Professional Documents
Culture Documents
SENR5718
AUGUST 1992
Module
Computerized Monitoring System (CMS)
27
FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
Machine
Connectors Location
Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal, or shorted low.
Current below normal or open circuit.
Current above normal, or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
40 Contacts
13
7
15
11
20
23
10
1
17
21
19
A
1
11
16
12
13
18
25 Contacts
14
12
20 Contacts
22
14
8
10
24
2
*
14 Contacts
5
6
3
12 Contacts
1
7
Component
Fuel Level Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Power Train Oil Temperature Sensor
Data link
Harness Code
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure Sensor
Downshift Switch
Upshift Switch
Direction Switch
Lock Switch
Parking Brake Switch
Quickshift Switch
Clutch 1 Solenoid (Reverse)
Clutch 2 Solenoid (Forward)
Clutch 3 Solenoid (Speed)
Clutch 4 Solenoid (Speed)
Clutch 5 Solenoid (Speed)
Start Relay
Transmission Control
B
6
A
8
12
6
18
10
2
D
20
23
8 Contacts
13
13
14
10 11
21
15
*
*
Machine
Connectors Location
9
D-7
10
E-3
11
C-6
12
A-11
6 Contacts
D-8
*
*
C-10
E-6
F-6
A-10
D-9
F-9
13
A-7
E-7
4 Contacts
B-9
14
3
D-6
D-5
*
*
C-4
12
C-4
Harness And/Or
Components
Schematic
Location
A - 9U1947
K - 9U1894
F - 9U2063
J - 9U2064
F - 9U2063
J - 9U2064
P - 4E8279
YY - 9U4740
M - 9U2275
Shutdown Control
P - 4E8279
Front Wiper Motor
P - 4E8279
Voltage Converter
R - 4E8229
Rear Wiper
TT - 713312
Payload Display
A - 9U1947
E - 9U1953
P - 4E8279
R - 4E8229
X - 4E9103
Y - 4E9848
JJ - 1007425
RR - 713311
JJ - 1007425
XX - 1007424
B - 9U1948
Service Plug
D - 9U1952
Fuel Sensor
P - 4E8279
Hydraulic Hand Sw
P - 4E8279
Service Plug
C-11
B-2
C-2
C-3
A-10
C-3
C-6
E-5
A-2
A-9
D-5
F-3
A-8
A-2
A-3
RD
BAT
500
BR
102
BU
HEAD LAMP
501
GN
105
BR
KEY SW
502
OR
106
WH
AUX CKT
503
BR
107
WH
504
YL
109
OR
505
BU
WIPER-REAR (HI)
112
PU
506
PU
WASHER - FRONT
113
OR
507
WH
WASHER - REAR
114
GN
508
PU
118
GY
AUX CKT
509
WH
124
GN
A/C
511
BR
128
PK
AUX CKT
512
GN
129
BU
AUX CKT
513
OR
140
BU
AUX CKT
515
GY
150
OR
EUI B+ SWITCHED
516
GN
164
WH
517
BU
519
PK
200
BK
MAIN CHASSIS
520
WH
201
BK
592
BU
202
BK
XMSN CONT
A513
PK
203
BK
CHASSIS DIAGNOSTIC
A515
BR
207
BK
STARTER DIAGNOSTIC
A517
OR
250
BK
251
BK
600
BR
270
BK
604
OR
STOP LAMP
271
BK
607
PK
272
BK
610
OR
273
BK
615
YL
274
BK
616
BU
280
BK
637
GN
LCL LAMP
281
BK
644
OR
BRIGHTNESS ADJUST
290
BK
SERVICE
291
BK
CLEAR
710
GN
751
GN
301
BU
752
YL
302
OR
754
BU
304
WH
755
OR
306
GN
761
GY
307
OR
762
YL
308
YL
818
BR
310
PU
819
GY
311
WH
820
BU
TRANSMIT KEY
312
PK
863
BU
313
GY
864
BR
314
PU
865
GY
321
BR
900
PU
322
GY
944
OR
CMS COMM +
326
PU
945
BR
CMS COMM -
327
PK
SHUTDOWN SOL
975
WH
338
PK
976
OR
D721
WH
Lighting Circuits
Control Circuits
E-8
F-7
101
Ground Circuits
7MJ1-UP
C-3
A-5
F-4
D-4
F-5
Monitoring Circuits
A-2
19
17
*
*
16
14
4
12
11
22
24
Schematic
Location
B - 9U1948
Transmission Cont
P - 4E8279
CMS
A - 9U1947
P - 4E8279
C - 9U1951
M - 9U2275
A - 9U1947
B - 9U1948
A - 9U1947
C - 9U1951
B - 9U1948
Q - 4E8277
RR - 713311
TT - 713312
M - 9U2275
Diagnostic Connector
RR - 713311
Payload Monitor Cont
B - 9U1948
N - 8E7954
A - 9U1947
F - 9U2063
A - 9U1947
H - 9U1954
A - 9U1947
M - 9U2275
A - 9U1947
P - 4E8279
P - 4E8279
R - 4E8229
P - 4E8279
S - 9U0785
P - 4E8279
S - 9U0785
P - 4E8279
T - 4E7243
Q - 4E8277
Shifter Control
R - 4E8229
Front Wiper Sw
QQ - 9U4430
Radio
TT - 713312
Payload Display
*
37 Contacts
Harness And/Or
Components
Description
Accessory Circuits
WIre
Wire
Number Color
Description
403
GN
D726
PU
410
WH
D727
YL
411
PK
D728
BU
412
BU
D729
GY
417
GY
PRIMARY STER SW
D730
GN
419
YL
D731
WH
426
BR
D732
YL
432
PK
D733
BR
441
OR
D734
PU
442
GY
D735
PK
443
YL
D736
GN
447
PK
D756
YL
464
GY
D757
OR
TRANSMISSION NEUTRALIZER SW #2
A401
YL
D758
PU
8412
YL
D759
WH
8413
PU
8414
OR
8415
PK
WTLPMSCLEAR/CHGOUT
8416
WH
8417
YL
8475
OR
Printed in U.S.A.
1992 Caterpillar
All Rights Reserved
Component
Schematic
Location
F-3
14
A-8
Alarm - Backup
D-12
15
Alternator
E-11
16
Batteries
A-12
17
Component
Schematic Machine
Location Location
Coolant Temp
D-1
3E6452
Brake Press
D-1
4E4456
Neutralizer Press
E-11
9X7781
Batteries
F-12
B-11
B-11
A-6
B-4
A-6
B-4
A-11
18
E-11
B-10
19
F-8
B-10
19
F-9
B-10
B-4
A-10
19
F-8
D-9
19
F-8
Control - Transmission
D-7
20
F-4
D-10
Converter - Voltage
C-6
19
B-3
21
E-10
Fuse Holder
A-6
D-11
A-6
Switch - Blower
E-4
A-5
F-8
Horn - Forward
B-2
22
B-1
Horn - Forward
E-1
C-4
F-3
23
F-11
D-3
12
F-11
Meter - Service
E-4
C-4
E-3
D-4
Motor - Blower
E-4
D-3
B-2
D-4
A-7
A-3
C-3
C-4
A-7
24
C-1
E-6
F-3
Motor - Starter
D-10
B-4
Motor - Starter
D-11
Radio
F-5
B-12
A-5
B-10
E-4
Relays - Start
A-10
B-11
E-5
A-3
D-10
D-4
D-11
C-4
A-9
F-4
F-9
9X4383
3E7842
7T8600
9X1413
3E6333
3E3748
4V1222
At room temperature.
F-8
Starting Motor;
SENR3860
E-11
B-10
12
F-10
Switch - Thermostat
E-5
13
F-8
F-11
Level
Symbol
Flow
Symbol
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
Receptacle
Plug
Pin or Socket
Number
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Component
Part Number
Single Wire
Connector
C
A
325-PK-14
AA
1
Normally closed switch that will open with an increase of a specific condition.
Pin
9X-1123
325-PK-14
Wire
Color
Socket
200-BK-14
Circuit Number
Identification
Wire
Gauge
50-MT Series
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
No circle indicates that the wire cannot be disconnected from the component.
Form No.
C-3
11
Temperature
Symbol
F-8
Pressure
Symbol
1
2
1
2
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
Switch - Quickshift
A-3
AA
1
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
SENR2947
Normally Open
Resistance (Ohms) 1
Part No.
F-8
Normally Closed
SENR5704
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
D-5
Normal
Condition
F-8
F-11
27 C MIN
(80 F MIN)
6890 345 kPa
(1000 50 psi)
690 105 kPa
(100 15 psi)
-
SEHS5704
38 3 C
(100 5 F)
8270 kPa MAX
(1199 psi MAX)
790 140 kPa
(114 20 psi)
210 70 kPa
(30 10 psi)
Deactuate
SENR5247
Actuate
10
Function
3E6425
Part No.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
SENR5718
MIDNo.
WIre
Wire
Number Color
GROUND CIRCUIT.
STARTING CIRCUIT.
GAUGE CIRCUIT.
CMS CIRCUIT.
11
L47
RR JJ
1
2
3
4
129-BU-18
251-BK-18
B413-PU-18
B412-YL-18
+B
SIGNAL
GROUND
L6
L46
761-GY-18
762-YL-18
976-OR
L6
REAR ROPS FLOOD LAMP
9X-4381
615-YL-14
200-BK-14
200-BK
200-BK
200-BK
610-OR
607-PK-14
322-GY
114-GN
L12
L12
L19
OPERATOR STATION
447-PK-18
201-BK-18
411-PK-18
410-WH-18
L19
L1
129-BU
251-BK-18
TT
1 129-BU-18
2 251-BK-18
TRANSMISSION CTRL
CMS/CONVERTER
164-WH
113-OR
118-GY
129-BU
128-PK
114-GN
140-BU-14
WIPERS
CIGAR LIGHTER
KICKOUTS/VCTC/SOL/RIDE CONTROL
FORWARD HORN FUSE
FLOOR HTR/FLOOD RELAY
150-OR-14
124-GN-14
164-WH-18
113-OR-18
L29
L7
616-BU-14
616-BU-14
200-BK-14
200-BK-14
L18
L18
BK-4
201-BK-18
201-BK-18
202-BK-18
200-BK
KK
TO PLATFORM
128-PK
128-PK
200-BK
128-PK
128-PK
128-PK
6
4
TT
2
1
200-BK
610-OR
607-PK-14
322-GY
114-GN
5
1
2
4
3
6
00
01
00
00
03
01
02
01
00
00
00
01
00
00
00
A-12/F-12
A-12/F-12
A-12/F-12
A-12
F-12
D-12
D-11
D-11
B-12
A-5
D-10
D-10
F-6
F-6
F-6
5 200-BK
1 610-OR
2 607-PK-14
4 322-GY
3 114-GN
6
761-GY
128-PK
200-BK
128-PK
A
B
C
FLOOD LAMP
9X-6775
128-PK
L5
B416-WH-18
B417-YL-18
L2
FRONT ROPS
FLOOD LAMP
9X-4381
761-GY
128-PK
200-BK
322-GY
114-GN
200-BK
BU-18
BK-18
GY-18
BR-18
GN-18
2
3
4
5
1
6
HEAD LAMP
9X-7166
200-BK
200-BK
L18
OPERATOR STATION
CABLE AS.
9C-9743
9G-0549
9U-1950
8W-0323
8V-1657
9U-2902
3V-6201
4E-8455
9U-1946
8X-5802
4V-3877
4V-3876
9U-2334
9U-4429
9U-4430
L4
L4
200-BK-14
615-YL-14
L2
1
2
3
4
L6
AA
AA
BB
CC
DD
EE
FF
GG
HH
KK
LL
MM
MN
NN
QQ
129-BU-18
251-BK-18
B413-PU-18
B412-YL-18
L7
L1
L3
200-BK
200-BK
200-BK
615-YL-14
114-GN
322-GY
610-OR
607-PK-14
761-GY
128-PK
762-YL
200-BK
B
ATT
ATT
ATT
ATT
ATT
STD
ATT
STD
ATT
L3
XX
C-6
D-7
C-10
E-7
A-9
C-2
E-11
E-7
C-2
C-11
C-10
B-9
F-9
B-6
D-6
D-5
C-4
A-5
A-6
B-5
B-11
F-2
F-2
B-1
B-1
E-6
E-6
A-3
D-1
A-8
E-5
C-3
E-4
B-10
D-12
D-10/D-11
E-4
BK-18
251-BK-18
251-BK-18
CONTROL GP
HYDRAULIC HAND
4E-4164
WH-18
BK-18
BU-18
BR-18
GY-18
PU-18
PK-18
+ BATTERY
GROUND
TX LCD OUT
LCD CLOCK
LCD LATCH
NORM/CAL
CLEAR/CHG
STORE SW
9X-9688
REWEIGH SW
9X-9688
BK-18
01
02
01
00
01
01
00
01
01
01
00
01
01
03
02
02
02
00
01
01
00
00
01
00
00
00
00
00
00
00
01
00
00
01
00
07
00
128-PK
BK-18
LOC
WIRE AS.
9U-1420
3E-7739
9F-4337
2W-8715
TT
CHG
PP
ZZ
UU
WW
BUCKET POSITIONER SW
3E-7843
SS
GROUND
C BK-18
OR-18 + BATTERY
A
BU-18
SOLENOID
B
129-BU-18
251-BK-18
4
3
2
1
3
1
BU
PU
WH
TT
PART NO.
SOLENOID
+ BATTERY
GROUND
BU-18
OR-18
BK-18
SS
820-BU-18
250-BK-18
819-GY-18
818-BR-18
129-BU-18
BK-18
129-BU-18
251-BK-18
863-BU-18
864-BR-18
865-GY-18
B414-OR-18
B415-PK-18
2
1
1
2
3
4
5
6
7
8
TT
KK
TO FRAME
STUD #3
BU-18
BK-18
GY-18
BR-18
GN-18
A
B
C
D
E
1
2
P
128-PK
200-BK
200-BK
761-GY-18
200-BK
200-BK
200-BK
D736-GN-18
637-GN-14
128-PK
RD-18
RD-18
RD-18
RD-18
B
A
C
2
1
200-BK-14
200-BK-14
200-BK-14
251-BK-18
200-BK-14
201-BK-18
200-BK
762-YL-18
200-BK
P
P 338-PK
140-BU
128-PK
RD-18
RD-18
B
C
A
T
615-YL
T
616-BU
T
607-PK-14
L18
L29
200-BK
L30
15
15
15
L4
L5
IDENT
CIRCUIT GROUPING
DESIGNATION
J
FORWARD
HORN
7T-0970
C
B
A
200-BK
200-BK
P
1
3
4
2
5
6
7
8
V
V
V
200-BK
610-OR
607-PK-14
322-GY
114-GN
L14
PAYLOAD
MEASUREMENT
SYSTEM
OPERATOR
DISPLAY
3E-8945
L4
106-WH-14
106-WH-14
106-WH-14
LIFT KICKOUT SW
3E-7844
B
C
A
L5
L14
L22
L42
V
V
FUSE
8M-8948
FLOOD LAMP
9X-6775
L3
10A
10A
10A
10A
10A
T
T
T
T
V
FLOOD LAMP
RELAY
3T-0376
L#
L12
BUCKET
FLOAT
DETENT
3E-8647
LIFT K.O.
DETENT
3E-8649
200-BK
U
U
U
U
U
U
10A
10A
P
124-GN-14
CIRCUIT BREAKER
6N-8589
112-PU-14
T
T
150-OR-14
615-YL-14
607-PK
616-BU-14
615-YL-14
616-BU-14
BUCKET
POSITION
DETENT
3E-8648
200-BK
200-BK
L1
L4
L9
L17
L9
L23
L24
200-BK
200-BK
200-BK
L30
BK
CONNECTOR
HARNESS AS.
A
9U-1947
B
9U-1948
C
9U-1951
D
9U-1952
E
9U-1953
F
9U-2063
G
6I-2091
H
9U-1954
J
9U-2064
K
9U-1894
L
9U-1949
M
9U-2275
N
8E-7954
P
4E-8279
Q
4E-8277
R
4E-8829
S
9U-0785
T
4E-7243
U
9U-3919
V
4E-8278
W
9U-2035
X
4E-9103
Y
4E-9848
Z
100-3939
SS
100-3943
SS
100-3944
RR
7I-3311
TT
7I-3312
XX
100-7424
JJ
100-7425
VV
3E-7325
YY
9U-4740
AAA 3E-8843
L18
L13
L14
L23
607-PK
615-YL
L31
L22
MOTOR
RD
L18
L13
L12
L26
FLOOR
HEATER
BLOWER
3E-5124
L4
L4
L14
L25
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
200-BK
615-YL-14
L5
201-BK-18
644-OR-18
403-GN
DESCRIPTION
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
J
200-BK
128-PK
762-YL
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
RESISTOR
OR/BU
OR/GY
BK
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
L10
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
201-BK-18
607-PK-14
L14
L21
L9
L9
NEUTRALIZER OVERRIDE SW
3E-9313
NOTE: SWITCH SHOWN WITH
OVERRIDE OFF
BK-18
1
2
3
4
5
6
YY P
L3
200-BK
600-BR
L25
200-BK
HARNESS CODE
PLUG AS.
290-BK-18
291-BK-18
201-BK-18
201-BK-18
200-BK
610-OR
1
2
3
4
P
200-BK
200-BK
114-GN
322-GY
607-PK-14
610-OR
615-YL-14
200-BK
1
3
5
6
7
4
2
9
8
10
11
12
338-PK
200-BK
140-BU
A515-BR
A517-OR
201-BK-18
644-OR-18
D757-OR-18
202-BK-18
D758-PU-18
D759-WH-18
3 S
S 2
S A
S
B
B+
ABBREV
CIRCUIT CONNECTED
FRONT
WIPER
3E-6388
L37
8
6
7
1
2
3
4
5
L42
L17
+V
GROUND
SIGNAL
GN
GY
YL
MOTOR H
T
BK
GY
BR
OR
SERVICE
MODE PLUG
D757-OR-18
600-BR
GND
GN
L8
L20
L21
A
B
C
L8
600-BR
610-OR
102-BU
105-BR
307-OR
326-PU
308-YL
310-PU
L20
L26
SYMBOL
L5
L20
124-GN-14
118-GY
150-OR-14
129-BU
L17
4
1
2
6
3
5
200-BK
118-GY
500-BR
502-OR
START AID SW
CMS BRIGHTNESS 3T-3453
ADJUSTMENT SW
3E-7183
S 2
201-BK-18
S
200-BK
3
B
200-BK
S
600-BR
A
600-BR
L28
600-BR
102-BU
102-BU
L20
L31
L17
L37
L30
L21
L31
501-GN
202-BK-18
L21
+V
GROUND
SIGNAL
L11
128-PK
OPERATOR STATION
310-PU
L8
102-BU
L26
308-YL
306-YL
102-BU
113-OR-18
RD-18
BK-18
WH-18
L18
644-OR-18
XX
A
B
C
129-BU-18
251-BK-18
B412-YL-18
L1
637-GN-14
322-GY
600-BR
600-BR
L27
L28
L27
403-GN
A401-YL-18
464-GY-18
442-GY-18
443-YL-18
441-OR-18
412-BU-18
426-BR-18
417-GY-18
113-OR-18
D756-YL-18
710-GN-18
944-OR-18
945-BR-18
432-PK-18
L6
200-BK-14
615-YL-14
L13
L11
L13
644-OR-18
403-GN
L11
S B ST
S S ON
C OFF
S
R
L12
L30
FORWARD
HORN
7T-0969
201-BK-18
JJ
L2
B475-OR-18
129-BU-18
251-BK-18
B413-PU-18
129-BU
200-BK
200-BK
105-BR
307-OR
326-PU
6 S
200-BK
FLOOD
LAMP SW
3E-7182
322-GY
114-GN
XX
L6
10
D757-OR-18
202-BK-18
L14
201-BK-18
201-BK-18
201-BK-18
201-BK-18
A517-OR
A515-BR
118-GY
118-GY
600-BR
610-OR
140-BU
200-BK
290-BK-18
FLOOD LAMP
9X-6775
J
L28
200-BK
600-BR
600-BR
200-BK
600-BR
600-BR
200-BK
200-BK
L23
L17
L24
L25
L26
592-BU
519-PK
102-BU
506-PU
507-WH
118-GY
124-GN-14
615-YL-14
616-BU-14
502-OR
501-GN
500-BR
118-GY
200-BK-14
200-BK-14
200-BK-14
L42
200-BK
200-BK
S 5
200-BK
112-PU-14
L7
L10
L2
OR-18
YL-18
BK-18
HYDRAULIC
SENSOR
3E-5370
F
200-BK
128-PK
610-OR
615-YL-14
322-GY
761-GY
607-PK-14
762-YL
200-BK
114-GN
607-PK-14
200-BK
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
L5
200-BK-14
616-BU-14
RESISTOR
3E-7842
6
4
1
8
10
3
2
5
7
9
11
12
3
4
L23
L29
HEAD LAMP
9X-7166
J
3 S
S 2
L28
L5
976-OR
D758-PU-18
D759-WH-18
FUSE HOLDER
4K-5122
V
T
112-PU-14
SEAT
15
112-PU-14
CIRCUIT BREAKER
POWER POST
6N-8589
9G-8451
T
V
BLOWER MTR
15
112-PU-14
112-PU-14
112-PU-14
112-PU-14
MOTOR
A
S 2
338-PK
200-BK
507-WH
506-PU
200-BK
L27
112-PU-4
V V
L22
L46
P
200-BK
200-BK
600-BR
600-BR
102-BU
PANEL
LAMP
7N-5876
L30
L45
976-OR
114-GN
615-YL-14
607-PK-14
610-OR
322-GY
128-PK
761-GY-18
762-YL-18
200-BK
200-BK
200-BK
P
E
113-OR A
442-GY-18 C
201-BK-18 B
BK
6 S
19
25
26
27
28
29
9
20
8
13
38
10
34
32
6
2
39
5
12
40
7
14
16
15
17
30
33
37
1
31
11
23
24
35
36
18
22
21
4
3
410-WH-18
201-BK-18
L19
P
COMPUTERIZED MONITORING SYSTEM (CMS)
3E-7336
FORWARD
HORN SW
7T-2296
P
200-BK
322-GY
P
200-BK
200-BK
L15
200-BK
P
VCTC INDICATOR
200-BK
LAMP
637-GN-14
P
7N-5876
L15
FLOOR BLOWER SW
3E-7174
L42
112-PU-4
FUSE
3K-8782
L29
L48
207-BK
304-WH
112-PU
310-PU
314-PU
306-GN
311-WH
313-GY
302-OR
101-RD
109-OR
105-BR
308-YL
203-BK
113-OR-18
102-BU
200-BK
592-BU
A513-PK-18
200-BK
2
1
3
5
4
6
L12
506-PU
507-WH
200-BK
MOTOR
FRONT WASHER
MOTOR
7T-8891
140-BU
RUNNING
LAMP SW
3E-7181
WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED
A
5
S 2
102-BU
102-BU
AIR
SUSPENSION
SEAT
8Y-6801
A
S 5
P W
R R
503-BR
507-WH
1
2
L19
L19
516-GN
515-GY
RD
124-GN-14
519-PK
200-BK
L38
+V
GROUND
1
2
L16
1
2
3
4
L38
RD
BK
FRT ROPS
FLOOD LAMP
9X-4381
610-OR
200-BK
201-BK-18
202-BK-18
519-PK
520-WH
124-GN
A513-PK-18
200-BK
592-BU
L42
L29
1
2
519-PK
164-WH-18
432-PK-18
447-PK-18
A401-YL-18
944-OR-18
945-BR-18
114-GN
710-GN-18
201-BK-18
464-GY-18
442-GY-18
441-OR-18
443-YL-18
412-BU-18
426-BR-18
417-GY-18
113-OR-18
D756-YL-18
976-OR
D758-PU-18
D759-WH-18
102-BU
310-PU
308-YL
105-BR
326-PU
307-OR
D757-OR-18
D736-GN-18
403-GN
600-BR
615-YL
607-PK
610-OR
322-GY
128-PK
200-BK
403-GN
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-14
102-BU
592-BU
A513-PK-18
L41
L42
L35
L35
201-BK-18
417-GY-18
113-OR-18
442-GY-18
101-RD
DIAGNOSTIC CONNECTOR
12
REAR WASHER
MOTOR
7T-8891
11
13
2
1
9
5
8
3
20
16
19
6
17
14
15
18
7
4
12
10
ENGINE SHUTDOWN
CONTROL
3E-0462
124-GN-14
519-PK
200-BK
L37
200-BK
200-BK
600-BR
600-BR
140-BU
B B
L37
600-BR
200-BK
200-BK
200-BK
600-BR
600-BR
102-BU
L38
129-BU
L46
327-PK-14
113-OR
START RELAY
3E-0075
L29
1
2
3
4
BK-18
BK-18
975-WH-18
306-GN
306-GN
2 975-WH-18
1 306-GN
M
306-GN
112-PU-4
200-BK
975-WH-18
A401-YL-18
201-BK-18
306-GN
314-PU-8
RELAY PANEL
L5
L45
201-BK-18
107-WH-14
L16
L41
L22
310-PU
2
1
BK-18
BK-18
975-WH-18
START RELAY
3E-0075 M
102-BU
105-BR
326-PU
308-YL
310-PU
A401-YL-18
304-WH-8
326-PU
200-BK-14
306-GN
101-RD
101-RD-14
101-RD-12
15A
107-WH-14
326-PU
306-GN
200-BK
12V BATTERY
3T-5760 STD
9G-2648 ATT
SHUTDOWN BREAKER
6N-8589
3
6
1
5
4
2
109-OR-8
109-OR
BU-18
OR-18
RD-18
WH-18
YL-18
BK-18
BK-00
POS NEG
327-PK-14
12V BATTERY
3T-5760 STD
9G-2648 ATT
109-OR-4
308-YL
MAIN RELAY
3T-0376
112-PU-4
112-PU
200-BK
200-BK-14
200-BK-14
308-YL
304-WH
STRIP 7I-3652
102-BU
ENG SOL
OFF
+ BATTERY
OFF (KEY)
RESET
GROUND
AA
CC
POS NEG
MAIN BREAKER
9S-4693
106-WH-4
80A
306-GN
113-OR-18
304-WH-8
314-PU-8
200-BK-14
302-OR
313-GY
207-BK
311-WH
AA
BB
L48
8
2
7
1
9
10
11
5
12
3
6
4
615-YL
607-PK-14
L48
200-BK
1
2
519-PK
200-BK
RD-00
BK-00
BK-00
L56
L56
102-BU
200-BK
B
C
A
403-GN-18
615-YL-14
607-PK
607-PK-14
113-OR-18
507-WH
506-PU
L40
504-YL
FRONT INTERMITTENT
WIPER SW
3E-0155
1
RD
118-GY
2
RD
118-GY
3
BK
200-BK
4
WH
502-OR
L39
5
YL
501-GN
6
BU
500-BR
7
BR
506-PU
8
R
L39
L38
D736-GN-18
112-PU-14
1
2
118-GY
505-BU
504-YL
503-BR
118-GY
L41
NOTE E
118-GY
L40
164-WH-18
114-GN
113-OR-18
VV
1
2
200-BK
118-GY
503-BR
505-BU
L42
L35
L35
201-BK-18
GN
GN
1
2
519-PK
513-OR
607-PK-14
BK-00
BK-00
AUX START
RECEPTACLE
BK
GY
BR
OR
B+
2
4
3
1
505-BU
140-BU-14
L48
200-BK
REAR WIPER SW
3T-6655
504-YL
112-PU-4
L48
202-BK-18
L34
113-OR-18
113-OR-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
417-GY-18
201-BK-18
7V-9275
STRAP
80A
ALTERNATOR
BREAKER
9S-4693
101-RD
4
1
2
6
3
5
GN
+24 V SWITCHED IN
+24 V BATTERY IN
GROUND
+12 V SWITCHED OUT
+12 V MEMORY OUT
GROUND
4
2
3
1
5
6
7
25
9
10
11
12
13
14
15
16
17
18
29
31
8
26
19
20
21
22
23
24
28
27
30
32
33
34
35
36
37
L33
202-BK-18
P
976-OR
600-BR
200-BK
128-PK
N/O
201-BK-18
201-BK-18
411-PK-18
ACTION ALARM
3E-6328
200-BK-14
615-YL-14
KEY START SW
9G-7641
VOLTAGE
CONVERTER
3E-8645
L34
RELAY PANEL
HH
RD-00
SENR5718
200-BK
200-BK
200-BK
STEERING SW
3E-6429
4
3
19
20
21
18
23
16
15
17
24
12
5
25
2
11
1
22
13
6
8
14
10
9
7
RESISTOR
9X-4383
L50
L49
BLOWER
3E-7757
MOTOR
PANEL
LAMP
7N-5876
113-OR-18
NEUTRALIZER
SWITCH SHOWN
LIMIT SWITCH
WITH LH BRAKE
9X-4232
PEDAL UP
N/C
D757-OR-18
C 1
3
D757-OR-18
2
202-BK-18
202-BK-18
STEER LEVEL
LOCK SW
3E-5181
GND
L41
762-YL-18
761-GY-18
B475-OR-18
112-PU-4
ACTION
LAMP
7N-5876
SERVICE METER
6T-7337
P
RED
BLK
BLU
GRN
OR
X
R
616-BU-14
200-BK-14
615-YL-14
CIGAR LIGHTER
9W-0335
200-BK
200-BK
200-BK
129-BU
L15
X
R
2
3
L29
L29
L34
442-GY-18
1
2
BK-18
BK-18
203-BK
109-OR-4
101-RD-4
124-GN
520-WH
517-BU
516-GN
515-GY
150-OR-14
200-BK-14
L43
L32
311-WH
310-PU
200-BK
FLOOD LAMP
9X-1439
K
200-BK
102-BU
B
C
A
201-BK-18
447-PK-18
113-OR-18
202-BK-18
L34
PP
L45
WH-18
WH-18
WH-18
WH-18
L18
L36
11
12
9
8
7
1
2
3
4
5
6
10
L43
REAR WIPER
3E-6388
1
2
3
4
8
9
10
11
5
6
7
12
L32
600-BR
604-OR
607-PK-14
200-BK
BK-18
THERMOSTAT SW
3E-5465
A
B
C
592-BU
200-BK
513-OR
519-PK
AAA
1
5
4
3
2
6
LEVER
STEER
SHIFTER
3E-0090
1
4
SWITCH SHOWN
WITH STEERING
AND TRANSMISSION
ENABLED
600-BR
L32
403-GN-18
113-OR-18
202-BK-18
FOR CB
RADIO
200-BK
200-BK
H MOTOR
L16
L36
L43
1
4
3
2
VV
L44
CL 2 SOL - FWD
UNUSED SOL OUTPUT
CL 1 SOL - REV
CL 5 SOL - SP 1
CL 4 SOL - SP 2
CL 3 SOL - SP 3
SOL RETURN
UNUSED
UNUSED
QUICKSHIFT SW (N/C)
QUICKSHIFT SW (N/O)
NEUTRALIZER SW
UNUSED
SERVICE MODE
CLEAR MODE
UNUSED
UNUSED
UNUSED
UNUSED
SENSOR PWR (UNUSED)
NETURALIZER SW
PARK BK SW (N/C)
PARK BK SW (N/O)
LUC SW TO B+
+ BATTERY
KEY SW TO B+
START RELAY
CAT LINK +
CAT LINK BACKUP ALARM
STEER CONSOLE SW (N/O)
STEER CONSOLE SW (N/C)
FWD SW TO GND
NEUTRAL SW TO GND
REVERSE SW TO GND
UPSHIFT SW (N/C)
UPSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
GROUND
D726-PU-18
D727-YL-18
202-BK-18
202-BK-18
BLOWER SW
6P-3236
RH SPEAKER
6T-7695
592-BU
200-BK
200-BK-14
D726-PU-18
D727-YL-18
D728-BU-18
D734-PU-18
D729-GY-18
D730-GN-18
D731-WH-18
D732-YL-18
D733-BR-18
202-BK-18
UPSHIFT (N/C)
UPSHIFT (N/O)
DOWNSHIFT (N/C)
DOWNSHIFT (N/O)
FORWARD SW
REVERSE SW
NEUTRAL SW
GROUND
615-YL-14
200-BK-14
200-BK-14
616-BU-14
L16
L15
L29
202-BK-18
202-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
WH-18
WH-18
L55
L43
L45
L47
310-PU
201-BK-18
710-GN-18
D735-GN-18
200-BK
200-BK
200-BK
L53
L49
L49
202-BK-18
D730-GN-18
D731-WH-18
D732-YL-18
D733-BR-18
D728-BU-18
D729-GY-18
D734-PU-18
202-BK-18
X
4
2
1
3
L16
VV
1
2
L
A
412-BU-18
403-GN-18
15
7
19
20
17
11
4
2
3
5
13
6
16
8
14
12
1
9
10
18
5
2
1
4
3
6
D721-WH-18
D735-PK-18
419-YL-18
D736-GN-18
164-WH-18
307-OR
306-GN
944-OR-18
945-BR-18
321-BR-18
D726-PU-18
D727-YL-18
D728-BU-18
D734-PU-18
D729-GY-18
D730-GN-18
D731-WH-18
D732-YL-18
D733-BR-18
202-BK-18
L53
L53
L56
L57
32
36
31
35
34
33
39
10
4
24
25
27
26
28
29
7
6
5
11
40
3
23
30
19
1
18
38
8
9
37
12
13
14
15
16
17
20
21
22
2
280-BK-18
281-BK-18
L51
412-BU-18
441-OR-18
443-YL-18
464-GY-18
975-WH-18
321-BR-18
600-BR
604-OR
607-PK-14
200-BK
L36
VV
615-YL-14
616-BU-14
200-BK-14
200-BK-14
L44
311-WH
310-PU
1
2
200-BK
202-BK-18
403-GN
464-GY-18
113-OR-18
443-YL-18
441-OR-18
412-BU
201-BK-18
311-WH
D736-GN-18
710-GN-18
L59
L57
ANTENNA
LEFT SPKR
LEFT SPKR
RIGHT SPKR
RIGHT SPKR
GROUND
+ BATTERY
NC
NC
WH,GN
WH/BK,GN/BK
GY/BK,VI/BK
GY,VI
BK
RD
RADIO GP
3E-7141
NN
202-BK-18
202-BK-18
202-BK-18
202-BK-18
200-BK
L5
L5
250-BK-18
863-BU-18
865-GY-18
818-BR-18
820-BU-18
819-GY-18
B416-WH-18
885-GY-18
B417-YL-18
B414-OR-18
B415-PK-18
START AID
SOLENOID
3E-6333
TO FRAME STUD #1
311-WH
327-PK-14
109-OR-4
304-WH-8
200-BK-14
302-OR
101-RD-4
207-BK
314-PU-8
313-GY
203-BK
200-BK
200-BK
BK-00
RD-00
113-OR-18
113-OR-18
BK-00
L59
604-OR
600-BR
200-BK
L51
251-BK-18
TO ENGINE
200-BK
600-BR
604-OR
A
C
B
RD-18
WH-18
BK-18
600-BR
604-OR
S
T
G
LH SPEAKER
6T-7695
D758-PU-18
D759-WH-18
D757-OR-18
L52
TO ENGINE
UU
L58
L59
L39
BK-6
L52
L47
B412-YL-18
B413-PU-18
BK-00
L58
STOP-TAIL
LAMP
3E-6467
WH-18
RD-18
BK-18
2
1
7
8
3
6
5
4
509-WH-18
508-PU-18
511-BR-18
512-GN-18
200-BK
592-BU
A513-PK-18
L40
UU
129-BU-18
BK-18
BK-18
203-BK
HH
DOME LAMP
3E-6389
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Q
5
6
7
8
3
4
1
2
2
6
1
5
3
4
8
7
12
10
9
11
LL
BK-6
1
8
6
7
3
4
2
10
9
5
11
12
13
14
15
16
17
18
19
20
TO FRAME STUD #2
GG
751-GN-18
900-PU-18
755-OR-18
754-BU-18
975-WH-18
L55
975-WH-18
L52
200-BK
200-BK
202-BK-18
202-BK-18
UU
SERVICE
MODE
PLUG
202-BK-18
202-BK-18
RD-00
3
4
1
2
113-OR-18
MM
200-BK-14
616-BU-14
A513-PK-18
592-BU
102-BU
200-BK-14
118-GY
124-GN-14
507-WH
506-PU
519-PK
501-GN
500-BR
502-OR
STARTER
3T-8955
L59
BACKUP
ALARM
3T-1815
B475-OR-18
B475-OR-18
MM
L59
BK
BK
600-BR
604-OR
607-PK-14
DISCONNECT SW
7N-0719
DD
BK-00 CC
BK-00
C
GG BK-00
MOTOR
UU
207-BK
200-BK-14
ZZ
MTR BAT
LL
FF
EE
MOTOR
STARTER
3T-8967
BK-00
+24V (IN)
UNUSED
LIFT POS SENS
LIFT PRESS SENS
UNUSED
UNUSED
GROUND
UNUSED
UNUSED
LINK GND
TX LCD OUT
LCD CLOCK
TX OUT
TX KEY OUT
RX IN
REWEIGH SW IN
LCD LATCH
STORE SW IN
NORM/CAL SW IN
CLEAR/CHG SW IN
RD-00
314-PU-8
C
S
C MTR BAT
101-RD-4
RD-00
RD-00
2
1
1
2
L50
304-WH-8
RD-00
BB
RR
RESISTOR
3E-7842
1
2
313-GY
312-PK
RESISTOR
3E-7842
HH
975-WH-18
321-BR-18
313-GY
314-PU-8
BUS BAR
9W-0742
BB
EE
C
VCTC SOL VALVE
4V-1222
L59
L59
202-BK-18
202-BK-18
280-BK-18
281-BK-18
L51
L47
L59
RD-00
600-BR
604-OR
L57
201-BK-18
426-BR-18
L54
752-YL-18
C
D736-GN-18
200-BK
302-OR
301-BU
L44
TRANSMISSION CONTROL
3E-6306
403-GN
200-BK
L57
A
B
C
L44
113-OR-18
201-BK-18
464-GY-18
RD-00
A
C
B
RD-18
WH-18
BK-18
S
T
G
102-BU
604-OR
D721-WH-18
201-BK-18
102-BU
419-YL-18
D735-PK-18
201-BK-18
202-BK-18
604-OR
113-OR-18
432-PK-18
447-PK-18
D756-YL-18
426-BR-18
A
B
C
L44
L50
D736-GN-18
202-BK-18
RD-18
BK-18
YL-18
+B
GROUND
SIGNAL
TO ENGINE
L55
BK-4
WW
ALTERNATOR
WW 3E-7577
STOP-TAIL
LAMP
3E-6467
STOP
LAMP SW
NOTE C
9X-0023
NEUTRALIZER
PRESSURE SW
4E-4456
L33
Y
615-YL-14
200-BK-14
200-BK-14
616-BU-14
L36
R
TT
5 250-BK-18
11 863-BU-18
12 864-BR-18
13 818-BR-18
14 820-BU-18
15 819-GY-18
16 B416-WH-18
17 865-GY-18
18 B417-YL-18
19 B414-OR-18
20 B415-PK-18
1 129-BU-18
2 251-BK-18
3
4
6
7
8
9
10
OPERATOR STATION
C
A
B
RR
SWITCH SHOWN
WITH PARKING
BRAKE ON
616-BU-14
200-BK-14
L29
NN
L33
BK-18
BK-18
WH-18
WH-18
L16
L54
L49
ALT
PARKING
BRAKE SW
101-3367
REV SOL
CL #1
975-WH-18
975-WH-18
109-OR-4
2
3
113-OR-18
201-BK-18
443-YL-18
A
B
C
SHUTDOWN
SOLENOID
9X-1413
1
4
975-WH-18
321-BR-18
164-WH-18
944-OR-18
945-OR-18
307-OR
306-GN
D721-WH-18
D735-PK-18
419-YL-18
D736-GN-18
202-BK-18
OR-18
BK-18
YL-18
200-BK-14
327-PK-14
G
FWD SOL
CL #2
D759-WH-18
D757-OR-18
D758-PU-18
BRAKE
PRESS SW
3E-6452
19
18
17
16
14
15
13
20
10
9
1
8
4
2
3
5
7
6
12
11
2
1
3RD GEAR
CL #3
L54
616-BU-14
200-BK-14
Y
QQ
+B
GROUND
SIGNAL
200-BK
327-PK-14
L47
PARKING
BRAKE
PRESS SW
3E-6452
616-BU-14
616-BU-14
200-BK-14
200-BK-14
L29
113-OR-18
201-BK-18
447-PK-18
1
2
4
3
D721-WH-18
426-BR-18
201-BK-18
604-OR
102-BU
D735-PK-18
419-YL-18
202-BK-18
432-PK-18
D756-YL-18
PWRTRAIN
SENSOR
3E-5370
200-BK
200-BK
607-PK-14
607-PK-14
201-BK-18
113-OR-18
441-OR-18
B
A
C
D735-PK-18
419-YL-18
202-BK-18
202-BK-18
4
1
2
3
L55
COOLANT SW
3E-6425
C
BK-18
OR-18
YL-18
L47
L58
L58
311-WH
L58
201-BK-18
1
2
OR-18
BK-18
BU-16
YL-18
432-PK-18
SWITCH SHOWN
WITH PARKING
BRAKE ON
WH
WH
COOLANT
SENSOR
3E-5370
GROUND
+B
SIGNAL
BK
BK
1
2
975-WH-18
900-PU-18
975-WH-18
755-OR-18
975-WH-18
751-GN-18
975-WH-18
752-YL-18
975-WH-18
754-BU-18
AM/FM
ANTENA
9U-2331
113-OR-18
200-BK
201-BK-18
201-BK-18
311-WH
200-BK
202-BK-18
710-GN-18
412-BU
311-WH
441-OR-18
443-YL-18
113-OR-18
464-GY-18
201-BK-18
403-GN
D738-GN-18
113-OR-18
311-WH
DD
AA
POS NEG
12V BATTERY
3T-5760 STD
9G-2648 ATT
FLOOD LAMP
9X-1439
200-BK
200-BK
200-BK
113-OR-18
BK-00
BK-00
12V BATTERY
3T-5760 STD
9G-2648 ATT
L55
201-BK-18
412-BU
BB
AA
POS NEG
202-BK-18
D721-WH-18
M
K
B
900-PU-18
E
D
755-OR-18
I
J
C
751-GN-18
F
752-YL-18
A
L
754-BU-18
G
H
N
B N
201-BK-18
BK
RD
BU
975-WH-18
2
1
RD-00
975-WH-18
975-WH-18
975-WH-18
L54
1
2
BK-18
L54
D756-YL-18
1
2
426-BR-18
201-BK-18
A
B
C
BK-18
WH
WH
TRANSMISSION SOLENOID
VALVES
3E-3748
B+
GROUND
SIGNAL
HARNESS CODE
2
1
WH
WH
202-BK-18
710-GN-18
WH
WH
COOLANT SW
3E-6423
1
2
7
FUEL LEVEL SENSOR
3E-7765
2
1
TRANS FILTER SW
NOTE B
9X-7781
BK
WH
1
2
ENGINE
SPEED
SENSOR
4P-7611
BK
RD
BU
10
WH
WH
11
L44
12
517-BU
WIPER/WASHER CIRCUIT.