804172 BTU/s, HHV = 831631 BTU/s
Boiler energy out = 846643 BTU/s
Exhaust sensible
54704, 6.46 %
Exhaust latent
33827, 4 %
Minor losses
14821, 1.75 %
Miscellaneous
2249.9, 0.27 %
Miscellaneous
2485, 0.29 %
Inlet air sensible
5501, 0.65 %
Inlet air latent
5701, 0.67 %
Fuel into boiler
832957, 98.38 %
Steam & water
741042, 87.53 %

Steam Cycle Energy In [BTU/s]
Steam Cycle Energy Out [BTU/s]
Steam cycle energy in = 751943 BTU/s
Steam cycle energy out = 751943 BTU/s
Main Condenser
341942, 45.47 %
BFPT Output
8292, 1.1 %
Mech/Elec/Gear Losses
4325, 0.58 %
BFPT Condenser
29044, 3.86 %
Process Steam
32842, 4.37 %
Miscellaneous
3698, 0.49 %
Miscellaneous
1641.8, 0.22 %
Pump aux. load
9259, 1.23 %
Boiler Heat Addition
741042, 98.55 %
ST/Gen Output
331801, 44.13 %

Head (ft)
Efficiency (%)
3600 RPM
No. per Boiler

No. operating per Boiler
Nameplate flow
Nameplate head
Nameplate flow (nominal)
Nameplate head (nominal)
Nameplate RPM
Design flow
Design head
Design RPM
100
8000
Boiler Feed Pump (P1)
Design
6000
1
1
754.1 lb/s
6428 ft
6500 gpm
6600 ft
3600
678.7 lb/s
6788 ft
3600
50
4000
Nameplate
2000
Thermoflow, Inc.
Company: Thermoflow, Inc.

User: Demonstration
Boiler Feed Pump (P1)
500
1000
Flow per pump(lb/s)

1500
Date: 06/09/15
Drawing No:
Boiler Feed Booster Pump (P3)
No. per Boiler

No. operating per Boiler
Nameplate flow
Nameplate head
Nameplate RPM
Design flow
Design head
Design RPM
Minimum continuous flow
Maximum continuous flow
400
Efficiency (%)
100
Head (ft)
300
1
1
754.1 lb/s
269.7 ft
6500 gpm
275 ft
900
678.7 lb/s
286.9 ft
900
188.5 lb/s
1018.1 lb/s
Design
200
50
Nameplate
Min flow
Max flow
100
Thermoflow, Inc.

User: Demonstration
Boiler Feed Booster Pump (P3)
500
1000
1500
Date: 06/09/15
Flow (lb/s)

Drawing No:
Efficiency (%)
No. per ST
No. operating per ST
Nameplate flow
Nameplate head
Nameplate RPM
Design flow
Design head
Design RPM
100
Head (ft)
40
50
Condenser C.W. Pump (P4)
20
50
30
Design
3
3
7650 lb/s
32.6 ft
55000 gpm
35 ft
600
6885 lb/s
34.65 ft
600
3060 lb/s
10710 lb/s
Nameplate
Min flow
Max flow
10
Thermoflow, Inc.

User: Demonstration
Condenser C.W. Pump (P4)
5000
10000
15000
Date: 06/09/15
Flow (lb/s)

Drawing No:
Head (ft)
Efficiency (%)
No. per ST
No. operating per ST
Nameplate flow
Nameplate head
Nameplate RPM
Design flow
Design head
Design RPM
100
1500
Condensate Forwarding Pump (P6)
1000
2
1
468.7 lb/s
817 ft
3500 gpm
900 ft
1800
421.8 lb/s
735.3 ft
1800
117.2 lb/s
632.8 lb/s
50
Design
D
Max flow
Min flow
Nameplate
500
Thermoflow, Inc.

User: Demonstration
Condensate Forwarding Pump (P6)
200
400
Flow (lb/s)
3

600
Date: 06/09/15
Drawing No:

Thermoflow Output

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Thermoflow Output

Uploaded by

Copyright:

Available Formats

Plant gross power

Plant net power

666.2 p 1042.6 T 562.8 M

692.9 p 680.7 T 562.8 M

58.12 M Fuel (Pennsylvania Upper)

p [psia] T [F] M [lb/s]

BOILER EFF (HHV/LHV) 89.1% / 92.1%

NET POWER 333079 kW

20.31 m 2770.7 p 1045.2 T 677.1 m

43.89 p 402.3 T 25.93 m

16.54 p 235.8 T 24.4 m

LPcrs 100 p 568.6 T 436.3 m

100 p 568.2 T 57.25 m

205.7 p 734.5 T 30.75 m

389.1 p 898.8 T 29.54 m

1139.4 p 803.4 T 51.11 m

710.2 p 684.2 T 45.23 m

692.9 p 680.7 T 562.8 m

Fuel chemical LHV input = 804172 BTU/s

Plant Energy Flow Schematic [BTU/s]

Fuel enthalpy 832957

Inlet air sensible 5501

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.

Non heat balance aux. 8883 (9372 kW)

Gross Power 331801

Heat balance aux. 7205 (7601 kW)

Stack gas sensible 26275

Net Power 315713

Auxiliaries & Losses [kW]

FW heater drain pump(s)

Additional auxiliaries from PEACE

Misc. plant aux.

Flue gas desulfurization (FGD)

Boiler primary air fan

Boiler fuel delivery

STEAM PRO 23.0 Demonstration Thermoflow, Inc.

Boiler induced draft fan

BOILER EFF (HHV/LHV) 89.1% / 92.1%

NET POWER 333079 kW

20.31 m 2770.7 p 1045.2 T 677.1 m

43.89 p 402.3 T 25.93 m

16.54 p 235.8 T 24.4 m

LPcrs 100 p 568.6 T 436.3 m

100 p 568.2 T 57.25 m

205.7 p 734.5 T 30.75 m

389.1 p 898.8 T 29.54 m

1139.4 p 803.4 T 51.11 m

710.2 p 684.2 T 45.23 m

692.9 p 680.7 T 562.8 m

Ash 0.011 m Ash 2.916 m (126 ton/day)

58.12m 77T 2.1% moist.

Ash 0.733 m (32 ton/day)

243.2T 101.7 m 13.3% of total air

79.72T 50.02 m 49.18% of PA

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.

Heat Transfer [BTU/s]