You are on page 1of 27

PAGE 10 Output No.

2 Control
PAGE 11 28.5 VDC Output Circuit

REVISIONS

PAGE 12 Connection Diagram, Relay Panel


PAGE 13 Connection Diagram, Relay Panel
PAGE 14 Connection Diagram, Instrument Panel

10/25/06

A
REL

ADDED K5 DIODE

STA

8/2/06

REVERSE POLARITY OF K4, K5, K6, K8

STA

7/5/06

RELEASE OF ELECTRICAL DOCUMENTS

STA

LTR DATE

REVISION

APR.

01
19
SHEET
NO.

1038032

7/5/06
RELEASE DATE

6/06

S. ACKERMAN
STA

DWG. NO.
CAGE CODE
SIZE

FIRST USED ON

ELECTRONIC SIGNATURE

NOTES:

STA

11/6/07

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

STA

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

4/22/08

STA

LTR

PAGE 18 Connection Diagram, 28.5 VDC Output

ADDED S9 THERMOSTAT TO BLOCK HEATER


ADDED BATTERY HEATER OPTION; HR2, HR3
ADDED CABLE TRAY/TOWBAR INTERLOCK KIT:
ADDED F4, H1, S7, S8
ADDED RAMP-DOWN BEACON OPTION:
ADDED K109, S107, DS109

NEITHER RECEIPT NOR POSSESION THEREOF

7/3/08

STA

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

UPDATE T9, C10 WIRE CONNECTIONS PER NCR11875

TLD ACE.

1/16/09

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

PAGE 19 Connection Diagram, Options, Cable Tray/Towbar Interlock Kit


L

A2 00365

PAGE 16 Connection Diagram, Engine and Generator


PAGE 17 Connection Diagram, Options

DATE

6/06

PAGE 15 Connection Diagram, Instrument Panel


J

COGNIZANT ENG.

S. ACKERMAN

GPU-4120-T-CUP-28

06-11-2007

Output No. 1 Control

SEE COVER PAGE FOR DETAILS

PAGE 9

STA

Generator, Current Transformers, GCM Connections

21-04-2008

PAGE 8

SEE COVER PAGE FOR DETAILS

PAGE 7 ECM Connections, J2-OEM Connections, Murphy Gage, Diag. Conn.

TITLE

ECM Connections, J3-Power Connections, J2-OEM Connections

ELECTRICAL SCHEMATIC

PAGE 6

DATE

Fuel Heater, Warning Beacon, Output Indicators, Block Heater

CHECKED

PAGE 5

ELECTRICAL SCHEMATIC
AND
CONNECTION DIAGRAMS
GPU-4000-T-CUP-28
90,120,140,180 KVA
CUMMINS,TIER 3

03-07-2008 STA

Fuel Gage, Low Fuel Options

18

SEE COVER PAGE

PAGE 4

17

Cooldown, Idle/Rated Speed Relay, Panel Lights, Clearance Lights

16

DATE

PAGE 3

15

6/06

Batteries, Alternator, Intake Heater, Starter, Ignition, Cooldown

14

S. ACKERMAN

PAGE 2

13

DRAWN

Cover Page

12

16-01-2009 STA

PAGE 1

11

SEE COVER PAGE

10

TLD ACE

805 BLOOMFIELD AVE

WINDSOR, CT 06095 U.S.A.

APR.

DATE

P.L. NO./S.O. NO.

TABLE OF CONTENTS

DESCRIPTION

Digitally signed by Seth


ACKERMAN
DN: CN = Seth ACKERMAN,
C = US, L = WINDSOR, S =
CT, O = TLD, OU = GSE
Reason: I am approving this
document
Date: 2009.01.16 13:35:05 05'00'

140,604
CHASSIS GROUND

8
113
4
3
2

M1

HR1
2

65,91,92,94,96,100,105,106
110,111,112,140,164,391

4
160
1

161
2

GND
1
2

100

604
24 V

S7

ENGINE GROUND
CABLE TRAY
LIMIT SWITCH
OPENS WHEN
TRAY COVER
CLOSES

TOWBAR UP
LIMIT SWITCH
OPENS WHEN
2 S8 TOWBAR IS UP
AND BRAKE ON

H1

164

13
11

S3

K8
12 11

(06-13)
8

RUN

(OPTIONAL)

F4
5A
STARTER
LOCKOUT
RELAY

162

107

163
58

A1

K2

112
A2

63
64

57
58

K6
INIT

15

K7

10

63
105
-

(03-2)
SEE COVER PAGE FOR DETAILS

12
06-11-2007

21-04-2008

STA

STA

COM

START

13
15

GPU-4120-T-CUP-28

RUN
OFF START

(02-17)

SEE COVER PAGE FOR DETAILS

IGNITION
SWITCH
2

11
S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

COOLDOWN
TIMER

03-07-2008 STA

10A

NO

SEE COVER PAGE

7
DATE

6/06

DATE

6/06

DATE

6/06

TITLE

805 BLOOMFIELD AVE


WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

02
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

(03-2)

AIR INTAKE
HEATER
2
RELAY

K7

DRAWN

F2

16-01-2009 STA

FIRST USED ON

G
1

TLD ACE

(05-1)

ELECTRONIC SIGNATURE

BATT
10
82
50
14

SEE COVER PAGE

APR.

(02-12)

DATE

P.L. NO./S.O. NO.

S1
2

18

111

K2

17

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

EMERGENCY
S2
STOP
PUSHBUTTON

16

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

LTR

G1

REVISIONS

K3

160
9

15

DESCRIPTION

(06-7)

AUXILIARY
9 STARTER
5
3 CONTACT

14

NEITHER RECEIPT NOR POSSESION THEREOF

13

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

12

TLD ACE.

11

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

F1
10

C
TI OO
M
ER LDO
RE WN
LA
Y

90
125A

1
9

E
LD N G
OW INE
N
RE
LA
Y

CO
O

BATTERY
SWITCH

AY

5
6

AU
ST XIL
AR IA
TE RY
R
RE
L

CA
B
IN LE
AL TER TR
AR L AY
O
(O M H CK
PT O
IO RN
NA
L)

12V

BT1

0 I

M
OT
OR

130
2
3

ST
AR
TE
R

12V

BT2

AI
R
HE INT
AT AK
ER E

AL
TE
RN
AT
OR

RI
ES

BA
TT
E

57

DS9

65
95
103
X2

41
I

40
2

K5
10

38
39

S6
40
41

D28

P100 B

CLEARANCE LIGHTS
80

P103 B

42
48
49

X1

49

X1

DS1
DS2

CLEAR X2
101
102
CLEAR
75
51

X1
X1

DS3

X2

RED
X2

RED

52,76

51
X1

DS4
X2

AMBER

(OPTIONAL)
76

38

(03-4)

K5

IDLE
RATED/SPEED

52
53
X1

53

DS5
DS6

X2

X1

AMBER
X2

64
102

(02-17)
(04-1)
SEE COVER PAGE FOR DETAILS

K109

(04-15)
5
178

GPU-4120-T-CUP-28

1
5

FIRST USED ON

99

177 6

SEE COVER PAGE FOR DETAILS

(04-11)

06-11-2007

21-04-2008

STA

STA

03-07-2008 STA

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

DRAWN

75
80

W2 B
X100 B

DATE

6/06

DATE

6/06

DATE

6/06

TLD ACE

WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

03
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

TITLE

50

SEE COVER PAGE

K102

16-01-2009 STA

JUMPER
(STANDARD)

P103 A

805 BLOOMFIELD AVE

(04-1)

ELECTRONIC SIGNATURE

0 I

P11

14
16
33
35

SEE COVER PAGE

98 4

18

P100 A

17

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

X100 A
W2 A
LOW FUEL
RAMP-DOWN
OPTION
APR.

P.L. NO./S.O. NO.

(02-17)

DATE

37

LOW FUEL
RAMP-DOWN
BEACON
OPTION

16

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

RATED SPEED
39
SWITCH
ENGINE
FAULT

15

LTR

(06-9)

REVISIONS

36

14

DESCRIPTION

13

NEITHER RECEIPT NOR POSSESION THEREOF

ENGINE
COOLDOWN

12

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

K4

11

TLD ACE.

10

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

AR
A
FR NC
ON E L
T IGH
RI
GH T
CL
T
EA
RA
N
FR CE
ON L
T IGH
LE T
FT
CL
EA
RA
RE NCE
A R LI
R I GH
GH T
T
CL
EA
RA
N
RE CE
AR LIG
LE HT
FT

11
9

CL
E

AMBER
(02-14)

LI
GH
T

300
33

EL

K6

PA
N

LI
GH
T

EL

(02-14) 42

PA
N

S
RE PEE
LA D
Y

K6

AT
ED

ENGINE
COOLDOWN

/R

LD
O
LI W N
GH
T

CO
O

IN
E

A
2

ID
L

EN
G

P12
(05-6)

GA
G

R3
S101

106
CLOSE AT

LOW LEVEL

92

(03-17)
1

DS101

RED

S105
1

FLASHER

85
87
X1

88

DS102

95
X2

RED
X2
110

98

86

K102*
(03-11)*
99

88

X1
2

S102
1

CLOSE AT

LOW LEVEL

172

*INSTALL K102
HERE FOR
RAMP-DOWN

BEACON
OPTION ONLY*

P100* *B
X101 B

171
174

K109
S107
1

FLASHER

89
175

171

DS109
X1

91
10

RED
176

X2

(05-1)
SEE COVER PAGE FOR DETAILS

X101 A
P100* *A
06-11-2007

21-04-2008

STA

STA

45
3

SEE COVER PAGE FOR DETAILS

170
174

(04-15)

03-07-2008 STA

89

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

K109

SEE COVER PAGE

86
87
DRAWN

DATE

6/06

DATE

6/06

DATE

6/06

TITLE

805 BLOOMFIELD AVE


WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

04
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

84

16-01-2009 STA

WARNING

TLD ACE

(OPTIONAL)

GPU-4120-T-CUP-28

45
NO

170
173

FIRST USED ON

71
73
101
103
123
20 SEC

ON DELAY

(05-1)

SEE COVER PAGE

R2
LOW FUEL

LOW FUEL
RAMP-DOWN BEACON OPTION

(04-5)

18

ELECTRONIC SIGNATURE

COM

17

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

K102

APR.

(OPTIONAL)

16

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

K101

LOW FUEL
RAMPDOWN/SHUTDOWN OPTION

15

DATE

+
-

14

LTR

85
82
83

13

P.L. NO./S.O. NO.

83
84
12

REVISIONS

(03-17)

11

DESCRIPTION

LOW FUEL
WARNING OPTION

10

NEITHER RECEIPT NOR POSSESION THEREOF

24 V

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

K101

TLD ACE.

G3
+

LO
SH RA W F
IN MP UE
G DO L
B W
(O EAC N
PT O
IO N
NA
L)

A
6

L
RA OW
M F
SH PD UEL
U OW
(O TD N
P T OW
IO N
NA
L)

N I LOW
NG
F
B UE
FL EAC L
AS O
HI N
NG

200 OHM

PA LO
NE W
L FU
LI E
GH L
T

173
20
32
43
48

LO
W
W FU
A
(O RN EL
PT IN
IO G
NA
L)

E
FU
EL
SE LEV
ND EL
ER

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

FL
A

W
AR

FU
E

N
K

350W

35

P50
B

96
86

81

K104

85

81
120
1

TEMP.
SWITCH

HR104

2
X1

DS103
303

X2

94

304

X1

DS10
X1

X2

DS11

306
307
308
307 X2
305
X1

308 X2

S9
115
117

1
1
1

HR101
HR2

750W
50W

121

(OPTIONAL)

HR3

50W

116

(04-18)

118

DS12
(OPTIONAL)
(06-1)

SEE COVER PAGE FOR DETAILS

SEE COVER PAGE FOR DETAILS

114

FLASHER

SEE COVER PAGE

76

GPU-4120-T-CUP-28

I
06-11-2007

21-04-2008

STA

STA

03-07-2008 STA

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

DRAWN

X101

FIRST USED ON

TEMP. 2
SWITCH ON AT 36F
OFF AT 64F
DATE

6/06

DATE

6/06

DATE

6/06

TITLE

805 BLOOMFIELD AVE


WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

05
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

(OPTIONAL)

FUEL
HEATER
16-01-2009 STA

79

TLD ACE

(06-1)

ELECTRONIC SIGNATURE

S104
119

(04-18)

SEE COVER PAGE

87
APR.

HEATER
RECEPTACLE
120/240 V 1PH 50/60 Hz
15 AMP RATED

18

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

(11-4)
2
305

17

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

30
DATE

2
P.L. NO./S.O. NO.

LTR

A
(10-11)
2
304

REVISIONS

78
2

K14

16

DESCRIPTION

K12

302
15

NEITHER RECEIPT NOR POSSESION THEREOF

303

1
14

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

F104
301

13

TLD ACE.

T
(09-12)

1
12

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

P50

K10

11

RY
H
(O EA
PT TE
IO R
NA S
L)

1
10

BA
TT
E

(OPTIONAL)

E
CO NGI
O NE
LA B
N T LO
H C
(O EA K
PT TE
IO R
NA
L)

(06-1)

300
301
302

UT
(O 1
N
P T 20 L O.
IO AN IGH 2
NA D T
L 14
ON 0 K
90 VA
KV )
A)
28
.5
VD
C
O
UT
P
LI UT
GH
T

K104
76

OU
TP

(05-4)
(OPTIONAL)

ON

(03-18)

AR
D

(S
TA
ND

UT
N
LI O .
GH 1
T

20A

OU
TP

(02-17)

SH WA
IN RN
G, IN
NO G B
N E
OR -FL ACO
A
R SH N
(O OTA ING
PT T
IO ING
NA
L)

113

L
H
RE EAT
LA E R
Y

FL
A

FU
E

HE
AT
E

FU
E

S106

143

34

34

D25
70

ECM POWER
CONNECTOR
J3

146

A1

54

K3

A2
2

D26

54
108

D27
108

K4

10

70
146
109

109

10

ECM OEM
CONNECTOR
J2

40
42
49
48
33
28
32

J2
J2
J2
J2
J2
J2
J2

158
157

R5

K8
A
157

(05-18)
(07-1)
SEE COVER PAGE FOR DETAILS

46

J2
50

21

J2
44
06-11-2007

21-04-2008

STA

STA

X2

SEE COVER PAGE FOR DETAILS

J2
43

AMBER

148

X2
03-07-2008 STA

AMBER

X1

SEE COVER PAGE

X2

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

19
145

RED

DS8
DRAWN

6/06

DATE

6/06

DATE

6/06

DATE

805 BLOOMFIELD AVE


WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

06
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

TITLE

61

16-01-2009 STA

GPU-4120-T-CUP-28

J3

TLD ACE

5A

FIRST USED ON

J3

ELECTRONIC SIGNATURE

144

F6

SEE COVER PAGE

J3
4
J2
39

DS7

WAIT TO START
LIGHT
P.L. NO./S.O. NO.

(07-1)

J3
3

DS13

X1

APR.

W1 B
Y100 B

DIAGNOSTIC LIGHT

18

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

132
5
X1

DATE

P100* *B

STOP LIGHT

REVISIONS

A (05-18)

DESCRIPTION

131
JUMPER
(STANDARD)

17

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

(03-11)*

18
19

16

LTR

K102*

145
15

NEITHER RECEIPT NOR POSSESION THEREOF

99

*A

14

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

131
132
98 4

13

TLD ACE.

P100*

Y100 A
W1 A

12

LA
NT
L
SE EV
NS EL
OR

18,61

11

CO
O

LOW FUEL
SHUTDOWN
(OPTIONAL)

10

CK
O
RE UT
LA
Y

LO

16,43
8

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

1
7

ST
AR
TE
R

F3

FA
RE ULT
LA
Y

130
5

IN
E

30A

EN
G

HE
A
RE TE
LA R
Y

(05-3)

IN
TA
KE

N
K

(06-17)
0 I

DEC

23

25
2
4
34

J2
J2
J2
J2
J2

22
26

1
11

S5
(03-4)

K5

IDLE/
RATED
9 SPEED
44
156
155

P1
E

F
G

1
6

A
C
B

71

ENGINE FUNCTION
DISPLAY CONNECTOR
G2

154

73
20

25
44
9 PIN DATALINK
CONNECTOR
P1

(08-2)
SEE COVER PAGE FOR DETAILS

06-11-2007

21-04-2008

STA

STA

03-07-2008 STA

G2
S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

2
DRAWN

DATE

6/06

DATE

6/06

DATE

6/06

TITLE

TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

07
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

H
J

SEE COVER PAGE FOR DETAILS

ECM OEM
CONNECTOR
J2
147,156

16-01-2009 STA

(06-17)

32

APR.

SEE COVER PAGE

29,154
3

18

GPU-4120-T-CUP-28

24
30,155

17

R1

16

FIRST USED ON

DIAGNOSTIC
SWITCH

15

P.L. NO./S.O. NO.

120 OHM

14

SEE COVER PAGE

37

13

47

DATE

46

12

REVISIONS

J2

147

11

DESCRIPTION

D)

J2

10

ELECTRONIC SIGNATURE

23
25
(S
HL

J2

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

(-)

30
8

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

INC

29
7

LTR

S4

NEITHER RECEIPT NOR POSSESION THEREOF

0
INC DEC

28
J1
93
9

(+
)

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

27

TLD ACE.

OVER/UNDER
FREQ. SIMULATOR
SWITCH

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

J1
93
9

J1
93
9

(07-18)

(11-17)

(11-17)
SHIELDED
CABLE
SHIELDED

CABLE

(03-4)

SHIELDED
CABLE

310

K5
7

IDLE/
RATED
SPEED
RELAY

309

(09-2)

TB1

SEE COVER PAGE FOR DETAILS

SEE COVER PAGE FOR DETAILS

D
C

SEE COVER PAGE

06-11-2007

21-04-2008

STA

STA

03-07-2008 STA

400:5
15VA
S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

DRAWN

DATE

6/06

DATE

6/06

DATE

6/06

TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

08
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

TITLE

(09-2)

GPU-4120-T-CUP-28

12

16-01-2009 STA

(09-2)

FIRST USED ON

TB2
SEE COVER PAGE

X2

ELECTRONIC SIGNATURE

13

(09-2)

APR.

GENERATOR
GROUND

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

11

18

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

14

SHIELDED
CABLE
DATE

400:5
15VA

LTR

TLD GENERATOR C2
P.L. NO./S.O. NO.

400:5
15VA

REVISIONS

373 (TB5:N)
373 (C2:N)
391
400

DESCRIPTION

T4

17

NEITHER RECEIPT NOR POSSESION THEREOF

X1

16

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

320

(BLK)

15

TLD ACE.

11

321

X2

CT
A2

(CLR)

T5

PW

12

14

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

13

-i
N

10

X2

CT
A1

X1

PW

T6
X1

-I
N

375

322

(BLK)

CT
B2

(09-6)

323

SHIELDED

(CLR)

Z3
324

376

CT
B1

(11-3)
(BLK)

325

V
B

(CLR)

374

CT
C2

U
A

NE
U
SE TR
NS AL
IN
G

CT
C1

373

12

(CLR)

11

(BLK)

SE

(09-6)

PH
A

SE

333

MAIN
FIELD
(ROTOR)
10

311

L2

AC
1R

PH
A

+
N

(BLK)

332

MAIN ARMATURE
(STATOR)

317

1
L1

331

(10-5)

SE

AC
1R

L2

(10-5)

Z2

PH
A

330

Z1

(RED)

10
NT

AC
2R

L1

(11-4)

(WHT)

SH
U

329

EXCITER
ARMATURE
(ROTOR)

(GRN)

(CLR)

9
NT

AC
2R

314

312
SH
U

VOLTAGE REGULATOR
VR1
+

CABLE

315

316

313

DC
RL
A2

(11-3)

318

SHIELDED
CABLE

(BLK)

FI
EL
D

328

E2

(BLK)

DC
RL
A1

(CLR)

(11-17)
4

319

FI
EL
D

327

EXCITER
FIELD
(STATOR)

(CLR)

E1

DC

326

(CLR)

DC

M
K

OUTPUT NO. 1
CONTACTOR
SWITCH
333

5
2

II
I + II

4
1

341
342
341
343

S10 TOGGLE SWITCH:


PINS 1,2 - CLOSED IN POSITION I + II
PINS 4,5 - CLOSED IN POSITION II ONLY

K10
344 X+

343 Y-

(08-18)

S10

344

332

(08-8)

TO VOLTAGE REGULATOR
OUTPUT NO. 1 RELAY

(08-9)

363

333
362,363

311
317
345
347
364
373
602
F
(TB6)

N
(TB5)

CR1

345
346

K11
362 10

364 2
365

(10-2)

06-11-2007

SEE COVER PAGE FOR DETAILS

STA

OUTPUT NO. 1

A2

STA

B2

21-04-2008

C2

342
SEE COVER PAGE FOR DETAILS

338

OUTPUT NO. 1
CONTACTOR

03-07-2008 STA

K10

SEE COVER PAGE

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

DATE

6/06

DATE

6/06

DATE

6/06

805 BLOOMFIELD AVE


WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

09
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

TITLE

A1
S. ACKERMAN

(10-2)

(09-12)

B1

DRAWN

(10-2)

16-01-2009 STA

(08-18)
TLD ACE

(10-2)

SEE COVER PAGE

RELAY

C1

(08-18)

APR.

(08-18)

GPU-4120-T-CUP-28

351
340

S10

336
332
336

315
349
375
18

FIRST USED ON

0 I II

340
316
350
376
600
309
314
348
374

17

ELECTRONIC SIGNATURE

16

DATE

602
(09-14)

15

603

S11
OUTPUT NO. 1
INTERLOCK

14

P.L. NO./S.O. NO.

K11

13

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

LTR

X102
1

12

REVISIONS

601
337

11

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

J
0 I

338
337

10

DESCRIPTION

BREAKER
2 20 AMP

NEITHER RECEIPT NOR POSSESION THEREOF

CIRCUIT
OUTPUT NO. 1
TEST BANK
SWITCH

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

TLD ACE.

20 A
600

OU
TP
IN UT
TE NO
RL . 1
OC P
K LU
RE G
LA
Y

CB102

NO
CO . 1
NT LO
A C AD
TO
R

UT

A
OU N E R
(O TL
PT ET
IO
NA
L

(OPTIONAL)

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

CL
E

UU
M

A
2

OU
TP

VA
C

OUTPUT NO. 2
CONTACTOR
SWITCH
I + II

4
1

353
352
353

S12 TOGGLE SWITCH:


PINS 1,2 - CLOSED IN POSITION I + II
PINS 4,5 - CLOSED IN POSITION II ONLY

(OPTIONAL OUTPUT NO. 2 CIRCUIT)


356

K12
357 X+

356 Y-

(09-17)

331

(08-7)

367

366,367

330
F

347
N
(TB7)

S12

CR2
357

K13
366 10

365 2

(11-1)

SEE COVER PAGE FOR DETAILS

06-11-2007

STA

A
STA

21-04-2008

OUTPUT NO. 2

(08-6)

A2

346
352

SEE COVER PAGE FOR DETAILS

TO VOLTAGE REGULATOR
OUTPUT NO. 2 RELAY

B2

360

03-07-2008 STA

OUTPUT NO. 2
CONTACTOR

SEE COVER PAGE

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

6/06

DATE

6/06

DATE

805 BLOOMFIELD AVE


WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

10
19

1038032

DWG. NO.

ELECTRICAL SCHEMATIC

TITLE

A1

K12
DATE

(11-1)

6/06

(09-17)

S. ACKERMAN

(11-1)

DRAWN

(09-17)
TLD ACE

(11-1)

16-01-2009 STA

348

B1

(09-17)

P.L. NO./S.O. NO.

349

C1

18

SEE COVER PAGE

II

350

17

GPU-4120-T-CUP-28

S12

C2

16

FIRST USED ON

5
3

OUTPUT NO. 2
INTERLOCK
RELAY
(10-11)

15

ELECTRONIC SIGNATURE

330

359
360
14

351
331
358

13

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

K13

12

APR.

358

(10-13)

11

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

0 I II

S13

10

DATE

LTR

REVISIONS

0 I

359
8

DESCRIPTION

NEITHER RECEIPT NOR POSSESION THEREOF

OUTPUT NO. 2
TEST BANK
SWITCH

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

TLD ACE.

OU
TP
IN UT
TE NO
RL . 2
OC P
K LU
(O REL G
PT A
IO Y
NA
L)

NO
CO . 2
NT LO
(O AC AD
P T TO
IO R
NA
L)

UT

A
2

OU
TP

E
(TB8)

S14 TOGGLE SWITCH: 381


PINS 1,2 - CLOSED IN
POSITION I + II
PINS 4,5 - CLOSED IN 328
POSITION II ONLY

204,210

(08-4)

205,208

H6
H5

TO VOLTAGE REGULATOR
28V DC OUTPUT RELAY
(08-5)

202,211

329
327

(08-3)

209

H4
H3

X6
X5
Y6
Y5

222,228
227
219
229,230

X4
X3
Y4
Y3

220,232
231
217
234

329 327
383 X+

295

K14

382 Y-

382

205,211
203,209

H2
H1

X2 218,227
X1 226
Y2 215
Y1 229

D7
D9

D10

236

238 -

221

D11
D13

D12
D14

218
219

D15
D17

.5
V
CO DC
N T LO
AC AD
TO
R

28

R10
25 OHM, 50W
2
239

D16
D18

D19
D21

D22

11
19
SHEET
NO.

1038032

7/5/06
RELEASE DATE

6/06

S. ACKERMAN

DWG. NO.
CAGE CODE
SIZE

R11
2000A
50mV

213 1

318

D24

(08-7) TO VR1

SHUNT +

D23

A2 00365

D20

214
215

DATE

6/06

S. ACKERMAN

216
217

COGNIZANT ENG.

ELECTRICAL SCHEMATIC
DATE

237 1

319

SHUNT

(10-17)

TITLE

220

400

C11
7200uF

STA

D8

06-11-2007

223

STA

D6

222

383

CR3

SEE COVER PAGE FOR DETAILS

328
381

213

TO VR1
(08-6) SHUNT -

H8
H7

D5

D4

GPU-4120-T-CUP-28

208

D3

FIRST USED ON

201,210

X8 224,233
X7 232
Y8 221
Y7 234,235

225

212

212
236
237
326

21-04-2008

I + II

214,226
228
223
230

D2

SEE COVER PAGE FOR DETAILS

II

X10
X9
Y10
Y9

D1
224

S14

216,231
233
225
235

SEE COVER PAGE

S14

203,206 H10
204,207 H9

X12
X11
Y12
Y11

0 I II

386

200,206 H12
207 H11

ELECTRONIC SIGNATURE

A1

200

DRAWN

B1

201

APR.

C1

202
386

28.5V DC
OUTPUT

C10 RECTIFIER BANK

DATE

385

T9
28.5V DC
CONTACTOR TRANSFORMER

LTR

A2

P.L. NO./S.O. NO.

B2

REVISIONS

C2

DESCRIPTION

292

CHECKED

TO VR1
DC +

NEITHER RECEIPT NOR POSSESION THEREOF

28.5V DC
CONTACTOR
SWITCH

TLD ACE

(08-2)

TLD ACE.

293

18

03-07-2008 STA

17

DATE

16

6/06

15

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

294
385

K14

14

S. ACKERMAN

13

16-01-2009 STA

12

SEE COVER PAGE

11

10

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

294

(10-17)

(11-4)

326

293

(10-17)

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

805 BLOOMFIELD AVE

292

A (10-17)

WINDSOR, CT 06095 U.S.A.

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

CONTINUED

ELECTRICAL PANEL
FRONT VIEW
(02-14)
9
10
11
1
2
3

K6
K5

ENGINE
COOLDOWN
IDLE
RELAY
IDLE/
RATED
SPEED
RELAY

(03-4)
9
10
11

K5:10
K5:2

(03-6)
1
2
3

(06-9)

9
10

D28

(OPTIONAL)

11

K4:10

(06-10)

D26
K4:2

ENGINE
FAULT
RELAY

K4

2
3

SEE COVER PAGE FOR DETAILS

2
SEE COVER PAGE FOR DETAILS

APR.

K13
06-11-2007

21-04-2008

STA

STA

03-07-2008 STA

16-01-2009 STA

DATE

OUTPUT

SEE COVER PAGE

11

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

S. ACKERMAN

DRAWN

P.L. NO./S.O. NO.

10

SEE COVER PAGE

REVISIONS

DESCRIPTION

358

GPU-4120-T-CUP-28

(10-13)

K13:3

FIRST USED ON

6/06

DATE

6/06

DATE

6/06

DATE

2
NO. 2 PLUG
INTERLOCK
RELAY

TB2:6 - 331
S13:2 - 358

J2:25
28
DECREASE

27

TLD ACE
805 BLOOMFIELD AVE
WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

12
19

1038032

DWG. NO.

CONNECTION DIAG. R.P.

TITLE

OUTPUT NO. 2
TEST BANK
SWITCH

ELECTRONIC SIGNATURE

365

K11:2

K11
(OPTIONAL)

LTR

1
(10-5)

K12:C2 - 360
S13:1 - 359

K11:3

366

336

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

359

NEITHER RECEIPT NOR POSSESION THEREOF

11
TB2:7 - 332
S11:2 - 336

OUTPUT NO. 1
TEST BANK
SWITCH

18

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

10

6
K13:1

TLD ACE.

TB5:N - 364
K13.2 - 365

K5:9 - 25
S5:2 - 23

S13

17

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

337

37

K11:1

X100:A

6
2
OUTPUT
NO. 1 PLUG
INTERLOCK
RELAY
(09-14)

(09-6)

TB8:F

STARTER
LOCKOUT
RELAY
8

K10:C2 - 338
S11:1 - 337

K8

3
1

16

J2:49 - 54
D26:2

7
1

S11
15

36

(07-2)

14

K6:3

6
DEC

13

J2:42 - 146
K3:A2 - 70
D26:1

(06-12)

ON

12

K5:10 - 41
S6:2 - 40

K8:2
11

27

K5:3 - 41
D28:2

D27
10

OFF

TB1:12

K8:10
9

23,25

INC

310

7
ON

S6:1 - 39
X100:B - 38

SIDE VIEW

TB6:F- 362

OVER/UNDER
FREQ. SIMULATOR
SWITCH
S4, TOGGLE SWITCH

26

T5
28

S4

11

J2:4

(02-12)

K10:A1

X2

TB2:9

10

INCREASE
J2:24

309

X1
TB2:11

X2

CURRENT
TRANSFORMERS

K6:2 - 64
D28:1

323

325
8

J2:34 - 44
S4:3 - 25

322

T6

36

TB2:12

X1

K4:1

(08-13)

324

D27:2
J2:48 - 108

TB2:10

58

TB2:13

K7:INIT

321

12

X2

S3:START

(08-11)

K2:A1

X1

K10:1 - 300
K6:1 - 33

107

320

TB2:14

T4

D27:1
J2:33 - 109

(08-14)
3

K6:11 - 33
K7:NO - 14
F6:1 - 16
K104 - 35

K5:2 - 64
K7:(-) - 63

DS9:X1

42

G3:G - 123
B4:1 - 159
K109:10 - 172

B5
F
E

ELECTRICAL
BOX
GROUND
B1
C1

A2

B2
C2
Y-

602 - X102:2
373 - B3:1
347 - TB7:N
306 - DS10:X2
311 - TB1:11
317 - TB1:7
345 - CR1:LN364 - K11:2

X+

(05-11)

OUTPUT NO. 2
CONTACTOR

A1
B1
C1
X+

2
A2

B2
C2
Y-

TB5:N
347

TB6
TB5
TB8
TB7

(09-17)
(09-17)
(10-17)
(10-17)

SEE COVER PAGE FOR DETAILS

SEE COVER PAGE FOR DETAILS

06-11-2007

21-04-2008

STA

STA

03-07-2008 STA

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

DATE

6/06

DATE

6/06

6/06

DATE

GPU-4120-T-CUP-28

SEE COVER PAGE

K12:Y-

174
S. ACKERMAN

DRAWN

TITLE

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

13
19

1038032

DWG. NO.

CONNECTION DIAG. R.P.

WINDSOR, CT 06095 U.S.A.

805 BLOOMFIELD AVE

TLD ACE

K109

16-01-2009 STA

LOW FUEL
RAMPDOWN
BEACON
RELAY

APR.

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

BRIDGE
RECTIFIER
DATE

P
10
3:
B

P
10
3:
A

178

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

LTR

P.L. NO./S.O. NO.

(OPTIONAL ON 90KVA)

18

SEE COVER PAGE

REVISIONS

K12:X+
357

17

NEITHER RECEIPT NOR POSSESION THEREOF

16

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

171

357 CR2:LD+

X
10
1:
B
S
10
7:
1

K7:COM

14 - K6:1
50 - X11
82 - K101:COM

15

356

S12:1

15

DESCRIPTION

K12

14

CR2:LD-

352

K10:C1

346

11

350

CR1:LN-

K13:1 - 360
OUTPUT2:C

(OPTIONAL)

K10:B1

CR2

10
X1
R2 01:A
:1 - 1 17
73 0

172

OUTPUT2:B

S10:1

177

349

K10:X+
344

K10:A1

BRIDGE
RECTIFIER

348

(04-15)

OUTPUT2:A

301 K10:1

COM

13

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

A1

COOLDOWN
TIMER

304

DS11:X1

(02-17)

B5
:1

K7

12

FIRST USED ON

OUTPUT NO. 1
CONTACTOR

NC NO

11

ELECTRONIC SIGNATURE

(05-8)

K7:(+) - 15
S3:COM - 13

INIT

10

TB8:F

K6:10 - 63
B1:1 - 105

CONTINUED

367

K10

367 - TB8:E
366 - K13:10

K10:Y-

TLD ACE.

57 - S3:RUN
58 - K6:2

ELECTRICAL PANEL
FRONT VIEW

344 CR1:LD+

343

376 - TB10:C
316 - TB1:4
340 - S10:5
350 - K12:C1

CR1:LD-

(09-10)

343

375 - TB10:B
315 - TB1:5
349 - K12:B1

342

K11:1 - 338
OUTPUT1:C

TB5:N - 345
CR2:LN(-) - 346

OUTPUT1:B

OUTPUT1:A

CR1

600 - CB102:1
374 - TB10:A
309 - K5:7
314 - TB1:6
348 - K12:A1

303

DS10:X1

302 - K14:1
301 - K12:1
300 - K6:11

TB6:F

363

363 - TB6:E
362 - K11:10

(10-9)
356

PANEL LIGHT

23
S4:3

CB102:2
601

DS8

(04-6)

(06-16)

95
DS9:X2

LOW FUEL
WARNING

S2

46
J2:50

(06-11)

*160 - F4:1 *OPTION


9 - K2:1
9

EMERGENCY
STOP
SWITCH
(02-14)

148
J2:43

STOP
ENGINE

ENGINE INTAKE
HEATER WAIT

DS13

FUSE
S2:2
10

F2

603
B4:1

19 - DS8:X1
18 - F6:1
AMBER

AMBER

DS7

DS9

(06-13)

K6:8
42

(03-2)

21
J2:44

95 - DS101:X2
65 - B1:1
103 - G3:G

ENGINE
DIAGNOSTIC

VACUUM RECEPTACLE
(MOUNTS ON INSTRUMENT
PANEL, UNDER E-STOP, S2)

ENGINE
COOL-DOWN

S3
OFF

(02-14)
10 A
2

10
F2:1

11
S3:COM

S. ACKERMAN

CHECKED

(OPTIONAL)

IGNITION SWITCH

(02-12)

F2:2 - 11
K7:COM - 13 COM RUN
START

57
12

K7:INIT
K8:11

INSTRUMENT PANEL
VIEWED FROM REAR
CONTINUED

14
19
7/5/06

SHEET
NO.

1038032
SEE COVER PAGE FOR DETAILS

DS101

DS8:X1
145
RED

FIRST USED ON

145 - DS13:X1
19 - DS7:X1
AMBER

(OPTIONAL)

SEE COVER PAGE

(09-2)

DIAGNOSTIC CONNECTOR

K101:NO
87
AMBER

16-01-2009 STA

APR.

TB5:N
602

ELECTRONIC SIGNATURE

18 - DS7:X1
61 - Y100:A

X102

SEE COVER PAGE

601
X102:1

DIAGNOSTIC
SWITCH
(07-6)

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

(07-14)

C
A

S5

73
G3:G
20
R2:1

DATE

154

LTR

(06-7)

(09-2)

22

P1

F6

CB102

J2:2

G2:2

155

156

5A
G

G2:3

FUSE
43 - R2:1
16 - K6:1

REVISIONS

G2:4

DRAWN

600
1

P.L. NO./S.O. NO.

K10:A1

03-07-2008 STA

ENGINE FUNCTION DISPLAY


FUEL LEVEL GAGE

S. ACKERMAN

G3:(+)

RELEASE DATE

G3:G

6/06

102
DS1:X2

DESCRIPTION

101 - DS1:X1
73 - P1:A
71 - G2:6
103 - DS9:X2
123 - B4:1

71

S. ACKERMAN

PANEL LIGHT

DS2
(03-10)

SEE COVER PAGE FOR DETAILS

R2:1

32

DS1:X1
CLEAR 49

(04-2)

101 - G3:G
102 - DS2:X2

R2

147 - J2:37
156 - P1:E

GPU-4120-T-CUP-28

R3:1

NEITHER RECEIPT NOR POSSESION THEREOF

45

(03-9)

TLD ACE.

(07-13)
120 OHM
G2:3

DS1

(07-14)

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

G3
(04-2)

R1

G2

R1:2
J2:47 - 30
P1:D - 155
R1:1
J2:46 - 29
P1:C - 154

TITLE

G2:2

R2:2

49 - DS2:X1
48 - R2:1
CLEAR

32 - G2:1
48 - DS1:X1
43 - F6:1
20 - P1:B

TLD ACE

STA

18

06-11-2007

17

DWG. NO.

16

CAGE CODE

15

A2 00365

14

DATE

13

COGNIZANT ENG.

12

STA

11

21-04-2008

10

CONNECTION DIAG. I.P.

SIZE

6/06

DATE

DATE

6/06

805 BLOOMFIELD AVE

WINDSOR, CT 06095 U.S.A.

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

308

DS11

DS10

(05-11)

(05-8)

307
DS10:X2

DS10:X2
28.5VDC OUTPUT
LIGHT

OUTPUT NO. 2
LIGHT

S14
K

INSTRUMENT
PANEL
GROUND

B5:1 - 159
X102:3 - 603
M

B4

28.5V DC
CONTACTOR
SWITCH

6
351 5
S10:5
S12:1 353 4

S10

K5:1
39

(09-6)

3
2 330 TB2:5
1 353 - S12:4
352 - CR2:LN+

OUTPUT NO. 2
CONTACTOR
SWITCH
(OPTIONAL ON 90KVA)

6
K10:C1 - 340 5
S12:5 - 351 4
S10:1 - 341

3
2 333 TB2:8
1 341 - S10:4
342 - CR1:LN+

OUTPUT NO. 1
CONTACTOR
SWITCH

S6

RATED
SPEED
SWITCH
(03-4)

40
K5:3

15
19
SHEET
NO.

1038032

7/5/06
RELEASE DATE

6/06

S. ACKERMAN
STA
06-11-2007

DWG. NO.
CAGE CODE

A2 00365
DATE
COGNIZANT ENG.

STA
21-04-2008

CONNECTION DIAG. I.P.

SIZE

6/06

S. ACKERMAN

DATE
CHECKED

TITLE

OUTPUT NO. 1
LIGHT

(10-5)

3
2 386 K14:C1
1 381 - S14:4
328 - TB2:3

K10:2
303

306 - TB5:N
307 - DS11:X2
308 - DS12:X2

S12

(11-4)

6
385
5
K14:C2
S14:1 381 4

GREEN

SEE COVER PAGE FOR DETAILS

(05-13)

K12:2
304

DS12

GREEN

GPU-4120-T-CUP-28

K14:2
305

FIRST USED ON

GREEN

LTR

SEE COVER PAGE FOR DETAILS

CTA1

03-07-2008 STA

CTA2

SEE COVER PAGE

318
R11:3
319
R11:4

BLK
1032960
CLR
BLK
1001368
CLR
BLK
SHIELD (G2, ENGINE DISPLAY)
CLR
1001368
BLK
SHIELD (P1, DIAGNOSTIC CONN.)
1001368
CLR
1001368
CLR
RED
1004412
WHT
GRN
BLK

311
312
313
29
30
SHLD
154
155
SHLD
326
327
314
315
316
317

DATE

TB5:N
K10:A1
K10:B1
K10:C1

6/06

317
314
315
316

S. ACKERMAN

AC1RL2
AC1RL1
CTC2
CTC1
CTB2
CTB1

K5:6
TB5:N
C2:E1
C2:E2

ELECTRONIC SIGNATURE

DC ON
DCRLA2
DCRLA1
AC2RL2
AC2RL1

310
311
312
313

2
3
4
5
6
7
8
9
10
11
12
13
14

L - IN PWR 12
N - IN PWR 11
FIELD + 10
FIELD 9
N/C
8
NEUTRAL
7
PHASE A
6
PHASE B
5
PHASE C
4
N/C
3
SHUNT +
2
SHUNT 1

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

DC +

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

TB1

18

DRAWN

TB2
326
C10:HS1
327
K14:X+
328
S14:1
329
CR3:LN+
330
S12:2
331
K13:3
332
K11:3
333
S10:2
325
T6:X2
324
T6:X1
323
T5:X2
322
T5:X1
321
T4:X2
320
T4:X1

17

TLD ACE

VOLTAGE REGULATOR
VR1

16

SHIELDED CABLE
ACE P/N
WIRE NO. COLOR
1001368
318
CLR
319
BLK
1001368
320
CLR
321
BLK
1001368
322
CLR
323
BLK
1001368
324
CLR
325
BLK
1032960
310
CLR

INSTRUMENT PANEL
VIEWED FROM REAR
CONTINUED

15

16-01-2009 STA

14

SEE COVER PAGE

13

805 BLOOMFIELD AVE

12

WINDSOR, CT 06095 U.S.A.

11

10

APR.

DATE

P.L. NO./S.O. NO.

REVISIONS

DESCRIPTION

NEITHER RECEIPT NOR POSSESION THEREOF

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

TLD ACE.

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

(02-7)
STARTER
MOTOR

B3

K3:A1

D25

B2:1
K3:A2

S1
BATTERY
SWITCH
(02-2)

BT2

1
BT1:+

J3:2 - 144
J3:1 - 143
B1:1 - 100

A2

112

K2

(02-5)

90

BT1:-

BT2:+

90
-

1
+

GND
111
B1:1

ECM POWER
FUSE

ALTERNATOR

B2
B1:1 - 140
M1:3 - 604

16
19
SHEET
NO.

1038032

7/5/06
RELEASE DATE

6/06

S. ACKERMAN
STA

S. ACKERMAN

COGNIZANT ENG.

STA
21-04-2008

CHECKED

03-07-2008 STA

S. ACKERMAN

DRAWN

16-01-2009 STA

BATT

131 - J3:3
132 - J3:4

CHASSIS
GROUND

M1:1

06-11-2007

DWG. NO.
CAGE CODE
SIZE

A2 00365

CONNECTION DIAG. UNIT


6/06

DATE

DATE

6/06

DATE

TLD ACE

805 BLOOMFIELD AVE

TITLE

30 A
(06-2)

(02-8)

S1:2

WINDSOR, CT 06095 U.S.A.

Z
APR.

G1
(02-4)

AUX. STARTER
RELAY

(02-2)
+

F3

130

BT1

BATTERIES

(02-2)
-

ENGINE INTAKE
HEATER RELAY

2 - M1:1
130 - F3:1
M

A2

K3

(06-6)

6
K3:1

INTAKE HEATER
FUSE

604

A1

107
A1

S1:1

SEE COVER PAGE FOR DETAILS

125A
(02-5)

FUSE

F1

GPU-4120-T-CUP-28

C10:HS2 - 400
TB5:N - 373
C2:N - 373
B1:1 - 391

K2:1

M1

GENERATOR
GROUND
K

FUSE

FIRST USED ON

K2:2
7

SEE COVER PAGE FOR DETAILS

S1:1 - 2
K2:1 - 3
G1:BATT - 4
F104:1 - 113

313

ENGINE
GROUND

TB1:10

312

E2

B1

SEE COVER PAGE

E1

ENGINE GND

DIESEL ENGINE

*OPTION

ELECTRONIC SIGNATURE

GENERATOR
C2

INTAKE
MANIFOLD
HEATER
(02-5)

K3:2
8

SEE COVER PAGE

HR1

*USE SHIELDED
CABLE - 1001368

ECM
*H1:2 - 164
B3:1 - 391
DS9:X2 - 65
K7:(-) - 105
G1:GND - 111
K2:A2 - 112
R3:2 - 106
B2:1 - 140
BT2:(-) - 100
DS102:X2 - 110
S101:2 - 92
S102:2 - 91
X50:B - 96
K104:85 - 94

A
B
(06-15)

106
B1:1

W
V

FUEL
LEVEL
SENDER

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

R5
* J2:32 157
* J2:28 158

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

G3:2
45

R3

REVISIONS

18

COOLANT LEVEL
SENSOR

(04-3)

G2:2
G2:3
K8:2
K4:2
DS8:X2

17

J3

K4:10
DS13:X2
DS7:X2

TB1:9

16

DATE

BT2:(-)
BT2:(-)
F3:2
F3:2

15

LTR

Y100:B
K3:A1

DESTINATION

143
144
131
132

14

P.L. NO./S.O. NO.

G2:4

WIRE
NO.

13

DESCRIPTION

PIN
1
2
3
4

*REFER TO
TR DIAGRAM
FOR WIRING OF
GENERATOR, C2
PG. 17*

12

CUMMINS ECM
POWER CONNECTOR
J3, 4 PIN

J2

DESTINATION

11

NEITHER RECEIPT NOR POSSESION THEREOF

10

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

TLD ACE.

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

B1
:1

CUMMINS ECM CONNECTOR, J2, 50 PIN


WIRE
WIRE
DESTINATION PIN
NO. DESTINATION PIN
NO.
18
35
N/A
N/A
N/A
19
N/A
22
S5:1
N/A
36
N/A
147
N/A
37
20
26
K5:11
N/A
N/A
38
21
22
N/A
62
N/A
39
N/A
34
N/A
40
23
N/A
N/A
27
S4:1
41
24
N/A
146
28
S4:2
42
25
N/A
148
N/A
43
26
N/A
N/A
21
27
44
N/A
158 R5:B
N/A
28
45
N/A
N/A
29
29
46
N/A
N/A
30
30
47
N/A
N/A
108
31
48
N/A
157 R5:A
54
32
49
N/A
109 K8:10
33
46
50
N/A
44
K5:9
34

WIRE
NO.

3
9 -M
- 1
5 S2: :1
-F 1
1:
1
K8
:8

M
1:

PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

F1
:2
34
-J
D2 2:4
5: 0
2

HR
1
K4 :1
:1
D2 0 5: 70
1

FUEL HEATER
RELAY
2
4:
F1
0

K6
:1
85

94

(03-12)

GND

30

78
P5
0:
A

DS3
N

79
87a 87

FUEL HEATER
FUSE
FUSE M1:1
113

B1
:1

51 - DS4:X1
75 - P11
RED

HR2

X101:1
115

BATTERY
HEATER

35
86

78
K104:30
96
B1:1

F104

20 A
(05-2)

79

K104:87

99*

99
5

NC NO

(05-17)

116
X101:2

HR3

X101:1
117

BATTERY
HEATER
(05-18)

89

118
X101:2

98

COM

K102

K101

LOW FUEL
SHUTDOWN/
RAMPDOWN
TIMER

LOW FUEL WARNING


RELAY

(04-11)

(OPTIONAL)

(04-5)

76 - S106:1
52 - DS5:X1

P12

(OPTIONAL)

CLEARANCE LIGHT
53 - DS6:X1
52 - P12
AMBER

DS5

X12

(03-15)

80
P11

17
19
SHEET
NO.

1038032

7/5/06
RELEASE DATE

6/06

S. ACKERMAN
STA
06-11-2007

DWG. NO.
CAGE CODE
SIZE

A2 00365
DATE

6/06

S. ACKERMAN

COGNIZANT ENG.

STA
21-04-2008

TITLE

CONN. DIAGRAM, OPTIONS


DATE
CHECKED

DATE

6/06

S. ACKERMAN

DRAWN

16-01-2009 STA

APR.

03-07-2008 STA

TLD ACE

805 BLOOMFIELD AVE

WINDSOR, CT 06095 U.S.A.

P.L. NO./S.O. NO.

Z
X101

119
CHASSIS_GND

GND

SEE COVER PAGE FOR DETAILS


C

84

SEE COVER PAGE FOR DETAILS

121
X101:2

BLOCK HEATER
RECEPTACLE
HR3:1 - 117 118 - HR3:2
HR2:1 - 115 116 - HR2:2
S9:1 - 120 121 - HR101:2

GPU-4120-T-CUP-28

A
B

S9:1
114

176
B1:1
RAMP-DOWN
BEACON

RED

FIRST USED ON

(05-4)

CLEARANCE LIGHT

BLOCK
HEATER
(COOLANT)

(04-17)

LTR

X50
K104

HR101

S107:2
175

110
B1:1

(05-15)

50
K7:NO

MOUNT RELAYS ON
ENGINE MOUNTED PANEL

138
B1:1
WARNING
BEACON

DS109

SEE COVER PAGE

(04-8)

S106:2
81

(05-6)

S105:2
88

P11

*FOR RAMP-DOWN BEACON, CONNECT W1 TO Y100


AND CONNECT P103 TO X100
AND CONNECT P100 TO X101
AND CONNECT WIRE 99 TO PIN 3 OF K102

DS102

X11
J

DS103

FLASHER

LOW FUEL
WARNING
BEACON

75 - DS3:X1
80 - X12

FLASHER

175
DS109:X1

ELECTRONIC SIGNATURE

81
DS103:X1

*FOR SHUTDOWN, CONNECT P100 TO Y100


AND CONNECT W2 TO X100
AND CONNECT WIRE 99 TO PIN 5 OF K102
*FOR RAMP-DOWN, CONNECT W1 TO Y100
AND CONNECT P100 TO X100
AND CONNECT WIRE 99 TO PIN 5 OF K102

88
DS102:X1

(04-17)

SEE COVER PAGE

86

(04-8)

(05-6)

86 - S105:1
87 - DS101:X1

K109:5
LOW FUEL RAMPDOWN
BEACON CONNECTOR

K109:3
174

S107

WHEN FLASHER IS
NOT SUPPLIED,
CONNECT WIRE 86
TO DS102:X1

DIESEL ENGINE

P12
76

S106

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

S105

A
B

CLEARANCE LIGHT

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

K101:NO

GND

DATE

P103

92
B1:1

REVISIONS

JUMPER CONFIGURATION
*STANDARD, CONNECT W1 JUMPER TO Y100
AND CONNECT W2 JUMPER TO X100

LOW FUEL SHUTDOWN


CONNECTOR

DS6
(03-16)

WHEN FLASHER IS
NOT SUPPLIED,
CONNECT WIRE 76
TO DS103:X1

S9

HR101:1

61 F6:2
62 D2.2:K28

AMBER

(04-5)

114
A
B

18

DS5:X1
53

85

S101

LOW FUEL SWITCH LOW FUEL WARNING


SWITCH
SHUTDOWN/RAMPDOWN

X101:1
120
(05-15)

17

K101:-

91
B1:1

BLOCK HEATER
THERMOSTAT

16

DESCRIPTION

CLEARANCE LIGHT

FLASHER

(04-11)

K101(+) - 83
K7:NO - 82

177
178

DS4

37
K16:4
38
K5:1

Y100

W1

LOW FUEL SHUTDOWN


JUMPER

K109:6

89

S102

(03-13)

GND

15

K102:2

84 - K102:1
83 - K101:COM

14

-OPTIONS-

LOW FUEL RAMP-DOWN


CONNECTOR

A
B

(OPTIONAL)

13

85

12

S101:1

W1:B
W1:A

11

*P100:B*

(STANDARD)

10

NEITHER RECEIPT NOR POSSESION THEREOF

A
B

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

X100

A
B

DS3:X1
51
RED

LOW FUEL RAMP-DOWN


BEACON CONNECTOR

LOW FUEL RAMP-DOWN/


SHUTDOWN JUMPER
D

(OPTIONAL)
170

K109:1
171
K109:2

A
B

W2

TLD ACE.

X101

P100:B

W2:B
W2:A

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

P100

98
K102:4
A
99 B
K102:5
LOW FUEL RAMPDOWN/
SHUTDOWN CONNECTOR
(STANDARD)

P100:A

(OPTIONAL)

K101:(+)

S102:1

Y3

X4
X3

232

Y8

234

X8

Y7

B3:1

233

Y12

X12

X7 235 Y11

X11

231

SECONDARY SIDE

W
GENERATOR
C2

V
U

E1
TB1:10

312

E2
313
TB1:9

PRIMARY SIDE

203

N
C

H10
206
H12

200
K14:A1

H9
207

204

H11

H6
210
H8

201
K14:B1

H5
208
H7

205

H2
211
H4

202
K14:C1

(OPTIONAL TR PACKAGE)

216

K14

A2

B2

C2

X+

28.5VDC
OUTPUT
CONTACTOR

A1

B1

C1

Y-

D18:1

H1
209
H3

(05-13)

18
19
SHEET
NO.

1038032

7/5/06

DWG. NO.
CAGE CODE
SIZE

RELEASE DATE
6/06

S. ACKERMAN
STA
06-11-2007

DATE

6/06

S. ACKERMAN

COGNIZANT ENG.

STA
21-04-2008

CONNECTION DIAG. T.R.


DATE
CHECKED

A2 00365

SEE COVER PAGE FOR DETAILS

K14:Y-

X9
224 D2:1
225 D4:1

Y4

TITLE

382

X5 230 Y9

Y5

TB2:4

(11-2)

226

X10

383 - CR3:LD+
327 - TB2:2

373

229

Y10

GPU-4120-T-CUP-28

X1

X6

FIRST USED ON

Y1

Y6

SEE COVER PAGE FOR DETAILS

X2

329

295

TB10:B

Y2

228

C10:HS2
227

294 - TB10:C
385 - S14:4

CR3

T9:H2 - 202
S14:1 - 386

K14:X+
383

302

376 - K10:A2
294 - K14:A2

375 - K10:B2
293 - K14:B2

374 - K10:C2
292 - K14:C2

221
D12:1
220
D10:1
D20:1
217

BRIDGE
RECTIFIER

D8:1 D22:1
223 214

(11-7)

TB10
A

D16:1 D6:1
219 222

215
T9:Y2

293

T9
TRANSFORMER

218
T9:X5

201

D24:1 D14:1
215 218

219
T9:Y6

TB10:A

222
T9:X9

237 - R10:1
212 - TB9:+
236 - C11:+
326 - TB2:1

DATE

D24

T9:H6

223
T9:Y10

214
T9:X1

DATE

APR.

D14

D16

D6

HS1

(11-18)

OF DIODES)

03-07-2008 STA

(BOTTOM ROW

D8

D23

BANK

213

SEE COVER PAGE

D13

D15

D5

D7

D21

212

ELECTRONIC SIGNATURE

C10
RECTIFIER

238
C10:HS2

C10:HS1
R11:1

D22

TB9

217
T9:Y4

6/06

220
T9:X7

DRAWN

221
T9:Y8

16-01-2009 STA

224
T9:X11

OUTPUT

SEE COVER PAGE

225
T9:Y12

28.5V DC

C10:HS2

216
T9:X3

TB1:1

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

D10

D12

D2

LTR

D4

4 319
2

(TOP ROW
OF DIODES)

D20

PIN 4 OF R11*

TB1:2

P.L. NO./S.O. NO.

D18

*CONNECT SHIELD TO
TLD ACE

D19

D9

D11

292

18

REVISIONS

D1

200

17

DESCRIPTION

D3

TB9:213
(11-16)
1 318

R11

C10:HS1
236

C11

16

2000A
50mV

239

7200uF

15

SHUNT

D17

14

HS2

C10:HS2

(11-16)

13

S. ACKERMAN

12

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

11

805 BLOOMFIELD AVE

10

WINDSOR, CT 06095 U.S.A.

T9:H10

(11-17)
25 OHM

K10:1

C10:HS1
237

NEITHER RECEIPT NOR POSSESION THEREOF

B3:1 - 400
CR3:LN(-) - 295
C11:(-) - 238
R10:2 - 239
R11:2

R10

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

TLD ACE.

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

CR3:LD-

DS12:X1 305

162
S8:1

CABLE TRAY
LIMIT SWITCH
OPENS WHEN
TRAY COVER
CLOSES
161

FUSE
S7:1

S8:2

(02-9)

163
H1:1

TOWBAR UP
LIMIT SWITCH
OPENS WHEN
TOWBAR IS UP
AND BRAKE ON

163 1

S8

H1
164
B1

SEE COVER PAGE FOR DETAILS

SEE COVER PAGE FOR DETAILS

(02-9)

06-11-2007

21-04-2008

STA

STA

S. ACKERMAN

COGNIZANT ENG.

S. ACKERMAN

CHECKED

DATE

6/06

DATE

6/06

DATE

6/06

TITLE

WINDSOR, CT 06095 U.S.A.

CAGE CODE

RELEASE DATE

A2 00365

SIZE

7/5/06

SHEET
NO.

19
19

1038032

DWG. NO.

CONN. DIAGRAM, OPTIONS

03-07-2008 STA

S. ACKERMAN

DRAWN

TLD ACE

CABLE TRAY/TOWBAR INTERLOCK KIT

805 BLOOMFIELD AVE

-OPTIONS-

16-01-2009 STA

18

S7:2
162

17

SEE COVER PAGE

BOX
APR.

16

ENGINE
DATE

15

GPU-4120-T-CUP-28

S7
S2:1
160

14

SEE COVER PAGE

GENERATOR

13

FIRST USED ON

(02-9)
ALARM HORN
CABLE TRAY
TOWBAR
INTERLOCK

12

ELECTRONIC SIGNATURE

F4:2
161
11

10

DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION

5A
(02-9)

WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE.

LTR

ELECTRICAL
P.L. NO./S.O. NO.

A
7

REVISIONS

F4

DESCRIPTION

NEITHER RECEIPT NOR POSSESION THEREOF

CONFERS ANY RIGHT TO REPRODUCE, OR USE OR

TLD ACE.

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

SHEET 20
WIRE NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
57

FROM
BT1
S1
M1
M1
K2
F1
K2
K3
K2
S2
F2
S3
S3
K7
K7
K6
F6
DS7
R2
DS7
S5
S4
S4
K5
S4
S4
J2
J2
R2
K6
J2
K6
K6
K4
X100
K5
S6
K5
K6
R2
K5
R3
DS8
R2
DS1
K7
DS3
P12
DS5
J2
S3

1038032
TO
S1
M1
K2
G1
F1
K3
M1
HR1
S2
F2
S3
K8
K7
K6
K7
F6
DS7
DS8
P1
J2
J2
S5
K5
J2
J2
J2
G2
G2
G2
K6
K3
K104
K4
X100
K5
S6
K5
K5
DS9
F6
J2
G3
J2
DS1
DS2
X11
DS4
DS5
DS6
K4
K7

WIRE GAUGE CHART


GAGE
SYSTEM
2/0
ENG/GEN
2/0
ENG/GEN
2
ENG/GEN
8
ENG/GEN
2
ENG/GEN
2
ENG/GEN
12
ENG/GEN
2
ENG/GEN
12
ENG/GEN
12
ELEC. BOX
12
ELEC. BOX
14
ELEC. BOX
12
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
CABLE#1
ENG/GEN
CABLE#1
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
16
ENG/GEN
18
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
18
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
16
ELEC. BOX
18
ELEC. BOX
18
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
14
ENG/GEN
14
ENG/GEN
14
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX

***CLR
***BLK

SHEET 21
WIRE NO.
58
61
62
63
64
65
70
71
73
75
76
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
94
95
96
98
99
100
101
102
103
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

FROM
K7
F6
Y100
K7
K6
DS9
K4
G2
P1
P11
P12
K104
F104
P11
S106
K7
K101
K101
K101
K101
K101
S105
S102
BT2
S102
S101
K104
DS101
HR104
K102
K102
BT2
DS1
DS2
DS9
K7
R3
K8
J2
K8
DS102
G1
K2
M1
S9
X101
HR2
X101
HR2
X101
X101

1038032
TO
K6
Y100
J2
K6
K5
B1
K3
G3
G3
DS3
DS104/S106
S104
K104
X12
DS103
K101
K101
K102
S101
S105
DS101
DS102
K102
BT1
B1
B1
B1
DS9
B1
P100
P100
B1
G3
DS1
G3
B1
B1
K2
K8
J2
B1
B1
B1
F104
HR101
HR2
X101
HR2
X101
CHASSIS GND
S9

WIRE GAUGE CHART


GAGE
SYSTEM
14
ELEC. BOX
14
ELEC. BOX
14
ENG/GEN
14
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
14
ENG/GEN
14
ENG/GEN
12
ENG/GEN
12
ENG/GEN
14
ENG/GEN
14
ENG/GEN
16
ELEC. BOX
18
ENG/GEN
18
ENG/GEN
18
ENG/GEN
16
ENG/GEN
18
ENG/GEN
16
ENG/GEN
18
ENG/GEN
2/0
ENG/GEN
18
ENG/GEN
18
ENG/GEN
18
ENG/GEN
18
ELEC. BOX
14
ENG/GEN
14
ENG/GEN
14
ENG/GEN
2/0
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
14
ELEC. BOX
18
ENG/GEN
14
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
18
ELEC. BOX
8
ENG/GEN
14
ENG/GEN
14
ENG/GEN
12
OPTION
12
OPTION
12
OPTION
12
OPTION
12
OPTION
12
OPTION
12
OPTION

SHEET 22
WIRE NO.
121
123
130
131
132
140
143
144
145
146
147
148
154
155
156
157
158
159
160
161
162
163
164
170
171
172
173
174
175
176
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220

FROM
HR101
G3
S1
F3
F3
B2
J3
J3
DS8
K4
J2
DS13
G2
G2
G2
R5
R5
B5
S2
F4
S7
S8
H1
K109
X101
K109
R2
K109
S107
DS109
K14
K14
K14
T9
T9
T9
T9
T9
T9
T9
T9
T9
C10
TB9
T9
T9
T9
T9
T9
T9
T9

1038032
TO
X101
B5
F3
J2
J2
B1
BT2
BT2
DS13
J2
G2
J2
P1
P1
P1
J2
J2
B4
F4
S7
S8
H1
B1
K102
K109
B5
109
S107
DS109
B1
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
TB9
R11
C10
C10
C10
C10
C10
C10
C10

WIRE GAUGE CHART


GAGE
SYSTEM
12
OPTION
8
ELEC. BOX
12
ENG/GEN
12
ENG/GEN
12
ENG/GEN
2/0
ENG/GEN
12
ENG/GEN
12
ENG/GEN
18
ELEC. BOX
18
ELEC. BOX
CABLE#1
ENG/GEN
18
ELEC. BOX
CABLE#2
ELEC. BOX
CABLE#2
ELEC. BOX
CABLE#2
ELEC. BOX
CABLE#3
ENG/GEN
CABLE#3
ELEC. BOX
8
ELEC. BOX
16
OPTION
16
OPTION
16
OPTION
16
OPTION
16
OPTION
18
OPTION
18
OPTION
18
OPTION
14
OPTION
14
OPTION
14
OPTION
14
OPTION
2
TR
2
TR
2
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
8
TR
2-#2/0
TR
2-#2/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR

***SHLD
***CLR
***BLK
***SHLD
***CLR
***BLK

SHEET 23
WIRE NO.
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
292
293
294
295
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327

FROM
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
C10
C10
C10
C10
TB10
TB10
TB10
C10
K10
K10
K10
K10
K12
K14
DS10
DS11
DS12
K10
K5
TB5
C2
C2
K10
K10
K10
TB5
R11
R11
T4
T4
T5
T5
T6
T6
C10
K14

1038032
TO
C10
C10
C10
C10
C10
T9
T9
T9
T9
T9
T9
T9
T9
T9
T9
C11
R10
C11
R10
K14
K14
K14
CR3
K6
K12
K14
DS10
DS11
DS12
TB5
DS10
DS10
K5
VR1
VR1
VR2
VR3
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1
VR1

WIRE GAUGE CHART


GAGE
SYSTEM
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
1/0
TR
14
TR
14
TR
14
TR
14
TR
2
TR
2
TR
2
TR
18
TR
14
ELEC. BOX
14
ELEC. BOX
14
TR
14
ELEC. BOX
14
ELEC. BOX
14
TR
14
ELEC. BOX
18
ELEC. BOX
18
TR
14
ELEC. BOX
CABLE#4
ELEC. BOX
CABLE#4
ELEC. BOX
CABLE#5
ENG/GEN
CABLE#5
ENG/GEN
CABLE#6
ELEC. BOX
CABLE#6
ELEC. BOX
CABLE#6
ELEC. BOX
CABLE#6
ELEC. BOX
CABLE#10
TR
CABLE#10
TR
CABLE#7
ELEC. BOX
CABLE#7
ELEC. BOX
CABLE#8
ELEC. BOX
CABLE#8
ELEC. BOX
CABLE#9
ELEC. BOX
CABLE#9
ELEC. BOX
CABLE#11
TR
CABLE#12
TR

***CLR
***BLK
***CLR
***BLK
***RED
***WHT
***GRN
***BLK
***CLR
***BLK
***CLR
***BLK
***CLR
***BLK
***CLR
***BLK
***CLR
***CLR

SHEET 24
WIRE NO.
328
329
330
331
332
333
336
337
338
340
341
342
343
344
345
346
347
348
349
350
351
352
353
356
357
358
359
360
362
363
364
365
366
367
373
373
374
375
376
381
382
383
385
386
391
400
600
601
602
603
604

FROM
S14
CR3
K13
K13
K11
S10
S11
S11
K10
K10
S10
S10
K10
CR1
CR1
CR1
TB5
K10
K10
K10
S10
S12
S12
CR2
CR2
S13
S13
K12
TB6
TB6
K11
K11
TB8
TB8
B3
C2
TB10
TB10
TB10
S14
CR3
CR3
K14
K14
B3
C10
K10
CB102
X102
X102
M1

1038032
TO
VR1
VR1
VR1
VR1
VR1
VR1
K11
K11
K11
S10
S10
CR1
CR1
K10
TB5
CR2
TB7
K12
K12
K12
S12
CR2
S12
K12
K12
K13
K13
K13
K11
TB6
TB5
K13
K13
TB8
TB5
B3
K10
K10
K10
S14
K14
K14
S14
S14
B1
B3
CB102
X102
TB5
B4
B2

WIRE GAUGE CHART


GAGE
SYSTEM
18
TR
18
TR
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
2/0
ELEC. BOX
2/0
ELEC. BOX
2/0
ELEC. BOX
2/0
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
2/0
ENG/GEN
2/0
ENG/GEN
2/0
TR
2/0
TR
2/0
TR
14
TR
14
TR
14
TR
14
TR
14
TR
8
ENG/GEN
8
TR
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
14
ELEC. BOX
2/0
ENG/GEN

SHEET 25

1038032

SHIELED CABLE TABLE


CABLE NO.
SHEILDED CABLE P/N
CABLE#1
1001368
CABLE#2
1001368
CABLE#3
1001368
CABLE#4
1032960
CABLE#5
1032960
CABLE#6
1004412
CABLE#7
1001368
CABLE#8
1001368
CABLE#9
1001368
CABLE#10
1001368
CABLE#11
1001368
CABLE#12
1001368

WIRE GAUGE CHART

ECM Port Assignment


ENGINE

TLD ACE P/N - 1037763,1042216

OEM Connector - J2 - 50 Pin


PIN
SIGNAL DESCRIPTION
J2-1

CUMMINS QSB6.7 TIER 3 220HP

FUNCTION

J2-2
J2-3

INPUT

DIAGNOSTIC SWITCH INPUT

CONNECT TO J2-34 TO REQUEST FAULT CODES ON


STOP LAMP

J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
J2-10
J2-11
J2-12
J2-13
J2-14
J2-15
J2-16
J2-17
J2-18
J2-19
J2-20
J2-21
J2-22
J2-23

INPUT

ISC1 SWITCH (GROUNDED) - IDLE


(OPEN)

OPEN TO J2-34-ENGINE RPM IS IDLE, SHORT TO J2-34ENGINE RPM IS ISC1

J2-24

INPUT

ENGINE SPEED (ISC1) INCREMENT

CONNECT TO J2-34 TO INCREMENT ISC1 ENGINE SPEED

J2-25
J2-26
J2-27
J2-28
J2-29
J2-30
J2-31
J2-32

INPUT

ENGINE SPEED (ISC1) DECREMENT CONNECT TO J2-34 TO DECREMENT ISC1 ENGINE SPEED

INPUT

COOLANT LEVEL SENSOR

COOLANT LEVEL SENSOR (PIN B)

INPUT

RETURN OF COOLANT LEVEL SENSOR (PIN A)

J2-33
J2-34
J2-35
J2-36
J2-37
J2-38
J2-39

INPUT
INPUT

COOLANT LEVEL RETURN


STARTER LOCKOUT RETURN
SIGNAL
SWITCH RETURN

J2-40
J2-41
J2-42
J2-43
J2-44
J2-45
J2-46

OUTPUT J1939 (SHIELD)


INPUT

KEYSWITCH INPUT

RETURN FOR COIL OF STARTER LOCKOUT RELAY


SWITCH RETURN

J1939 DATA LINK


PROVIDE 24V RUN SIGNAL TO RUN ENGINE

OUTPUT INTAKE AIR HEATER RELAY SIGNAL POWER TO INTAKE AIR HEATER RELAY COIL
RETURN FOR COIL OF INTAKE AIR HEATER RLY. AND
INPUT
DUAL OUTPUT A + B, COIL RETURN ENGINE FAULT RLY.
OUTPUT STOP LAMP
PORT PROVIDES GROUND TO LAMP
OUTPUT DIAGNOSTIC LAMP
PORT PROVIDES GROUND TO LAMP
OUTPUT J1939 (+)

J1939 DATA LINK

J2-47
J2-48
J2-49
J2-50

OUTPUT J1939 (-)


STARTER LOCKOUT RELAY
OUTPUT OUTPUT
OUTPUT ENGINE FAULT SIGNAL
WAIT TO START LAMP (INTAKE
OUTPUT HEATER)

OEM Power Connector - J3 - 4 Pin


Pin
SIGNAL
Description
J3-1
OUTPUT BATTERY (-)
J3-2
OUTPUT BATTERY (-)
INPUT
J3-3
BATTERY (+) - 30 AMP FUSED
INPUT
J3-4
BATTERY (+) - 30 AMP FUSED

J1939 DATA LINK


POWER TO STARTER LOCKOUT RELAY AT ENGINE
SPEED OF 500 RPM
PROVIDES 24V POWER WITH "GOOD" CONDITION, OPEN
ON FAULT
PORT PROVIDES GROUND TO LAMP WHEN INTAKE
HEATER IS ON

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