Sabre

Sabre Structures Ltd

UFH Calculations
Additional Beam Design

Our Reference: 501

BSF Hanson School
UFH Analysis
Level 03
Compound Section
Connection Detail

Reg Office Unit 20, Greens Industrial Estate, Caldervale Road, Wakefield, WFI 5PE
Tel: 01924 377224 Fax: 01924 377110 email: sabrestructures@btconnect.com

MODELLED ON STRUCAD - THE 3-D STRUCTURAL STEEL DETAILING SOLUTION.

DO NOT SCALE - IF IN DOUBT ASK

MARK

7946

473
7473

1000
6473

1000
5473

1000
4473

473

1000

T/F HOLES

51001 203X133X30UB S275JR

P878
150X10FLAT
S275

7946
140

1
1

7.39 238.4
0.05
1.6

TOTAL 7.44 240.0

GRID LOC.

70

==

1000
3473

1000
2473

1000
1473

473

A1

SHOP MATERIAL LIST FOR 1 ASSEMBLY

SIZE
GRADE
LENGTH No AREA WEIGHT
MM
M2
KG

A13/D7/LO3

LOCATION LIST
GRID LOC.
A13/D10/LO3

RADIAL CUT DIMS GIVEN TO INTERSECTION POINTS

203X133X30UB - 7946 LG
( 206.8 X 133.9 )
7889

0
57

7946

57

WEB HOLES

78

R10

10

174
77

P878

A
33

75

45
45

45

50

129

49

ERECTION MARK

VIEW A-A

7956 OVERALL

140
70
35

35

90
30

150

30

LOCATING MARK

150X10FLAT X 140
1 X P878

1 REQUIRED AS DRAWN MARKED 51001

STRUCAD

FINISH HBZP-100
LOT UFH_2

GENERAL NOTES:
ALL WELDS 6 mm UNO
ALL HOLES 22 mm DIAM UNO
TOTAL WEIGHT 240.0 kg.
STEEL GRADE S275JR

REV

BY

DATE

DETAILS

REV

BY

DATE

DETAILS

CLIENT

DRAWN

SWORKS 07/06/10

BRADFORD BSF
CHECKED
PROJECT

SABRE STRUCTURES LTD

HANSON
TITLE

SCALE
HANSON

NTS

UNIT 20 , GREENS IND PARK

WAKEFIELD , W/YORKS , WF1 5PE
Tel: +44 (0)1924 377224
Fax: +44 (0)1924 377110
Email:
SABRESTRUCTURES@BTCONNECT.COM

DWG No.

JOB No

501

51001

REV

MODELLED ON STRUCAD - THE 3-D STRUCTURAL STEEL DETAILING SOLUTION.

DO NOT SCALE - IF IN DOUBT ASK

7959
150

1
2

7.34 199.8
0.10
3.5

TOTAL 7.44 203.3

50

70
R10

GRID LOC.

45

45

A13/D7/LO3

LOCATION LIST
GRID LOC.
A13/D10/LO3

NOTES
1. TOP FLANGE TO REMAIN UNPAINTED
RADIAL CUT DIMS GIVEN TO INTERSECTION POINTS

153

60

153

50016 203X133X25UB S275JR

P2669 150X10FLAT
S275JR

WEB HOLES

50

945

7959

7014

5514

1500

R10

P2669 FAR

P2669 FAR
7979 OVERALL

VIEW A-A

1500

90

MARK

70

ERECTION MARK

1500

2514

0
80
50

50

45
90

45

1500

1014

1014

4014

203X133X25UB - 7959 LG
( 203.2 X 133.2 )

A1

SHOP MATERIAL LIST FOR 1 ASSEMBLY

SIZE
GRADE
LENGTH No AREA WEIGHT
MM
M2
KG

VIEW B-B
150
40 70 40

1000

1000

1000

1000

1000

1000

1000

473

90

150

30

7959

7486

6486

5486

4486

3486

30

486

2486

1486

486

70

==

LOCATING MARK

B/F HOLES
150X10FLAT X 150
2 X P2669

1 REQUIRED AS DRAWN MARKED 50016

STRUCAD

FINISH HBZP-100
LOT UF1

GENERAL NOTES:
ALL WELDS 6 mm UNO
ALL HOLES 22 mm DIAM UNO
TOTAL WEIGHT 203.3 kg.
STEEL GRADE S275JR

REV

BY

DATE

DETAILS

REV

BY

DATE

DETAILS

CLIENT

DRAWN

SWORKS 08/06/10

BRADFORD BSF
CHECKED
PROJECT

SABRE STRUCTURES LTD

HANSON
TITLE

SCALE
HANSON

NTS

UNIT 20 , GREENS IND PARK

WAKEFIELD , W/YORKS , WF1 5PE
Tel: +44 (0)1924 377224
Fax: +44 (0)1924 377110
Email:
SABRESTRUCTURES@BTCONNECT.COM

DWG No.

JOB No

501

50016

REV

Sabre Structures Ltd

Unit 20, Greens Industrial Park
Caldervale Road
Wakefield
WF1 5PE
Tel:
01924 377224
Fax: 01924 377110

Project:

Sabre
Contract No:
Date:
Calcs by:
Page:

501
03 June 10
IM
1

BSF Hanson School Level 03

Remedial Works for beam close to A13 Level 03

These calculations are to be read in conjunction with calculations pack
Additional Beam Design BSF Hanson School UFH Analysis Level 03
Rev B* (pages 8-11)
Beam 1 (existing) UB 203x133x25
Beam 2 (additional) UB 203x133x30
Location of neutral axis y
(32.0 x 10 2 + 38.2x10 2 ) x y = (32.0x10 2 x 308.4)+(38.2x10 2 x103.4)
7020 y = 1381868

y =196.9 mm
where

I xx = I xx 203UB 25 +I XX 203UB 30 + A 203UB 25 h 203UB 25 2 +A 203UB 30 h 203UB 30 2 =

= 2340 +2900 + (32.0 x 11.15 2 + 38.2 x 9.35 2 ) =
= 12,557.9 cm 4

I xx

S=

combined

= 12,557.9 cm 4 > 12 ,100 cm 4 = I xx 356 x171x 45

I 12,557.9
=
=638 cm 3
19.69
y

Classify the cross section

Grade of steel = S275
T<16 mm

Sabre Structures Ltd

Unit 20, Greens Industrial Park
Caldervale Road
Wakefield
WF1 5PE
Tel:
01924 377224
Fax: 01924 377110

Project:

Sabre
Contract No:
Date:
Calcs by:
Page:

BSF Hanson School Level 03

Therefore p y =275 N/mm 2

275
= 1 .0
275

Check the shear capacity

Basic requirement F v <P v
P v=0.6x275xA v =0.6x275x5.7x(206.8+203.2)x10 3 =386 kN > 72.7 kN
0.6 P v= 0.6 x 386 = 231.6 kN
72.7 kN < 231.6 kN the shear is low.

For low shear the moment capacity is given by

M cx =p y S x
M cx =275 x 638 x 10 3 =175.45 kNm>145.2 kNm
Therefore the proposed combined section is satisfactory.

501
03 June 10
IM
2

CHECK 2: Supported Beam - Welds

Capacity of Fillet Welds to connecting end plate to beam web
Basic requirement: F v < P weld
For 203x133x30 UB Grade S275
Capacity of fillet weld, P weld = p weld l weld a
Total effective length of weld,
l weld = 2 ( l 2s)
= 2 (150 (2 x 6)) = 276mm
For 6mm fillet welds, classification 35, S275 steel
p w = 220 N/mm 2
Throat size, a = 0.7 s = 0.7 x 6 = 4.2mm
P weld =

220 x 276 x 4.2

=255 kN
10 3

F v= 72.8 kN < 255 kN OK

CHECK 4: Supported Beam - Capacity at connection
Shear capacity of beam web at the end plate
Basic requirement: F v < P v
Shear capacity of beam web, P v = 0.6 p y A v
For 203x133x25 UB Grade S275
Shear area of beam web,
A v = 0.9 x 150 x 5.7
= 769.5 mm 2

Shear capacity of beam web,

0.6 x 275 x769.5

= 127 kN
10 3

Pv=

F v = 72.8 kN < 127 kN OK

CHECK 8: Supporting Beam - Bolt Group
Basic requirement: F v Ps
For 203x133x25 UB
Shear capacity of single bolt, P s = p s A s
For M20 8.8 bolts, P s =

375x 245
= 91.9 kN
10 3

But for top pair of bolts Ps is the lesser of p s A s or 0.5 k bs e 1 t p p bs ( where k bs =

1.0 for standard clearance holes)
0.5 k bs e 1 t p p bs =

0.5 x1.0 x 40 x10 x 460

= 92kN Use 91.9 kN
10 3

P = 4 x 91.9 = 367.6 kN
s

F v= 72.8 kN < 367.6 kN OK

CHECK 9: Supporting Beam - Connecting elements
Shear and bearing of end plate connected to supporting beam
(i) Basic requirement for shear:

Fv
P v. min
2

For 203x133x25 UB
Shear capacity of end plate, P v. min is the smaller of plain shear capacity P v and
block shear capacity P r
Plain shear, P v = min (0.6 p y A v , 0.7p y K e A v.net )
Shear area, A v.net = 0.9 (2e 1 + (n 1) p ) t p

= 0.9 (2x40 + (2-1)70 ) x 10 = 1350 mm 2

Net area, A v.net = A v n D h t p
= 1350 (2 x 22 x 10) = 910 mm 2
0.6 p y A v =

0.6 x 275 x1350

=222.75 kN
10 3

0.7p y K e A v.net =

0.7 x 275 x1.2 x910

= 210.21 kN
10 3

P v = 210.21 kN
Block shear P r = 0.6 p y t p ( L v + K e ( L t kD h ))
L v = e 1 + (n 1)p = 40+(2-1)70 =110 mm
L t = e 2 = 30mm
k = 0.5
K e = 1.2 (for S275)
Pr=

0.6 x 275 x10 x(110 + 1.2(30 0.5 x 22))

=219.12 kN
10 3

P v. min = min (P v , P r )
= 210.21 kN
F v /2 =

72.8kN
= 36.4 < 210.21kN
2

(ii) Basic requirement for bearing:

Fv
Pbs
2

For 203x133x25 UB
Bearing capacity, P bs
but for top bolt P bs
k bs d t p p bs , =

= k bs d t p p bs

= min (k bs d t p p bs , 0.5 k bs e 1 t p p bs )

1.0 x 20 x10 x 460

=92 kN
10 3

0.5 k bs e 1 t p p bs =

bs

0.5 x1x 40 x10 x 460

=92 kN
10 3

= 92 + 92 = 184 kN

Fv
= 36.4 < 184 kN
2