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DELTA POWER SYSTEM

User manual

ESAA150-ABC07/09/11
Power System
User Manual

ESAA150ABC07/09/11 IOM
2010. 04. 12. R02

P/N: 5011286602

TABLE OF CONTENTS
1

General.....................................................................................................................................4

1.1
1.2
1.3

USING THIS MANUAL ..................................................................................................................................... 4


SAFETY NOTICE .............................................................................................................................................. 4
ENVIRONMENTAL ........................................................................................................................................... 5

Product Description ..................................................................................................................6

2.1
2.2
2.3
2.4
2.5
2.6

PRODUCT DESCRIPTION .................................................................................................................................. 6


PRODUCT MAIN FEATURES ............................................................................................................................. 6
CONFIGURATION ............................................................................................................................................. 7
SYSTEM SPECIFICATION .................................................................................................................................. 7
SYSTEM CONFIGURATION & DIMENSIONS ...................................................................................................... 8
SYSTEM SCHEMATICS ................................................................................................................................... 11

Installation ..............................................................................................................................14

3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13

4
4.1
4.2
4.3
4.4
4.5
4.6

TOOL REQUIRED ........................................................................................................................................... 14


UNPACKING .................................................................................................................................................. 14
PRELIMINARY INSPECTION ............................................................................................................................ 14
BASE MOUNT ................................................................................................................................................ 15
SYSTEM MOUNTING ...................................................................................................................................... 15
MODULE INSTALLATION ............................................................................................................................... 15
SYSTEM WIRING ........................................................................................................................................... 16
DC GROUNDING ........................................................................................................................................... 16
AC INPUT CONNECTIONS .............................................................................................................................. 16
DC DISTRIBUTION CONNECTIONS ................................................................................................................ 17
BATTERY CONNECTIONS ............................................................................................................................... 17
RECOMMENDED WIRING ............................................................................................................................... 17
BATTERY AND AMBIENT TEMPERATURE SENSORS ....................................................................................... 18

START - up Procedure...........................................................................................................19
INITIAL STARTUP PREPARATION ................................................................................................................... 19
NO LOAD START-UP...................................................................................................................................... 19
BASIC FUNCTIONAL VERIFICATION............................................................................................................... 19
PARAMETER SETTINGS .................................................................................................................................. 19
DC LOAD CONNECTIONS .............................................................................................................................. 20
FUNCTIONALITY CHECK ............................................................................................................................... 20

CSU & Parameter Adjustment ...............................................................................................21

5.1
5.2
5.3

DESCRIPTION .............................................................................................................................................. 21
DISPLAY ...................................................................................................................................................... 22
FUNCTION ................................................................................................................................................... 22

5.4
5.5

SYSTEM PARAMETER SETTING...................................................................................................................... 23


REAL TIME OPERATION STATUS ................................................................................................................... 24

6
6.1
6.2
6.3
6.4
6.5
6.6

Switch Mode Rectifier (ESR48/56A series rectifier, 2700W) ................................................37


DESCRIPTION ................................................................................................................................................ 37
SPECIFICATIONS ............................................................................................................................................ 37
ENVIRONMENTAL ......................................................................................................................................... 38
PHYSICAL...................................................................................................................................................... 39
OUTLINE & DIMENSIONS .............................................................................................................................. 39
SMR OPERATING PRINCIPLE ........................................................................................................................ 39

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Switch Mode Rectifiers (ESR48/40A series rectifier, 2000W) ..............................................41

7.1
7.2
7.3

DESCRIPTION ................................................................................................................................................ 41
SPECIFICATIONS ............................................................................................................................................ 41
OUTLINE & DIMENSIONS .............................................................................................................................. 43

Alarms And Trouble Shooting ................................................................................................44

8.1
8.2
8.3
8.4
8.5

AC FAIL/AC HIGH VOLTAGE / AC LOW VOLTAGE ALARM DESCRIPTION ................................................... 44


DC OUTPUT VOLTAGE HIGH/LOW (HV/LV)................................................................................................ 45
DC CIRCUIT BREAKER TRIPPED ALARM ....................................................................................................... 45
OVER-TEMPERATURE ALARM....................................................................................................................... 45
RECTIFIER FAIL ALARM ................................................................................................................................ 46

Maintenance ...........................................................................................................................47

9.1
9.2

CLEANING AND MAINTENANCE .................................................................................................................... 47


REMOVING AND REPLACING A RECTIFIER MODULE...................................................................................... 47

10 system communication software............................................................................................49


10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8

INTRODUCTION........................................................................................................................................ 49
INSTALL AND UNINSTALL RMS SOFTWARE .................................................................................... 49
GET START NRMS SOFTWARE.............................................................................................................. 50
HOW TO SETUP CONNECTION PROFILE INFORMATION ................................................................ 51
SOFTWARE FUNCTION ................................................................................................................................... 53
SYSTEM INFORMATION MONITORING ............................................................................................................. 55
SYSTEM PARAMETER CONFIGURATION ......................................................................................................... 59
OTHER FUNCTION ......................................................................................................................................... 66

11 Acronyms and Abbreviations .................................................................................................71

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GENERAL

1.1

Using This Manual


This manual contains specifications and instructions to properly install and
maintain the indoor power system. Component specifications and drawings are
contained in this manual.
Included in this manual is the operation and maintenance of the New Smart CSU
(NCSU), ESR48/56A (or ESR48/40A) series Switch Mode Rectifier (SMR), Power
Distribution Unit (PDU) and Low Voltage Disconnect (LVDS), system status and
alarms, troubleshooting and system maintenance.
Step by step procedures required for installation and turn-up are detailed. All
equipment parameter settings, adjustments and confirmation as well as system
monitoring, operations and maintenance procedures are included.
Warnings are printed in bold lettering and alert the installation or maintenance
craftsperson of a potential hazard to either or the craftsperson if the warning
advisement is not followed.

1.2

Safety Notice
Products are not liable for any hazards incurred by not following proper safety
procedures. Installation, Operation and maintenance personnel should always
follow these safety rules:
1. The equipment is designed for installation and use in areas designated as
"Restricted Access Location" only. Where the rack will be secured to a
concrete or other non-combustible floor.
2. Per UL and the NEC an insulated grounding conductor, identical in size and
insulation characteristics to the supply conductors, is to be installed as part of
the branch circuit that supplies the unit or system. The grounding conductor
should be green, with or without yellow stripes.
3. The grounded conductor described up above is to be grounded to the earth at
the service equipment or if supplied by a separate derived system, at the
supply transformer or motor-generator set.
4. The AC receptacles in the vicinity of the power system are all to be of a
grounding type and the grounding conductors serving all receptacles are to be
connected to earth ground at the service equipment.
5. Before the system is operational, the AC input frequency and voltage must be
verified making sure the AC breaker rating and type are adequate and other
environmental conditions as noted in the specifications are met.
6. A readily accessible disconnect device shall be incorporated in the building
installation wiring.
7. Protective systems or devices in PRIMARY CIRCUITS shall be in such a
number and located so as to detect and to interrupt the over-current flowing in
any possible fault current path (for example, line-to-line, line-to-neutral, line to
protective earth conductor or line to PROTECTIVE BONDING CONDUCTOR).

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8. In a supply using more than one line conductor to a load, if a protective device
interrupts the neutral conductor, it shall also interrupt all other supply
conductors. Single pole protective devices, therefore, shall not be used in such
cases.
9. The system has passed stringent system testing prior to shipment. To avoid
electrical shock, the system requires a single ground point permanently
connected to earth ground.
10. Recommended room ambient is maximum +45.
11. To avoid electrical hazards, the covers must not be removed on the system or
any component.
12. DC output & battery breakers must be replaced with approved replacement
circuit breakers meeting the original design specification.
13. All AC connections must be made per the latest issue of the National Electrical
Code and must conform to all local codes.
14. The wiring method to accommodate different power systems should comply
with National Electrical Code and Local Code.

1.3

Environmental
1. Input Voltage: 220 - 240VAC, 2W + PE
2. Input Frequency: 50 - 60 Hz
3. Operating Temperature: 0 to +45
4. Humidity: 10 to 95% RH (non-Condensing)
5. Floor Load Density:
The Building floor structure having a total floor load capacity of 780kg/
6. Altitude: < 3000m above mean sea level
0 - 2000 m:
Full of the nominal output power rating at maximum temperature.
2000 m - 3000 m:
1% power de-rating per 100m. At 3000m altitude, the output power can be
90% of the nominal power rating at maximum temperature.

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2
2.1

PRODUCT DESCRIPTION
Product Description
The ESAA150-ABCxx Power System consists of modular ESR48/56A (or
ESR48/40A) series Rectifiers, a New Smart CSU (NCSU) and a Power Distribution
Unit (PDU).
Up to 3 rectifiers can be equipped in 1 shelf, which can mount a NCSU. The
system requires a nominal input of 220V and provide an output of 54 VDC to
power the load and also maintain fully charged batteries.
The system is control by the New Smart CSU (NCSU). System monitor and control
output voltage, status and alarms of rectifiers by NCSU. All system parameters are
set by NCSU too. The parameters include the system float voltage, equalize
voltage, current limit, and alarm thresholds setting. The RS232 interface of NCSU
is the Remote Monitoring System (RMS) software to remote and control system by
PC.
The environmental control will be done by the separate climate control card, which
will support the door open alarm, humidity control, fan control and heater control.

2.2

Product Main Features

-54Vdc/~150A (rectifiers 1-3).

User Friendly LCD Interface (128*64 dots display)

Hot Swappable 2700 Watts (or 2000Watts) rectifiers, wide range PFC input
(90~275Vac good for unstable utility environment)

Light Weight Plug-in Modules for Simple Installation and Maintenance

High Power Density Saves Valuable Floor space

All rectifier modules are front accessible

Active Power Factor Correction (> .99 PF)

High Efficiency

Temperature Compensation Float Voltage Control for VRLA Batteries

Front Access for Simplified Operation and Maintenance

Intelligent remote shelf monitoring and control (Optional RMS software function
and Modem function, Via RS-232)

Network Maintenance

Battery temperature compensation voltage control

Battery and Load breakers

Equalize charge timer

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2.3

2.4

Configuration
AC Input:

220 - 240VAC, 2W + PE

System Capacity:

-54VDC/~150A Max.

Rectifier:

-54V/2700W (or 2000W) * 3 Max.

CSU:

Delta New Smart CSU

System Specification

Item

Specification/Function
220 - 240VAC, 2W + PE

AC Input

Max. 54A for ESR48/56A series (2700W) system


Max. 36A for ESR48/40A series (2000W) system

System Capacity
Rectifier

-54V/ ~ 150A Max. (1 ~ 3 rectifiers)


1. ESR48/56A series (2700W)
2. ESR48/40A series (2000W)

Control & Supervisor Unit

LCD Display: 128*64 characters


LED Indicator: 3

Battery Breaker

2 positions

Output Breaker

High priority * 6 positions + Low priority * 6 positions

LVDS

LVBD (Low Voltage Battery Disconnect) * 1 + LVLD (Low Voltage


Load Disconnect) * 1

Remote Monitoring and


Control

By RMS software (Use RS232 Interface)

Operating Temperature

32~+113 (0~+45)

Storage Temperature

-40~+158 (-40~+75)

Humidity

0~95% Relative Humidity, Non-Condensing

Altitude

Acoustic

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< 3000m above mean sea level


0 - 2000 m:
Full of the nominal output power rating at maximum temperature.
2000 m - 3000 m:
1% power derating per 100m. At 3000m altitude, the output power
can be 90% of the nominal power rating at maximum temperature.
55 dB(A) at the distance of 1m in front of rectifier with 1.5m height,
25 degree C ambient,

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2.5

System Configuration & Dimensions

2.5.1

ESAA150-ABC07
615

565
12

11

13

1200

10

14

ESAA150-ABC07 Main Part

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

ESAA150-ABC07
Description
Power System
Controller & Monitor Unit
Shelf
DC Breaker(Load)-High Priority
DC Breaker(Load)-Low Priority
Battery Breaker
AC Input Breaker
AC Detector
LVDS
Battery Load Terminal Block
DC Load Terminal Block
AC Input Terminal Block
DC 0V Bus
Battery Tray

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Qty
1
1
1
2
6
2
1
1
2
2
5
-1
2

Remark
NSCU
19 inch for 3 SMR(2700W)
15Ax2, Expansion to 6
40Ax4 + 15Ax2
125A x 2
220V Single Phase

For Battery 180AH x 8

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2.5.2

ESAA150-ABC09
615

12

565

11

10

13

1200

14

5 4

ESAA150-ABC09 Main Part

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

ESAA150-ABC09
Description
Power System
Controller & Monitor Unit
Shelf
DC Breaker(Load)-High Priority
DC Breaker(Load)-Low Priority
Battery Breaker
AC Input Breaker
AC Detector
LVDS
Battery Load Terminal Block
DC Load Terminal Block
AC Input Terminal Block
DC 0V Bus
Battery Tray

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Qty
1
1
1
4
6
2
1
1
2
2
5
-1
2

Remark
NSCU
19 inch for 3 SMR(2700W)
40Ax4, Expansion to 6
40Ax4 + 10Ax2
125A x 2
220V Single Phase

For Battery 180AH x 8

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2.5.3

ESAA150-ABC11
615

12

565

11

13

10

1200

5 4

14

ESAA150-ABC11 Main Part

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

2.5.4

ESAA150-ABC11
Description
Power System
Controller & Monitor Unit
Shelf
DC Breaker(Load)-High Priority
DC Breaker(Load)-Low Priority
Battery Breaker
AC Input Breaker
AC Detector
LVDS
Battery Load Terminal Block
DC Load Terminal Block
AC Input Terminal Block
DC 0V Bus
Battery Tray

Qty
1
1
1
2
3
2
1
1
2
2
5
-1
2

Remark
NSCU
19 inch for 3 SMR
63A x 2, Expansion to 6
25A x 3, Expansion to 6
125A x 2
220V Single Phase

For Battery 180AH x 8

System Dimension

Item

Specification/Function

Dimensions (WxDxH)

615mm x 565mm x 1200mm

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2.6

System Schematics

2.6.1

ESAA150-ABC07

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2.6.2

ESAA150-ABC09

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2.6.3

ESAA150-ABC11

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INSTALLATION

3.1

Tool Required
The following tools are recommended for the system installation:
Phillips No. 3 screw driver
Tweaker - Slotted screw driver blade size .09 .02
Thomas & Betts crimping tool TBM8-750-1
Insulated side cutters
Metric Socket Wrenches with Extensions
Hydraulic lifter

3.2

Unpacking
Refer and follow the sequence as the figures below to unpack the equipment.

3.3

Preliminary Inspection
Prior to removing the system from the crate, note any damage to the crate.
Remove the system cabinet from the crate and inspect the shelf for any dents or
damage. If any damage is noted, contact the carrier immediately.

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3.4

Base Mount

3.4.1

Holes for Base Mount


Refer to the figure below for detail base mount template.

Unit: mm

3.5

System Mounting
The system comes fully assembled with the DC Distribution Shelf. The AC
connections from the AC terminal to the rectifier shelf are made at the factory. All
CSU communication and signal leads are connected via the modular plugs and
communicate with the rectifiers.
The system should be mounted to the superstructure and floor per customer
provided equipment engineering drawings.

3.6

Module Installation
In order to minimize the weight of system, all rectifier modules are delivered
separated and they should be re-installed in the site.

3.6.1

Rectifier Installation
1) Install rectifier modules into the shelf
2) Push both locker to lock position to lock the rectifier.

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Warning! Do not force the module into the slot. If it does not slide in and connect
easily, remove and re-seat the unit.

3.6.2

Sequence of Rectifier Installation


The recommended rectifier installation sequence:
From left to right of the shelf.

3.7

System Wiring
The shelf comes fully assembled and all the connections are made at the factory.
There is no internal, shelf or module wiring required.
All wiring to the breaker are use lead with striped ends. Ensure to tight the screw
and keep the wires are all into the breaker terminal, no any wires or threads are
remain outside of the breaker to avoid short-circuit. Refer to the figure below.

Remain wires or threads

OK

3.8

NG

DC Grounding
The DC ground must be connected to a permanent earth ground connection.
Warning! Do not connect this terminal to AC power system neutral.

3.9

AC Input Connections
All AC cables should connect to AC main breaker.
Rating: Refer to the system.
Recommended wiring, refer to Section 3.12.
Warning! The shelf operates at AC voltages that can produce fatal electrical
shock. Installation and maintenance personnel must observe all safety
precautions.
Warning! Confirm the operating voltage before proceeding.
Warning! The input feeder circuit breaker at the AC panel must be in the Off
position before attempting to wire the shelf.

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3.10

DC Distribution Connections
Rating: Refer to the system.
Recommended wiring, refer to Section 3.12.
Note!

3.11

Load LISTED output breakers to a maximum 80% of marked current.

Battery Connections
Rating: Refer to the system.
Recommended wiring, refer to Section 3.12.
Note!
Battery -

3.12

Load LISTED output breakers to a maximum 80% of marked current.

Battery +

Recommended Wiring
The recommended wire size (AWG#) for each breaker, refer to the 60 C column
for copper wire and with at least 90 C insulation.

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The comparison list for wiring size of AWG and mm

3.13

Battery And Ambient Temperature Sensors


One battery sensor cable is provided with each system. The cable is labeled TB
terminate on connector TB and on the temperature sensor. Place and fix the
temperature sensor on the center of the battery connection bus bar to detecting the
battery temperature.

The Ambient Temperature Sensor is labeled TA and can be placed anywhere clear
of the rectifier fan flow. (The TA Sensor had already fix on the appropriate location
of the cabinet by factory, no required to install by customer of this item) The
Ambient Temperature Sensor TA is terminated to the back of the CSU to the
connector labeled Ambient Temp.

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START - UP PROCEDURE

4.1

Initial Startup Preparation


Verify all connections prior to starting this section.
Warning! Ensure the input AC circuit breaker located at the AC service panel is
switched to the Off position.
Warning! Confirm the operating voltage before proceeding.
Warning! Ensure the frame ground is properly connected to a permanent earth
ground connection.
Warning! Ensure all the Load DC Circuit breakers located in the DC Distribution
Cabinet are switched to the Off position.

4.2

No Load Start-up
The shelf can be turned up without a load. The start-up procedure is as follows:
1. Switch all DC load breakers to the Off position.
2. Make sure battery is not connected to the system Battery Bus.
3. Switch on AC input breaker and check the CSU for alarm status.
4. Switch on each DC load breaker and connected battery to operate the system
after checking without any problem.

4.3

Basic Functional Verification


After shelf start-up, basic functional verification should proceed.
Check the monitor of CSU display.

4.4

Parameter Settings
Most parameters are pre-set at the factory and are listed on the shelf Test Report
included with each shelf. This section provides a general explanation for some
parameter may need changing.
Note!

4.4.1

In all battery relatedparameters refer to the battery manufacturer


specifications.

Float/Equalize Voltage
Both Float and Equalize voltages are preset at factory and listed on the shelf Test
Report. The CSU controls the settings on each rectifier. If a different value is
required, setting the value from CSU.

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4.4.2

Current Limit
The CSU controls the system current limit threshold by monitoring the total load,
the number of rectifiers in-service and the battery current. A parameter sets
current limit in the event of a DC overload condition for the system and overrides
the current limit set at each rectifier.

4.4.3

Total Number of SMRs


The CSU uses this parameter to scan for rectifier status and alarms.

4.4.4

SMR Slot Assignment


This parameter is used with the parameter Total Number of SMRs and directs the
CSU to scan the assigned slots for rectifier status and alarms.

4.4.5

Maximum Battery Capacity


Battery capacity must reflect the rating of the installed battery. Refer the battery
manufacture specification for the rated capacity.

4.5

DC Load Connections
Warning! Basic Functional Testing should be completed prior to the load being
applied.
Warning! Switch all DC circuit breakers to the OFF position.
A. Connect the positive load cable to the Ground Bus.
B. Connect the negative load cable to the DC breaker lug.
C. Switch the DC circuit breakers or Load Fuse to the ON position.
Warning! Tighten the DC Circuit Breaker lugs to ensure proper contact is made
with the load cable and the trip sense wire. Failure to properly torque
the DC circuit breaker lugs may cause heat damage.

4.6

Functionality Check
Control and supervisory functional testing can be performed at the CSU after the
Basic Functional Testing is completed and the DC Load is connected.
Check the status of the equipment by viewing the Main Page and by pressing
button. Verify voltages, current and temperature for normal operation. Compare
the rectifier voltages by using a multi-meter and taking the measurements at the
front of each rectifier.
Verify the Alarm display at the CSU to ensure that all alarm conditions are resolved.

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CSU & PARAMETER ADJUSTMENT

5.1

Description

5.1.1

Software Interface
Power system controller

Delta New Smart CSU

Display

LCD 128 x 64 dots display


LED (Major, Minor, EQU)

Push button

4 push buttons on the CSU LCD display. They are


use to control the power system.

Language

5.1.2

English / Chinese

System Management
Monitoring:

AC input information
DC information
Rectifier information
Battery Information
DC load information
Environment detection

Parameter Setting: System output parameter setting


Alarm threhold setting
Alarm configuration setting
System relay setting
Others:

Remote management
Event log
Efficiency management
Battery discharge test function

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5.1.3

Communication Management

5.1.3.1 Local
Method:

RS-232 cable (9 pin), for local connection

SW Interface: (Optional)

Delta Remote Management Software

Note!

Remote management function is optional. Please consult Delta


representative for details.

5.1.3.2 Remote
IP Adapter (Optional)
5.2

Display
A 128 * 64 characters LCD Display is on the CSU for display shelf status as the
following:
Main page: DCV, DCI, shelf status, Alarm
Button
A BACK; B ; C ; D ENTER

5.3

Function

5.3.1

Relay output

5.3.1.1 Relay Specifications


Settings
Arrangement
Contact rating
Resistance
Condition

Description
1 Form C (SPDT)
1A at 24VDC, only allow to connect to safe low voltage circuit
100m
Normal Open, Normal Close, Common

5.3.1.2 Relay Position and Definition


5.3.1.2.1

Relay Positions and Definition

Relay Alarm Event

Alarm Event Description

AC Off

AC Fail Alarm

RFA2

Two or More rectifiers Fail Alarm

CSU Fail

CSU Fail Alarm

DCL

DC Low Voltage Alarm

Batt. Switch Battery Breaker or Fuse Fail Alarm

Major

DCH, HVDS, LVDS Trip, TAH, TA Sensor Fail, AC Fail, TB Sensor Fail, TBH,
One Rectifier, Rect Over Percent of Capacity, Load Priority Hi, Load Priority Lo,

Minor

DCL, TAL, HTSD, CL, Battery Switch, Battery Discharge, Battery Test
Fail, More Rectifier Fail

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5.4

System Parameter Setting


The lists below are parameter preset in factory for the system.
Note!

In all battery related parameters refer to the battery manufacturer


specifications.

Parameter Descriptions

Setting

Setting Range

HVSD Shutdown

59.5 V

58.0~60.0 V

HV Alarm

57.5 V

56.0~58 V

LV Alarm

45.0 V

44.0~50.0 V

LVDS1DISC Voltage

42.0 V

40.0~48.0 V

LVDS2 DISC Voltage

45.2V

40.0~48.0V

LVDS3 DISC Voltage

47.2V

40.0~48.0V

Rectifier Relation Over Percentage


80%
Of Capacity
Set FL Voltage
54.0 V

50.0~56 V

Set EQU Voltage

56.0 V

50~57 V

TAH

45

35 ~ 75

TAL

-14

-40 ~ 10

HTSD Shutdown (Option)

60

45~75

LTSD Shutdown (Option)

-15

-40~10

Cooling Fan Start Temp

Single Phase 220 ACV High Alarm

264V

230~276V

Single Phase 220 ACV Low Alarm

176 V

90~184 V

Battery Capacity

360 AH

0~6000 AH

TBH

40

30~50

Middle test voltage

1V

0.5V ~ 4V

SMR CL (2700W)

50A

5A~50A

Battery charge management

Enable

Stage1 max charge current

0.20C

0.05C~0.5C

Stage2 max charge current

015C

0.05C~0.5C

Stage3 max charge current

0.1C

0.05C~0.5C

Battery Test

Disable

Test Time

1 hr

1~24 hr

Battery Test Voltage

45.0 V

42.0~52.0 V

Battery test current

0.1C

0.05~0.5 C

Battery test periodic

Disable

Battery test periodic

1 month

1 ~ 12 month

Battery test date

1 day

1 ~ 31 day

Battery test Hour

0 Oclock

0 ~ 23 Oclock

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50% ~ 90%

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5.5

Temp compensation

Enable

Compensation Mode

0~1

Temp Comp Coefficient

4 mV/

0.1~4mV/

Temp Comp Range

1.3V

-1.3 ~ 1.3V

Temp Comp Center

25

15~35

Temp curve T0

-20 ~ +60

Temp curve V0

56.9V

50V ~ 58.0V

Temp curve T1

15

-20 ~ +60

Temp curve V1

54.5V

50V ~ 58.0V

Temp curve T2

35

-20 ~ +60

Temp curve V2

54.5V

50V ~ 58.0V

Temp curve T3

60

-20 ~ +60

Temp curve V3

51.7V

50V ~ 58.0V

EQU

Enable

EQU max time

10 hour

1 ~ 24 hour

Additional EQU Time

1 hr

0~12 hr

EQU Terminal current

0.01C

0.01C ~ 0.05C

EQU periodic

Enable

EQU Charge period

1 Month

1~12 Month

Periodic date

1 ~ 31

Periodic Hour

0 ~ 23

Deep discharge remain capacity

Enable

Deep voltage

Enable

AC Fail time

Enable

Deep discharge-remain capacity

80

30~90

Deep discharge-voltage

46V

42V~48V

Deep discharge-AC off Time

4Hr

0~24Hr

Charge current

0.08C

0.03C ~ 0.15C

Real Time Operation Status


The shelf status is displayed on the front of the CSU. The Main page is always
displayed during normal operation. All values in the list are for reference only.
Main page:
DCV
DCI
Sys Sta.
Alarm Existing

54.0V
0A
FL

DCV: System output DC Voltage


DCI: Total system output current
Sys Sta: System status
Alarm Existing: Alarm Existing will display if alarm had occurred
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5.5.1

System Information
SysInfo
Sys setting
Curr. Alarm

Press ENTER;
Rectifier
Battery
Event Log
Curr. Setting
AC & Temp
Date & Version

Press ENTER;
5.5.1.1 Rectifier Information
Rectifier Info
01
0.0A
02
0.0A
03
0.0A

OK
OK
OK

24

0.0A

OK

Total 24 rectifiers can be display


5.5.1.2 Battery Information
Rectifier
Battery
Event Log
Curr. Setting
AC & Temp
Date & Version

Press ENTER
Batt. 1
Charging
Current
Temp.

0.0A
32

Batt. 2
Charging
Current
Temp.

0.0A
30

5.5.1.3 Event Information


Rectifier
Battery
Event Log
Curr. Setting

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AC & Temp
Date & Version

Press ENTER
00 XXXX Alarm
YYYY-MM-DD HH: MM: SS
01 XXXX Alarm
YYYY-MM-DD HH: MM: SS
99

XXXX Alarm
YYYY-MM-DD HH: MM: SS

Total 100 events can be display


5.5.1.4 Current Setting Information
Rectifier
Battery
Event Log
Curr. Setting
AC & Temp
Date & Version

Press ENTER
5.5.1.4.1

DC Setting
DC Setting
Alarm setting
Batt. setting
Other setting

Press ENTER
DC Setting
EQU VLT 56V
FL VLT 54V

5.5.1.4.2

Alarm Setting
DC Setting
Alarm setting
Batt. setting
Other setting

Press ENTER
Alarm Setting
HV 57.5V
LV
45V
HVSD 59V

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ACH
ACL
HT
LT

264V
176V
45
-14

HTSD
50
LTSD
-15
EQU ALM ON
TST ALM ON
BATT OTP
40
LVDS1
42V
LVDS2
41V
BATT Unb ON

5.5.1.4.3

Batt. Setting
DC Setting
Alarm setting
Batt. setting
Other setting

Press ENTER
B- Parameter
T- COMP
BDT Setting
B-EQU Setting

a.

B- Parameter
B- Parameter
T- COMP
BDT Setting
B-EQU Setting

Press ENTER
Batt. Capacity
200AH
Stop EQU
Max. Time 1Hr
Min. Curr. 0.1C
Extra Time 1Hr

b.

T- COMP
B- Parameter
T- COMP
BDT Setting
B-EQU Setting

Press ENTER
Linear
Non Linear

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b-1. Linear
Linear
Non Linear

Press ENTER
ENABLE in EQU
Coef 4.0mV/
RANGE 1.3V
T- START 25

b-2. Non Linear


Linear
Non Linear

Press ENTER
T0, V0 :
T1, V1:
T2, V2:
T3, V3 :

c.

0, 56.8
15, 54.5
35, 54.4
60, 51.6

BDT Setting
B- Parameter
T- COMP
BDT Setting
B-EQU Setting

Press ENTER
Periodic BDT
Status ON
Next Batt Test
05/06/02 00:00
BDT I 0.1C
End VLT 45V
BDT Time 1Hr
Periodic Test
Period 1M
Date 1D
Time 0Hr

d.

B- EQU Setting
B- Parameter
T- COMP
BDT Setting
B-EQU Setting

Press ENTER
Periodic B-EQU
Status ON
Next EQU
05/07/02 00:00
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Periodic B-EQU
Period 1M
Date 1D
Time 0Hr

5.5.1.4.4

Other Setting
DC Setting
Alarm setting
Batt. setting
Other setting

Press ENTER
Eficnt Func.

ON

5.5.1.5 AC & Temperature Information


Rectifier
Battery
Event Log
Curr. Setting
AC & Temp
Date & Version

Press ENTER
ACV
ACV1
217V
Ambient Temp 25

5.5.1.6 Date & Version


Rectifier
Battery
Event Log
Curr. Setting
AC & Temp
Date & Version

Press ENTER
Current Date
YYYY/MM/DD
Current Time
HH: MM: SS
HW Version
CU-15W B
SW Version
0.0 - 28

5.5.2

System Setting
SysInfo
Sys setting
Curr. Alarm

Press ENTER;
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DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

5.5.2.1 DC Setting
DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;
DC Setting
EQU VLT 56V
FL VLT 54.0V

5.5.2.2 Alarm Setting


DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;
Alarm Setting
HV ON
LV ON
HVSD ON
ACH ON
ACL ON
HT ON
LT ON
HTSD ON
Batt. OTP ON
LVDS1 ON
LVDS2 ON
EQU ON
Batt. Tst ON
Batt. Unb ON

5.5.2.2.1

HV Alarm

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HV Alarm
*Enable
Disable
SETPOINT 57.5V

5.5.2.2.2

LV Alarm
LV Alarm
*Enable
Disable
SETPOINT 45V

5.5.2.2.3

HVSD Alarm
HVSD Alarm
SETPOINT

5.5.2.2.4

59V

ACH Alarm
ACH Alarm
*Enable
Disable
SETPOINT 264V

5.5.2.2.5

ACL Alarm
ACL Alarm
*Enable
Disable
SETPOINT 176V

5.5.2.2.6

HT Alarm
HT Alarm
*Enable
Disable
SETPOINT 45

5.5.2.2.7

LT Alarm
LT Alarm
*Enable
Disable
SETPOINT -14

5.5.2.2.8

HTSD Alarm
HTSD Alarm
SETPOINT

5.5.2.2.9

50

Batt OTP Alarm


Batt OTP Alarm
*Enable
Disable
SETPOINT 40

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5.5.2.2.10

LVDS1 (LVBD) Alarm


LVDS1 Alarm
SETPOINT

5.5.2.2.11

42V

LVDS2 (LVLD) Alarm


LVDS2 Alarm
SETPOINT

Note!

5.5.2.2.12

43V

NEVER set the default voltage of LVBD over the default voltage of
LVLD, otherwise, the function of LVLD will UNAVILABLE.

EQU Alarm
EQU Alarm
*Enable
Disable

5.5.2.2.13

Batt. Tst Alarm


Batt. Tst Alarm
*Enable
Disable

5.5.2.2.14

Batt. Unb Alarm


Batt. Unb Alarm
*Enable
Disable
SETPOINT --V

5.5.2.3 Batt. Setting


DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;
B-Parameter
T-COMP
BDT Setting
B-EQU Setting

5.5.2.3.1

B-Parameter Setting

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B-Parameter
Capacity 200AH
EQU Stop
EQU Enable

a. EQU Stop Setting


Stop EQU
Max. Time 1Hr
Min. Curr 0.01C
Extra Time 1Hr
EQU CL
Stage1 0.25C
Stage2 0.15C
Stage3 0.10C

b. EQU Enable Setting


EQU Enable
Batt. Cap ON
BO Time ON
Batt. VLT ON

b-1. Batt. Cap Setting


Battery Remain Cap
ON
OFF
SETPOINT 80%

b-2. Batt. Time Setting


AC Break Time
ON
OFF
SETPOINT 1Hr

b-1. Batt. VLT Setting


Batt. Volt
ON
OFF
SETPOINT

5.5.2.3.2

45V

T-COMP Setting
T-COMP
*Enable
Disable

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T-COMP Enable
Choose T-COMP
Linear
Non Linear

a.

Linear
Coef 4mV/
RANGE 1.3V
T- START 25

b.

Non Linear
T0,
T1,
T2,
T3,

5.5.2.3.3

V0
V1
V2
V3

0, 56.8
15, 54.5
35, 54.4
60, 51.6

BDT Setting
Manual BDT
Periodic BDT
Next BDT 00: 00
YYYY/MM/DD

Manual BDT Setting


Manual BDT
Status: OFF
Setting
Start MBDT
BDTI 0.10C
End VLT 45V
BDT Time 1Hr

5.5.2.3.4

B-EQU Setting
Manual B-EQU
Periodic B-EQU
Next B-EQU 00: 00
YYYY/MM/DD

5.5.2.4 Date Setting


DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;

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Date Setting
YYYY/MM/DD
HH: MM

5.5.2.5 Efficiency Mgt.


DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;
Efficiency Mgt.
Status ON
* Enable
Disable

5.5.2.6 Alarm Reset


DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;
Alarm Reset
Reset HVSD
Reset Com-Fail

a. Reset HVSD
- High voltage shutdown reset-

b. Reset Com-Fail
-Communication fail reset-

5.5.2.7 Temp. Unit


DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt.
Alarm Reset
Temp. Unit

Press ENTER;
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Temp. Unit
Fahrenheit
* Celsius

5.5.3

Curr. Alarm
Sys Info
Sys setting
Curr. Alarm

Press ENTER;
L Bkr0-06A
BDT C Alarm
TASF Alarm

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SWITCH MODE RECTIFIER (ESR48/56A SERIES RECTIFIER, 2700W)

6.1

Description
Deltas DPR2700 series is a compact and very reliable family of front-end rectifier
offering 2700W constant power output (From 48Vdc to 59.5Vdc, under 48Vdc is
constant current output). The modular design provides the flexibility to configure
and expand the system as the load demand increases. Each rectifier is hot
swappable with front access for ease of maintenance without system shutdown
providing uninterrupted service.
DPR2700 series is active power factor corrected to great than 0.99 PF (THD<5%)
for maximum AC utilization.

6.2

Specifications

6.2.1

Input

6.2.2

Input voltage:

230 Vac, single phase


185Vac~276Vac: full load operation
88Vac~184Vac: 50%~99% load operation

Line Frequency:

45Hz~66Hz

True Power Factor:

> 0.99 at full load, nominal line

Efficiency:

>91% at nominal line input

Protection:

Fuse

Output
DC Output Voltage

-40V~-59.5V

Output Power

2700W/ fixed

Regulation:

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6.2.3

6.3

Load:

250mV (load 0~100%)

Line:

50mV

Acoustic:

<55 dBA @ 1Meter

Current Sharing

5% of rated output current

Status/Alarm Indicators
AC OK: AC input Voltage

Green LED

RFA: Rectifier Fail Alarm

Red LED

C.L.: Current Limit

Yellow LED

Environmental
Item

Specifications

Remark

EMI
(Conduction +
Radiation)

FCC class A

FCC Part 15 subpart J

Harmonic
content

EN 61000-3-2; class A

Flicker

EN 61000-3-3

Emission
-

CISPR 22 class A

Immunity
-

Enclosure

electromagnetic field: EN 610004-3


electrostatic discharge (ESD):
EN 61000-4-2

AC input

radio frequency common mode:


EN 61000-4-6

10V/m
15KV air discharge
8KV contact discharge
10V

Voltage dips and interruptions:


EN 61000-4-11

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Voltage transients - burst: EN


61000-4-4

4KV

Voltage transients - surge: EN


61000-4-5

6kV

Page: 38 of 73

6.4

Physical
Physical Dimensions (W x H x D)

4.94 x 1.61 x 10.63 inch


125.5 x 41 x 269.9 mm

Weight

4.4lbs / 2.0Kg

6.5

Outline & Dimensions

6.6

SMR Operating Principle


After applying single phase 220 VAC to the SMR, current is applied to the EMI filter
and circulates through protection components such as the AC circuit breaker and
the fuse. The major functions of the protection devices are to prevent the SMR
from being damaged by surge current and to efficiently reduce the interruption
signal of differential mode and common mode, to eliminate the high frequency
interruption signal from input current and to prevent the feedback of interruption
signal reverse current to the circuit.
After the single phase AC current been converted to DC current through bridge
rectifier, PFC boost converter, and reaches the requirement of True Power Factor
(PF>0.99) (THD<5%) through PFC controller. It generates a 400V DC voltage that
is applied to the DC/DC converter. Besides supplying power to all the control
circuitry of the SMR, a back current source is established.
Through a DC/DC converter, the 400 VDC voltage produces a stable output
voltage. The circuitry uses the Full Bridge series resonant converter technique.
Using a switching frequency higher than 100 KHz, the 400 VDC is converted to an
AC pulse, then through the high frequency transformer, step down, the voltage
becomes an appropriate AC pulse width.
The stable DC current is yielded by the Secondary AC pulse after flowing through a
diode and output filter and is fed back through a DC/DC controller.

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Before the stable voltage and DC current is delivered by the output of the rectifier,
it has been converted by a DC/DC converter, the common mode EMI noise is
eliminated by a filter circuit, through an output circuit fuse, to the system in parallel.

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SWITCH MODE RECTIFIERS (ESR48/40A SERIES RECTIFIER, 2000W)

7.1

Description
Deltas DPR2000 series is a compact and very reliable family of front-end rectifier
offering 2000W constant power output (From 48Vdc to 59.5Vdc, under 48Vdc is
constant current output). The modular design provides the flexibility to configure
and expand the system as the load demand increases. Each rectifier is hot
swappable with front access for ease of maintenance without system shutdown
providing uninterrupted service.
DPR2000 series is active power factor corrected to great than 0.99 PF (THD<5%)
for maximum AC utilization.

7.2

Specifications

7.2.1

Input

7.2.2

Input voltage:

230 Vac, single phase


176Vac~276Vac: full load operation
90Vac~175Vac: 50%~99% load operation

Line Frequency:

45Hz~66Hz

True Power Factor:

> 0.99 at full load, nominal line

Efficiency:

91% at nominal line input

Protection:

Fuse

Output
DC Output Voltage

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-40V~-59.5V
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Output Power

2000W/ fixed

Regulation:

7.2.3

Load:

250mV (load 0~100%)

Line:

50mV

Acoustic:

<55 dBA @ 1Meter

Current Sharing

5% of rated output current

Status/Alarm indicators

Indicator

Color

AC OK: AC input Voltage

Green LED

RFA: Rectifier Fail Alarm

Red LED

C.L.: Current Limit

Yellow LED

7.2.4

Environmental
EMI Suppression:

EN 55022, class B

EMC Immunity:
Lightning/Surge:
ESD

7.2.5

EN61000-4-5 level 4, 6KV

Safety

EN61000-4-2
Contact Discharge 4KV
Air Discharge 8KV
IEC 60950-1, CB certificate, CB scheme, UL/cUL
60950-1, CSA-C22.2, CE mark, TUV Approval

MTBF

> 300K hours at 25, rated load

Physical
Physical Dimensions (W x H x D)

4.94 x 1.61 x 10.63 inch


125.5 x 41 x 269.9 mm

Weight

4.4lbs / 2.0Kg

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7.3

Outline & Dimensions

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ALARMS AND TROUBLE SHOOTING

8.1

AC Fail/AC High Voltage / AC Low Voltage Alarm Description


There are three (3) AC alarm conditions that are monitored by the system: AC Fail,
AC High Voltage and AC Low Voltage. AC fail occurs when AC current is not
present. AC high Voltage (ACH) is a factory set parameter and can be adjusted.
High Voltage Alarm (ACH) to the desired voltage. AC Fail alarms result in the
system shutting down rectifiers until AC is restored (AC is restored, or the AC
voltage returns to levels within the parameter threshold settings.

8.1.1

AC Fail, AC Input High(ACH) and AC Input Low (ACL) Alarm Conditions


AC Fail: Major Alarm
When the CSU senses the absence of AC voltage at the AC terminal, the CSU will
activate a major alarm. ACL and AC Fail Alarm are indicated on the CSU. Battery
is in discharge status. The alarm will be re-set to normal condition when AC is
restored.
AC Input High (ACH):
When the CSU senses the input AC Voltage exceeding parameter alarm, the CSU
will activate an AC High Alarm, displayed on the CSU. The CSU will continue to
monitor the AC input voltage. The ACH alarm will re-set to the normal operation
when AC input voltage decreases within the threshold parameter setting.
AC Voltage Low (ACL):
The AC Voltage Low Alarm occurs when the AC input voltage falls below the
threshold set in parameter alarm. When the ACL condition is sensed, an ACL
alarm is displayed on the CSU. The CSU will continue to monitor the AC input
voltage. The ACL alarm will re-set to the normal operation when AC input voltage
increases within the threshold parameter setting.

8.1.2

AC Fail Trouble Shooting


Verify the AC input voltage at the AC service panel by a multi-meter. To check
whether commercial power problem or AC circuit breaker tripped causes the AC
Fail. The AC circuit breaker should be tripped until the AC utility is repaired and the
AC input is within input specifications.

8.1.3

AC High Voltage (ACH) Trouble shooting


Verify the AC input voltage at the AC service panel by a multi-meter. If the AC input
voltage is higher than the threshold setting, the system will continue to operate. But
if the AC voltage is not higher than the setting value, although the system still
continues to operate, the CSU may be faulty. The CSU should be swapped with a
spare. Follow established repair/return policy to have the faulty CSU repaired by
Delta Products.

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8.2

DC Output Voltage High/Low (HV/LV)

8.2.1

DC Output Voltage High Alarm-HV Minor Alarm.


This alarm condition exists when the DC output voltage is higher than the
parameter alarm setting. The alarm will re-set to the normal condition when the
voltage is decreased below the threshold parameter setting. The output voltage
can be adjusted via the CSU.

8.2.2

DC Output Low Alarm-LV Minor Alarm


This alarm condition exists when the DC output voltage is lower than the parameter
alarm setting. The alarm will clear when the DC output voltage increases. The
output voltage can be adjusted via the CSU.

8.2.3

DC Voltage High/Low Trouble Shooting


Verify the output of each rectifier. If the rectifier output is not within tolerance, swap
the rectifier with a spare module, and return the faulty unit to Delta Products for
repair. If the output of each rectifier is within tolerance, check the parameters to
ensure the correct settings.

8.3

DC Circuit Breaker Tripped Alarm

8.3.1

DC Circuit Breaker Tripped Alarm


When a DC load circuit breaker is tripped, the CSU will go into alarm.
Press the alarm button and the CSU will display Breaker Fail.
Re-set the tripped circuit breaker.
The CSU alarm should clear.

8.3.2

Circuit Breaker Fail Condition Trouble Shooting


If the circuit breaker continues to fail:
Check the DC Branch load (fed by the DC circuit breaker) to ensure the circuit
breaker is the correct size.
If the branch load exceeds the circuit breaker rating, the circuit breaker must be
changed to a higher rating.
Swap with a spare circuit breaker with a higher rating.

8.4

Over-Temperature Alarm

8.4.1

Temperature-Ambient
This alarm is generated when the threshold temperature set in parameter alarm
setting TA is exceeded and also controls the Temperature Compensation Voltage
Control. The CSU senses the temperature via sensor TA and generates an
Ambient Over Temperature Alarm setting TA.

8.4.2

Over Temperature - Ambient Troubleshooting


Verify that the ambient temperature has exceeded the parameter setting by
checking the thermal sensor reading in the hut or equipment room and comparing
the reading to the CSU Reading.

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The CSU will decrease the float voltage for every degree over 25 or 77
threshold.
The CSU will decrease the equalize voltage for every degree below 25 or 77
threshold.
If the TA parameter setting has been exceeded, increase the air conditioning.
If the TA threshold is exceeded, it is recommended to turn off the AC Main feeding
the Rectifiers until the ambient temperature has decreased below the threshold
temperature.
If the sensor is defective, turn the Temperature Compensation Feature off. Contact
Delta for a replacement sensor
Warning! Operating the system at excessive temperatures can damage the
rectifier.

8.4.3

Over Temperature - Battery Alarm


This alarm is generated when the TB temperature is exceeded the threshold
temperature set. The CSU senses the temperature via sensor TB and generates a
Battery Over Temperature Alarm-TB.

8.4.4

Over Temperature-Battery Troubleshooting


Check the battery temperature and verify it is within the TB parameter threshold.
If the TB thresholds are not exceeded, check the thermostat reading in the hut or
equipment room and comparing the reading to the CSU reading. If the TB sensor
is defective, contact Delta for a replacement sensor.
It is recommended that if the system is in the equalize mode, switch the status to
float to reduce the battery temperature.

8.5

Rectifier Fail Alarm


When a rectifier fails, the alarm information is sent to the CSU and the rectifier is
shut down. The rectifier should be swapped out with a spare unit and the faulty unit
returned to Delta for repair.
Warning! Do not open the rectifier module. There are no serviceable parts. Call
Delta Customer Service for a RMA number for repair and return.

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MAINTENANCE

9.1

Cleaning and Maintenance

9.1.1

General
Special maintenance is not necessary for this shelf, unless the shelf is being
operated in a severely harsh environment (dusty environment). The front panels
and the cover of the shelf were treated with a special coating, do not use organic
cleanser or volatile solvent or corrosion damage may occur. For daily cleaning,
brush the dust from the cover and panel. If necessary, use a gentle cleanser or a
lightly dampened lint free cloth to remove any dirt or smudges.

9.1.2

Periodic Maintenance
Periodic maintenance is not required for normal operation. If necessary, wipe to
remove the dust from the front of the shelf with a lint free, soft cloth and gently wipe
the front of the shelf, the CSU and rectifiers. Use a gentle detergent to clean is
acceptable.
Warning! Do not use spray cleanser to clean the equipment. Using a spray
cleanser directly on the equipment can result in serious equipment
damage.
Check the DC Bus for heat discoloration. If the bus has any heat discoloration,
notify Delta Customer Service.

9.2

Removing and Replacing a Rectifier Module

9.2.1

Removing a Rectifier
TO LOCK
LOCKER

TO UNLOCK

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Warning! Do not touch the DC output Bus when pulling out the SMR module.
Warning! The rectifiers are equipped with a pair of safety locker.
Push the both locker (on the center of the fan) to unlock direction to un-lock the
rectifier.
Pull out the SMR module slowly from the shelf, using one hand to support the rear
half of the SMR and remove the rectifier from the shelf.

9.2.2

Replacing a Rectifier
Install the rectifier module, holding the handle with one hand and using the other to
support the rear half of the rectifier module. Place the rectifier in the shelf and push
into the shelf.
Warning! Do not force the module into the slot. If it does not slide in and connect
easily, remove and re-set the unit.
Lock the rectifier by push the locker to the lock direction to lock the rectifier.

9.2.3

Adding a Rectifier
Refer to the procedures in section 9.2.2.

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10

SYSTEM COMMUNICATION SOFTWARE

10.1

INTRODUCTION
This document describes initialization and functionality of system communication
software for New Smart CSU, and how to use it in user applications. The remote
control and monitor functions, which is in a Windows based PC via dial-up USB
interface port. It can remote control and monitoring by communicating remotely
over PC loaded with the NRMS software package. In addition, NRMS software is
with the following features.

10.2

Applied in Local Access (USB).

Complete monitoring and control to CSU & Rectifier.

Being Suitable for all New Smart CSU.

Reach Up to 100 Event Logs for Power Diagnosis and Analysis.

Being with User-friendly Interface.

Battery Management.

Windows 2000/XP Support

INSTALL AND UNINSTALL RMS SOFTWARE


This chapter describes how to install and uninstall the NRMS software under
Windows Operation System. Please follow the steps below to start.

10.2.1 System Requirements


The following minimum configuration is required to run RMS Software.

PC-compatible Pentium class system

Microsoft Windows 2000 / XP (Strong suggestion Windows XP)

Microsoft Office 2000 or above. (Strong suggestion Microsoft Office 2003)

64 MB memory (128MB recommended)

45 MB of hard disk space

10.2.2 SYSTEM Components


In addition to PC whose operation system is Windows, the following component is
required:

NRMS Software-installed on the PC to control and monitor Telecom Power


System.

USB cable To connect NCSU to COM port on the PC.

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10.2.3 When the PC is without NRMS


If your PC has never installed NRMS, please follow below to install this software.

Turn on the host computer.

Please copy NRMS software into Hard Disk. And choose setup.exe to Run
Setup to do installation.

10.2.4 When the PC is with NRMS

Remove old versions

Follow the step of 10.2.3

10.2.5 Uninstall

10.3

Click on Start>Settings> Control Panel> Add/Remove Programs.

Choose NRMS.

Click on Remove icon to remove NRMS Software.

GET START NRMS SOFTWARE


This section will describe how to get start the NRMS software, including what
components should be prepared, menu and toolbar functions.

10.3.1 RMS Toolbar


This is a listing of RMS menus and Toolbar. You can achieve your desired function
either by clicking toolbar.

10.3.1.1

Toolbar
Below, Figure1, is the toolbar RMS provides.

Figure 1.

The Toolbar of RMS software

CSU

Click on this icon to access the CSU information.

Rectifier

Click on this icon to access the rectifier information.

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Click on this icon to access the battery information.

Parameter

Click on this icon to access the parameter setting screen.

Alarm

Click on this icon to access the alarm information.

Event

Click on this icon to access the event information.

Setting

Click on this icon to access the parameter setting.

10.4

HOW TO SETUP CONNECTION PROFILE INFORMATION


This section will describe how to setup every component of Connection profile
Information

10.4.1 Explanation of connection field


Below is the explanation of connection field.

10.4.1.1

Start up
The waiting screen will display after NRMS had switch on. There wont be any
information on each item.

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10.4.1.2

Direct Connection with USB


NRMS can be direct connecting to NSCSU with USB cable. Refer to the figure
below. (Click RS-232 Icon)

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10.5

Software Function

10.5.1 Permission Management


NRMS has four permission levels of system operation, setting and debug to suit
each level of user.
Function of each level:
1. USER level: Monitoring the parameter of system, Alarm and Even log.
2. ADMIN level: User level plus parameter setting and time setting.
3. SADMIN level: Admin level plus Secondary language Translation, Installation
Notes, NCSUs EEPROM Download & Upload and Relay & LED Configuration.
Permission level
Function item
System Monitor

USER
LEVEL

ADMIN
LEVEL

SADMIN
LEVEL

System parameter set


Manual BT & EQU
LVDS manual Trip
System Time set

Data log
Secondary language Translation
Installation Notes
NCSUs EEPROM
Download & Upload
Relay & LED Configuration

10.5.2 Changing Permission


The function will be in USER level after NRMS connect to the CSU, user can
change the level by using the Setting Chang Permission button.

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10.5.3 Change Password


NRMS provide the function of setting and change for password to protect the
operation function of ADMIN level. User can change the password by using the
Setting Chang Password button.

The preset password of ADMIN LEVEL is 0000, SADMIN LEVEL is 8888


when ex-factory, change the password after NRMS install completed.

10.5.4 Log Out


User can return to User level by using the Setting Log out button.

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10.6

system information monitoring


This section describes every information display on the monitor and their
representational meaning.

10.6.1 CSU Information

RMS Version

DCV: DC voltage of the system


Ambient Tem: Ambient Temperature of the system
DCI: DC current of the system
Total Current: Total SMR current + Battery current
ACV1: AC voltage 1
ACV2: AC voltage 2
ACV3: AC voltage 3
EQU Start: Manual equalizing charging
Battery Test Start: Manual battery test
Clear Buzzer: Buzzer clear
Modal Name: Name of the firmware modal
File Name: Firmware file name
Firmware Ver.: Firmware version

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10.6.2 Rectifier Information


Max. No. of
SMR

Fail SMR

On duty
SMR

Off duty
SMR

Communica
tion
error
SMR

To clear the
communication
error

SMR

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10.6.3 Battery Information

Total Current: Total SMR current + Battery current


Estimate Capacity: Total battery capacity
Battery Current 1: Current of battery 1
Battery Current 2: Current of battery 2
Battery Current 3: Current of battery 3
Battery Voltage 1: Middle point voltage of battery 1
Battery Voltage 2: Middle point voltage of battery 2
Battery Voltage 3: Middle point voltage of battery 3
Battery Voltage 4: Middle point voltage of battery 4
Battery Temp 1: Battery 1 temperature
Battery Temp 2: Battery 2 temperature
Battery Temp 3: Battery 3 temperature

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10.6.4 Alarm Status

Alarm
display
in red

10.6.5 Event Log

Numbers of the event


Clear the events
Export the events

Contents of the event

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10.7

System Parameter Configuration


The configuration in this chapter is suit only for ADMIN level and above.

10.7.1 Parameter System Parameter

DCH: DC high voltage


DCL: DC low voltage
HVSD: High voltage shutdown
LVDS 1: Low voltage disconnect 1
LVDS 2: Low voltage disconnect 2
LVDS 3: Low voltage disconnect 3
Float Voltage: Floating charge voltage
EQU Voltage: Equalizing charge voltage
TAH: High ambient temperature
TAL: Low ambient temperature
HTSD: High temperature shutdown
LTSD: Low temperature shutdown
ACH: AC high voltage
ACL: AC low voltage
Energy Saving: Energy saving function
LVDS 1 Trip: Manual low voltage disconnect trip 1
LVDS 2 Trip: Manual low voltage disconnect trip 2
LVDS 3 Trip: Manual low voltage disconnect trip 3
Set Date and Time: Present date and time setting
Over percentage of capacity: Rectifier output capacity alarm setting

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10.7.2 Parameter Battery Parameter

Capacity: Total battery capacity


TBH: High battery temperature
Middle Test Voltage: Battery middle test voltage
SMR Max. Current Limit: Value of SMR Max. current limit
Charge Management: Charge management function
Stage 1 Current Limit: Charge current limit (Stage 1)
Stage 2 Current Limit: Charge current limit (Stage 2)
Stage 3 Current Limit: Charge current limit (Stage 3)
Battery Test: Battery test
Test Time: Battery test time
Test Voltage: Battery test end voltage
Test Current: Battery test current
Battery Periodic: The periodic of battery test
Test Periodic: The periodic of battery test (month)
Test Date: The periodic of battery test (day)
Test Oclock: The periodic of battery test (hour)
Last Battery Test Time: Last battery test time
Next Battery Test Time: Next battery test time

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10.7.3 Parameter Temperature Compensation

Click here when in


Curve mode

Select a battery type


when in Curve Mode

Temp Compensation: Temperature compensation function


Compensation Mode: Temperature compensation mode
Linear: Linear temperature compensation mode
Coefficient: Coefficient of temperature compensation
Range: Range of temperature compensation
Temp Comp Center: Center temperature of temperature compensation
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Curve: Curve temperature compensation mode


T0: Temperature setting 1
T1: Temperature setting 2
T2: Temperature setting 3
T3: Temperature setting 4
V0: Voltage setting 1
V1: Voltage setting 2
V2: Voltage setting 3
V3: Voltage setting 4

10.7.4 Parameter EQU Parameter

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Deep Discharge Condition


Setting Icon

Deep Discharge
Parameter Setting
Icon

EQU: Equalize charging mode


EQU Max. Time: Equalize charging maximum time
Additional EQU Time: Additional equalize charging time
EQU Terminal Current: Equalize charging end current
EQU Periodic: The periodic of equalize charging
EQU Period: The periodic of equalize charging (month)
EQU Date: The periodic of equalize charging (day)
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EQU Oclock: The periodic of equalize charging (hour)


Last EQU Time: Last equalize charging time
Next EQU Time: Next equalize charging time

10.7.5 Parameter Alarm Mask

Current Limit: Current limit alarm


One Rectifier Fail: One rectifier fail alarm
More Rectifiers Fail: More than one rectifiers fail alarm
Major: Major alarm
Minor: Minor alarm
Load Breaker: Load breaker trip alarm
Load Priority Hi: High priority load breaker trip alarm
Load Priority Low: Low priority load breaker trip alarm
Load Fuse: Load fuse blown alarm
Rail: Rail output load alarm
GMT Fuse: GMT fuse blown alarm
DCH: DC high voltage alarm
DCL: DC low voltage alarm
LVDS trip: Low voltage disconnect trip alarm
TAH: High ambient temperature alarm
TAL: Low ambient temperature alarm
TA Sensor Fail: Ambient temperature sensor fail alarm
ACH: AC high voltage alarm
ACL: AC low voltage alarm
AC Breaker: AC breaker trip alarm
AC Phase Lost: AC phase lost alarm
TB Sensor Fail: Battery temperature sensor fail alarm
TBH: High battery temperature alarm
Battery Switch: Battery fuse blown alarm
Battery Discharge: Battery discharge alarm
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Battery Breaker: Battery breaker trip alarm


Middle Test Fail: Battery middle test fail alarm
Battery Test Fail: Battery test fail alarm
Rect Over Percent of Capacity: Rectifier over percent of capacity alarm

10.7.6 Relay and LED

10.7.7 WEB Connective (Optional)

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Click to enter the IP address,


Subnet Mask and Gateway

1. Click to select
WEB IP Rule
2.
Always
click
FOLLOW and Enter

10.8

Other function

10.8.1 Data Logging


Notice:
1. When in Data Logging process, do not open the file, which is assigned to save;
otherwise, unexpected mistake may occur.
2. If the application of Excel version is Office 2000, suggest to open Data
Logging file as following steps:

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a. Open Excel application first, then, click Open to choose the assign
Data Logging file to open the file.
b. Close the NRMS software; double click to open the Data Logging file.
Note!

The Excel software may appear unnormal or can not be open if you
open the Data Logging file directly without close the NRMS software
first.

Assign the file name


Setting the file recording
size and period

Starting datalog

Datalog executing

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10.8.2 Secondary Language Support

Starting the secondary


language
translate
function
Copy the
word
Keying
translate word

Saving
the word

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Select the language

English: English
Local: Second language

10.8.3 NCSUs EEPROM Download & Upload


10.8.3.1

Download

1.Select download function

2. Assign the file name

3. Starting download

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10.8.3.2

Upload

1.Select upload function

2. Assign the file name

3. Starting upload

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11

ACRONYMS AND ABBREVIATIONS

--- A --Amp

Ampere

BTU

British Thermal Unit

C
CB
CCU
CE
CISPR
CL
CM
CSU
CUL

Centigrade
Circuit Breaker
Climate Control Unit
European Community
International Special Committee on Radio Interference
Current Limit
Centimeter
Control & Supervising Unit
Canadian Underwriters Laboratory

EMI
ES
ESD
ESR

Electro-Magnetic Interference
Power System
Electrostatic Discharge
Rectifier

F
FCC
Ft.

Fahrenheit
Federal Communications Commission
Foot

GND

Ground

HV
HVSD
Hz

High Voltage
High Voltage Shutdown
Hertz

IEC
IEEE
In.

International Electronics Commission


Institute of Electrical and Electronics Engineers
Inch

Kg.
Kgf-cm
KHz
KHz
KV
KW

Kilogram
Kilogram Force-Centimeter
Kilohertz
Kilohertz
Kilovolt
Kilowatt

Lb.
LCD
LED
LV
LVD
LVBD
LVLD
LVDS

Pound
Liquid Crystal Display
Light-Emitting Diode
Low Voltage
Low Voltage Disconnect
Low Voltage Battery Disconnect
Low Voltage Load Disconnect
Low Voltage Disconnect Switch

--- B ----- C ---

--- D ----- E ---

--- F ---

--- G ----- H ---

--- I ---

--- J ----- K ---

--- L ---

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Meter

Max.

Maximum

MHz

Megahertz

mm

Millimeter

ms

Millisecond

MTBF

Mean Time Between Failure

mV

Millivolt

mVrms

Millivolt root mean square

--- N --NCSU

New Smart CSU

NEMA

National Electrical Manufacturers Association

Nm

Newton-Meter

No.
--- O ----- P --PDU
PF
PFC
--- Q --Qty.
--- R ----- S ---

Number

Power Distribution Unit


Power Factor
Power Factor Correction
Quantity

RFA

Rectifier Failure Alarm

RFI

Radio Frequency Interference

RH

Relative Humidity

RMA

Return Material Authorization

--- T --TB
THD
--- U --UL
--- V --V

Terminal Block
Total Harmonic Distortion
Underwriters Laboratory
Volt

VAC

Volts AC

VDC
--- W --W
--- X ----- Y ----- Z ---

Volts DC

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Watt

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2010. 04. 12. R02

P/N: 5011286602

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