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CHEVON INTERNATIONAL (S) PTE LTD

DCF ENGINEERING PTE LTD


DCF ENGINEERING SDN BHD
Revision : 0

ASME IX

PROCEDURE QUALIFICATION RECORD SUMMARY

S/No

PQR No.
CI-PQR-

Material
Specifications /
Grade.

Material P or
S Number

Diameter Size /
Thickness

Welding
Process

01

SA 516M Gr 485 to SA 516M Gr 485

P1 Group 2 to P1 Group 2

22 mm

GTAW &
SMAW

02

SA 516M Gr 485 to SA 240 TP316L

P1 Group 2 to P8 Group 1

22mm

GTAW &
SMAW

Welding
THK by Process
(Without Impact)
GTAW (12mm)
SMAW (32mm)
(5 ~ 44mm)
GTAW (12mm)
SMAW (32mm)
(5 ~ 44mm)

03

SA 240 TP316L to SA 240 TP316L

P8 Group 1 to P8 Group 1

22mm

GTAW &
SMAW

GTAW (14mm)
SMAW (30mm)
(5 ~ 44mm)

04

SA 516M Gr 485 to SA 516M Gr 485

P1 Group 2 to P1 Group 2

9.52mm

GTAW

GTAW
(1.5 ~ 19mm)

P1 Group 2 to P1 Group 1

19.05mm x
2.11mm THK

05

SA 105N to SA 179

GTAW (Manual)

06

SA 240 TP316L to SA 240 TP316L

P8 Group 1 to P8 Group 1

5mm

GTAW

07

SA 516M Gr 485 to SA 179

P1 Group 2 to P1 Group 1

19.05mm x
2.11mm THK

GTAW (Manual)

Shielding Gas /
Flow Rate
( Lt / Min )

Purging Gas /
Flow Rate
( Lt / Min )

Preheat &
Maximum
Interpass
Temperature C

SMAW
(16 ~ 44mm)

3G

SFA 5.18 / AWS ER 70S-6 &


SFA 5.1/ AWS E7016

Single Vee

65

DCEN 137~139
DCEP 122~123

Ar 99.9%
( 9 ~ 11 )

Nil

29C/ 126C

SMAW
(16 ~ 44mm)

1G

SFA 5.9 / AWS ER309L &


SFA 5.4/ AWS E309MoL-17

Single Vee

65

DCEN 114~135
DCEP 70~96

Ar 99.9%
( 12 ~ 14 )

Nil

29C/ 78C

SMAW
(16 ~ 44mm)

1G

SFA 5.9 / AWS ER316L &


SFA 5.4/ AWS E316L

Single Vee

65

DCEN 97~135
DCEP 64~82

Ar 99.9%
( 12 ~ 13 )

Nil

29C/ 206C

GTAW
(9.52 ~ 19mm)

3G

SFA 5.18 / AWS ER 70S-6

Single Vee

65

DCEN 122~142

Ar 99.9%
( 9 ~ 10 )

Nil

29C/ 195C

DCEN 76~82

Ar 99.9%
( 17 ~ 22 )

1.899 to 2.321mm
6.35mm ligament
THK
GTAW
(1.5 ~ 10mm)

GTAW
(2.5 ~ 10mm)

1.899 to 2.321mm
6.35mm ligament
THK

SFA 5.18 / AWS ER 70S-6

Single bevel

45

DCEN 90~100

Ar 99.9%
( 17 ~ 18 )

575/ 574

NA

4 Sides

1 Macro/
147-246

WM, HAZ
@ -20C

ABS Consulting
Inc.

NIL

AW

555/550

NA

4 Sides

1 Macro/
141-248

WM, HAZ
@ -29C

ABS Consulting
Inc.

NIL

AW

577/577

NA

4 Sides

1 Macro/
163-223

WM, HAZ
@ -110C

ABS Consulting
Inc.

NIL

AW

540/541

NA

4 Sides

1 Macro/
148-224

WM, HAZ
@ -29C

ABS Consulting
Inc.

NIL
Tube to tube sheet (square
pattern)

NA

40 Macros

NA

ABS Consulting
Inc.

NA

2F / 2R

1 Macro/
162-200

Nil

ABS Consulting
Inc.

NIL

NA

NA

NA

40 Macros

NA

ABS Consulting
Inc.

Tube to tube sheet (triangle


pattern)

62025C

498/499

NA

4 Sides

1 Macro/
126-199

BM, WM, HAZ


@ -40C

ABS Consulting
Inc.

NIL

NIL

29C/ NA

(1.6)

Nil

29C/ 100C

0.87, 0.98 (1.6)/


0.65, 0.73 (2.0)/
0.73, 0.87 (2.4)

AW

NA

AW

587/579

Nil

30C/ 140C

(1.6)

AW

NA

3G

SFA 5.18 / AWS ER 70S-6

Single Vee

65

DCEN 155~156 ( 2.0)


DCEN 115~168 ( 2.4)

Ar 99.9%
( 19 ~ 20 )

Nil

28C/ 135C

1.5, 1.7 (2.0)/


1.3, 2.6 (2.4)

62010C

515/510

NA

4 Sides

1 Macro/
137-252

BM, WM, HAZ


@ -46C

ABS Consulting
Inc.

GTAW &
SAW

SAW
(16 ~ 200mm)

3G/ 1G

SFA 5.18 / AWS ER 70S-6 &


SFA 5.17 / AWS F7A6 - EM14K-H8

Single Vee

62

DCEN 133~182 ( 2.4)


DCEP 490~582 ( 4.0)

Ar 99.9%
( 15 )

Nil

70C/ 108C (GTAW)


& 135C (SAW)

1.5, 5.0 (GTAW)/


1.7, 3.1 (SAW )

62025C

509/512/508/513

NA

4 Sides

1 Macro/
134-202

WM, HAZ
@ -40C

ABS Consulting
Inc.

NIL

DCEN 65~150

Ar 99.9%
( Auto )

Nil

30C/ NA

(0.8)

AW

NA

NA

NA

40 Macros

NA

ABS Consulting
Inc.

Tube to tube sheet (triangle


pattern)/ no projection

Nil

30C/ NA

(0.8)

AW

NA

NA

NA

40 Macros

NA

ABS Consulting
Inc.

Tube to tube sheet (triangle


pattern)/ 1.5mm projection

P1 Group 2 to P1 Group 1

GTAW (Automatic)

GTAW (Automatic)

1.899 to 2.321mm
42.6mm ligament
THK

SAW

SAW
(5 ~ 200mm)
GTAW (8mm)
SMAW (10mm)
SAW (32mm)
(5 ~ 50mm)

38mm

5F

AW

GTAW
(12.7~25.4mm)

1.899 to 2.321mm
42.6mm ligament
THK

P1 Group 2 to P1 Group 2

DCEN 75~100

Remarks

GTAW
(5 ~ 25.4mm)

25.04mm x
2.11mm THK

SA 516M Gr 485 to SA 516M Gr 485

67

Certifying
Authority

GTAW (18mm)
SMAW (200mm)
(5 ~ 200mm)

51mm

15

Single Vee

Charpy Impact
& Test
Temperature C

GTAW

P1 Group 2 to P1 Group 2

13

SFA 5.9 / AWS ER316L

Nil

Macro /
Hardness

70C/ 130C

12.7mm

P1 Group 2 to P1 Group 1

3G

Ar 99.9%
( 14 ~ 20 )

Root /
Face /
Side Bends

Nil

P1 Group 2 to P1 Group 2

SA 516M Gr 485 to SA 179

45

All Weld
Tensile N / m

Nil

SA 516M Gr 485 to SA 516M Gr 485

14

Single bevel

1.63, 2.98 (2.0)/


0.81, 0.98 (2.4)

Transverse
Tensile N / mm

DCEP 78~118

10

12

SFA 5.18 / AWS ER 70S-6

1.46, 1.60 (2.0)/


1.57, 1.82 (2.4)/
1.40, 3.18 (SMAW)
0.70, 2.70 (GTAW)/
0.61, 1.12 (2.5)/
0.69, 1.19 (3.2)
1.13, 1.26 (2.0, TIG)/
1.66, 2.70 (2.4, TIG)/
0.79, 1.43 (2.5)/
0.89, 2.14 (3.2)

As
Welded /
PWHT

65

25.04mm x
2.11mm THK

5F

Heat
Input
kj/mm

Double Vee

SMAW

SA 516M Gr 485 to SA 179

Current

SFA 5.1/ AWS E7016

40mm

13

Joint
Angle

3G

P1 Group 2 to P1 Group 2

11

Joint
Type

SMAW
(16 ~ 80mm)

SA 516M Gr 485 to SA 516M Gr 485

SA 516M Gr 485 to SA 516M Gr 485

Filler Specifications &


Classifications

SMAW
(5 ~ 200mm)

08

11

Welding
Test
Position

1.58, 3.11 (2.6)/


1.73, 4.06 (3.2)/
2.61, 5.0 (4.0)

10

Welding
THK by Process
(With Impact)

Apr-14

5FR

SFA 5.28 / AWS ER 70S-A1

Single bevel

45

5FR

SFA 5.28 / AWS ER 70S-A1

Single bevel

45

DCEN 65~150

Ar 99.9%
( Auto )

SAW
(16 ~ 76mm)

1G

SFA 5.17 / AWS F7A6 - EM14K-H8

Double Vee

70

DCEP 400~580

Nil

Nil

70C/ 210C

1.7, 3.3 (SAW )

AW

561/564

NA

4 Sides

1 Macro/
142-230

WM, HAZ
@ -40C

ABS Consulting
Inc.

NIL

GTAW
SMAW
SAW
(16 ~ 50mm)

1G

SFA 5.9 / AWS ER 316L/


SFA 5.4 / AWS E 316L-16 &
SFA 5.9 / AWS ER 316L + 10.92 Flux

Single Vee

65

DCEN 140~155
DCEP 100~130
DCEP 450~500

Ar 99.9%
( 15 )

Nil

30C/ 128C (GTAW/


SMAW) &
240C (SAW)

0.99, 1.2 (GTAW)/


0.83, 1.12 (SMAW)/
1.17, 2.16 (SAW )

AW

594/594

NA

4 Sides

1 Macro/
179-235

WM, HAZ
@ -110C

ABS Consulting
Inc.

NIL

5FR

SFA 5.9 / AWS ER 316LSi

Single bevel

45

DCEN 42.5~120

Ar 99.9%
( Auto )

Nil

30C/ NA

(0.8)

AW

NA

NA

NA

40 Macros

NA

ABS Consulting
Inc.

Tube to tube sheet (triangle


pattern)/ 1.5mm projection

14

17

SA 240 TP316L to SA 240 TP316L

P8 Group 1 to P8 Group 1

25mm

GTAW/
SMAW & SAW

15

18

SA 240 TP316L to SA 269 TP316L

P8 Group 1 to P8 Group 1

25.04mm x
2.11mm THK

GTAW (Automatic)

16

19

SA 516M Gr 485 to SA 516M Gr 485

P1 Group 2 to P1 Group 2

35mm

GTAW &
SMAW

GTAW (10mm)
SMAW (60mm)
(5 ~ 70mm)

SMAW
(16 ~ 70mm)

1G

SFA 5.18 / AWS ER 70S-6 &


SFA 5.1/ AWS E7016

Single Vee

70

DCEN 106~155
DCEP 145~203

Ar 99.9%
( 17 ~ 18 )

Nil

70C/ 250C

0.80, 1.42 (GTAW)/


1.34, 2.39 (3.2)/
1.49, 3.38 (4.0)

AW

548/550

NA

4 Sides

1 Macro/
159-354

WM, HAZ
@ -40C

ABS Consulting
Inc.

NIL

S/No

PQR No.
DCF-PQR-

Material
Specifications /
Grade.

Material P or
S Number

Diameter Size /
Thickness

Welding
Process

Welding
THK by Process
(Without Impact)

Welding
THK by Process
(With Impact)

Welding
Test
Position

Filler Specifications &


Classifications

Joint
Type

Joint
Angle

Current

Shielding Gas /
Flow Rate
( Lt / Min )

Purging Gas /
Flow Rate
( Lt / Min )

Preheat &
Maximum
Interpass
Temperature C

Heat
Input
kj/mm

As
Welded /
PWHT

Transverse
Tensile N / mm

All Weld
Tensile N / m

Root /
Face /
Side Bends

Macro /
Hardness

Charpy Impact
& Test
Temperature C

Certifying
Authority

Remarks

17

01

SA 516M Gr 485 to SA 516M Gr 485

P1 Group 2 to P1 Group 2

22 mm

GTAW &
SMAW

GTAW (15mm)
SMAW (29mm)
(5 ~ 44mm)

SMAW
(16 ~ 44mm)

3G

SFA 5.18 / AWS ER 70S-6 &


SFA 5.1/ AWS E7016

Single Vee

Nil

DCEN 102~162
DCEP 81~122

Ar 99.9%
( 17 )

Nil

31C/ 150C

1.09, 4.0 (GTAW)/


0.96, 1.96 (2.6)/
1.52, 3.56 (3.2)/
2.39, 6.33 (4.0)

AW

556/561

NA

4 Sides

1 Macro/
149-215

WM, HAZ
@ -29C

ABS Consulting
Inc.

NIL

18

15

SA 516M Gr 485 to SA 516M Gr 485

P1 Group 2 to P1 Group 2

16mm

GTAW &
GMAW

GTAW (5mm)
GMAW (27mm)
(5 ~ 32mm)

GMAW
(16 ~ 32mm)

3G

SFA 5.18 / AWS ER 70S-6 &


SFA 5.18/ AWS ER 70S-6

Single Vee

65

DCEN 75~133
DCEP 100~125

Ar 99.9% ( 9 ~ 11 )
CO2 ( 9 ~ 11 )

Nil

50C (up to 19mm) &


70C ( 19~32mm) /
250C

0.68, 2.59 (GTAW)/


1.00, 1.65 (GMAW )

AW

546/542

NA

4 Sides

1 Macro/
155-292

WM, HAZ
@ -40C

ABS Consulting
Inc.

NIL

1.899 to 2.321mm
8.35mm ligament
THK

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