Professional Documents
Culture Documents
ASME IX
S/No
PQR No.
CI-PQR-
Material
Specifications /
Grade.
Material P or
S Number
Diameter Size /
Thickness
Welding
Process
01
P1 Group 2 to P1 Group 2
22 mm
GTAW &
SMAW
02
P1 Group 2 to P8 Group 1
22mm
GTAW &
SMAW
Welding
THK by Process
(Without Impact)
GTAW (12mm)
SMAW (32mm)
(5 ~ 44mm)
GTAW (12mm)
SMAW (32mm)
(5 ~ 44mm)
03
P8 Group 1 to P8 Group 1
22mm
GTAW &
SMAW
GTAW (14mm)
SMAW (30mm)
(5 ~ 44mm)
04
P1 Group 2 to P1 Group 2
9.52mm
GTAW
GTAW
(1.5 ~ 19mm)
P1 Group 2 to P1 Group 1
19.05mm x
2.11mm THK
05
SA 105N to SA 179
GTAW (Manual)
06
P8 Group 1 to P8 Group 1
5mm
GTAW
07
P1 Group 2 to P1 Group 1
19.05mm x
2.11mm THK
GTAW (Manual)
Shielding Gas /
Flow Rate
( Lt / Min )
Purging Gas /
Flow Rate
( Lt / Min )
Preheat &
Maximum
Interpass
Temperature C
SMAW
(16 ~ 44mm)
3G
Single Vee
65
DCEN 137~139
DCEP 122~123
Ar 99.9%
( 9 ~ 11 )
Nil
29C/ 126C
SMAW
(16 ~ 44mm)
1G
Single Vee
65
DCEN 114~135
DCEP 70~96
Ar 99.9%
( 12 ~ 14 )
Nil
29C/ 78C
SMAW
(16 ~ 44mm)
1G
Single Vee
65
DCEN 97~135
DCEP 64~82
Ar 99.9%
( 12 ~ 13 )
Nil
29C/ 206C
GTAW
(9.52 ~ 19mm)
3G
Single Vee
65
DCEN 122~142
Ar 99.9%
( 9 ~ 10 )
Nil
29C/ 195C
DCEN 76~82
Ar 99.9%
( 17 ~ 22 )
1.899 to 2.321mm
6.35mm ligament
THK
GTAW
(1.5 ~ 10mm)
GTAW
(2.5 ~ 10mm)
1.899 to 2.321mm
6.35mm ligament
THK
Single bevel
45
DCEN 90~100
Ar 99.9%
( 17 ~ 18 )
575/ 574
NA
4 Sides
1 Macro/
147-246
WM, HAZ
@ -20C
ABS Consulting
Inc.
NIL
AW
555/550
NA
4 Sides
1 Macro/
141-248
WM, HAZ
@ -29C
ABS Consulting
Inc.
NIL
AW
577/577
NA
4 Sides
1 Macro/
163-223
WM, HAZ
@ -110C
ABS Consulting
Inc.
NIL
AW
540/541
NA
4 Sides
1 Macro/
148-224
WM, HAZ
@ -29C
ABS Consulting
Inc.
NIL
Tube to tube sheet (square
pattern)
NA
40 Macros
NA
ABS Consulting
Inc.
NA
2F / 2R
1 Macro/
162-200
Nil
ABS Consulting
Inc.
NIL
NA
NA
NA
40 Macros
NA
ABS Consulting
Inc.
62025C
498/499
NA
4 Sides
1 Macro/
126-199
ABS Consulting
Inc.
NIL
NIL
29C/ NA
(1.6)
Nil
29C/ 100C
AW
NA
AW
587/579
Nil
30C/ 140C
(1.6)
AW
NA
3G
Single Vee
65
Ar 99.9%
( 19 ~ 20 )
Nil
28C/ 135C
62010C
515/510
NA
4 Sides
1 Macro/
137-252
ABS Consulting
Inc.
GTAW &
SAW
SAW
(16 ~ 200mm)
3G/ 1G
Single Vee
62
Ar 99.9%
( 15 )
Nil
62025C
509/512/508/513
NA
4 Sides
1 Macro/
134-202
WM, HAZ
@ -40C
ABS Consulting
Inc.
NIL
DCEN 65~150
Ar 99.9%
( Auto )
Nil
30C/ NA
(0.8)
AW
NA
NA
NA
40 Macros
NA
ABS Consulting
Inc.
Nil
30C/ NA
(0.8)
AW
NA
NA
NA
40 Macros
NA
ABS Consulting
Inc.
P1 Group 2 to P1 Group 1
GTAW (Automatic)
GTAW (Automatic)
1.899 to 2.321mm
42.6mm ligament
THK
SAW
SAW
(5 ~ 200mm)
GTAW (8mm)
SMAW (10mm)
SAW (32mm)
(5 ~ 50mm)
38mm
5F
AW
GTAW
(12.7~25.4mm)
1.899 to 2.321mm
42.6mm ligament
THK
P1 Group 2 to P1 Group 2
DCEN 75~100
Remarks
GTAW
(5 ~ 25.4mm)
25.04mm x
2.11mm THK
67
Certifying
Authority
GTAW (18mm)
SMAW (200mm)
(5 ~ 200mm)
51mm
15
Single Vee
Charpy Impact
& Test
Temperature C
GTAW
P1 Group 2 to P1 Group 2
13
Nil
Macro /
Hardness
70C/ 130C
12.7mm
P1 Group 2 to P1 Group 1
3G
Ar 99.9%
( 14 ~ 20 )
Root /
Face /
Side Bends
Nil
P1 Group 2 to P1 Group 2
45
All Weld
Tensile N / m
Nil
14
Single bevel
Transverse
Tensile N / mm
DCEP 78~118
10
12
As
Welded /
PWHT
65
25.04mm x
2.11mm THK
5F
Heat
Input
kj/mm
Double Vee
SMAW
Current
40mm
13
Joint
Angle
3G
P1 Group 2 to P1 Group 2
11
Joint
Type
SMAW
(16 ~ 80mm)
SMAW
(5 ~ 200mm)
08
11
Welding
Test
Position
10
Welding
THK by Process
(With Impact)
Apr-14
5FR
Single bevel
45
5FR
Single bevel
45
DCEN 65~150
Ar 99.9%
( Auto )
SAW
(16 ~ 76mm)
1G
Double Vee
70
DCEP 400~580
Nil
Nil
70C/ 210C
AW
561/564
NA
4 Sides
1 Macro/
142-230
WM, HAZ
@ -40C
ABS Consulting
Inc.
NIL
GTAW
SMAW
SAW
(16 ~ 50mm)
1G
Single Vee
65
DCEN 140~155
DCEP 100~130
DCEP 450~500
Ar 99.9%
( 15 )
Nil
AW
594/594
NA
4 Sides
1 Macro/
179-235
WM, HAZ
@ -110C
ABS Consulting
Inc.
NIL
5FR
Single bevel
45
DCEN 42.5~120
Ar 99.9%
( Auto )
Nil
30C/ NA
(0.8)
AW
NA
NA
NA
40 Macros
NA
ABS Consulting
Inc.
14
17
P8 Group 1 to P8 Group 1
25mm
GTAW/
SMAW & SAW
15
18
P8 Group 1 to P8 Group 1
25.04mm x
2.11mm THK
GTAW (Automatic)
16
19
P1 Group 2 to P1 Group 2
35mm
GTAW &
SMAW
GTAW (10mm)
SMAW (60mm)
(5 ~ 70mm)
SMAW
(16 ~ 70mm)
1G
Single Vee
70
DCEN 106~155
DCEP 145~203
Ar 99.9%
( 17 ~ 18 )
Nil
70C/ 250C
AW
548/550
NA
4 Sides
1 Macro/
159-354
WM, HAZ
@ -40C
ABS Consulting
Inc.
NIL
S/No
PQR No.
DCF-PQR-
Material
Specifications /
Grade.
Material P or
S Number
Diameter Size /
Thickness
Welding
Process
Welding
THK by Process
(Without Impact)
Welding
THK by Process
(With Impact)
Welding
Test
Position
Joint
Type
Joint
Angle
Current
Shielding Gas /
Flow Rate
( Lt / Min )
Purging Gas /
Flow Rate
( Lt / Min )
Preheat &
Maximum
Interpass
Temperature C
Heat
Input
kj/mm
As
Welded /
PWHT
Transverse
Tensile N / mm
All Weld
Tensile N / m
Root /
Face /
Side Bends
Macro /
Hardness
Charpy Impact
& Test
Temperature C
Certifying
Authority
Remarks
17
01
P1 Group 2 to P1 Group 2
22 mm
GTAW &
SMAW
GTAW (15mm)
SMAW (29mm)
(5 ~ 44mm)
SMAW
(16 ~ 44mm)
3G
Single Vee
Nil
DCEN 102~162
DCEP 81~122
Ar 99.9%
( 17 )
Nil
31C/ 150C
AW
556/561
NA
4 Sides
1 Macro/
149-215
WM, HAZ
@ -29C
ABS Consulting
Inc.
NIL
18
15
P1 Group 2 to P1 Group 2
16mm
GTAW &
GMAW
GTAW (5mm)
GMAW (27mm)
(5 ~ 32mm)
GMAW
(16 ~ 32mm)
3G
Single Vee
65
DCEN 75~133
DCEP 100~125
Ar 99.9% ( 9 ~ 11 )
CO2 ( 9 ~ 11 )
Nil
AW
546/542
NA
4 Sides
1 Macro/
155-292
WM, HAZ
@ -40C
ABS Consulting
Inc.
NIL
1.899 to 2.321mm
8.35mm ligament
THK