Operation Manual IN\ASCHINEN ica NG EF BVT 1270 2VS1 12 13 14 2d 22 23 24 25 26 27 ‘so Jnstaation ———— 31 32 33 34 35 36 at 4a 43 44 50 Operation ON/OPE, Forward, Bmergency Stop Switches. . X, Yau Forwarders and Left, eed Switches 5.13 Zeasls Up/Down, Feed Switches. Sat Suz 52 83 54 55 56 87 CONTENT, 1.0Safety - — Safety Rules. Safety Precautions. ‘Dangerous Region. Safe Facility. 2.0 Machine deseription — ‘Machine Dimensions... “Machine Specifications. ‘Maximum mschining Capacities. Machine Deseripton.. Requirement of Environment. Requirement of Power Supply. Facility for liting/moving machine. ‘Floor Plan, Layout and Space Requirements. ‘Moving The Package. Packing & Uscratingnn Lifting andor Moving the Machi ‘Method of Fising Counterweight.. Leveling-Leveling Tolerance for Machine. 40 Preparation before Running Test Cleaning. (Checking Lutsieation ol Grounding. Chee “Table, Saddle, Ram/Clamps.... Coolant Pump. “Rafsing/Lowering the Ram/Hea. Spindle Brake Draw Bar. Changing Speeding: igh-Low-Neutral Lever. u 2 R B “ 4 u 15 16 0 8 20 2 28 30 30 2 2 3 338 59) S10 St sult sta sul3 Sula sus. SLs s2 53 ‘Changing Speeds-Variable Speed... Operating the Quit. 7 Adjusting the Quill Stop. Quill Feed... Power Heed Engagement Lever. ine Feed Direction Shaft Quill Feee Selector. Feed TripLever. ine Hand Quill Feed... Fine Automatic Quill Feed, er-Check before starting machine. Checking of safety facility 60 Maintenance 64 62 63 6a 65 66 67 68 69 610 6a 612 613 6a was 6.16. a7 6472 14 Daily Preventive Maintenance & Checking. Lubrication. Head Rotational and Alignment... ‘Table Gib Adjustment. Saddle Git Adjustment. Ram Gib Adjustment... eed Trip Adjustment Quill Cock: Spring Replacements and Adjustment, Spindle Motor Removal and Replacement, Driver Belt Replacement ‘Timing Belt Replacement... [Brake Shoe Replacement. Spindle Reslacement. Leveling-Leveing Tolerance for Machin Adapter Travel Rateeme Positions el & Adapter Elevating Serew Backlash Adjustment ‘Replace the Coolant. "The treatment ofthe wast “Troubleshooting. 80 Blectrieal letrial Safety. SRRRREEE 7 a7 38 a a “4 6 a 48 7 58 » o82 a 83° Cireuit Diagram. 8 9.0 Parts sts 9.1 Head Top Housing & Head Back G 92 Head Lower Housing. 9.3 Head Switeling.sssnse 94 Head/ Ram Riser Drive System. 95 Counter Blane. 9.6 Lubricaticn System. 9.7 X Axis Driver System. 7 98 Y Axis Driver System 0 2 Reference.Danger , Warning Labels and Notices as used in this manual Danger - tmmediate hazards which will result in severe personal injury or death. Danger labels on the machine ae re in color. | Warning - Vazards or wnsafe practices which could result n severe personal injury and /or damage tthe equipment. Warning labels on the machine are orange in color, Caution - Wacarasor unsafe practies whieh could result in minor personal injury oF equipment product damage. ‘Note - Cal attention to specific ses requiring special attention or understanding. Entanglement Hazard, Keep your hand “oe | Th ean Za be baie person Moving Pav — ametuer Keep hands’ away, Safety & Information Labels Used On The Machine(Ithe machine i need)Introduction Congratulation ! your BVT 1270 2S is a unique traditional bed type mi rachine that has been designed as it ean provide an very efi ‘metal material very accuracy . and with an easy way to mai ie way to work it. Th install, use jor , maint purchaser to properly employer has total responsibility to provide of operation safeguarding. manual should be studied and understood by each operator before they n this machine tool . It is solely the responsibility of the in and educate each machine operator . And the Please place this manual near the machine , and take care of it any time . Ifyou haye any troubles or questions about the machine , please weleome to connect fo us or to our appropriate overseas agent .Instatte ‘when completed . Complete and check off each item in order . Do not contin BvT12702VS Installation Installation & Checklist sr ¢ Use for installation of the BVT 1270 2VS and leave with the eustomer until the current operation is completed and its box checked off. {Shut off the power of the machine . isually inspect the power witing going into the electrical panel \Visually verify the wiring is correct per our wiring diagram on the) |* BVT 1270 2VS Installation , Operation , Maintenance and Safety| Manual .” Make sure a strain relief is being used where the wiring| lenters the cabinet. Have the CUSTOMER repair any wirin; discrepancies . [Clean and machine if needed . Remove any remaining grease . (Cheek and make sure the Z: axis upper way cover spacers are in place jotherwise the way cover will get caught up in the Z axis counterweight support sprockets « Install the manual Z. axis hand erank . [Release the two (2) Z axis ram clamps . [Using the hand crank with manual , lower the hand until the| {counterweight is raised off of the counterweight support rods . ‘Remove the two (2) counterweight support rods « [Remove the manual hand erank mechanism . 10 |Re-attach the lower end of the counterbalance rod guide to the bottom) lof the column using the two (2) Socket Head Cap Serews supplied . ut o7opp,ocpo [Cheek the level of the machine and correct if needed . although it is the| |responsibility of the customer . Level the machine within 0.06mm pet Imeter in both axis R o7 3 the switeh box . fount the penéant an [Switch power on fo the machine and the pendant . Make sure the Wvoltage . \Unlock both of the table and saddle gib locks .5 [itt at ofthe head oil eups. 6 (Manually override the oie and pump oll to lubricate all sliding surfaces, a [Jog the table, saddle and yam back and forth until the ways are well hubricated. Oil should be visible on all the way surfaces. [Check tomake sure the E-Stop button is working and functioning correctly. » [Run the spindle through the high and low gearsspecds. Fy (Check and use the quill power feed to make sure it works. a Install the Z wxis lower way cover and is Draskes. 2 linstall the V axis front and rear way covers. (Cut Euclid block. Visually inspect block and make any machine ladjustments if required. Pr [ill out ax installation Summary Sheet. Take note ofthe machi lappearanee, paint, and any probloms with the installation proces. 25 {Wipe down the machine before kaving.1.0 Safety LI Safety Rules ‘The safe operation of BVT 12702VS depends on its proper use and the precautions taken by each operator . % Read and studied this manual . Be sure the operator should understood the ts of this machine before its use . operation & safety requires % Always wear safety glasses and safety shoes . % Always stop spindle before changing or adjusting the tool or workpiece . % Never wear gloves , rings , watches , long sleeves , neckties , jewelry , or other the machine . loose items when operating or aro} he responsibility of the ion safe guarding - * Us ‘employer to provi \dequiate point of operation safeguarding . 1 e and ensure point of oper 1.2 SAFETY PRECAUTIONS I. Before connect the supply power , The following items are necessary to be checked and stand by = 1. There are no any exterior objects on the machine , 2. The operating control box and the electric control box should be locked. 3. Cheek the switek of the operating control box , everyone will be easy to ‘operate , Especial the Power OFF / EMG switch . +r can not bellow the lowest. 4, The level of theU.Confirm the operating functions. Check the all basic functions of the manual. IIL.In any damage or emergency eases. Press in the Power OFF/ EMG button ,then this machine will be stopped in instant. Iv.Accurately training for the operator to operate machine: 1..DO aot operste thi machine before the man understood, Ishave been studied and 2. Do not run this machine without knowing the function of every conteal Key Dutton, knob, oF handle..ete. rn needed. Ask your supervisor or a qualified instructor for help 4.Do not use any oil or solution different to that has listed om the operation manu ofthis machine ‘5. Protect your eyes. Wear approved safety glasses(vith side shies) at al times 6.Do not get caught in moving parts. Before operating this machine remove all jewolry inc ling watches and rings, neckties, and any loosefitting clothing 1. Keep your hair away from moving parts, Wear adequate safety head gear. 8. Protect your feet. Wear safety shoes with oll-resistant,ant-skid soles, and steel toes.9, Take off gloves hefore you start the machine. Cloves are easly eaught in moving parts, 10, Remove all toolsrrenches, check Keys, et_jfrom the machine before you start ‘Loose items ean become dangerous flying objects or ejection 11, The workpiece should be located properly and clamped securely on the vise or in the fixture, Use stop blocks to prevent objects from flying loose. Use proper holding clamping attachments and position them clear of the tool path. 12, Lock all the doors and check protection equipment before you start 13, Never operate a milling machine after drink aleoholc beverages o taking ‘strong mediestion, or while using non-prescription drugs 14, Do not ean on the machine while it is running, 15, Protect your hands, Stop the machine spindle © Before changing tools * Before changing parts Before you clear away the chips ol or coolant. Always use a chip seraper or brush, * Before you make measurements, + Defore you open safeguards(protective shies, ete). Never reach for the part, tool, or fixture around a safeguard. udjustment tothe part, fixture, coolant nuzzle or take 16, Protect your eyes and the machine as wel, Do not usea compressed air hose to remove the chips or clean the machine(ol, coolant, et.) 17, Stop and disconnect the machine before you change belts, pulley, gears 18, Always keepiag work area well lighted. Ask for additional light i needed 19. Prevent slippage. Keep the work area dry and clean, Remove the chips, coolant and obstacles of any kind around the machine. 20, Use correct eatting parameters(speed, feed, depth, and width of cut) in order to prevent tool breakage,21 2a. 2 26, 2 26 2, 3 3 2 |. Use proper eutting tools for the job. Pay attention to the rotation of the spindle: Left hand tool for counterclockwise rotation of spindle, and right hand tool for clockwise rotation of spine. Provent damage tot (including the rotation of the spine Jf the tol isin contact with the part. workpiece or the euting tool Never start the machine Do not use dull or damaged cutting tools They willbe break easily and become airborne. Inspect the sharpness ofthe edges, andthe integrity of eutting tools and thelr holders. Use proper length for the tol. Large overhang on cutting tools when not required result in aceidents and damaged parts, Prevent fires, When machining certain materials(aaagnesinm, etc) the ehips aud | instruction from your supervisor | dust are highly flammable. Obtain spe before machining these materials. Prevent fires Keep flammable materials and fluids away from the machine specially bot, lying chip - Changing the speed of rotation of the spindle must be done white the rotation is ‘on I is recommended fo stop and stat the spindle at a low rate of speed. Do not operate the control box when your hands is wet. Accurately operate the control box site, Clean this machine as routine job, }. Tura off the power before you replace the fuses. And donot use the higher current fuse than standard ‘The problems of electric control should be solved by electrician. Reference the any attentions in the manuals and the atentive label on this machine before you start.1.3 Dangerous Region For this machine has free traveling , the min. space for the machine need is 3390%1862%2420 nn(nidthdeep*height) . For your safety , keep anything away ‘the space . And we suggest you to keep 1 meter(min .) width around the machine space. SE VIEW (UNIT : mm) Figure 1.14 Figure 118TOR VIEW SIDE VIEW Figure 1.2 ’ UNIT : mm1.4 Safe Facility ‘coy Splash Ged Limite Sitch of Feed Tel Disconnect Sich fon Goad Figure 1.3 The position of EMG-Stop button & Limit Switch we2.0 Machine Description 2.1 Machine Dimensions (UNIT : mm) [ae]. | eee SIDE VIEW FRONT VIEW Figure 2.1 “Table Size 3201270mm ‘T-Slots(number width x pitch) 4x16x63mm_ Footprint of Machine 610*1230mm Weight(approximate) net 2450kg ‘Weight(approximate) shipping - 2450kg2.2 Machine Specifications ‘Movement and ranges X axis Y axis axis ‘Quill Travel (maximum) Spindle Head ‘Quill Diameter Spindle Taper Speed Range Spindle Nose to Table (max. part height) Spindle Center to Column Face Quill feeds per Revolution of Spindle. Head Swiveling(right and left) Spindle Motor Power Voltage Phase/cycle Current Maximum Weight of Workpiece 2.3 Maximum Machining capaci Drilling Mild Steet a 1000mm 450mm, 630mm, 120mm 100m #40 NST ,NMTB 70-3800 RPM 0-630mm 520mm 0.04 , 0.08 , 0.15mm/rev 45° and 90° SHP@G.TKW) 380V or 415V ...ete. (Depend on the order) Sphase/S0Hz 827or 7.6amp 600k g, dia, M36 120mm2.4 Machine Description @—_] eo a 8 a —O Figure 22 INOName NO. [Name Z 1_[Z Axis Motor 14 [Front Recover Plate 2 [Spindle Motor 15 (Column Dust Guard [3 [Column | 16 [Body Top Seat 4 |Htead Stideway 17 Blectrie Box 5 [ttevating Gid Loeks 18 [Hand Wheel (Y-Axis) 6 [Head 19_|Chip Guard 7. [Rubber Chip Guard — 20 [Pulley Guard 8 [tron Guard 21_|lron Chip Guard (Y-axis) 9 [Table 22 |Cross Gib Locks 10 [Hand Wheel (X-Axis) 23 [Mand Wheel (Z-Axis) 11 Saddte 24 {Left Recover Plate 12 |Cross Gib Locks 25. [Base 13 [Right Recover Plate —2.5 Requirement of Environment For this machine has free traveling , the min . Space for the machine ne 3390%1862%2420 an, (widthxdeepxheight) . For your safety and work easily ,we suggest the width around for the machine space as large as possible (Don’t less ‘than 1 meter) . kind of obstacles that fluids away from the ‘The environment need well lighting, dry and no an ‘around the machine . And keep flammabl machine , such as hot , flying chips . 2.6 Requirement of Power Supply Itis necessary for the machine have to comply with EMI condition while itis installed. The power source deviation in +10% is permitted (Avoid under the ‘condition as much as possible). The breaker should he selected that according to ‘the current which is the standards of IEC, VDE or local code. According to the local electrical code to wire the machine that includes the grounding. Power Supply : Ott 3-+PE 380V 4eg,onm" Recon protection : 204 2.7 Facility for lifting/moving machine Life capacity 3Ton Lift truck eapacity (fork length Min.5”), 31on Steel cable (with protective sleeve) 314i Jor Shing, 3Ton Steel tube. 4500.Dx2801D*1000mm, 73.0 Installation ‘Read and understand this entire installation section before beginning the allation procedure. 3.1 Floor Plan , Layout and Space requirements (UNIT: mm) Figure 3.14. a aw Figure3.1B BED FOOTPRINT 1s3.2 Moving the package WARNING | ‘The lft truck must have sufficient lifting capacity (3 tons) and be equipped with suitably long forks . Method |, The driver of lift truck adjust the forks until suitable width, 2. Operate the forks through the space under the crate Carefully the lift truck must from the front side /or back side of the crate (with the mark) CAUTION | _3.3 Packing & Unerating Methoi 1. Place the wood skid on the ground, then dri the holes of the set screws at suitable position on it 2. Insert the serews through the holes and pat the PE bag on the wood skid. Then lift he machine oni, tighten the set screws and fasten the PE bay. 3. Place and nail he "A","B" side ofthe erate, then "C","D" side, the last nal the top and protective packaging, 4, When uncrating carefully remove the erate and protective pxckaging from the top to side paying atention to not seraping, damage, or mar any parts ofthe machine. 5. Open PE bag, then remove all of accessories on the wood skid or on the working table surface 6. Loosen and remove four screws and nuts holding the machine to the wed skidNOTE: 1. When the erate unravel, itis necessary to remove the mails which beetle and on the ‘wood plant. Then store the wood plant for reusing. 2.1 you manage the erate as garbage, brake the erate to suitable size, y a 3.4 Lifting andior Moving the Machine Method :(Refer Fig 34) 1Tnsert a steo! bar $1°<1000mm long through the rear side holes of the ed(under colima) 2. Use a steel eable(wth protective sleeve) min, 3/4" dia. or 3tom sling, 43. Use cardboard pies or other suitable protective sheets on both side ofthe machine to prevent scratching. ine to the wood skid. 4, Remove the four nuts and serews holding the mad 5. Lift the machine the front side ofthe machine should be lower than the back side) 6-Insert the six ser for leveling pads in their place inthe be. (Gee Moor plan and bed footprint drawing) carefully ming each leveling pad under each leveling serew. ing, the steel tube and all protective eardboard.STEEL, CABLE 3/47 DIA. /oR Sow SUNG Figure 8.4 1°3.5 Method of fixing counterweight - (Reter to Fig3.5) 1. Adjust the holes of counterweight to fit the column channels by turning the elevate serew bolts, then insert astel bar through, 2, Move head up until the roll chain loosing then det on the elevating gb locks. ‘3. Whea operating, please release the elevating gb lols. 4. Lower the head slowly wil the chain between the ram and counterweight is tight, 5. Lower alte farther until the two support steal rods are loose. Remove the two ‘steel ods and store them for future when machine moves or transportation,Electric Box Column Channel Roller Chain Steal Bar / La Counter Balance Counterweight Hole Figure 3.5A cote Spindle Mate d | ater Cain ine N A UPS estas cb ec | i 4! ; Mi iad. aa ‘Working Table Surface: Co Cétama Chance! Figure 3.5B a"3.6 Leveling-Leveling Tolerance for Machine (Refer to Fig36) 1. Set the machine on its sx leveling pads ona sold, level oor prepared in accordance ith the state'an local rules for machine tool installation, +2, Put one or two precision Spirit Levels or Eleetronie Levels on top of the table in the positions itlstated in AL and BI 43, Adjust the four corner leveling serews on their pads until the machine i level fo ‘.6mn/1020mtH, Snug and notice the to leveling serews on the middle to not affect the level. 4, Check the level withthe Spirit Levelt at A2 and B2. Repeat the adjusting process a8 required(Refer to step 3)- 45: If the machine szust be anchored tothe Moor, fllow the general instruction for fnstaling machine tools and use for leveling any of the well-nown methods: shims, 6.1 the machine must commercially ‘detivered withthe mountsipads, ordering them to satisfy the load of the machine fand the maximum wefght ofthe workplece(Dont Tess than SOD ke/pad). {alled on and with vibration mounts /pads(rubbery lable teveling and vibration mounts, te) follow the instr 47, When the machin i corretly level lock the adjusting seres in place with their hex nuts.LEVEL AY LeveL ar LEVEL a2’ LEVEL 82 Figure 3.64 LeveL | SCREW Look Hex ~ NUT, MACHINE BED, Level,4.0 Preparation before Running Test 4.1 Cleaning 1. Remove rust protective coating from the machine before moving any sideways (Camispindle hea, saddle, working table ct.) 2. tis recommend that contig should be removed with Kerosene, Do not use cleaning solution which may damage the rubber way serapers, plaste parts, oF paint, WARNING Do not use gasoline or ether flammable cleaning agents for cleaning the machin, 3, Itmay be necessary fo move back and forward, let and right and up and down the table, saddle and the ram. Always release the lamp levels(two in front ofthe table, one underneath the saddle on each side, and two on ram on the right side ofthe column) before attempting to move the above parts. CAUTION | Do not move anyone ofthe above parts(able, saddle, ram)over ways which were not previously cleaned, Serious damage tothe surface of sideways can occur. 4. Be sure the table sdale, head/ram, and spindle move frely and smoothly over their entre length(use the handwheel with manual). 5, Remove the dehydrate and packing te. And managing them depend the local laws fo protect the environment. 4.2 Checking Lubrication oil 4. Check the level ofolir, and fill if necessary. Use the ISO-VG100 ol type. 2, Fil all of head ofl cups with ISO-VG100 of3. Manually override the olier and pump oil o lubricate al siding surfaces. 4. Jog the table, saddle and ram bask and forward until the ways are well abricated. Oil should be vsible on al the way surfaces ‘5. Apply Motycote grease through the grease iting on the back ofthe head, and on the left side ofthe head. 4.3 Grounding According to the lca electrical code for grounding CAUTION | Please check the grounding has been connected before running test.44 Checking Checklist of the preparation running test 1] There arsno any exterior objects on the machine 2 | Visually inspect the correct voltage wiring going into the electrical pancl, 3 | Clean the machine if needed, Remove any remaining grease. | Cheek and make sure the Z axis upper way cover spacers are in place, otherwise the way cover will get caught up the Z-axis counterweight chain support sprockets. Tnstall the manual Z axis hand erank. 6 | Release the two @®)Z axis ram clamps. 7 | Using thehand crank with manual, lower the hand wil the counterweight is raised off ofthe counterweight support rods. @ | Remove she two(2) counterseight support rods. 9 | Remove the manual hand erank mechanism. T_ 10 | The operating control box and the electric control box was locked. 12 | Do not get eanght in moving parts. Before operating tl The lve of eller ean not bellow the low limit. Manually override the oli | and pump ol to lubricate alsliding surfaces ‘machine remove 1g watehes and rings, neckties, and any loose-fiting all emery inelu clothing F5 | Remove all ols(mieaches, check keys, cte)irom the machine before You start, Lossen items ean become dangerous flying project 74 | Jog the ble, saddle and ram back and forth until the ways are well lubricated. Oil should be visible on all the way surfaces. TS | Check the head swivel directa the correct position.6 ‘Cheek tomake sure the EMG.-Stop button is working and functioning corrects. a ‘Keep work area well lighting. Ask for additional ight if needed, 8 Prevent slippage. Keep the work area dry and clean. Remove the chips, ol coolant and obstacles of any kind around the machine, ‘Run the spindle through the high and low gears/speeds, ‘Check and use the quill power feed to make sure itworks, 2 stall the Zaxis lower way cover and ifs bracket, 2 "The acrylic splash guard-has locked and should been on suitable position, Use correct eutting parameters(speed, feed, depth, aid width of eu) in order to prevent (oo breakage. Prevent fires, Keep flammable materials and fluids away from the machine | and hot, Dying chips, 25 Reference the any attentions inthe manuals and the attentive label on this machine before you start. 26 ‘Wear safety glasses and safety shoes, and make sure the Volage.5.0 Operation 5.1.1 ON/OFF, Forward, Emergency Stop Switches | ‘The switches are located on the box that mounted on the let side of this Press the Power ON batton, then be 1g any operation. (Figure $.1 Ttem12) ‘Turn the Spindle Forward button to the right for forward direction. (Figure 5.1 Tiem 6) ‘Turn the Spindle Reverse button to the left for reverse direction. (Figure 5.1 Ttem 4) ‘The Amperes ammeter is to show the spindle amperes. Press the Spindle Stop button (o stop the spindle rotation. (Figure 5.1 Tteml) Press the Power ORF button, then stop any operation. (Figure 5.1 Ttemt1) WARNING | Do not press the Spindle Forward or Reverse button when the spindle is rotating. Press in the Power OFF/EMG Stop button to make power offso that the spindle and X, Y, Z motor of the machine can be stopped. It is always to make sure that Spindle OFF button should be in the OFF position after the EMG-Stop button is press, To restart the spindle, release the EMG situation; rotate the EMG with clockwise direetion. (Figure 5.1 Item®) WARNING | Never release an Emergency Stop Button unless all of the switches OFF position.. | 8[ FUNCTION DESCRIPITON [Recirate Meter ‘Spindle Forward iZaxis up/down Figure 5.15.1.2 X,Y-axis Forward/Reyerse and Left/Right, Feed switches ‘Turn the Cutting Feedrate switeh to control the feed rate. (Figure 5.1 Items) Swivel the X, Y-axis movement bar to right/left for controlling X-axis right/left, | Swivel up/down for controlling Y-axis forward/reverse. (Figure 5.1 Item3) WARNING | Don’t turn the Cutting Feedrate switeh when the milling process. Press the Rapid Feedrate and Swivel the X, Y-axis movement bar for control X, Yeaxis rapid feedrate 5.1.3 Z-axis Up/Down, Feed switches ‘Turn the Cutting Feedrate switeh fo control the feed rate, (Figure 5.1 Item5) ‘Swivel the Z-axis movement bar to up/down for controlling Z-axis up/down, | (Figure 5.1 Item7) WARNING { Don’t turn the Cutting Feedrate switch when the Z-axis moving. Press the Rapid Feedrate and Swivel the Z-axis movement bar for controlling is rapid feedrate | ‘The Feedrate meter is» show the X/Y/Z motors RPM. 5.2 Table, Saddle, Ram/Clamps The table clamps are located on the front of the saddle, Rotate them clockwise until sung-overtightening is not necessary. \ddle clamp is located on both sides of the saddle, Pull it forward to clamp ‘sung-overtightening not necessary. ‘Thes the table unt The Ram/Clamps are located on the right side of the ram, Rotate them clockwise to clamp the ram-overtightening is not necessary. CAUTION | Don't rum ualess the table, saddle, and ram clamps are fre.@) SPEED CHANG! HANDWHEEL, D Omer ee) - = HENEUTRALLC ¢ LEVER POWER FEL ENGAGENEN LEVER QUILL FEED SELECTOR \ OZ aur HANDLE @auut stop Noa @ rise reeo DIRECTION SHAFT @rme reeo_ © avurr0ck FANDWEEL — a @ meonomeréh aos Nurs LockNuT FEED TRIP Lever Figure5.3 Coolant Pump “The On/OMT switch fr the coolant pump is located on operating coptrol box (Refer to Fig St Mem 10,11) An adjustable nozzle and flow control spigot are located onthe right side of the ram, 5.4 Raising/Lowering the Ram/Head “The ram/head is primarlyraled or lowered through the operation ofthe operation control box. Cranking clockwise lowers the ranvhead by 2.Smm per revolution, counterclockwise ries it ‘eit the ram is unclanped before raising and lowering. 5.5 Spindle Brake (tem 1, Fig52) ‘The mechanical spindle brake is activated by pushing it down or up. When the lever arm isin the horizontal position, the brake is off CAUTION | Be certain thatthe spindle brake fs released before starting the motor.5.6 Draw Bar (tem2, Fig5.2) | ‘The draw bar holds the #40 NST tool holders into the spindle taper. ‘The bar has a MIG right hand thread and should be tightened with a 2imm wrench from the top ofthe head. When tightening, it ls necessary to activate the spindle Drake(see 8.5 above) Ifthe tool holder dose not release from the spindle, lightly fap on the top ofthe bar to dislodge the tool ‘Holes have been drilled and tapped on the plate on the top of the head to accommodate ‘common power drav bar design--for example, the Kurt MDB Kit-0, 5.7 Changing Speeding: High-low-Neutral Lever (Item 3, Fig 52) ‘The spindle speed may be varied within alow range(70 - 500 RPM)or high range (600 £03800 RPM). ‘Tho range selection it made through the High-Low-Neutral Lever, NEUTRAL Low Figure 5.7 CAUTION | [Never attempt to change the range selection through the High-Low-Neutral lever ‘when the spindles rotating. Be certain the spindle ON/OFF switch is in the Off position,Rotate the spindle by hand to help engage the lever into the high or low posi toFig83) n.(Refer NOTE © Shing trom the high to low range, or low thigh range changes {he diretion of rotation for the ON/OFF switch (ee Section .1) 5.8 Changing Speeds - Variable Speed (tem 4,Fig52) the variable Within each speed range the spindle speed may be varied by ro speed crank. “CAUTION T Do not rotate the variable speed erank when the spindle stationary. 5.9 Operating the Quill (tems & 6,Fig52) ‘The quill may be moved up and down through its range with the quill fed handle. ‘The quill may be locked into position by rotating the quill lock clockwise. Pull the Inandle out slightly rotate i realy toa new posit 5.10 Adjusting the Quill Stop dtem7, Fig52) "The quill stop may be adjusted by rotating the micrometer dial nut tis locked in lace with the knurled nut.5.11 Quill Feed Several deviees are used in controling the fine quill fed process. Each ofthese devices are described inthe 5.9.1 through 8.94 subsections below, Subsestous 5.9.5 and 5.96 describe the hand snd automatic feed procedures. 5.11.1 Power Feed Engagement Lever (em $, Figs2) y cOUNTER. sd SLockWise Figure 5.9.1 C ‘The power feod is engaged or disengaged with this selector. Rotate it clockwise to disengage power feed. Rotate it counterclockwise to engage power fee. CAUTION! Itis recommended that the selector be engaged when the spindle i not running, [Never have the feed engaged when the spindle RPM is over 3000, Always leave the selector in the disengaged position unless the fed function i being used.5.11.2 Fine Feed Direction Shaft tem 9, Fig 52) NEUTRAL DOWN ¢ Figure 5.9.2 ‘The direction of the fine feed it set by the position ofthe fine feed direction shaft. IN direction dewn, OUT sets the direction up, and NEUTRAL in the middle. 5.11.3 Quill Feed Selector (item 10, Fig52) C Figure 5.9.3 6ye selector is used to set the quill feed speed The options are 0.04 mm per revolution of the spindle, 0.08inm per revolution, and 0.15mm per revolution. “To change speed, rotate the selector tothe proper positon. It is generally easier to change speeds with he spindle running or rotated by hand, Do nat force the lver. 5.11.4 Feed Trip Lever (itm 11, Fig5.2) ‘The Feed Trip Lever stops the qui feed motion when the quill stop knob (Item 13, | Fig 52) reaches the quill micrometer dla “Move the lever tothe left o engage, orto the right to disengage. 5.11.5 Kine Hand Quill Feed 4. Disengage the Power Feed Engagement Lever (see 8.9) 2, Set the fine feed Direction shalt the neutral position (see 5.9.2). 3. Rotate the Fine Feed handwhee (Item 12, Fig 5:2) 5.11.6 Fine Automatic Quill Feed C 4. Be certain the quil leks off, 2, Set the quill micrometer dial to the proper depth (see 5.9.4) 3. Engage the Power Feed Engagement ever when the motors stopped (ee $9.1). 4. Select proper qui feed (see 59.3). 5, Select the feed direction see 89.2) 6. Start the spindleand set the correct RPM. 7. Ragage the Fed Trp evr. 8, Use fie hand quill eed (sce 5.9.8) for final precise depths.5.12 Pre-Check before starting machine [There are no any exterior objects on the machine. [Clean the'machine ifneeded. | Itcleaze The two (2) Zaxis ram clamps. [Remove the manual hand crank mechanism, — TL 6 [ie operating conirol box and the electric control box has locked 77 [ithe leve of oiler does not bellow the Tow limit, | CB [Manually override the ollie and pump oil to lubricate all siding surfaces 79 |efore you star, Loose Wems ean become dangerous fing ejection object. [C10 [og the table, sade and ram back and forth until the ways are well _|iubricated. Lubricate Oil should be visible on all the way surfaces. T_T [Cheek the switeh of the operating control box. everyone will be easy 10 __loperate. special the Power OFF/ EMG switch, Tz [Cheek and make sure the EMG-Stop button is working and funetioning 719 [The acrzic splash guard has locked and should been on suitable positon 14 |ieep werk area wall lighting. 15 [Keep thework area dey and clean, Remove any kind ofthe chips, of coolant und obstacles around the machine, _| TG [Check and use the quill power feed to make sure it works. [E77 [se eorvet cutting paramcter(opeed, feeds depth and width of ut) in order to prevent tool breakage. _| 118 Prevent fires. Keep flammable materials and fluids away from the machine land hot,fiyingchipss [Reference the any atentions in the manuals and the attentive Inbel om this [Wear safety glasses and safety shoesjand make sure thevollage.5.13 Checking of safety facility (Refer to Fig2.2) For protecting yourself and keep the machine on the well performance. We suggest to check the safety faites everyday. 1, Press in the EMG-Stop button, and check the control box which is on "OFF" status. 2, Securely clamp the cutting tool and use the wrench fo re-cheek. 3. The acrylic splash guard should be closed and locked which turn from the lft ide ofthe head to right side, o it cun be used to resist the ejection of machining. Ifitis necessary to adjst the postion of the acrylie splash guard, it could be adjusted the acrylie splash guard's fat which on the left side ofthe ram, WARNING ! “The acrylic splash guard should be adjusted fo the suitable position for resisting the ‘ejection, It should be sure the nerylie splash guard which has locked, and the ron juard should be closed before starting machine. »iy 6.0 Maintenance 6.1 Daily Preventive Maintenance & Checking For sesuring the aceuracy and the life oft preventive maintenance and checking, machine, We suggest the following I. Before starting machine: Cheek the levelof oil and coolant. Confirm all of the switehes onthe control box should be in "OFF, Tighten the cutting tool, And reference the SAFETY | PRECAUTIONS in this manual IL. Among the operating: ‘Attend the lubricant condition on suitable status «cooling, Fallow the operation safety rules on ng suitable coolat for manual Il. After operation : ‘Turn off the switches, and clean the surface of this machine. Dry the surface of working table and wipe ol to prevent dust, Moving the table to suitable position. IV. Preventive maintenance chart: fFrequeney | Trem Daily [1 Cheek the ol level of lube system(Refer Section 62) ‘Weekly |i Fillup the two small oll eups onthe head, lp. Squirt little ol into the bal oir located on the speed change owing. (Refer Section 62) _| Monthly” {ic Check al the gibs and adjust if necessary. l. Rerlace the coolant(Refer Section 60) —_ Half yearly [1. Apply Molyeote grease through the grease fittings onthe head(Refer Section 6.2) ‘o6.2 Lubrication ‘The BVT 1270 28 X.Y ,Z.,way surface and ballscrews are lubricated by the Auto Pump Lube system located on the right side of the bed and the lift side of the head . The Lube system should be discharged oil about 4ml every 30 minutes of spindle operation. The amount of oil discharged may be altered by recoating. the snap ring on the plunge located under the clean plastic eylindrical cover . Once each day : 1, At the beginning of each day , the plunger of the Auto pump should be ragged 3 to 5 times to fil oil on the way « 2. Check the oil level in the lube system . If lower than standard , fill with, 1SO-VG100 oil . Pump oil every half-hour of spindle operation . CAUTION! val etivat the pump atthe beganng of ach day 0 allowing | the Lubespstem tran dry may sous severe damage tthe BVT 1270205. vay } surfaces and ballserews « Once each week : $0-VG100 oil . 1, ll the small oil cup on the front of the head with 2, Fill the small oil eup on the je of the head with ISO-VG100 oil with the quill in the full up position 3, Squirt a little oil into the ball oilir located on the lower right of the front of the speed charger housing - Twice each year : 1. Apply gear grease through the grease fitting on the back of the head , and on the left side ofthe aes. aOil for Lubrication System Europe USA Brand PDeseripiion rand [beerpton [mob [DTE27 _150.VG 100 IMonit [DTE27 _180-VG 100 fsnen_fretus On 150-VG 100] fsnen _[Teltus OH 180-VC 100 BP [tnergol HL 150-VG 100 less [Nut _1S0-VG 100 JEL [evoina DS 1S0.VG 100 Texaco|Rando HD 1SO.VG 100 rina [Hydrant 1S0-VG 100 1 rexaso [Rando Hi) _1S0-V6 100 Asia Australia [Brand [Description [brand [Desripion [ooou_[pre27 —_180-v6 100 [Mobi IpTk.27 _180-VG 100, shell_[Tells Of _1S0-VG 100 Tellus O9_1S0-VE: 100 lesso [Nw it" 1S0-VG 100 INutoH__1S0-VG 100 [resaie [Rando HD 1S0-VG 100 Texaco Rando HD _180-VE 1006.3 Head Rotational and Alignment ‘The avr t2r0 avs. heads free to rotate up to 45 degrees tothe let or 90 degrees to the right, ‘To rotate the head: 1. Loosen the four locknuts. 2, Rotate the head with the adjusting worm shaft. a ly tighten exeh Tocent, then ighten the locauts. Sung each locknut, then I fally tighten each locknut ina risseros pattern. 4. Use the method shown inthe figure below and a parallel bar to square the head to the table. Qn p avs. won snare 2 L § [) [Sm Su Figure 6.14, Figure 6.1B6.4 Table Gib Adjustment ‘The table should move through the saddle snugly and smoothly , but never fight ‘To adjust the Gib. 1. Clean all chips , dirt and excess oil from table and saddle . 2, Release the slotted head adjusting screw under the right side of the table. 3. Tighten the adjusting screw under the left side of the table while moving the table by the hand crank . Tighten until a slight drag is felt ~do not over tighten . 4. Re-tighten the adjusting screw under the right side of the table . SADDLE Figure 6.2 “6.5 Saddle Gib Adjustment ‘The saddle should move through the bed snugly and smoothly, but never tight. ‘To adjust the gib = ‘L._ Clean all chips » dirt and excess oil from the table and saddle » and top bed 2. Remove the front and back » left side chip wipers (rubber). Clean them, 3, Release the two slotted head adjusting serews in the back of the saddle (left side). 4, Tighten the two adjusting serews in the front while moving the saddte in and ‘out with the handwheel. Tighten until s slight drag is felt—do not over tighten, 5. Rectighten the twe adjusting serews on the back and replace the chip wipers. a LE RUBBER “ SADOLE GIB SCREWS6.6 Ram Gib Adjustment I. Remove all swerve from area, 2. Remove the telescople rubber chip guard. ‘3. Remove the lubricating ol pipe. 4. Turn gib adjusting serew clockwise while moving the adspter until slight drag is fat. 5, Replace the rubber chip wiper ol pipe and telescopic rubber chip guard - Adapter slideway adjusting gi serew [— Rubber chip wiper SH ‘Telescopic rubber chip guard Figure 6.4 46.7 Feed Trip Adjustment the feed tip is adjusted too light it willinadvertenty trip when diling. If too heavy, till not trip accurately and stress the mechanism. The correct adjustment depends ‘on the operation tobe performed. To adjust 4, Release the lock nut. Engage the triphandle-move i ft 3. Adjust the micrometer mut against the quill stop knob. 4. Slowly turn theadjusting serew until the handle trips. 5. Tighten the lock nut, 6. Cheek the reaction. If too sensitive, lower the adjusting serew slightly. If oo heavy, ‘uit stop NOB MICROMETER NUT TAP. HANDLE ‘ADJUSTING’ SCREW Figure 6.56.8 Quill Clock Spring Replacement and Adjustment ‘The quill Clock Spring counter balances the weight of the quill and tool, gui. HANDLE. key Hus eo a ‘SCREW A ‘sPrING 1172 TURNS HousIne See Figure 6.64, Figure 6.68 1. Move the quilt is top pesition and lock i in place, 2, Remove the quill handle, hub (by removing serew A) and key. 3. Remove screws B and allow the spring housing to unwind. 4. Remove the spring. ts held by a pin on the shaft and slot inthe housing. ‘5. Replace the spring. Rotate the housing clockiee until the spring catches thes pin. 6, Rotate (wind up) the housing 1 1/2 turns, replace screws B, Key bub serew A, and hand 486.9 Spindle Motor Removal and Replacement 1. While the spindle is running, change the RPM to its lowest value, 2 Disconnect the rower to the motor. I fs recommended that the power disconnect be made from the shop feeder box, 3. Remove the cover: Reiove the cap serews and then use three M6x35imm long Seren in the tapped holes of the cover to pull it away fom the housing, isconnect the eetrieal connection in the conduit box attached tothe motor. ‘5. Crank the speed change tothe highest RPM value, 6. Remove the two serews that fasten the motor to the top ofthe housing. CAUTION | ‘The motor is hexvy-about 75 pounds. Be certain you have the proper equipment or assistance, SPRING Figure 6.7‘1-Tut the motor forward and remove the belt from the motor pulley. Remove the rotor. 8. Ifthe motor is tobe replaced, remove the M1 socket head cap serew atthe end of| the motor shaft motor. 6.10 Drive Belt Replacement 1. Remove the motor (see Section 5:8) ¢ 2. Remove the draw bar and its Bushing. de the pulley assembly off the motor shaft onto the new 43, Remove the three serems A and use M6x3Smm screw inthe adjacent tapped holes 9 remove the Bearing Cap. , SPEED CHANGER: so Figure 6.8 — af ) ane WS | yee BELT HOUSING — SUBPLATE4. Remove the nut from the fine speed adjustment crew B and turn the serew all the ‘way down through the casting. Catch it from the motor hole. 5, Remove sx screws C holding the belt housing tothe subplate 6, Remove the fourserews holding the speed change, 7, Remove the belt housing. 8 Replace the bet hy sliding it over the speed change. 9. In reassemble e certain the fine speed adjustment serew B goes Into the slt of the ‘Speed Change Plate in the area in which the serew ie not threaded. 6.11 Timing Belt Replacement 1, Remove the motar see Section 5.8) and drive belt (ee Section 59) 2, Slide the top or aljustable varie pulley assembly of the shaft, 3. Remove the three MB serews holding the belt housing base to the gear housing 4.Lower the quill about 4 inches ‘5, Remove the belt Housing base and lower or stationary varidise pulley assembly. 6. Replace the timing belt, a6.12 Brake Shoe Replacement 1. Remove the motor (see Section §8),drive belt (se Section 5.) and complete Steps 1-Sof he timing belt replacement procedure (se Section 5.10) 2. Remove the to Mé cap serews from the bottom of the belt housing base. 3. Separate the belt housing base from the lower or stationary vars pulley this is a slight pres it 4. Remove the 2 spriags. 5, Replace the brake shoes. 6.13 Spindle Replacement set | LI jum NOSEPIECE- A (ert-Hand —~\\— THREAD) S HOLE FOR SPANNER ‘WRENCH SPINDLE Figure 6.9 1 Remove the draw bar and its bushing. |2. Lower the quill about 1 inch and lock. 3. Remove the set serew from the back of the spine. 4, Loosen (unserem) the large black ring (nosepiecs) with a spanner wrench, NOTE 7 The nosepiece has a left threat rotate counterclockwise fo loosen. 5, Using a soft bar about 12 inches long, alternately tap on the top of the spindle a loosen a few threads on the nosepiece until flly unserewed(the nosepice will remain attached tothe spindle). 6. Continue to tap the spindle out ofthe quill ‘The spindle bearings will come out with ‘the spindle, 6.14 Leveling-Leveling Tolerance for Machine (Refer to Fig 6.10) 1. Set the machine on is six leveling pads on a solid, evel loor prepared in accordance ‘withthe state and local rules for machine tool installation, 2, Put one or two precision Spirit Levels or Hlectronle Levels on top ofthe table in the positions illstrted in AI and BI. 3. Adjust the four corner leveling serews on thelr pads until the machine is level to 0.06nn/1020mm. Snug and notice the two leveling serews onthe middle tonot affect the level 4. Check the level withthe Spirit Levels at A2 and B2, Repent the adjusting process as roquired(Refer 1 step 3). 5. Ifthe machine must be anchored tothe oor, follow the general instruction for installing machine fools and use for leveling any ofthe welL-4nown methods: shims, ete, 6. {Ifthe machine wast be installed on vibration mounts/pads(rubber, commercially available leveling and vibration mounts, ef; follow the instructions delivered with the mounis/pads, ordering them to satisfy the load of the machine and the ‘maximum weight ofthe workpiece(Don't less than 500 kg/pad).‘7. When the machineis correctly level, lock the adjusting serews in place with their hhex nuts. pared in accordance with the state and local rules for machine fool installation, LEVELAY LeveL a1 >» LEVEL 82 LeveL a2! vB Figure 6.10A, LeveL ‘SCREW LOCK HEX NUT MACHINE BED Leve. mo—{ _) Figure 6.10B6.15 Adapter Travel Extreme Positions Trem] DESCRIFTION THEM] DESCRIPTION “1 [Stop cok [4 [Adapter movement steel bar 2 | Movablefit dog '_| Movement sel bar bracket 3_| Recsntrestrap movable Ht dog | 6 | Limit switch Method: Depend the travel 1. Loose the set sersws of stop cock & movable ft dog, to setup the positions. 2. Adjust the eecenirs strap movable fit dog on aceurate position and tighten the set 3. Adjust the movadte ft dog and tighten the set screws. 4, Adjust the stopcock and tighten the set serews. WARNING tis necessary o sure that the travel extreme donot over the highest & lowest limit position after adjusting the travel extreme postions. And check the position bby manual before running. ss< Zaxis - ‘Head (Adapter) a *! i Figure 6.116.16.1 Head & Adapter Elevating Screw Backlash Adjustment Clamp Nut __~ ACMESerew Clamp nut Nut Figure 6.12 1. The head food aut is of dual aut system, 2. Use a L Key to release the three MG socket head screws 'A'on the rear adjustable ut. 3. Adjust the nut 'B tenderly (clockwise) by hand until the backlash is obtained 0.002 -0.005* (0.9S:m -0.12mm). 4.Restghten the three M6 socket screw.(6.17.1. Replace the coolant “The receivers of coolant are located inside the ed. Its suggested to re coolant once each month, and discharge the waste ol Take the containers near tothe outlet, Remove the § 1" socket st serew on the low right side of bed for discharging. the coolant. Then tigten the screw and fil he fesh coolant. Remove the § 1/2" socket set screw on the low right side of hed for discharging the waste ofl. Tighten the screw when the waste oil has discharged. CAUTION | For environmental protection don't mix the waste oil and waste coolant, Don't Teak the waste oiland coolant on the work area for preventing slippage. 6.17.2 The treatment of the waste For the environment protection, please obey the loal laws ofthe waste treatment to treat the waste ofl and oil .te.1.0 Troubleshooting 7.1 Troubleshooti ‘The following chart contains some typical probable troubles wi operated, along with the possible aus ing the machine is and remedies ways foreach Item. frRouaLe [Spiadie feed abnonna| [Spindle brake [rossisix CAUSES loui [Brake shoe worn out p level unreleased [Release clamp lev [REMEDY Replace lbreakdown [spindle unrotate incorrect rotation [:Poor contact on thes [.Drive belt too stake [he switch knob indicated at wrong position i. Chesk the switeh, i. Adjust or replace [s,Repair or renew (Change to correct position, [2, Wrong speed and feed bs out of adjustment |. Worn gis Is. Defective gibs \s. Worn spindle bearings [7. Raut in drivetrain [Table vertical, eros, [1 Gib step foo tight 1. Release [Longitudinal feed lunsmooth. i. No lubricating to 2, Check lubrication lubrication point [Vibrate when I Machine unstable [1 Reelamp lnachining la vnstable eutting condition 2. Seleet proper eutting parameter Poor finish i. Dit tool I. Replace toal la. Cheek and adjust |. Adjust gibs until slight drags felt 4. Adjust or replace as necessary) (Cheek if gibs are bowed or have high spots. Stone or (6. Check or replace Ir. Check the drive belt. Cheek ‘that the nuts holding the de ‘mechanism in place i tight. {tis recommend te contact our agent or us ifthe abnormal condition which isnot Hist ‘on above items.SERVICE Please fill the following information when calling for the services from the agent for the BVT 1270 2VS *Contaet person, ———— Company name and address a a Telephone number When did you purchased this machine * BVT 1270 2VS serial NO. information can be found on the name plane mounted on the column ) *The problem8.1 ELECTRICAL SAFETY | 1. All lectrical/clectronic troubleshooting and repair should be undertaken only by personal who are properly trained and have adequate knowledge and skill. 2, Always assume the electrical power Is "ON" & treat cireults as live this practice develops a cautcn that may prevent an accident. 3. Don't alter or bypass protective interlocks. | 4. Read and observe ull warning labels and marking such as nameplates and ‘dentifieation plates before starting ‘5. Use proper test equipment to make certain you have an open ereu mast be established, without a doubt, 6, Refore applying power to any equipment ‘hat al persons are clea 7. Don't operate the control box when your hands is wet '8, The control pane! doors shall be open only when itis necessary fo cheek out the electrical equipment or wiring. After closing the door, make eertain the sconnecting means are operating properly with the disconnect handle mechanism {nits proper postion. 9. Don't alter unless authorized todo so by the manufacturer. 10, Don't place jumper wires across fuses. 11, Don't alter overcurrent protective devices. 12, Avokd wearing metal frame lasses or wearing a metallic necklace or chain and never work on electrical equipment whine wearing any rings, watches or bracelets, 13, Before replacing fuse or electri par, switch off the machine, and be sure it isthe proper specifications.8.2 Requirement of Power Supply Itis necessary for the machine have to comply with EMI condition while itis installed. The power source deviation in 410% is permitted (Avoid under the condition as much as possible). The breaker should be selected that according to the current which is thestandards of IEC, VDE or local code. According to the local electrical code to wire the machine that includes the grounding. Power Supply = 50H 3-+PE 380V 2 4x4. Recom. protection 208.