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- Thit b VEBE
- Bn rung tiu chun
- ng h bm giy
- Khun c mu b tng
- Sng cc c theo quy phm
- Thit b o thi gian ninh kt ca b tng.
- My kim tra cht bng phng x
- B dng c rt ct
- B dng c xc nh m vt liu.
- Phng bo dng mu
- Cn tiu ly v cc dng c khc
1.2. Khu vc sn xut B tng:
* Trm trn RCC : Nng sut 120 m3/h c y cc b phn c bn sau:
+ Phu cp liu c s lng theo s loi vt liu th cu thnh RCC: Ct,
5x20, 20x40, 40x60.
+ Silo tro bay v xi mng.
+ Bn chc nc trung gian
+ H thng cp v o m cc loi ph gia theo thit k.
+ H thng my mc cn o t ng v qun l, lu gi s liu tng ci trn.
* Mt bng trm trn: C din tch b tr cc loi kho:
+ Kho xi mng, kho tro bay mi kho c din tch s dng >200m2.
+ Kho ct, cc loi: Kho ring theo tng loi v cha c lng vt liu
cho t nht mt khi ln nht theo thit k thi cng. Quy m kho cao, rng
xe, my c th thi cng c trong nh kho. Ngoi ra, kho cn lp h thng ti
nc lm mt vt liu, v c h thng phun sng h nhit mi trng khu vc.
+ Kho nc : nc c bm d tr trong b ngm c mi che
1.3. Dy chuyn thi cng RCC:
*Phng tin vn chuyn:
- Xe t t vn chuyn va b tng RCC: S dng loi xe KAMAZ 65115,
HUYNDAI 15TON trng ti 15T, thng ben kn,.
- Xe chuyn trn vn chuyn dng vn chuyn va ct lin kt gia cc khi :
S dng xe chuyn trn KARAZ dung tch thng 6 m3.
* Phng tin san:
- My i : S dng my i chuyn dng KOMASU T41
- Xng, bn trang co sa theo my san v san va lin kt.
* Phng tin m:
- My m lu rung ln: t trng 10 tn, loi c 2 bnh thp, tn s rung theo
quy nh.
- My m lu rung loi nh: dng m ni hp m m ln khng m ti
c.
- My m cc (kiu MIKASA) dng m ni dm nh khng m c.
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Hi p ln Vit Nam
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Hi p ln Vit Nam
www.vncold.vn
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Hi p ln Vit Nam
www.vncold.vn
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Hi p ln Vit Nam
www.vncold.vn
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Hi p ln Vit Nam
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- Trong qu trnh lun ch trnh hin tng phn tng (ct liu ln tp
trung chn ng, phi cho th cng xc ln, trn li trc khi my i san.
- Chiu dy san 1 lp l (34 - 350 cm, sau khi m cht chiu dy cn 30 cm.
Va ra phi c san m xong trong vng 2 gi.
- Khi lp tip theo phi m bo chc chn lp trc cha n thi gian ninh
kt, nu l mt lnh phi ngng thi cng, x l nh vi 1 khi bnh thng.
- Nhng ni khng san c bng c gii phi san bng th cng.
* Cng tc m RCC
- m RCC c thc hin ngay sau khi san xong di.
- Phng php m ch m tin, li v hng m vung gc vi chiu dng
chy. m ng no phi m lt mi sang ng m khc, tc m 1 n
1,5 km/h, s ln m l 12 ln theo cng thc 2+8+2, tc l 2 ln m u tin m
tnh (khng rung) mc ch to iu kin cho kh thot ra v to mt phng, sau
m 6 lt rung lm cht b tng, cui cng l 2 lt tnh (s lt m c xc
nh thng qua th nghim hin trng).
- ng m bn cnh gi ln ng m trc t nht 10cm.
- Ti 2 u di v my m khng m qua 2 bnh nn tnh m thm
lt cho cht.
* Thi cng b tng bin thi
- B tng bin thi ch yu dng vo cc v tr khng c th m ln c nh
st mt b tng c, st mt vn khun, ch mi dc gn b, ch c ct st dy c, ch
chn sn vt chn nc, chung quanh hnh lang ...
- B tng bin thi c thi cng dn tng lp theo cng b tng m ln, chiu
dy lp ca b tng bin thi cng ging vi chiu dy san phng khi .
- Thi cng b tng bin thi dng phng php thm va, trc tin san b tng
cho bng chiu dy ca lp m ln. Dng qu chy to l, rt va vo trong l v
dng m di m u n cho ti khi b mt b tng bin thi ni va.
* Ct khe co gin:
- Khe co gin c to thnh bng bin php: dng li ct c m t rung h
tr lp trn cn my o ct vi nguyn tc ct khe m bo ng v tr khe co gin
thit k, lp no ct lp , sau khi ct xong, cho tm nha vo to ngn cch.
* Bo dng RCC :
- Xy dng mt h thng ng bm nc t di Sng ln bn cha v h
thng ng t chy xung khi m bo lun nc phc v cng tc bo dng.
Ngoi ra cn s dng bin php phun sng v bao ti dng h.
- Sau khi b tng RCC va ninh kt bt u dng h gi m khng cho kh
trng mt. i vi khe thi cng nm ngang v khe lnh, vic ti nc dng h cn
duy tr cho n khi bt u b tng RCC lp trn hoc 28 ngy ty theo iu kin
no n trc. i vi nhng mt b tng l ra ngoi (l ra ngoi vnh vin) thi gian
dng h khng c di 28 ngy.
6. Qun l cht lng RCC
nh gi cht lng RCC thng qua cc cng tc th nghim kim tra,. cng
tc th nghim kim tra hin trng bao gm: Th nghim kim tra cht lng vt liu
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Hi p ln Vit Nam
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u vo: nh xi mng, tro bay, ct , dm... th nghim kim tra hn hp RCC cha
ng kt bao gm: th nghim kim tra cng tc Vc, thi gian ninh kt, dung trng
trong phng, dung trng hin trng.... th nghim kim tra cng v chng
thm .
6.1. Qun l cht lng vt liu :
Cng tc khng ch cht lng vt liu thi cng RCC ln p bao gm cc
vt liu sau: Xi mng , ct, dm, ph gia khong v ph gia ho hc.
* Xi mng
Vic kim tra khng ch cht lng xi mng bao gm cc cng tc sau:
- Xi mng lun c cht lng n nh, cung ng kp thi ch ng trong thi
cng.
- Tnh ton lp nh kho cha xi mng ph hp, kho cha xi mng m bo kh
ro trnh dt
- Mi l xi mng nhp v, u c chng nhn cht lng thng qua phiu kim
tra ca nh sn xut ng thi phng th nghim kim tra li cht lng xi mng ca l
xi mng mi nhp.
* Ct
- Tn sut kim tra cht lng ct l theo l, mi l ct khong 350 m3 . Ti ni
tp kt ct phi lm nh che, mc ch lm gim nhit khi tri nng v khng
ch m ca ct nh hn 6% khi tri ma.
- S dng ct sng Cn cho b tng m ln, ct trc khi a vo s dng
phi sng qua sng 10mm v khng ch hm lng trn sng 5mm khng vt qu
10%.
* dm
- dm trong b tng m ln c phi trn t 2 c ht (cp phi 2) v 3 c
ht (cp phi 3).
- Tn sut kim tra dm l theo tng l, mi l khong 200m3 kt qu th
nghim kim tra t yu cu mi a vo s dng. dm c tp kt trong cc nh
che vt liu nhm gim bt nhit cho RCC.
* Tro bay
- i vi b tng m ln , tro bay c coi nh mt thnh phn trong cht kt
dnh. Mt khc tro bay cng c coi l mt phn cht n ci thin b mt b tng
m ln khi m v xt ti h s Vp/Vm.
- Tro bay c kim tra theo tng l, c nh che nh xi mng. c bit lun
khng ch m ca tro bay trc khi a vo s dng, trnh trng hp tro bay ht
m vn cc s lm tt ng dn khi trm trn vt hnh, t nh hng n cht
lng v tin thi cng b tng m ln .
* Ph gia ho hc
- Tnh cht quan trng nht ca ph gia ho dng cho RCC l kh nng ko di
ninh kt ( S ninh) ca b tng gip qu trnh thi cng c lin tc ng thi c tc
dng gim nc, gim lng dng cht kt dnh cho cp phi b tng, dn n nhit
trong b tng cng gim, hn ch ng sut nhit trong b tng.
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Hi p ln Vit Nam
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Tr s Vc
Tn sut o kim
Mc ch o kim
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Hng mc
kim tra
C 2h mt ln
C 2h ~ 4h mt ln
C (300~500m3) mt mu
Cng
khng 300m3, t nht
khng nn
mi ca ly mu
Khi iu kin thi tit bt li (gi ln, tri ma, nhit cao) th phi tng thm
thch hp s ln o kim tra Vc
6.3. Qun l cht lng RCC ti hin trng:
Khi tin hnh b tng ti p tin hnh cc cng tc kim tra sau
Yu cu kim tra
Tn sut kim tra
Tr s Vc
2h mt ln
Ly mu kim tra cng
Theo yu cu thit k R7,R28
v R90
Tnh hnh ct liu phn ly
Khng ch ton qu trnh
Thi gian gin cch ca 2 lp RCC Khng ch ton qu trnh
Khng ch ton qu trnh
Thi gian t b tng cho nc
vo trn n hon tt m ln
Nhit b tng a vo khi 2h ~ 4h mt ln
- Xc nh chng thm ca b tng m ln: Thit b v dng c th
nghim cng ging nh b tng thng ch khc phn khi to mu.
- Kim tra dung trng m nn: dng my o phng x o cht v
m. Mi khoang RCC 100 - 200 m2 t nht c 1 im kim tra, mi lp t nht
c 3 im kim tra. Ly kt qu o dung trng bng my phng x sau khi m sau 10
pht lm cn c nh gi dung trng m.
7. Qun l nhit trong thi cng RCC
- Trc khi trn RCC: phi s b tnh nhit hn hp va thng qua cc
thng s nhit ca cc vt liu cu thnh RCC. Nu n thp hn nhit cho php
mi c trn th nh ni trn.
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Nhit
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Hi p ln Vit Nam
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Hi p ln Vit Nam
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- D gi l p RCC nhng khi lng RCC cha chim u th trong tng cng
khi lng b tng xy dng p (chim gn 50%).
1.2 Cp phi b tng m ln
- p b tng nh Bnh s dng 2 cp phi (CP2 v CP3), ct liu dm ln
nht Dmax = 60mm, xi mng PCB40, ph gia hot tnh tro bay. Ni chung n nay
cng trnh thi cng theo 2 cp phi trn hon ton n nh. Cht kt dnh l nhng sn
phm sn xut trong nc, ct liu c khai thc s dng ti ch nn thun li cho
cng tc thi cng.
Tuy nhin c mt s vn cn ch nh sau
- Cha t ra v gii quyt trit bi ton ng sut nhit trn c s l thuyt nn
cng tc khc phc ng sut nhit cho khi RCC trong giai on u cn rt b
ng, chiu cao mt t tng i thp (phn chn p mi t ln p khng qu
90cm tng ng vi 3 lp ) nn khi lng khi khng ln, iu ny nh hng
n vic y nhanh cng thi cng cng trnh.
- Cp phi ch chn mt loi ph gia hot tnh l tro bay, khng c phng n
cp phi d phng cc loi khc nn cng tc thi cng hon ton ph thuc vo ngun
cung cp tro bay nn nu nguyn nhn khch quan no ngun cung cp tro bay b
ngng tr s gy b ng cho n v thi cng.
2. Cng tc thi cng
n nay cng tc thi cng p nh Bnh sp hon thnh, RCC m bo
cht lng v m thut. c c kt qu trn Cng ty thc hin tt cc cng tc
sau
- Thit k t chc thi cng cng trnh chi tit v hp l, v l cng trnh ln u
tin c p dng cng ngh RCC nn cng ty hp ng vi Vin kho st thit k
Cn Minh - Trung Quc t vn xy dng cng trnh.
- Cn c vo H s thit k, cc yu cu k thut xy dng cng trnh, thit k
t chc thi cng, cng ty ch ng u t mua sm thit b c chng y ,kp
thi t dy chuyn thi cng RCC n thit b qun l cht lng thi cng.
- Chun b ngun nhn lc y , t chc cho cn b k thut nghip v cng
ty tham gia cc hi tho, cc lp tp hun, bi dng v cng ngh RCC; tham quan,
hc tp thi cng cc cng trnh RCC tng t ti Trung Quc p dng vo thi cng
cng trnh.
IV. KIN NGH
1. i vi cng tc thit k
- Ch nn b tr RCC nhng on p c chiu di > 15m. v nhng on p
c chiu di ngn rt kh khn trong cng tc thi cng, tr trng hp nhng on ny
c th thi cng thng khoang c.
- Tnh ton chiu rng di b tng bin thi nhng v tr tip gip vi vn
khun ti thiu phi bng 2/3 chiu cao ca mt khi v khng nh hn 0,5m, v
khu vc ny b tr cc dy no vn khun nn khng th san m bng c gii.
- Phn b tng RCC on nh p ( tr b rng phn b tng bin thi) nn
thit k c chiu rng ti thiu bng 5m khong lu thng cho 2 ln thit b di
chuyn ra vo thi cng.
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