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x 4 PERTAMINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) Doe. No. : RFCC-C-QC-PR-002 Rev.No. 4 Page No. 116 SITE INSPECTION AND TEST PROCEDURE PROJECT : CILACAP RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT LOCATION : PERTAMINA RU-V CILACAP, CENTRAL JAVA, INDONESIA PERTAMINA : PERTAMINA (PERSERO) CONTRACT NO. | : 15/C00000/2011-S2 | 1 | Issued for Approval 24 Sep 2012 'YG7 B.S.Lee| SI/1 Klee 0 Issued for Approval 08 May 2012 YC/B.S.Lee| SI/IKLee Rev, Destription Date —_| Prepared | Reviewed | Approved | by by by ® CONSORTIUMADHI- GS E&C Sesesc a rm PERTAMINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) [boc No, [| RFcc-c-ac-pRooz | SITE INSPECTION AND TEST PROCEDURE Page: 216 REVISION HISTRORICAL SHEET Pertamina Inspection Point change from ‘I" to “W" for 8 (Appendixst) Driven | Final Check 1 1642‘ vilD | Loading | Pertamina inspection Point change from “I” to “W" for (Appendix) ‘acm | Final Check CONSORTIUM ADHI- GS E&C Sasesc RESID FLUID CATALYTIC [Doc no. Rev. No.: 4 a jf PERTAMINA PT. PERTAMINA (PERSERO) CRACKING (RFCC) PROJECT RFCC-C-QC-PR-002__| ISITE INSPECTION AND TEST PROCEDURE | Page: CONTENTS 1 SCOPE 2. REFERENCE! 3. DEFINITIONS] | 4, EQUIPMENT {MATERIALS TO BE INSPECTED / TESTED 5. APPENDIX. ‘Appendix -1: Site Inspection and Test Plan @ CONSORTRUMADHI- GS E&C Sastec RESIDFLUID CATALYTIC owe CRACKING (RFCC) PROJECT RFCC.C.QC-PR.002 x Rev. No.: 1 PERTAMINA PT. PERTAMINA (PERSERO) ISITE INSPECTION AND TEST PROCEDURE = | Page 46 4. SCOPE This Site Inspection and Test Procedure provides requirements for the extent of inspection / test of all site construction activities for RFCC Cilacap Project. | This procedure alsp provides the requirements for the types of inspection / test which is to be witnessed and/or reviewed by Contractor, PERTAMINA and / or as required by MIGAS. 2. REFERENCES The latest revision|of the following documents shall be referred to and shall form a part of this procedure: i 1 eee Project Quality Assurance and Control Plan 2. RFCC-C-QC-PR-001 Site QA/QC Procedure ‘Such general requirements and inspection / test which are specifically required for equipment or materials will be specified in each requisition and / or requisition data sheet. 3. DEFINITIONS a. PERTAMINA, : Shall mean PT. PERTAMINA (PERSERO), RFCC Project - CILACAP — CENTRAL JAVA b. Contractor Shall mean Consortium of ADHI KARYA (PERSERO) TBK and GS ENGINEERING & CONSTRUCTION CORPORATION. cc. Subcontractpr Shall mean a Firm / Construction Company who is awarded the contract by CONTRACTOR to execute construction activities. d MIGAS : Shali mean Directorate General of Oil and Gas of Government of the Republic of Indonesia. ® CONSORTIUMADHI- GS E&C Sesesc RESID FLUID CATALYTIC a CRACKING (RFCC) PROJECT r PERTAMINA PT. PERTAMINA (PERSERO) |SITE INSPECTION AND TEST PROCEDURE = | Page: 516 @MIGAS ‘Authorized Shall mean the Fim / Company whois authorized by MIGAS (manag gency — ‘to perform the inspection for certification purpose as per | MIGAS requirements. f, DEPNAKER| Shall mean Indonesian Government for Manpower. g. DIMET Shall mean Dinas Metrologi, Directorate of Metrology of Indonesian Government. 4, INSPECTION AND TESTING CHECK ITEM Inspection and tes| PERTAMINA, and ing check items which is to be witnessed and / or reviewed by Contractor, or as required by MIGAS, are shown on the Appendix-1: “Field Inspection and Testing Check|Item” of this procedure. Legend: mM w ' Note: a) Preparation work categ performing thi Execution (see Note 1) Witness (see Note 2) ‘Spot Witness or Partial Witness (see Note 3) Contractor and PERTAMINA as necessary to witness a representative sample. (sample to be selected by PERTAMINA depending on site conditions) Review Inspection / Testing Report or Procedure (Hold) Witness the operation test / examination where Contractor's Inspector and / or COMPANY’s Inspector must be notified in advance and must be present during the specified activity and no test / examination can be proceeded without attendance of the related representative(s) \d execution of measurement, observation, examination and/or testing for a and completion of inspection reports under responsibility of Subcontractor work CONSORTIUMADHI- GS E&C GSEsC © a PERTAMINA RESID FLUID CATALYTIC Poe no. CRACKING (RFCC) PROJECT RFCC-C-QC-PR-002 Rev. No.: 1 PT. PERTAMINA (PERSERO) |SITE INSPECTION AND TEST PROCEDURE =| Page= ah (2) Should PERT, as marked “ 5. APPENDIX Appendix -1: Site | |AMINA fail to attend at the specified time and location for witness inspection ‘on the relevant ITP, Contractor shall make reasonable efforts to contact the PERTAMINA| inspector concerned. Should Contractor be unable to contact the concerned inspector or should the concerned inspector fail to attend within 30 minutes of the assigned time, Contractor shall take this as waiver of the inspection by PERTAMINA and Contractor inspection / testing report approval. ispection and Test Plan ). If PERTAMINA does not present at the schedule time, Contractor will CONSORTIUM ADHI- GS E&C Sasesc RESID FLUID CATALYTIC eee - CRACKING (RFCC) PROJECT RFCC-C-04 jr PERTAMINA PT. PERTAMINA (PERSERO) Rev. No.: 1 SITE INSPECTION AND TEST PLAN ‘Appendix - 1 Pose: 1 142 VIL Xl. il. TABLE OF CONTENT CIVIL STEEL A. ERECTION STEEL STRUCTURE B. SHOP SITE STEEL STRUCTURE BUILDING BUILDING MECHANICAL LANDSCAPING SANITARY FACILITY INSTALLATION OF MACHINERY EQUIPMENT (PUMP/COMPRESSOR/POWER GENERATOR/LOADING ARM/ Etc) A. INSTALLATION OF DRIVER (TURBIN &MOTOR) B. INSTALLATION OF DRIVEN (PUMP/ COMPRESSOR/ POWER: GENERATOR/LUBE OIL PUMP) C. INSTALLATION OF PACKAGE EQUIPMENT D. INSTALLATION OF LOADING ARM E. INSTALLATION OF CRANE. PRESSURE VESSEL TANK A. ATMOSPHERIC TANK B. SPHERICAL TANK PIPING WORK CATHODIC PROTECTION SYSTEM ELECTRICAL WORK A. GENBRATOR B. GENGRATOR CURRENT CIRCUITS. C. SWITCH GEAR & MOTOR CONTROL CENTER: RESID FLUID CATALYTIC [O0c.No. ae a CRACKING (RFCC) PROJECT RFCC-C-QC- (A PERTAMINA PT. PERTAMINA (PERSERO) ev. No,: 1 ‘SITE INSPECTION AND TEST PLAN ‘Appendix - 1 Page: 2142 Xill XIV. XVII. Xvill. xix. XX. XXI. XXIL XXiIL. XXIV. XXV. XXVI XXVII. XXVIIL XXIX. XXX, MOTOR CONTROL CENTRE PANELS TRANSFORMER CABLE RELAY AND CONTROL DEVICE BUSDUCT GROUNDING SYSTEM LIGHTING INSTALLATION ELECTRIC MOTOR UPS DISTRIBUTION PANEL. VHF UHF RADIO TRUNKING PABX|& TELEPHONE SYSTEM INSTRUMENTATION FIRE ALARM SYSTEM INSULATION PAINTING mee oHTNG EQUIPMENT BOILER : RESID FLUID CATALYTIC Poet. a CRACKING (RFCC) PROJECT JRFCC-C-QC-PR-002 fr PERTAMINA PT. PERTAMINA (PERSERO) Rev. No. 1 SITE INSPECTION AND TEST PLAN ‘Appendix -4 Page : 3142 MIGAS/ CHECK ITEM SUBCONT | CONT. PERTAMINA PUIT owt 1. Soil Investigation M w \ a. Field Exploratign b. Laboratory 2. Survey M w ! : a. Establish of Sujvey Reference Point & Bench Marks bb. Location & Elevation Survey for each Civil Constructipn Activity 3. Site Preparation @ Finishing M w 1 : a. Investigation of existing underground facilities b. Demolition, reldcation, elevation protection of existing facilities . Finishing (location, elevation, slope, surface, finishi}g etc. 4. Cut and fill 4, _ Excavation (Soil improvement) uM w 1 : a. Investigation of existing underground . Excavation method and procedure d. Depth and width of excavation @. Stability of sidel protection against earth sliding (slope ahgle, sheet pile, etc) f. Dewatering puinps, well point, etc) g. Condition of bottom excavation (Compaction ahd cleaning etc) fh. Soil replacement (when unsuitable soil is encountered|at bottom excavated) @ Quality of backfill material b Cleaning (remdval of trash, debris, etc) ¢ Sand filling arolind underground pipe cable | Compaction method (construction, ‘equipment, tools, moisture control, thick ness of layer, etc) © | CONSORTIUM ADHI- GS E&C SFesesc : RESID FLUID CATALYTIC ee x | CRACKING (RFCC) PROJECT of (7 PERTAMINA I PT. PERTAMINA (PERSERO) Rev. Now: t ls SITE INSPECTION AND TEST PLAN ‘Appendix - 1 L Hae See Page: 4 142 Sake ITEM suscont | cont. | PeRTamina | MiGAS! © Compaction tebt 8. Banking (Soil Improvement) M 1 R - a. Selection of banking Material b. Checking bank area before banking operation c. Thickness and|width of banking d. Compaction test e. Top elevation, blope and fishing f. Slope protectian 7. Disposal of Surpids Soil (Soif improvement) M w ' - a. Disposal area location, extent, hauling way, etc, b. Classification of soil for backfill, banking and filling ¢. Piling method (height, extent, etc) 8. _ Leveling Concrete if Adopted a. Elevation, exteht, thickness, flatness ‘and smooth surface of levelling b. Cleaning of leveling concrete surface prior to rebar work and/ or form-work 9. Reinforcing Bar Work M w 1 - a. Compliance of material with standard b. Storing conditi¢n (to prevent corrosion & deformation) ¢. Workmanship ih cold bending operation d. Surface cleaning e. Location, shapp, size, number cleaning and spacing of|bars f. Length and lochtion of lap splice a. Rigi of reef assembly to withstand concrete pouritg 10. Concrete Work M w 1 : a, Cement type, duality, quantity and compliance with applicable standard b. Quality & quantity of aggregate (Sieve test, etc) . Storing conditign of cement and aggregate ® CONSORTIUMADHI- GS E&C SF Gsesc - a 7 PERTAMINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) [Doc No, Rev. No. 4 |RFCC-C-QC-PR-002 SITE INSPECTION AND TEST PLAN ‘Appendix -1 Page : 5/42 CHE «ITEM SUBCONT CONT. | PERTAMINA MIGAS! Put Mixing proport| used) data) Form-work (si Anchor bolts Cleaning prior Preparation ‘equipment, toc Temperature Location of co Workmanship sem ee jon (including admixture, if Use of admixture (with technical back-up cleaning) to concrete placing placing construction i's, labour, access, etc) ind air content of concrete struction joint placing and consolidation (Hrop height, thickness of allayer, proper| |. Concrete finis laitance . Curing (period! moisture loss) Appearance of mortar proporttf Concrete test ( strength, stora of cylinder test} 11. Sewer Piping a. Materials of pi Installation of Slope, elevati of pipes Connection of condition) Connection of Water Filling T Holiday test if b. ©. 4. e. ft 9. 12. Open Ditch a, Straightness, e| and side slope libration, etc) ing and removal of method of preventing, surface after from n, etc) lump, compressive Je condition of specimens removal (honeycomb, crack, etc) Mortar ele chamfer, crack, je (compliance with jpes , location and alignment standard, “ees thickness etc) ipes (supporting )ipe and manhole 3t prior to Backfilling oated and wrapped levation, depth, width pf ditch b. Surface finishing 13. ‘Sub grade for pavements M CONSORTIUM ADHI~ GS E&C w ' RESID FLUID CATALYTIC eee a CRACKING (RFCC) PROJECT RESC-C-Oc-PpR-O02_t (7 PERTAMINA PT. PERTAMINA (PERSERO) Rev. No: 1 | SITE INSPECTION AND TEST PLAN Appendix «1 z = Page: 6 142 CHECK ITEM suscont | cont. | pertamina | MiGAS! | a. Quality of sub grade material b. Construction method (moisture control, construction equip, etc) c. Compaction tebt d. Surface finishing, slope and elevation 14. Granular Sub-base for Pavements M Ww i = a. Quality of sub-base material (sieve test, etc) | b. Construction method (moisture control, construction equip, etc) ©. Thickness d. Surface finishing, slope & elev. 1. Concrete Pavement M w 1 : a. Sub grade oe ger 13 b. Granular sub-Hase as per 14 (it necessary) | ‘Sub grade paper, form & wire mesh Elev. of high point & low point Thickness of concrete pavement Concrete workias 12 Finishing methbd (broom, brush, steel float, etc.) . Surface finishing, slope Construction & expansion joint Timing of release to traffies provision of barricade or rope) ree empag 16. Asphalt Concrete Pavement M w ' - ‘equipment, tooJs, labour, etc) g. Compaction (density test) fh. Location, elevation & width © CONSORTIUMADHI- GS E&C gf GSEsc |” RESID FLUID CATALYTIC sen a CRACKING (RFCC) PROJECT RFCC-C-QC-PR-002 7 PERTAMINA | PT. PERTAMINA (PERSERO) Rev. No.: 1 SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Page: _7 142 MIGAS/ alt ITEM ‘SUBCONT CONT. PERTAMINA PIT i. Thickness, crogs sectional slope and flatness | i. Timing of releage to traffic 17. Cable Trench and|Underground Piping M w 1 : Material & Workmanship of filing around cable as 1.5 “Backfill “ not to damage cable surface or pipe wrapping / coating) 18. Piling Work M w ' - Quality of pile rhaterials Pile load test | Location, numter and size of pile ‘Sequence of piling Visual inspection of welding Blow-count and tip elevation Rebound for driven piling (test piles and random for production piles) e@-eaecD 19. Lifting Equipment M w 1 - b. Physical & Dimensional Inspection ¢. Functional Tes{ - Performan - Load Test d. Inspection aftet Testing Test without Load I, STEEL STRUCTUI A. ERECTION OF STEEL STRUCTURE 1. Erection a. Material b. Condition of Stfucture Stee! ¢, Tilt of Structu d. Dimensional Check Around Equipment 2. High Strength Bolt a. Material b, Tightening Met ¢. Confirmation of Tightening 3. Ordinary Structurd} Bolt M w ' - a. Material © CONSORTIUMADHI- GS E&C RA EaC | RESIDFLUIDCATALYTIC mene: a | CRACKING (RFCC) PROJECT IRFCC-C-QC-PR-002 (JPTPERTAMINA| | _ PT. PERTAMINA (PeRsERO) Rev. No.1 ‘SITE INSPECTION AND TEST PLAN Appendix - 1 = Page: 8/42 See t CHECK ITEM suscont | cont. | PeRTAMINA | MIGAS! | b. Tightening Condition 4, Welding | a. Procedure: WPS, PAR M R R 7 b. Welder / Operator: WPQ, & Welder M Ww R - Certificate c, Assembly M w R 7 d. Weld Profiles M Ww R . ‘e. NDE (100% review of RT Film & reports) M I R - | B. SHOP SITE STEEL STRUCTURE 1. Pre-inspection meeting M H 2 2. Material certificates R R 3. Material sizes, welghts and workmanship M 1 R 7 lay-out, cutting, caping, drilling and punching 4. WPS / PQR M R R - 5. Welder qualificatidn test (if any) M w R - 6. In process welding to WPS. M I R 7. Completed welds for correct size, profile M t R a 8. NDE (if required) M 1 R 9. Preparation for paint / galvanizing M I R 7 40. Dry film thickness|of painting / galvanizing M ' R a 11, Final inspection a. Visual & Dimensional Check M Ww R - b. Marking / taggit M w R Ee c. Count of comppnents against packing M w R - list d. Packaging / logd out M Ww R e. Manufacturing feport M R R 7 12. TRIAL ASSEMBL| M Ww R 7 So CONSORTIUM ADHI- GS E&C Tastee a RESID FLUID CATALYTIC Prete oc a CRACKING (RFCC) PROJECT RFCC-C-QC-PR002______| (7 PERTAMINA PT. PERTAMINA (PERSERO) Rev. No.: 1 ‘SITE INSPECTION AND TEST PLAN Appendix - 1 Be Page :_9 142 _ MIGAS/ CHECK ITEM SUBCONT | CONT. | PERTAMINA | "Dory I. BUILDING 1. Brick and Block Wor mM w ' - a. Material b. Layer Number bf one Day ©. Requirements fpr Reinforcement and Tie d. Location of Dodr and Window 2. Water Proofing M w 1 7 a. Material b. Dry Surface for|Laying Proofing ¢. Overlap for d. Laying of Insulation Board 3. Door, Window, Pattition (Wood, mM w ' - Aluminium, and other non Wood Material) a. Type and Size b. Fixed Conditioy of Glass ©. Cleaning d. Functional Test 4. Wall, Ceiling and ffloor Finishing mM w 1 : a. Material b. Joint Type &. Appearance of Finish 5. Carpenter and Joiner M w I - a. Material b. Setting Positio ©. Joint Type d. Appearance of Finish 6. Roofing and Cladding M w 1 - a. Material b. Setting Positior ¢. Joint Type . Appearance of Finish IV. BUILDING MECHANICAL EEE _ @ | CONSORTIUMADHI- GS E&C Sasesc | | | RESID FLUID CATALYTIC foe ae pa bes a | CRACKING (RFCC) PROJECT RESE-S-O6-PR-002 _ (MP7 PERTAMINA| PT. PERTAMINA (PERSERO) Perret | SITE INSPECTION AND TEST PLAN ‘Appendix - 4 aa 7 Page: 10/42 CHECK ITEM suscont | cont. | pertamna | Migns! 1. Equipment installation u w t - a. Visual Inspectign b. Specification Tag 2. Duct Work M w I - a. Visual Ins b. Material and Site Check 3. Piping Work M w 1 - a. Visual Inspectic b. Material and Site Check c. Pressure / Leal Test 4. Drainage and Vent Work M w 1 - a. Visual Inspectidn b. Material and Sie Check c. Water Filling Test 5. Painting Work M w 1 - a. Visual Inspectign * b. Material Check] c. Surface Preparation d. Application * Note: Visual Inspection: include surface preparation application (i.e. Condition of each coat, 6. Automatic Contro!|Work a. Visual Inspection b. Material Check! c. Wiring check d. Sequence Chepk 7. Insulation a. Visual Inspecti¢n b. Material and size Check 8. Functional Test time between coats, etc.) M w ' - M w 1 - M w ' - a. Performance Test for HVAC System b. Functional Tes{ for Plumbing system V. LANDSCAPING 1. Material inspectiot © CONSORTIUMADHI- GS E&C Ses Esc RESID FLUID CATALYTIC Pee acepRon2 a CRACKING (RFCC) PROJECT a (7 PERTAMINA PT. PERTAMINA (PERSERO) Ree Me 2H SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Poge 11/42 MIGAS/ CHECK ITEM SUBCONT | CONT. PERTAMINA | “Doty VI. SANITARY FACILITY . Confirmation of/Board and Grade of Sanitary Fixture and Materials . Sleeves and Ingerts for Piping 2. Sanitary Fixture Installation M w a. Height and location b. Alignment | ¢. Tightness of Screw and / or Bolts & Nuts 3. Water Supply Work M w a. Covering-up the Installed Pipe-end b, Pressure and Leak Test 4. Dr a. Slope of Drain Pipes b. Covering-up the installed Pipe-end c. Water Filling Tést 5. —_ Insulation Work Thickness of Insulation Material 6. Septic Tank Visual Check VIL INSTALLATION OF MACHINERY EQUIPMENT (PUMP / COMPRESSOR / POWER GENERATOR / BOILER PACKAGE) A, INSTALATION OF DRIVER (TURBIN & ion M w nage Work | u w ® CONSORTIUMADHI- GS E&C Tasesc RESID FLUID CATALYTIC pcre a GRACKING (RFCC) PROJECT RFCG-C-06-PR-002 4 PERTAMINA PT, PERTAMINA (PERSERO) Rev. No.4 SITE INSPECTION AND TEST PLAN Appendix «1 Page | 12 142 one rem suscont | cont. | pertawiva | MIGAS! . Function Teafronas 2. FOUNDATION HOLES a. Anchor Bolts or Anchor Holes b. Location & Projection Inspection ©. Chipping & Paliding 3. INSTALLATION a. Setting Positioh & elevation b. Level Check ¢. Tightening Ché 4. GROUTING b. Grouting insy ck tion a. Preparation sen ©. Sample Grouti 5. INITIAL ALIGNMI a. Preparation of b. Check Soft Fo . Alignment d, Measurement 6. ALIGNMENT OF CONNECTION PIPES / uM w MAIN NOZZLES a. Parallel ness b. Clearance c. Off Center d, Shaft Moveme| 7. ALIGNMENT AFT PIPES a. Measurement b. Change of alig alignment ig Test lignment (Motor) stance Couples it Check alignment yment from Initial . Final Alignment Check 8. FINAL CHECK a. Rotation by Hand or Turning Device b. All Accessorieg ©. Tightening Co d. Solo Run’ and Supplement iples Bolt LTS OR ANCHOR M w NT M w IER CONNECTION M w CONSORTIUM ADHI- GS E&C TFastsc ] RESID FLUID CATALYTIC Pe ac-pR-002 a | CRACKING (RFCC) PROJECT a (7 PERTAMINA| | PT. PERTAMINA (PERSERO) Rev. 1 SITE INSPECTION AND TEST PLAN ‘Appendix - 1 Page = 13142 MIGAS/ CHECK TEM ‘SUBCONT | CONT. PERTAMINA PIT B. _ INSTALATION OF DRIVEN (PUMP/COMPRESSOR/POWER GENERATORILUBE OIL PUMP) 4. REFERENCE DOCUMENT Construction Procedure M R R a a. Installation Procedure b. Alignment Progedure c. Function Test Procedure 2. FOUNDATION BOLTS OR ANCHOR M w I - HOLES Anchor Bolts or A} b. Location & \chor Holes. jection Inspection a. Location & pis" preparation. . Chipping & P: 3, INSTALLATION | iding a. Setting Positioh & elevation b. Level Check | ©. Tightening Ci 4. GRouTING — | a. Preparation f b. Grouting insp ¢. Sample Groutit 5. _ INITIAL ALIGNMI a. Preparation of b. Check Soft Fos Compressor) ¢. Alignment heck Grouting ion g Test NT M w lignment (Generator & d. Measurement Distance Couples 6. ALIGNMENT OF MAIN NOZZLES a. Parallel ness b. Clearance ¢. Off Center CONNECTION PIPES / mM w d. Shaft Movement Check 7. ALIGNMENT AFTER CONNECTION M w PIPES a. Measurement alignment CONSORTIUMADHI- GS E&C Sasesc a (47 PERTAMINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) [Doc ne. IRFCC-C-QC-PR-002 Rev. No.: 4 SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Pave: _14 142 “one (TEM ‘SUBCONT CONT. MIGAS! PerTamina | Mion alignment b. Change of “rn from Initial . Final Alignmer Check FINAL CHECK a. Rotation by Hahd or Turning Device b. All Accessories and Supplement 4. Tightening Couples Bott e. Running Test INSTALATION OF PACKAGE EQUIPMENT REFERENCE DOCUMENT Construction Procedure a. Installation Probedure b. Inspection and|Test Procedure FOUNDATION BOLTS OR ANCHOR HOLES a. Anchor Bolts of Anchor Holes b. Location & Projection Inspection ©. Chipping & Padding INSTALLATION a. Setting Position & elevation b. Level Check ¢. Tightening Chack GROUTING a. Preparation for|Grouting b. Grouting inspe¢tion Piping Work Material Inspection . Welding Inspection Non Destructive Examination Hydrostatic Test Installation of skid Leak test ga0g9 Electrical Work a. Check Installation of Electrical ipe connection between A CONSORTIUM ADHI- GS E&C SFesesc RESID FLUID CATALYTIC cess oe ana CRACKING (RFCC) PROJECT prec x (7 PERTAMINA PT. PERTAMINA (PERSERO) ee Net SITE INSPECTION AND TEST PLAN Appendix -4 Page : 18/42 ene ITEM suscont | cont. | perTamina | Mics! ’. Functional Test 7. Instrumentation Work mM w ' - a. Check Installation of Instrumentation 10. FINAL SITE ACCEPTANCE M w ' : 2. FOUNDATION BQLTS OR ANCHOR M w ' : HOLES Anchor Bolts or 1. Location & Projection preparation b. Location & Projection Inspection c. Chipping & Padding 3. INSTALLATION a. Setting Position & elevation b. Level Check . Tightening Che 4. GROUTING a. Preparation for|Grouting », Grouting inspeétion cc. Sample Groutijg Test 5. INITIAL ALIGNMENT M w I - ® | CONSORTIUM ADHI- GS E&C g GSE&C 7 RESID FLUID CATALYTIC eee CRACKING (RFCC) PROJECT Rrcc-¢-ae-PR-002 (AP PERTAMINA PT. PERTAMINA (PERSERO) Peenert SITE INSPECTION AND TEST PLAN ‘Appendix « 1 oe Seco Page: 16 142 CHECK ITEM susconT | cont. | PERTAMiNa | MIGAS! a. Preparation of plignment b. Alignment 6. ALIGNMENT OF CONNECTION PIPES / M w 1 : MAIN NOZZLES a, Parallel ness b. Clearance ©. Off Center 7. ALIGNMENT AFTER CONNECTION M w 1 PIPES a. Measurement ¢f alignment b. Change of alighment from Initial alignment ¢. Final Alignment Check A & FINAL CHECK M w w 7 a. Rotation by Hahd or Turing Device b. All Accessoried and Supplement d. Tightening Couples Bolt e. Running Test E. _ INSTALATION OF CRANE 1. Installation of Rail Girder and Tram Rail M w 1 ~ Positioning andjdimensional check, centre line - Alignment and ipveling check = Tightening bott {if any) - Welding visual heck / NDE (if any /if required) - Check clearance 2. Installation of boogi¢s (wheel) M w 1 - Positioning chefk and level Alignment and dimensional check of boogie arrangement = Tightening bol 3. Installation of Girder Bridge M Ww ' ~ Positioning and|dimensional check = Cleaning check|(free from loose, rust, oil, mud and other foreign material) - Ensure that all accessories already CONSORTIUMADHI- GS E&C gz GSEsC RESID FLUID CATALYTIC [Doe No, IRFCC-C-QC-PR-002 CRACKING (RFCC) PROJECT a 47 PERTAMINA PT. PERTAMINA (PERSERO) Rev. No.: 4 SITE INSPECTION AND TEST PLAN ‘Appendix -4 Page = _17 142 cued ITEM SUBCONT | CONT. PERTAMINA MIGAS! Pur ‘completed installed - Alignment and leveling check + Tightening bott| = Welding Visual|Check / NDE (if any/if required) 4, Testing + Performance Test - Operation Test! - Endurance Test 5. Final Inspection Make sure that all parts & accessories of crane already installed - Make sure that all required inspection and tests activities have been meet all requirements. vill, PRESSURE VESSEL 4. REFERENCE DOCUMENTS uM R Construction Procedure: a. Installation Prcedure b. Alignment Progedure ©. Tightening Boll Procedure d. Others | 2. EXTERNAL a. Before Installalion = Constructic Equipment - Check of Harmful Damage and Distortion during Transportation / Handling {if|necessary) b. Foundation ( firmation) mM w - Surface of Foundation ~ Location & orientation of Anchor Bolt = Projection - Damage of Threads Anchor Bolt Chipping & Padding Conaition CONSORTIUMADHI- GS E&C Fasesc RESID FLUID CATALYTIC eee eat = CRACKING (RFCC) PROJECT REcC-¢-ac-PR-002 _ jf PERTAMINA PT. PERTAMINA (PERSERO) eee SITE INSPECTION AND TEST PLAN Appendix «1 Page :_ 10 142 CHECK ITEM suscont | cont. | PERTAMINA | MiGnS! c. Installation M w : ~ Elevation/orjentation - Alignment & Vertically of levelling Tightness of Lock Nuts = Tightening ¢heck . Grouting M w ' - - Preparation|for Grouting Material application Material check ‘Sampling fof Strength Test Grouting Plgcement Visual Ci e. Loosening Sidé and Anchor Side M w 1 - = Bolt / setting bolt at sliding side and anchor side! + Tightening tot check . Platform / Ladder/Pipe guide and M w 1 - Support - Installation | ~ Bott Tightening Check 3. INTERNALS | a. Material M w ' - ~ Material application, Quantities and Dimension of all parts (Tray Deck, Down Comer, Bolts & Nuts, Washer, Gasket, etc, - Loading Catalyst (if any) | », During and Afr Installation M w - Levelness / Flatness of Outlet Wire & Tray Floor preparation - Levelness / Flatness inspection - Clearance between weir plate & Down comet preparation - Clearance check + Check tightening bolts of Tray & Support | - Check Welding of chimney © CONSORTIUM ADHI- GS E&C Fesesc RESID FLUID CATALYTIC ‘CRACKING (RFCC) PROJECT xX (7 PERTAMINA PT. PERTAMINA (PERSERO)_ Joe No, IRFCC-C-QC-PR-002 Rev. No: 1 SITE INSPECTION AND TEST PLAN [Appendix - 4 Page: 19142 CHECK ITEM SUBCONT | CONT. PERTAMINA miGas! PuiT Trays/Accunulator ~ Leake Test for Draw-off Pans & chimney Tray / Accumulator ¢, Cleaning and final Check i) w > Cleaning Temporary Boxing-up Visual ChedkFinal Check Installation $f Man way Deck Closure of Wessel Manhole IX. TANK A. ATMOSPHERIC TANK 1. Pre-Inspection Méeting M 2. Procedure M a. WPS/PQR b. POR Test (if any) ¢. Welders and Welding Operators Qualification Records (WPQR) d. Welders and Welding Operators Qualification Test (if any) zea7o 3. Material Supply (Plate For Shel, b. Chemical Analjsis ¢. Mechanical Tebt 4. Dimensional inspection 4, Shop Fabricated Components M w (Shell Plate, Bottdm Plate, Bottom Annular Plate, Compressign Ring, Roof, Nozzle, Structure, Attachment Welds and Jig Scars CONSORTIUM ADHI- GS E&C Ril STasesc a (J PERTAMINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT, PERTAMINA (PERSERO) [Doc No, IRFCC-C-QC-PR-002 Fev. No.: # SITE INSPECTION AND TEST PLAN ‘Appendix -4 Page : 20/42 CHECK ITEM SUBCONT CONT. PERTAMINA MIGASI Put ‘on Primary Comp} a. Material identi b. Visual Inspection c. Dimensional In 4. NDE (ifany) Tank Foundation Gradient, Level, Ch Height Welding Work (6 a. Edge Preparati Condition, Gros b. Tack Welding Bottom & Annular a. Layout b. Fit-up ¢. Final Welding: ~ Visual - Vacuum Ted - NDE Marking a. Fit-up b. Level . Roundness |. Plumbness . Angular Distort Final Welding - Visual - NDE oa nents, Others) ication pection ameter, Roundness and neral) n (Cleaning, Surface ve) [Plates Assembly of Weld Joints Seez ze Shell Plate Assembly ge ZEzee Weld Joints OF Bottom) a. Fit- up b. Visual inspectidn ©. Measurement ¢. NDE 10. Ladder Assembly a. Fit-up b. Visual inspectian To Annular (Or Angle ZEEE ze SS S255 FEE FE sess == CONSORTIUM ADHI- GS E&C Sasesc a (7 PERTAMINA ~ RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) [Doc No, IRFCC-C-QC-PR-002 Rey. No. 1 SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Page :_21 142 CHECK ITEM SUBCONT CONT. MIGAS! PERTAMINA | “Dine 11, Tank Roof a. Fit-up b. Welding - Visual 12. Appurtenance In b. Welding (Visual Inspect reinforcement jon & leak test nozzle ds, if any) 13. Final Inspection Confirmation of Inspection (Inch a. Hydrostatic te b. Pneumatic / Ai cc. Cleaning mpletion for All Shop ing Document Review) ak test Leak Test 14. Painting a. Surface Prepatation b. Visual inspectipn ¢. Thickness Chebk (DFT) B. SPHERICAL TANK 41. Site Pre Inspection Meeting 2. Ensure approval st documents Procedure fot Site Inspecti WPSIPQR Qualified Welder List Leak test Probedure NDE Procedire Heat Treatment Procedure Hardness test Procedure Hydrostatic Test Procedure Painting Procedure tus of the following Field Erection of Tank in and Test Procedure z= z= M EEE ze zs sss | | | | CONSORTIUM ADHI~ GS E&C SFasesc RESID FLUID CATALYTIC pccne a CRACKING (RFCC) PROJECT RECE-C-0C-PR-002 _| (7 PERTAMINA PT. PERTAMINA (PERSERO)_ Rev. No.: 1 ‘SITE INSPECTION AND TEST PLAN Appendix - 4 : i Page: 72142 caste Tem suscont | cont. | PeRTamiva | MISAS! 3. Welding Work (General) Welder/Welding Operator Certificates M R R ‘* Welder/Welding Operator Performance uM w w Qualification Test {if any) * Quailification|of new WPS (if any) M Ww Ww 4. Materials Receiving Inspection & Verification * Visual Inspection M ' i © Quantity check mM ' I * Check Identification Marking M 1 1 5. Column Leg Assembly a. Upper and Lower Column Joint ‘+ Dimensionallinspection uM 1 1 * Check Colurhn Straightness uM Hl 1 * Visual Inspettion M j H 6. Erection Inspection a. Equator Plate rection ‘* Column Verticality Check M 1 1 * Diameter Check M 1 1 * Level Check M 1 1 b. Shell Material Itentification ‘+ Material Trageability Check M 1 1 ¢. Miscellaneous Attachment on Shell ‘+ Material Tradeability Check M fl 1 7. Welding Inspection a. Beveling and Fit-up «Check Fit-up|Condition M 1 1 b. Weld Consumable Control * Check welding consumable control, M 1 1 Incl, Storage] issue/retum, batch, and baking/re-baking control ® CONSORTIUMADHI- GS E&C Sasesc RESID FLUID CATALYTIC [Poe No ‘ CRACKING (RFCC) PROJECT IRFCC-C-QC-PR002_| (7 PERTAMINA PT. PERTAMINA (PERSERO) Rev. No. 4 SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Page : 23 142 #p chek rrem suscont | cont. | peRTamia | MIGAS! | c. Weld Performance ‘+ Weld monitofing incl. Pre-heat, inter- M I 1 pass, tempetature check, welding Parameter, evaluation rejection ratio Per welder. | d. Weld Consumable Control © Check welding consumable control, M w ! incl. Storage, issue/retum, batch, and Bakingie-beking contol ©. Weld Traceablity Control M w 1 f. Completed Shgll Weld * Visual Inspettion M 1 ' © NDT (100% review of RT film & reports) M UR ' g. Upper Column Attachment Weld © Visual Inspe¢tion M I 1 * NDT | M UR ! 8. Post Weld Heat Trdatment a. Pre-Check — | ‘Completion of welding and inspection M w 1 preparation for PWHT including burner, insulation, thermocouple setting and arrangement fot column legs moving b. Heat Treatmen Monitoring and Chart Review M w w 9. Hydrostatic Test a. Pre-Test Che Compietion of all required inspection, M w w preparation for |. Closing all shell openings, arrangement of temporary piping, pump ard pressure gage. b. Water Filling Settlement Morjtoring M w w © CONSORTIUMADHI- GS E&C SFasesc RESID FLUID CATALYTIC [poe “ CRACKING (RFGC) PROJECT IRECC-C-aC-PR-002 (77 PERTAMINA PT, PERTAMINA (PERSERO) Rey. Nou: t SITE INSPECTION AND TEST PLAN Appendix - 4 Page «24 142 CHECK ITEM supcont | cont. | PeRTamina | MICAS! ©. Hydrostatic Tegt * Pressure Check M w w * Visual Inst n M Ww Ww 10. Paint inspection = Paint Mater M I ' * Surface Preflaration M 1 1 + Dry Film Thigkness M ' \ + Visual Inspebtion M ! ! 11. Final Inspection re Box Up. Completion ofall cbnstruction, Inspection M w w and Testing 12. Manufacturing Dat Report Compile the site pdrtion of MDR M R R X. PIPING WORK 1. Material a. Material identification M w 1 - b. Material Quality, etc. M Ww U 3 2. Preparation Edge Preparation M ! R : 3. Welding a. Welding Prokedure Qualification Test. = M R R : b. Welder Qualification Test Certificate M R R - 4. Visual Inspection #f Welds M ! 1 - 5. Non Destructive Examination a. Radiographit Examination M R R : b. Liquid Penefant Examination M 1 R - Magnetic Patticle Examination M I R - Note: Subcontra¢tor performing piping work is responsible for execution of all, but not limited as listed in|this table, except where otherwise agreed to between the Sub-contractor and ADHI-GS E&C 6. Tightening Bolt M w ! : So CONSORTIUMADHI- GS E&C SFesesc i i | RESID FLUID CATALYTIC pao . CRACKING (RFCC) PROJECT st Ld (7 PERTAMINA) | PT. PERTAMINA (PERSERO) Rev. No.1 | ‘SITE INSPECTION AND TEST PLAN ‘Appendix - 1 Page: 25 142 f CHECK ITEM suscont | cont. | PeRTAMINa | MiGs! 7. Pressure Test M Ww Ww - i 8. Painting / Coating mM ' ' _ 9. Line Check a. Line layout M w t 4 b. Size, Rating, Etc. M w 1 - c. Valve, Fitting, Component M Ww 1 a Arrangemer d. Supports M w R 2 2 Material ideptification M Ww R - 10. Flushing & clean put M Ww 1 as XI. CATHODIC __ SYSTEM Sacrificial Anode Syster 4. Check visually, where it is possible, M w 1 xi. sacrificial anodes pre installed as per construction drawings Check & record stfucture to electrolyte M w potentials using pbrtable silver / silver chloride electrode! GENERATOR ELECTRICAL WORK Check Generator Power Terminals for. M w b. c. rotation (refer tp vendor drawings) Correct physical connections to switch gear bus Proper termination Check tightness of mechanical bolting of generator main|leads and buses with Micro Ohmmeter. Insulation resistance. Conduct a Polarization Index test. Correct wre for generator CONSORTIUMADHI- GS E&C TJosesc "RESID FLUID CATALYTIC annie a CRACKING (RFCC) PROJECT CC-C-QC-PR-002___| (J PERTAMINA PT. PERTAMINA (PERSERO) buadaadtal SITE INSPECTION AND TEST PLAN Appendix - 4 i Page: 26 142 CHECK ITEM suscont | con. | PeRTamina | MIGAS! 2. _ Generator Potential Circuits uw w 1 Use vendor drawings and conduct the following checks: a. Ratio and polarity of each transformer b. Proper phase fernections to primary and secondary of each transformers ‘c. Conduct point fo point check as out lined in 380 V $witch gear procedure 4. Insulation residtance check €. Determine the proper place and ground circuit 3. Generator Current Circuit M w 1 - Use vendor drawihg and conduct the following checks: a. Ratio and polatity for each transformer b. Proper phase connections to primary & secondary of each transformers ‘¢. Conduct point {0 point check as outlined in 380 V switch gear procedure 4. Insulation resistance check e. Determine the proper place and ground circuit 4. Excitation System) M w 1 : a. Use vendor drawings and conduct the 5. Generator Control Circuits M w 1 - Use vendor drawitgs and conduct the following checks: a. Controls in local panel b. Control in remdte panel c. Control in switch gear B. GENERATOR CURRENT CIRCUITS Energized Phasing Check M w 1 - CONSORTIUM ADHI- GS E&C RESID FLUID CATALYTIC [Beene ao a | CRACKING (RFCC) PROJECT |RFEC-C-QC-PR-002 | (7 PERTAMINA PT. PERTAMINA (PERSERO) Rev, No.4 SITE INSPECTION AND TEST PLAN ‘Appendix -4 _ Page: 272 CHECK ITEM suscont | cont. | Pertamina | MIGAS! (If all of the prior ¢hecks are found acceptable, retury all connections, covers, devices, calibrateH! relay etc. in service and leave either the ptimary generator leads on the generator points disconnected) C, SWITCH GEAR & MOTOR CONTROL CENTER | 1. te. Gear Equipments 380 V. M a. Megger check and Hi-pot test b Check incoming buses from their source to establish proper phasing ¢. Check all electrical / mechanical connections tojthe tightness (Special attention shoul! be devoted for shipping splices) d. Check for propler grounding connections and values of resistance to grid network. €. Ratio and polatity check on potential 9. h. Current circuit bheck i. Check 120 Volts or 220 Volts AC and DC power circuits for continuity. j, Using a primary current injection test, set inject sufficient|input current into circuit to achieve operatjon of relay protection k. Insulation Resibtance Test (Apply megger voltage & Hi-pdt test) 2. Switch Gear Cubifles 380 V M a. Circuit breaker|must be checked according to the manufacturers recommended procedures. All pertinent records shall be made , Allelectrical and mechanical bolt, fasteners etc., {o be checked for tightness, ©. Check the movjng parts. This should be|done with dead bus including rackijg mechanism, shutters, CONSORTIUMADHI- GS E&C SFesesc RESID FLUID CATALYTIC Pere a CRACKING (RFCC) PROJECT IRFCG-C-QC-PR-002 (J PERTAMINA PT. PERTAMINA (PERSERO) Rev. No.: SITE INSPECTION AND TEST PLAN ‘Appendix - 1 Page :_28 142 CHEGK ITEM suscont | cont. | PerTamina | MGAS! relays mechanjcal interlock, latches, witches etc. |. Check rating of fuses, breakers lamps. etc. and compare to the drawings for record. Micro ohm all power circuit breaker contacts, cabl¢ connection, bus disconnects etb. and record on appropriate Check cables for proper identification, termination andi markings. Conduct continuity chedk of one conductor in each cable to verify opposite and identification. Check contol Fruit insulation resistance with 500 Volt megger. Megger test Mechanical check circuit breaker according to manufacturer instructions. Function Checkout = Step-1 will donsist of impressing a closure sigrlal on the control circuit and observihg a breaker closure, green light-4ff and red light-on - Step-2 will donsist of impressing a breaker trip] green light - on, red light - off. With bfeaker in the test position XII, MOTOR CONTROL CENTRE PANELS 1. Micro ohm feeder] bus connections and cables 4/0 and larger and make records. BON Check buses for qroper phasing Visually verify brepker trip setting. ‘Check cables for proper termination. Check ‘one conductor in ¢ach cable. XIV. TRANSFORMER No The Design Meet Where the Tran: the Area Classification rmer is Installed The Rating on hve Plate is Correct 3. The Bushing Seals are Satisfactory M zz ‘CONSORTIUM ADHI- GS E&C Fasesc xX (7 PERTAMINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) Joc No. IRFCC.C-AC-PR-002 Rev, No.: 1 SITE INSPECTION AND TEST PLAN [Appendix - 1 Page = _29 142 CHEGK ITEM SUBCONT 8 5 PERTAMINA MIGAS/ Put The Oil Level is Correct and There is No Leakage ‘The Valves and Pipe Plugs are Correct and Tight The Cables and Connection are Correct and Firm The Cable End ells are Tight The Cable Gland Mounting Plate is Suitable for Maghetic Flux The Terminal Bok Seals are Satisfactory 10. The Bolting and Gaskets are Tight and Satisfactory 1. Test the Alarm attd Trip Circuits of the Gas Relay | 12. | 14. Check the Conti 1 1 1 1 1 2 2 XV. CABLE 3. The Connected Frotective Relay and Pressure Relief Devices are Correctly 5. The Bolting, Clamping, etc. of the Neutral 6. Check the Conti 7. The Polarity of the Terminals and the 8. (9. Measure the Insulation Resistance of the Insulation Oil. Fot new XFMR, the Oil shall ‘Withstand 30 KV pn Break down Test. 1. Measure Insulatidn Resistance 2. Check all Auxiliary Device (or Level Gauges, Pressur¢ Gauges, Temperature Gauges, etc) The cable trench i clean and free from any foreign objects The size and installation agree with the approved drawing M =z ee 5 = = z= £=2z22 = z= = £222 € € £8 BE ze So CONSORTIUMADHI- GS E&C x 7 PERTAKINA RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT PT, PERTAMINA (PERSERO) [Doc.ne. IRFCC-C-QC-PR-002 Rev. No: 1 SITE INSPECTION AND TEST PLAN Appendix - 4 Page: 30 142 cueqie (Tem SUBCONT ‘CONT. PERTAMINA MIGAS/ Putt » The circuit indication and terminal numbering are cofrect and firm The cable route makers are correct The cable end seals are complete and tight The cable glands|are complete and tight The cable terminations and connections are correct and tig The cable is protdcted against mechanical damage The cable tray is ¢orrect rigid and grounded The cable duct bank is correct for size dimension pipe PYC Visual check for type cable for installation Apply Megger Test Voltage between ground and condUctor for all type of cable Noose = " 12. XVI. RELAY AND CONTROL DEVICE Check the name plate for components 2. The rating and rarige are in accordance with setting data. Whether the rating of the current & potential transformers are adequate. 3. All Blocking m: 4. Adjust the relay apd devices to the correct duty point per the betting data 5. Operation is satisfactory Xvil. BUSDUCT 1, Compare Name pl ‘specification Inspect to physical tamage and correct. connection Inspect appropriatel bracing, suspension and alignment Verity Tightness of pocessible bolt. Inspect Complete Assembly. Inspect phase sequence ‘Check rating as pet data sheet Insulation Resistange Phase-phase Over Potential for one minute. Contact Resistance test Pashing Test on each bus way Continuous Test to drawing and on eesoas 10. 1" 12. = BE 55 = zee= z= == = SESSESEE= = =z = SS £5 = 5255 = ss ss = SSSsesss5 2S 2 = CONSORTIUM ADHI- GS E&C bs Ses ireceaaetietette GSE6C RESID FLUID CATALYTIC Pee ac-PR-002 a CRACKING (RFCC) PROJECT 26 fr PERTAMINA PT. PERTAMINA (PERSERO) Rev. No. : 1 SITE INSPECTION AND TEST PLAN ‘Appendix «1 Page 31 142 CHERK ITEM supcont | cont. | PERTAMINA | MIGAS! XVIII,GROUNDING SYSTEM 1. The grounding jojnts are complete and M 1 ! : tight. The undergfound joints should be spot checked befpre they are backfilled 2. Measure the grounding resistance of each M w ' - electrode. 3. Measure the grounding resistance of the M w ! - grounding syste 4. Check the grounding continuity of the M w ' - grounding syste 5. The size of the cables and installation M w \ agree with the approved drawings 6. The installation of the electrodes is M w 1 co satisfactory XIX. LIGHTING INSTALLATION 1. The enclosure for brea classification. M w ' - 2. The numbers and Jocation of the equipment M w I - are correct. 3. The distribution panel circuit numbering and w I - loading are correct. The switch ratings and the fuse ratings are correct. 4. The weatherproofing of the cable glands is w ' - satisfactory 5. The feeder cable ize is correct M w \ - 6. The operation and|setting of the time M w 1 - ‘switches, photoelectric cells magnetic control switches, etc. are Satisfactory 7. Check the insulation resistance of each M Ww i) circuit. 8. The lighting circuit|connection is correct for w I - circuit numbering dr identification 9. Measure the voltage at each socket M w I - XX. ELECTRIC MOTOR 4. The rating on the hameplate is correct M w \ - 2. The design meets|the area classification M w 1 + 3. The shaft blocking device for transport is M Ww ' cy removed © CONSORTIUMADHI- GS E&C Gast 6C RESID FLUID CATALYTIC Ree 02 a CRACKING (RFCC) PROJECT RFCC-C-QC-PR-Ot (7 PERTAMINA PT. PERTAMINA (PERSERO) ernest SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Page | 32 142 cue (TEM SUBCONT | conT. | PERTAMINA | MICAS! 4. The coupling alighment and rotor end play M Ww 1 : are satisfactory 5. Rotate the motor by hand M w 1 - 6. The bearings, grdase packing grade and M w 1 - quality of grease pil level, and oil rings are in good condition) 7. _ The bolting and Weatherproofing of the - M w - terminal box are ¢omplete and tight The terminal cont ions are correct and tight. 8 Test the anti confiensation heater M w 1 - 9. The cable end bells, stub-up point and M w 1 - glands are icra and tight 10. The continuity of the equipment grounding M w 1 - connection 11. The components of the cooling system are M w 1 - in good condition 12. Measure insulatioh resistance (Megger M w 1 - Check) 13. Run the motor untoupled and check the M w ' - bearings for overheating 44. The direction of rdtation is correct M w \ : 15. Measure the voltage, amperage and M w 1 : vibration during tie uncoupled run 16. Stop the motor and reassemble the M w 1 - coupling | 17. The push-button station is correctly install M w 1 - 18. Measure the insulation resistance M w 1 - XXxI. UPS | A. UPS BATTERY 1. Check the rating gn nameplate of the w 1 - charger 2. Check the battery|case for crack or w 1 - damage & check fhe battery rating, voltage and ampere hour 3. Check connected|loads with approved M 1 - drawing 4. Check protective devices for the battery w 1 : charger, i.e. fuses relays, etc 5. Check and tight tHe cable connection & M w t - inter-cell connectipns CONSORTIUMADHI- GS E&C a (7 PERTAMINA RESID FLUID CATALYTIC ‘CRACKING (RFCC) PROJECT PT. PERTAMINA (PERSERO) [boc.No. |RFCC-C-QC-PR-002 Rev. No.1 SITE INSPECTION AND TEST PLAN ‘Appendix -1 Page :_33 142 CHEE Tem SUBCONT i PERTAMINA MIGASI Pat PNPON> gO © ON ~ Check the exhaui facilities of the Equipment grounfling Check batteries dre completely charged and check electrdlyte level. Measure charging current and voltage t, ventilation & drainage UPS Physical check ‘Transfer Switch test Load Sharing Test UPS Battery Chafge Check All Associated Alarm Check output wave form is sinusoidal at 50 Hz under all condition. Full Load test XXII. DISTRIBUTION FANEL Overall Physical Check | 2. Panel Power and|Bus Assembly a. Over Potential Test b. Measurement of Insulation Resistance ©. Micro, Ohm Tast for Connections 4d. Others (Manufpcturer's Standard Tests) XXILVHF UHF RADIO| TRUNKING Visual Inspection Equipment Cabii a. Equipment Lat b. Equipment Correct ©. Access for mai Troubleshooti ‘or: Power Supply Chi Transmission test! a. Tx Power (W) M = 222zz= z z= = zeze = S8eeee = se = < Poe CONSORTIUMADHI- GS E&C Sasesc ‘ RESID FLUID CATALYTIC peor 7 CRACKING (RFCC) PROJECT RFCE-C-O0-FR02 (J PERTAMINA PT, PERTAMINA (PERSERO) penta SITE INSPECTION AND TEST PLAN Appendix - 4 Page | 04 142 CHECK ITEM suscont | CONT. | PERTAMINA | ao b. Tx Frequency (MHz) ¢. Tx Frequency Error (Hz) 4. Antenna Test M w R - 5. Functional Test uM 2 2 XXIV.PABX & TELEPHONE SYSTEM 1. Visual inspection|For: a. Equipment Cabling & Grounding b. Equipment Labelling c. Equipment Asgembly Complete & Correct d. Access for maintenance & Troubleshootirig = see = £22 aD DAD z = a 2. Power Supply Check = a 3. Incoming and Outgoing Call Test 4. Intemetworking Flnetional Test M Ww Ww Be a. Incoming Test) b. Outgoing Test| XXV. INSTRUMENTATION 1. Control Building (Instrument Panel Board, MCS, Console, Rack, etc.) - Visual Inspectipn after Installation, e.g. w w w accessibility, mounting, painting 2. Instrument Pressulre Lines a. Visual Inspection w Ww Ww - Tag No. / Tdg Plate - High and Low Pressure of d/p = Slope = Support - Material Size and Rating - Purging / Steam Trace Requirements © CONSORTIUMADHI- GS E&C SF asesc RESID FLUID CATALYTIC Se con a CRACKING (RFCC) PROJECT IRece-c.acpRooz | (2 PERTAMINA PT. PERTAMINA (PERSERO) v.04 SITE INSPECTION AND TEST PLAN ‘Appendix -4 Page : 35 142 CHECK ITEM suscont | CONT. | PERTAMINA eet = Installation b. Pressure and a. Visual Inspection w w w ~ System, Take off, Support, Material (three) mint 4, Wiring a. Visual Inspection w wR wR ~ Material Cable race Way installation Support | Grounding Cable Identification & Tag No. - Cable Gland, Sealing, Fitting and Compound | ~ Cable Marker - Material Continuity . Insulation Resistance Test ~ Line to Line} - Line to Ground - Line to Shield 5. Instrument Air ate Line s ss zs z= a. Visual Inspection w w w ~ Valve Segreyation = Support - Line Size - Material = Spare Valu - ittaton b, Leak Test and Air Blow ~ Leak ~ Air Blow 6. Instrument Air Tubing Line © CONSORTIUMADHI- GS E&C Tasecc RESID FLUID CATALYTIC pees = CRACKING (RFCC) PROJECT RECe-c-Oc-PR-002 A PERTAMINA, PT. PERTAMINA (PERSERO) Pano SITE INSPECTION AND TEST PLAN Appendix «4 Pope: 26 /42 CHECK ITEM suscont | cont. | peRtamina | MIGAS! a. Visual Inspection w w Ww) - Support - Material & Size ~ Tube Marking = Tubing Installation b. Pressure and Leakage Test w w w 7. Calibration And Lpop / Sequence Test a. Calibration w wR (wry = Zero and Range Test of all Analogue Instrument = Measuring {ange = Direct and Reverse Action of Controllers ~ Stroke and Stroke Speed of Control Valves ~ Alarm Set Flint b. Loop / Sequenbe Test w w w + Input Signal Loop - Output Signal Loop = Sequence Test 8. Minor Instrument {ORIFICE, PG, TG, LG) Visual Inspection: w WorR — (W)orR - Tag No. / Tag Plate Scale Location (Direction) Accessibility Nominal Dial Size of PG /TG Centre to Cer Length of LG 9. _ Fire & Gas Detection System w w w a. Loop / Sequente test b. Function test 10. ESD/EDP Syster w w w a. Loop Test b. Performance test 11. Control Panel w w w a. Loop Test b. Communication Test ©, Performance Test © CONSORTIUMADHI- GS E&C GSESC a RESID FLUID CATALYTIC peer. x CRACKING (RFCC) PROJECT JRFCC-c-0c-PR-002 (A PERTAMINA PT. PERTAMINA (PERSERO) ev. No.: 4 SITE INSPECTION AND TEST PLAN ‘Appendix - 4 Page : 97 142 CHECK ITEM suscont | cont. | PERTAmINa | MIGAS! 12. Gas Metering w w w w a. Loop Test b. Performance test XXVLFIRE ALARM SYSTEM 4. Check the name plate components M w I : 2. Measure the insuation resistence w \ : 3. Operation of the qnanual fire alarm station M w w & fire detector anf that main & auxiliary control panels arg satisfactory 4. The numbers and location of the equipment = M w w : are correct. 5. The distribution panel circuit numbering M w w and loading are cbrrect. The switch ratings and the fuse ratings are correct. 6. The feeder cable bize is correct w w 7 7. The operation and setting of the time mM w w a switches, photoelectric cells magnetic. control switches, éte. Are satisfactory 8. ‘Check the insulation resistance of each M Ww Ww 3 circuit. 8. The lighting circuit connection is correct for. M w w 7 circuit numbering br identification 10, Measure the voltage at each socket M w w 7 XXVIL_ INSULATION 1. Before application work a. Check of Material Quality & dimensions M ' R - b. Check of keeping condition of insulation = M ' R : material from noisture water or Rain . Confirmation of insulation System M w R 7 CONSORTIUMADHI- GS E&C Gesisc RESIDFLUIDCATALYTIC pete Se x CRACKING (RFCC) PROJECT RFCC-C-QC-PRO02 __| (J PERTAMINA PT, PERTAMINA (PERSERO) ec! ‘SITE INSPECTION AND TEST PLAN Appendix - 1 Page : 98 142 MIGAS/ betta ITEM SUBCONT | CONT. PERTAMINA PUIT d. Check of Equipment & Piping to be M w R 7 Insulated: = Surface, Inpulation Support Finishing Hydrostatid Test or Pneumatic Test 2. During application work Weather condition Insulation Material Insulation Thick / No. of Layer Filing for Contraction Joint Fastening | erea9cp |. Metal jacketing / waterproofing = SZSzZEzz = €8eee-- S

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