Repetitive Manufacturing

Session # 1
SAP SCM Training
Day # 2 PM

Course Author : Ashok Ranade

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 1
Feb 5, 2010

Learning Objectives
Repetitive Manufacturing Scenario
Demo
General SAP Features
CATT
Stock Overview
Planning Table
LIS
PP/MM/SD/CO integration
D2PMS1 Repetitive Manufacturing
(c)2008 OneTeam Solutions Inc.

Slide # 2
Feb 5, 2010

Scenario
This process demonstrates production
planning in repetitive manufacturing. The
different views of planning (material,
production line) are illustrated.
Confirmation is carried out using backflushed consumption posting. At the end of
the transaction, the documents created
are then verified in cost accounting and
accounting.
D2PMS1 Repetitive Manufacturing
(c)2008 OneTeam Solutions Inc.

Slide # 3
Feb 5, 2010

Process Overview

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 4
Feb 5, 2010

Process Steps
Analyzing the Product Group Hierarchy
Changing the Sales & Operations Plan
Disaggregating the Sales & Operations Plan
Transferring Values to Demand Management
Checking Planned Independent Requirements
Entering or Changing the Planning in Repetitive
Manufacturing
Confirming Production
Evaluating Costs and Quantities

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 5
Feb 5, 2010

Test Data Product Group

Fields

Europe

North
America

CATT

ZID30907

ZID30928

Plant

1200

Description

3200Plant for repetitive

manufacturing

Product group PG-BULB

PG-BULB

Light bulbs 220/235V

Product group PG-BULB-C

PG-BULB-C Light bulbs 220/235V

clear

Product group PG-BULB-F

PG-BULB-F Light bulbs 220/235V

pearl

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 6
Feb 5, 2010

Test Data Materials

Material

L-40C

L-40C

Light bulbs 220/235V

40 watts clear

Material

L-40F

L-40F

Light bulbs 220/235V

40 watts pearl

Material

L-60C

L-60C

Light bulbs 220/235V

60 watts clear

Material

L-60F

L-60F

Light bulbs 220/235V

60 watts pearl

Material

L-80C

L-80C

Light bulbs 220/235V

80 watts clear

Material

L-80F

L-80F

Light bulbs 220/235V

80 watts pearl

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 7
Feb 5, 2010

Test Data - Manufacturing

Routing

L-1000

L-1000

Line 1000

(production line)

L-2000

L-2000

Line 2000

Production version

1Version 1 on line L1000

Production version

2Version 2 on line L2000

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 8
Feb 5, 2010

Demo

CATT

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 9
Feb 5, 2010

Demo

Stock Overview

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 10
Feb 5, 2010

Demo

Product Group

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 11
Feb 5, 2010

Demo

Product Group Hierarchy

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 12
Feb 5, 2010

Demo

Rough Cut Plan

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 13
Feb 5, 2010

Disaggregation Selections

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 14
Feb 5, 2010

Demo

Demo

Rough Cut Plan

Plan saved under version number A00

D2PMS1 Repetitive Manufacturing
(c)2008 OneTeam Solutions Inc.

Slide # 15
Feb 5, 2010

Demo

Transfer Planning data

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 16
Feb 5, 2010

Demo

Planning Table

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 17
Feb 5, 2010

Confirm Production & Backflush

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 18
Feb 5, 2010

Demo

Demo

Post with Correction

GR and GI with document 4900035683 posted

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 19
Feb 5, 2010

Demo

Cost Variance Report

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 20
Feb 5, 2010

Demo

LIS Report

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 21
Feb 5, 2010

Help & Documentation

ERP6 Online Help

http://help.sap.com/saphelp_erp60_sp/helpdata/en/5f/1faba54aee1

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 22
Feb 5, 2010

What did we Learn

Repetitive Manufacturing Scenario
Demo
General SAP Features Learned
CATT
Stock Overview
Planning Table
LIS
PP/MM/SD/FI/CO integration
D2PMS1 Repetitive Manufacturing
(c)2008 OneTeam Solutions Inc.

Slide # 23
Feb 5, 2010

Review Questions
1.List SOP process steps
2.What is Back flush?

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 24
Feb 5, 2010

Assignment

D2PMS1 Repetitive Manufacturing

(c)2008 OneTeam Solutions Inc.

Slide # 25
Feb 5, 2010