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Wire Description Chart

MODULE IDENTIFIER (MID) LIST


26

SENR5718
AUGUST 1992

Module
Computerized Monitoring System (CMS)

27

HARNESS CONNECTOR LOCATION CHART

FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13

Machine
Connectors Location

Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal, or shorted low.
Current below normal or open circuit.
Current above normal, or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.

40 Contacts

13

7
15

11

20

23

10
1

17

21

19

A
1

11

16

12

13

18

25 Contacts

14

12

20 Contacts

22

14
8
10

24
2

*
14 Contacts

5
6
3

12 Contacts
1
7

Component Identifiers (CID) List


CID
096
100
110
168
177
248
270
271
324
600
601
621
622
623
626
627
628
631
632
633
634
635
637
653

Component
Fuel Level Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Power Train Oil Temperature Sensor
Data link
Harness Code
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure Sensor
Downshift Switch
Upshift Switch
Direction Switch
Lock Switch
Parking Brake Switch
Quickshift Switch
Clutch 1 Solenoid (Reverse)
Clutch 2 Solenoid (Forward)
Clutch 3 Solenoid (Speed)
Clutch 4 Solenoid (Speed)
Clutch 5 Solenoid (Speed)
Start Relay
Transmission Control

B
6

A
8

12

6
18

10
2
D

20
23

8 Contacts

13

13

14
10 11

21

15

*
*

Machine
Connectors Location
9

D-7

10

E-3

11

C-6

12

A-11
6 Contacts

D-8

*
*

C-10

E-6

F-6

A-10

D-9

F-9

13

A-7

E-7
4 Contacts

B-9

14
3

D-6
D-5

*
*

C-4

12

C-4

Harness And/Or
Components

Schematic
Location

A - 9U1947
K - 9U1894
F - 9U2063
J - 9U2064
F - 9U2063
J - 9U2064
P - 4E8279
YY - 9U4740
M - 9U2275
Shutdown Control
P - 4E8279
Front Wiper Motor
P - 4E8279
Voltage Converter
R - 4E8229
Rear Wiper
TT - 713312
Payload Display
A - 9U1947
E - 9U1953
P - 4E8279
R - 4E8229
X - 4E9103
Y - 4E9848
JJ - 1007425
RR - 713311
JJ - 1007425
XX - 1007424
B - 9U1948
Service Plug
D - 9U1952
Fuel Sensor
P - 4E8279
Hydraulic Hand Sw
P - 4E8279
Service Plug

C-11
B-2
C-2
C-3
A-10
C-3
C-6
E-5
A-2
A-9
D-5
F-3
A-8
A-2

992D Wheel Loader


Electrical System

A-3

RD

BAT

500

BR

WIPER - FRONT (PARK)

102

BU

HEAD LAMP

501

GN

WIPER - FRONT (LO)

105

BR

KEY SW

502

OR

WIPER - FRONT (HI)

106

WH

AUX CKT

503

BR

WIPER - REAR (PARK)

107

WH

ENC SHUT - DOWN FIRE SUPPR

504

YL

WIPER - REAR (LO)

109

OR

ALT OUTPUT (+) TERM.

505

BU

WIPER-REAR (HI)

112

PU

MAIN POWER RELAY OUTPUT

506

PU

WASHER - FRONT

113

OR

OPR MON PANEL B+ SWITCHED

507

WH

WASHER - REAR

114

GN

WARNING HORN (FORWARD)

508

PU

RADIO SPEAKER - LEFT

118

GY

AUX CKT

509

WH

RADIO SPEAKER - LEFT (COMMON)

124

GN

A/C

511

BR

RADIO SPEAKER - RIGHT

128

PK

AUX CKT

512

GN

RADIO SPEAKER - RIGHT (COMMON)

129

BU

AUX CKT

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

140

BU

AUX CKT

515

GY

BLOWER MOTOR (HI)

150

OR

EUI B+ SWITCHED

516

GN

BLOWER MOTOR (MEDIUM)

164

WH

HYDRO CONT TO WTL POWER TRAIN CTRL

517

BU

BLOWER MOTOR (LO)

519

PK

THERMOSTAT TO REFRIGERANT PRESS. SW

200

BK

MAIN CHASSIS

520

WH

OPR A/C SW TO THERMOSTAT/FUSE

201

BK

OPR MOO PANEL CMS

592

BU

DC/DC CONVERTER POWER OUTPUT

202

BK

XMSN CONT

A513

PK

DC/DC CONVERTER MEMORY OUTPUT

203

BK

CHASSIS DIAGNOSTIC

A515

BR

BLOWER MOTOR #2 (HI)

207

BK

STARTER DIAGNOSTIC

A517

OR

BLOWER MOTOR #2 (LO)

250

BK

PAYLOAD MON - CUSTOMER GROUND

251

BK

PAYLOAD MON - SYSTEM GROUND

600

BR

DASH LAMP BASIC

270

BK

CMS IDENT CODE 0

604

OR

STOP LAMP

271

BK

CMS IDENT CODE 1

607

PK

FLOOD LAMP - FRONT

272

BK

CMS IDENT CODE 2

610

OR

HEAD LAMP BASIC

273

BK

CMS IDENT CODE 3

615

YL

CAB FLOOD LAMP/ROPS

274

BK

CMS IDENT CODE 4

616

BU

BUCKET FLODD LAMP/BOOM FLODD LAMP

280

BK

XMSN CONT IDENT CODE 4

637

GN

LCL LAMP

281

BK

XMSN CONT IDENT CODE 5

644

OR

BRIGHTNESS ADJUST

290

BK

SERVICE

291

BK

CLEAR

710

GN

XMSN SPEED PICKUP SIGNAL

751

GN

XMSN SHIFT SOL NO.1 OR 3

301

BU

STARTER NO.1 SOL

752

YL

XMSN SHIFT SOL NO.2

302

OR

STARTER NO.1 RESISTOR TO DIAGNOSTIC

754

BU

XMSN SHIFT SOL NO.3 OR 1

304

WH

STARTER RELAY NO.1 OUTPUT

755

OR

XMSN SHIFT SOL NO. 4 OR 5

306

GN

STARTER RELAY COIL TO NEUT START SW OR KEY SW

761

GY

LIFT KICKOUT SOL SW

307

OR

KEY SW TO NEUT START SW

762

YL

BUCKET POSITIONER SOL SW

308

YL

MAIN POWER RELAY COIL

818

BR

SERIAL DATA (TRANSMIT)

310

PU

START AID SW TO START AID SOL

819

GY

SERIAL DATA (RECEIVE)

311

WH

START AID SOL TO TEMP SW

820

BU

TRANSMIT KEY

312

PK

STARTER NO.2 SOL TO RESISTOR

863

BU

PAYLOAD MON TRANSMIT LCD OUT

313

GY

STARTER NO.2 RESISTOR TO DIAGNOSTIC

864

BR

PAYLOAD MON CLOCK LCD OUT

314

PU

STARTER RELAY NO.2 OUTPUT

865

GY

PAYLOAD MON LATCH LCD OUT

321

BR

BCKP ALARM LAMP TRAVEL ALARM

900

PU

XMSN SHIFT SOL NO.5 OR 4

322

GY

WARNING HORN (FORWARD)

944

OR

CMS COMM +

326

PU

KEY SW -C" TERM.

945

BR

CMS COMM -

327

PK

SHUTDOWN SOL

975

WH

CST AUTOSHIFT - SOL RETURN

338

PK

FLOOD LAMP RELAY COIL

976

OR

RIDE CONT SOL

D721

WH

WTL XMSN CONT TOROUE LIMIT INPUT

Lighting Circuits

Control Circuits

Basic Machine Circuits

E-8
F-7

101

Ground Circuits

7MJ1-UP

C-3

A-5
F-4
D-4
F-5

Monitoring Circuits

A-2

*= Connector is located at the component.

19

17

*
*

16

14
4

12

11

22

24

Schematic
Location

B - 9U1948
Transmission Cont
P - 4E8279
CMS
A - 9U1947
P - 4E8279
C - 9U1951
M - 9U2275
A - 9U1947
B - 9U1948
A - 9U1947
C - 9U1951
B - 9U1948
Q - 4E8277
RR - 713311
TT - 713312
M - 9U2275
Diagnostic Connector
RR - 713311
Payload Monitor Cont
B - 9U1948
N - 8E7954
A - 9U1947
F - 9U2063
A - 9U1947
H - 9U1954
A - 9U1947
M - 9U2275
A - 9U1947
P - 4E8279
P - 4E8279
R - 4E8229
P - 4E8279
S - 9U0785
P - 4E8279
S - 9U0785
P - 4E8279
T - 4E7243
Q - 4E8277
Shifter Control
R - 4E8229
Front Wiper Sw
QQ - 9U4430
Radio
TT - 713312
Payload Display

*
37 Contacts

Harness And/Or
Components

Machine locations are repeated for connectors located close together.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Description
Accessory Circuits

Power Distribution Circuits

Electronic Transmission Control

Failure Mode Identifiers (FMI) List

WIre
Wire
Number Color

Description

403

GN

ALTERNATOR (R) TERM.

D726

PU

WTL XMSN CONT STEERING CONSOLE SW 1

410

WH

OPR MON ACTION ALARM

D727

YL

WTL XMSN CONT STEERING CONSOLE SW 2

411

PK

OPR MON ACTION LAMP

D728

BU

WTL XMSN CONT FORWARD SW TO GND

412

BU

OPR MON COOLANT FLOW

D729

GY

WTL XMSN CONT REVERSE SW TO GND

417

GY

PRIMARY STER SW

D730

GN

WTL XMSN CONT SPEED 1 SW TO GND

419

YL

OPR MON PARKING BRAKE

D731

WH

WTL XMSN CONT SPEED 2 SW TO GND

426

BR

OPR MON POWER TRAIN OIL FILTER

D732

YL

WTL XMSN CONT SPEED 3 SW TO GND

432

PK

OPR MON BRAKE PRESS. (OIL)

D733

BR

WTL XMSN CONT SPEED 4 SW TO GND

441

OR

ENG COOLANT TEMP GAGE

D734

PU

WTL XMSN CONT NEUTRAL SW TO GND

442

GY

HYD SYSTEM TEMP GAGE

D735

PK

WTL XMSN CONT PARK BRAKE LEVER SW TO GND

443

YL

POWER TRAIN TEMP GAGE

D736

GN

WTL XMSN CONT LOCKUP ENABLE SW

447

PK

FUEL LEVEL GAGE

D756

YL

CMS PARK BRK - LVR STEER

464

GY

OPR MON PANEL ENG OIL PRESS. SENSOR

D757

OR

TRANSMISSION NEUTRALIZER SW #2

A401

YL

ELECTRICAL SYSTEM NO.1 VOLTAGE

D758

PU

OUICKSHIFT SW (N.C.) LEVER STEER

8412

YL

WTL PMS LIFT POS SENSOR

D759

WH

QUICKSHIFT SW (N.O.) LEVERSTEER

8413

PU

WTL PMS LIFT CYL PRESS. SENSOR

8414

OR

WTL PMS NORM/CALIBRATE OUT

8415

PK

WTLPMSCLEAR/CHGOUT

8416

WH

WTL PMS REWEIGH SW IN

8417

YL

WTL PMS STORE SW IN

8475

OR

OPR MON PARK BRAKE PRESS. SW

Printed in U.S.A.

1992 Caterpillar
All Rights Reserved

OFF MACHINE SWITCH SPECIFICATIONS

COMPONENT LOCATION CHART


Machine
Location

Component

Schematic
Location

F-3

14

Sensor - Hydraulic Oil Temperature (CMS)

A-8

Alarm - Backup

D-12

15

Sensor - Uft Cylinder Pressure (PMS)

Alternator

E-11

16

Batteries

A-12

17

Component

Alarm - Action (CMS)

Schematic Machine
Location Location

Coolant Temp

D-1

3E6452

Brake Press

Sensor - Uft Position (PMS)

D-1

4E4456

Neutralizer Press

Sensor - Power Train (CMS)

E-11

9X7781

Trans Filter Bypass

Batteries

F-12

Shifter - Lever Steer

Breaker - Alternator (80 Amp)

B-11

Solenoid - A/C Clutch

B-11

Breaker - Blower Motor (15 Amp)

A-6

Solenoid - Bucket Float

B-4

Breaker - Seat (15 Amp)

A-6

Solenoid - Bucket Positioner

B-4

Breaker - Engine Shutdown (15 Amp)

A-11

18

Solenoid - Engine Shutdown

E-11

Breeker - Key Switch (10 Amp)

B-10

19

Solenoid - First Gear (Clutch 5)

F-8

Breeker - Main Power (80 Amp)

B-10

19

Solenoid - Forward (Clutch 2)

F-9

Breeker - Running Lamps (10 Amp)

B-10

Solenoid - Uft Kickout

B-4

Control - Engine Shutdown

A-10

19

Solenoid - Reverse (Clutch 1)

F-8

Control - Payload Monitor (PMS)

D-9

19

Solenoid - Second Gear (Clutch 4)

F-8

Control - Transmission

D-7

20

Solenoid - Start Aid

F-4

D-10

Converter - Voltage

C-6

19

Solenoid - Third Gear (Clutch 3)

Display - Payload Measurement System (PMS)

B-3

21

Solenoid - VCTC Valve

E-10

Fuse Holder

A-6

Switch - Battery Disconnect

D-11

Fuses (10 Amp)

A-6

Switch - Blower

E-4

Fuses (15 Amp)

A-5

Switch - Brake Pressure

F-8

Horn - Forward

B-2

22

Switch - Bucket Positioner

B-1

Horn - Forward

E-1

Switch - CMS Brightness Adjustment

C-4

Lamp - Action (CMS)

F-3

23

Switch - Coolant Flow (CMS)

F-11

Lamp - VCTC Indicator

D-3

12

Switch - Coolant temperature

F-11

Meter - Service

E-4

Switch - Flood Lamp

C-4

Monitor - Computerized System (CMS)

E-3

Switch - Floor Blower

D-4

Motor - Blower

E-4

Switch - Forward Horn

D-3

Motor - Floor Heater Blower

B-2

Switch - Front Wiper

D-4

Motor - Front Washer

A-7

Switch - Hydraulic Hand (VCTC)

A-3

Motor - Front Wiper

C-3

Switch - Key Start

C-4

Motor - Rear Washer

A-7

24

Switch - Uft Kickout

C-1

Motor - Rear Wiper

E-6

Switch - Neutralizer Umit

F-3

Motor - Starter

D-10

Switch - Neutralizer Override

B-4

Motor - Starter

D-11

Switch - Neutralizer Pressure

Radio

F-5

Switch - Parking Brake

Receptacle - Auxiliary Start

B-12

Relay - Flood Lamp

A-5

Relay - Main Power

B-10

Switch - Rear Wiper

E-4

Relays - Start

A-10

Switch - Refrigerant (AIC)

B-11

Resistor - Blower Speed

E-5

Switch - Reweigh (PMS)

A-3

Resistor - Starter Diagnostic

D-10

Switch - Running Lamp

D-4

Resistor - Starter Diagnostic

D-11

Switch - Start Aid

C-4

Resistor - System Voltage Diagnostic (CMS)

A-9

Switch - Steer Laver Lock

F-4

F-9

Resistor - Blower Speed


Resistor - Starter/Diagnostic Conn
Solenoid - A/C Clutch
Solenoid - Engine Shutdown
Solenoid - Start Aid
Solenoid - Transmission
Solenoid - VCTC Valve

9X4383
3E7842
7T8600
9X1413
3E6333
3E3748
4V1222

Overall 3.0 .15; Tap 1.0 .05


150.0 7.5
14.4 0.6
3.7 0.4
6.0
8.5
41.5 4.2

At room temperature.

RELATED ELECTRICAL SERVICE MANUALS


Title

F-8

Starting Motor;

SENR3860

Sensor - Engine Oil Pressure (CMS)

E-11

Switch - Primary Steering Flow (CMS)

B-10

12

Sensor - Engine Speed (CMS)

F-10

Switch - Thermostat

E-5

13

Sensor - Fuel Level (CMS)

F-8

Switch - Transmission Filter (CMS)

F-11

Level
Symbol

Flow
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

Pin or Socket
Number

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Wire, Cable, or Harness


Assembly Identification

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Component
Part Number

Single Wire
Connector
C

A
325-PK-14

AA
1

Normally closed switch that will open with an increase of a specific condition.
Pin

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Wire
Gauge

50-MT Series

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

Form No.

C-3

11

Temperature
Symbol

Electrical Schematic Symbols And Definitions

Switch - Parking Brake Pressure

F-8

Pressure
Symbol

1
2

1
2

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

Switch - Quickshift

A-3

AA
1

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

SENR2947

Switch - Stop Lamp

Normally Open

Resistance (Ohms) 1

Starting And Charging Systems

Switch - Store (PMS)

Contacts A-B (N.O.)


Contacts A-C (N.C.)
Normally Closed

Part No.

F-8

Harness And Wire Electrical Schematic Symbols

Normally Closed

RESISTOR AND SOLENOID SPECIFICATIONS


Component

SENR5704

Electrical Schematic Symbols And Definitions

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Electronic Transmission Control

D-5

Normal
Condition

F-8

F-11

E - Components located in rear compartment under the platform.

27 C MIN
(80 F MIN)
6890 345 kPa
(1000 50 psi)
690 105 kPa
(100 15 psi)
-

SEHS5704

Sensor - Engine Coolant (CMS)

D - Components located in the relay panel.

38 3 C
(100 5 F)
8270 kPa MAX
(1199 psi MAX)
790 140 kPa
(114 20 psi)
210 70 kPa
(30 10 psi)

Payload Measurement System (PMS) .

Seat - Air Suspension

C - Components located in the operator's compartment.

Deactuate

SENR5247

B - Components located in the right console.

Actuate

Computerized Monitoring System (CMS)

10

A - Components located in the dash.

Function

3E6425

Machine locations are repeated for components located close together.

Part No.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

SENR5718

MIDNo.

WIre
Wire
Number Color

WIRES THAT HAVE BATTERY VOLTAGE WHEN


THE KEY SWITCH IS OFF.

HEATER AND AIR CONDITIONER CIRCUIT.

WIRES THAT HAVE BATTERY VOLTAGE WHEN


THE KEY SWITCH IS ON.

GROUND CIRCUIT.

STARTING CIRCUIT.

PAYLOAD MONITOR CIRCUIT.

GAUGE CIRCUIT.

ENGINE SHUTDOWN CONTROL CIRCUIT.

CMS CIRCUIT.

START AID CIRCUIT.

PANEL LAMP CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.


ALL DASHED LINES ARE ATTACHMENTS.

11

L47

RR JJ
1
2
3
4

129-BU-18
251-BK-18
B413-PU-18
B412-YL-18

+B
SIGNAL
GROUND

L6

L46

761-GY-18
762-YL-18
976-OR

L6
REAR ROPS FLOOD LAMP
9X-4381

615-YL-14
200-BK-14
200-BK
200-BK
200-BK
610-OR
607-PK-14
322-GY
114-GN

L12

L12

L19

OPERATOR STATION

447-PK-18
201-BK-18

411-PK-18
410-WH-18

L19

L1

129-BU
251-BK-18

TT
1 129-BU-18
2 251-BK-18

TRANSMISSION CTRL
CMS/CONVERTER

164-WH
113-OR
118-GY
129-BU
128-PK
114-GN
140-BU-14

WIPERS
CIGAR LIGHTER
KICKOUTS/VCTC/SOL/RIDE CONTROL
FORWARD HORN FUSE
FLOOR HTR/FLOOD RELAY

150-OR-14
124-GN-14
164-WH-18
113-OR-18

L29
L7

616-BU-14
616-BU-14
200-BK-14
200-BK-14

L18

L18
BK-4

201-BK-18
201-BK-18
202-BK-18
200-BK

KK
TO PLATFORM

128-PK
128-PK

200-BK
128-PK
128-PK
128-PK

6
4

TT
2
1

200-BK
610-OR
607-PK-14
322-GY
114-GN
5
1
2
4
3
6

00
01
00
00
03
01
02
01
00
00
00
01
00
00
00

A-12/F-12
A-12/F-12
A-12/F-12
A-12
F-12
D-12
D-11
D-11
B-12
A-5
D-10
D-10
F-6
F-6
F-6

5 200-BK
1 610-OR
2 607-PK-14
4 322-GY
3 114-GN
6
761-GY
128-PK
200-BK

128-PK

A
B
C

FLOOD LAMP
9X-6775
128-PK

L5

B416-WH-18
B417-YL-18
L2
FRONT ROPS
FLOOD LAMP
9X-4381

761-GY
128-PK
200-BK

322-GY
114-GN
200-BK

BU-18
BK-18
GY-18
BR-18
GN-18
2
3
4
5
1
6

HEAD LAMP
9X-7166
200-BK
200-BK

L18
OPERATOR STATION

CABLE AS.
9C-9743
9G-0549
9U-1950
8W-0323
8V-1657
9U-2902
3V-6201
4E-8455
9U-1946
8X-5802
4V-3877
4V-3876
9U-2334
9U-4429
9U-4430

L4

L4

200-BK-14
615-YL-14

L2

1
2
3
4

L6

AA
AA
BB
CC
DD
EE
FF
GG
HH
KK
LL
MM
MN
NN
QQ

129-BU-18
251-BK-18
B413-PU-18
B412-YL-18

L7
L1

L3

200-BK
200-BK
200-BK
615-YL-14
114-GN
322-GY
610-OR
607-PK-14
761-GY
128-PK
762-YL
200-BK

B
ATT
ATT
ATT
ATT
ATT

STD
ATT

STD
ATT

THIS SCHEMATIC IS FOR THE 992D WHEEL LOADER


(6V-2460 CHG 00)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE ENGINE OFF

L3

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY OPEN BEFORE INSTALLATION
NOTE C: NORMALLY CLOSED BEFORE INSTALLATION
NOTE D: CAT LINK WIRES 944-OR AND 945-BR MUST
BE TWISTED TOGETHER AT LEAST 1 TURN
PER INCH ON ENTIRE VEHICLE
NOTE E: FOR USE ON CUSTOM VEHICLES ONLY

XX

C-6
D-7
C-10
E-7
A-9
C-2
E-11
E-7
C-2
C-11
C-10
B-9
F-9
B-6
D-6
D-5
C-4
A-5
A-6
B-5
B-11
F-2
F-2
B-1
B-1
E-6
E-6
A-3
D-1
A-8
E-5
C-3
E-4
B-10
D-12
D-10/D-11
E-4

BK-18
251-BK-18
251-BK-18

CONTROL GP
HYDRAULIC HAND
4E-4164

WH-18
BK-18
BU-18
BR-18
GY-18
PU-18
PK-18

+ BATTERY
GROUND
TX LCD OUT
LCD CLOCK
LCD LATCH
NORM/CAL
CLEAR/CHG

STORE SW
9X-9688
REWEIGH SW
9X-9688
BK-18

01
02
01
00
01
01
00
01
01
01
00
01
01
03
02
02
02
00
01
01
00
00
01
00
00
00
00
00
00
00
01
00
00
01
00
07
00

128-PK

BK-18

LOC

WIRE AS.
9U-1420
3E-7739
9F-4337
2W-8715

TT

CHG

PP
ZZ
UU
WW

BUCKET POSITIONER SW
3E-7843
SS
GROUND
C BK-18
OR-18 + BATTERY
A
BU-18
SOLENOID
B

129-BU-18
251-BK-18

4
3
2
1
3
1

BU
PU
WH

TT

PART NO.

SOLENOID
+ BATTERY
GROUND

BU-18
OR-18
BK-18

SS

820-BU-18
250-BK-18
819-GY-18
818-BR-18
129-BU-18

BK-18

129-BU-18
251-BK-18
863-BU-18
864-BR-18
865-GY-18
B414-OR-18
B415-PK-18

2
1

1
2
3
4
5
6
7
8

TT

KK
TO FRAME
STUD #3

SIDE ROPS FLOOD LAMP


9X-4361

BU-18
BK-18
GY-18
BR-18
GN-18
A
B
C
D
E

1
2
P
128-PK
200-BK

200-BK
761-GY-18
200-BK
200-BK
200-BK

D736-GN-18
637-GN-14
128-PK

RD-18
RD-18

RD-18
RD-18
B
A
C

2
1
200-BK-14
200-BK-14
200-BK-14
251-BK-18
200-BK-14
201-BK-18
200-BK

762-YL-18
200-BK

P
P 338-PK
140-BU

128-PK

RD-18
RD-18

B
C
A
T
615-YL
T
616-BU
T
607-PK-14

L18
L29

200-BK

L30
15
15
15

CUSTOMER DATA CONNECTION


L4
L5

L4
L5

IDENT

CIRCUIT GROUPING
DESIGNATION

J
FORWARD
HORN
7T-0970

C
B
A

200-BK
200-BK

P
1
3
4
2
5
6
7
8

V
V
V

200-BK
610-OR
607-PK-14
322-GY
114-GN

L14

PAYLOAD
MEASUREMENT
SYSTEM
OPERATOR
DISPLAY
3E-8945

L4

106-WH-14
106-WH-14
106-WH-14

LIFT KICKOUT SW
3E-7844

B
C
A

L5

L14
L22

L42

V
V

FUSE
8M-8948

FLOOD LAMP
9X-6775

L3

10A
10A
10A
10A
10A

T
T
T
T
V

FLOOD LAMP
RELAY
3T-0376

L#

L12

BUCKET
FLOAT
DETENT
3E-8647

LIFT K.O.
DETENT
3E-8649

200-BK

U
U
U
U
U
U

10A
10A

P
124-GN-14

CIRCUIT BREAKER
6N-8589

112-PU-14
T
T

150-OR-14

615-YL-14
607-PK
616-BU-14

615-YL-14
616-BU-14

BUCKET
POSITION
DETENT
3E-8648

200-BK
200-BK

ATCH WIRE, CABLE,


COMPONENT

L1

L4

L9
L17

L9

L23
L24

200-BK
200-BK
200-BK

L30

BK

CONNECTOR

HARNESS AS.
A
9U-1947
B
9U-1948
C
9U-1951
D
9U-1952
E
9U-1953
F
9U-2063
G
6I-2091
H
9U-1954
J
9U-2064
K
9U-1894
L
9U-1949
M
9U-2275
N
8E-7954
P
4E-8279
Q
4E-8277
R
4E-8829
S
9U-0785
T
4E-7243
U
9U-3919
V
4E-8278
W
9U-2035
X
4E-9103
Y
4E-9848
Z
100-3939
SS
100-3943
SS
100-3944
RR
7I-3311
TT
7I-3312
XX
100-7424
JJ
100-7425
VV
3E-7325
YY
9U-4740
AAA 3E-8843

L18
L13
L14

L23
607-PK
615-YL

L31

L22

MOTOR

RD

L18

L13

L12

L26

FLOOR
HEATER
BLOWER
3E-5124

L4

L4

L14

L25

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

200-BK
615-YL-14

L5

201-BK-18
644-OR-18
403-GN

DESCRIPTION

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
J

200-BK
128-PK
762-YL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED

RESISTOR
OR/BU
OR/GY
BK

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

BLADE, SPADE, RING,


OR SCREW TERMINAL

L10

270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
201-BK-18

607-PK-14

L14

L21

L9

L9

NEUTRALIZER OVERRIDE SW
3E-9313
NOTE: SWITCH SHOWN WITH
OVERRIDE OFF

NOTE: SHOWN WITH


QUICKSHIFT SW
QUICKSHIFT OFF
3E-8807
202-BK-18
2
1 S D758-PU-18
202-BK-18
L8
D759-WH-18
202-BK S
B
3 S
202-BK
202-BK-18
600-BR
A
600-BR
P
A
A517-OR
L9
C
A515-BR
B
200-BK

BK-18

1
2
3
4
5
6
YY P

L3

200-BK
600-BR

L25

200-BK

HARNESS CODE
PLUG AS.

290-BK-18
291-BK-18
201-BK-18
201-BK-18

200-BK
610-OR

1
2
3
4
P

200-BK
200-BK
114-GN
322-GY
607-PK-14
610-OR
615-YL-14
200-BK

1
3
5
6
7
4
2
9
8
10
11
12
338-PK
200-BK
140-BU
A515-BR
A517-OR
201-BK-18
644-OR-18
D757-OR-18
202-BK-18
D758-PU-18
D759-WH-18

3 S

S 2
S A
S
B

B+

ABBREV

CIRCUIT CONNECTED
FRONT
WIPER
3E-6388

L37

8
6
7
1
2
3
4
5

L42

L17

+V
GROUND
SIGNAL

GN
GY
YL

MOTOR H
T

BK
GY
BR
OR

SERVICE
MODE PLUG

D757-OR-18

600-BR

GND
GN

L8

L20
L21

A
B
C

L8

600-BR
610-OR
102-BU
105-BR
307-OR
326-PU
308-YL
310-PU

L20

L26

SYMBOL

L5

L20

124-GN-14
118-GY
150-OR-14
129-BU

L17

4
1
2
6
3
5

200-BK
118-GY
500-BR
502-OR

START AID SW
CMS BRIGHTNESS 3T-3453
ADJUSTMENT SW
3E-7183
S 2
201-BK-18
S
200-BK
3
B
200-BK
S
600-BR
A
600-BR

L28

600-BR

102-BU
102-BU

L20

L31

L17

L37

L30

L21

L31

501-GN

202-BK-18

L21

+V
GROUND
SIGNAL

L11

128-PK
OPERATOR STATION

310-PU

L8

102-BU

L26

308-YL

306-YL

102-BU
113-OR-18

RD-18
BK-18
WH-18

L18

644-OR-18

XX
A
B
C

129-BU-18
251-BK-18
B412-YL-18

L1

LIFT POSITION SENSOR


9X-9100

637-GN-14
322-GY

600-BR
600-BR

L27

L28

L27

403-GN

A401-YL-18
464-GY-18
442-GY-18
443-YL-18
441-OR-18
412-BU-18
426-BR-18
417-GY-18
113-OR-18
D756-YL-18
710-GN-18
944-OR-18
945-BR-18
432-PK-18

L6

200-BK-14
615-YL-14
L13

L11

L13

644-OR-18
403-GN

L11

S B ST
S S ON
C OFF
S
R

L12

L30

FORWARD
HORN
7T-0969

201-BK-18

JJ

L2

B475-OR-18

129-BU-18
251-BK-18
B413-PU-18

129-BU

200-BK
200-BK

105-BR
307-OR
326-PU

6 S

200-BK

LIFT CYL PRESSURE SENSOR


8C-5586

FLOOD
LAMP SW
3E-7182

322-GY
114-GN

XX

L6

10

D757-OR-18
202-BK-18
L14

201-BK-18

201-BK-18
201-BK-18
201-BK-18

A517-OR
A515-BR

118-GY
118-GY

600-BR
610-OR
140-BU
200-BK

290-BK-18

FLOOD LAMP
9X-6775
J

L28

200-BK

600-BR

600-BR
200-BK

600-BR

600-BR
200-BK
200-BK

L23

L17

L24

L25

L26

592-BU
519-PK
102-BU
506-PU
507-WH
118-GY
124-GN-14
615-YL-14
616-BU-14
502-OR
501-GN
500-BR
118-GY
200-BK-14
200-BK-14
200-BK-14
L42

200-BK
200-BK

S 5

200-BK

112-PU-14

L7

L10

L2

OR-18
YL-18
BK-18

HYDRAULIC
SENSOR
3E-5370

F
200-BK
128-PK
610-OR
615-YL-14
322-GY
761-GY
607-PK-14
762-YL
200-BK
114-GN

607-PK-14
200-BK

274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18

L5

200-BK-14
616-BU-14

RESISTOR
3E-7842

6
4
1
8
10
3
2
5
7
9
11
12

3
4

L23

L29

HEAD LAMP
9X-7166
J

3 S

S 2

L28

L5

976-OR
D758-PU-18
D759-WH-18

FUSE HOLDER
4K-5122
V
T
112-PU-14
SEAT
15
112-PU-14
CIRCUIT BREAKER
POWER POST
6N-8589
9G-8451
T
V
BLOWER MTR
15

112-PU-14
112-PU-14
112-PU-14
112-PU-14

MOTOR

A
S 2

338-PK

200-BK

507-WH
506-PU
200-BK

L27

112-PU-4

V V

L22

L46
P

200-BK
200-BK
600-BR
600-BR
102-BU

PANEL
LAMP
7N-5876

L30

L45
976-OR
114-GN
615-YL-14
607-PK-14
610-OR
322-GY
128-PK
761-GY-18
762-YL-18
200-BK
200-BK
200-BK
P

E
113-OR A
442-GY-18 C
201-BK-18 B

BK

6 S

19
25
26
27
28
29
9
20
8
13
38
10
34
32
6
2
39
5
12
40
7
14
16
15
17
30
33
37
1
31
11
23
24
35
36
18
22
21
4
3

410-WH-18
201-BK-18

L19

P
COMPUTERIZED MONITORING SYSTEM (CMS)
3E-7336
FORWARD
HORN SW
7T-2296
P
200-BK
322-GY
P
200-BK
200-BK
L15
200-BK
P
VCTC INDICATOR
200-BK
LAMP
637-GN-14
P
7N-5876
L15

FLOOR BLOWER SW
3E-7174

L42

112-PU-4
FUSE
3K-8782

L29

1. TRANSMISSION NEUTRAL - FOR PARKING BRAKE WARNING


2. PARKING BRAKE STATUS - OFF OR ON
3. ACTUAL TRANSMISSION GEAR INDICATOR - FOR CMS DISPLAY
4. TRANSMISSION CONTROL FAULT CODES

L48

207-BK
304-WH
112-PU
310-PU

314-PU

306-GN

311-WH
313-GY
302-OR
101-RD
109-OR
105-BR
308-YL
203-BK

113-OR-18
102-BU
200-BK
592-BU
A513-PK-18
200-BK

2
1
3
5
4
6

L12

506-PU
507-WH
200-BK

MOTOR

FRONT WASHER
MOTOR
7T-8891

140-BU

RUNNING
LAMP SW
3E-7181

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

A
5

S 2

102-BU
102-BU

AIR
SUSPENSION
SEAT
8Y-6801

A
S 5

P W
R R

503-BR
507-WH

1
2

L19

L19

516-GN
515-GY

RD

124-GN-14
519-PK
200-BK
L38
+V
GROUND

1
2

L16
1
2
3
4

L38

RD
BK

FRT ROPS
FLOOD LAMP
9X-4381

610-OR
200-BK

201-BK-18
202-BK-18

519-PK
520-WH
124-GN

A513-PK-18
200-BK
592-BU

L42

L29

CAT LINK WILL SEND THE FOLLOWING INFO FROM


THE TRANSMISSION CONTROL TO CMS:

1
2

519-PK
164-WH-18
432-PK-18
447-PK-18
A401-YL-18
944-OR-18
945-BR-18
114-GN
710-GN-18
201-BK-18
464-GY-18
442-GY-18
441-OR-18
443-YL-18
412-BU-18
426-BR-18
417-GY-18
113-OR-18
D756-YL-18
976-OR
D758-PU-18
D759-WH-18
102-BU
310-PU
308-YL
105-BR
326-PU
307-OR
D757-OR-18
D736-GN-18
403-GN
600-BR
615-YL
607-PK
610-OR
322-GY
128-PK

200-BK

403-GN

508-PU-18
509-WH-18
511-BR-18
512-GN-18

200-BK-14
102-BU
592-BU
A513-PK-18
L41

L42

L35

L35

201-BK-18
417-GY-18
113-OR-18
442-GY-18
101-RD

DIAGNOSTIC CONNECTOR

12

REAR WASHER
MOTOR
7T-8891

11
13
2
1
9
5
8
3
20
16
19
6
17
14
15
18
7
4
12
10

ENGINE SHUTDOWN
CONTROL
3E-0462

124-GN-14
519-PK
200-BK

L37

200-BK
200-BK
600-BR
600-BR
140-BU

B B

L37

600-BR
200-BK

200-BK
200-BK
600-BR
600-BR
102-BU

L38

129-BU

L46

327-PK-14

113-OR

START RELAY
3E-0075

L29

1
2
3
4

BK-18
BK-18

975-WH-18
306-GN
306-GN
2 975-WH-18
1 306-GN
M

306-GN
112-PU-4
200-BK
975-WH-18
A401-YL-18

201-BK-18

306-GN
314-PU-8

RELAY PANEL

L5

L45

201-BK-18

107-WH-14

L16

L41

L22

310-PU
2
1

BK-18
BK-18

975-WH-18

START RELAY
3E-0075 M

102-BU
105-BR
326-PU
308-YL
310-PU

A401-YL-18

304-WH-8
326-PU

200-BK-14

306-GN

101-RD
101-RD-14
101-RD-12

15A

107-WH-14
326-PU
306-GN
200-BK

12V BATTERY
3T-5760 STD
9G-2648 ATT

SHUTDOWN BREAKER
6N-8589

3
6
1
5
4
2

109-OR-8
109-OR

BU-18
OR-18
RD-18
WH-18
YL-18
BK-18

BK-00

POS NEG

327-PK-14

12V BATTERY
3T-5760 STD
9G-2648 ATT

109-OR-4

308-YL
MAIN RELAY
3T-0376
112-PU-4
112-PU
200-BK
200-BK-14
200-BK-14
308-YL
304-WH
STRIP 7I-3652

102-BU

ENG SOL
OFF
+ BATTERY
OFF (KEY)
RESET
GROUND

AA

CC
POS NEG

MAIN BREAKER
9S-4693
106-WH-4
80A

306-GN

113-OR-18
304-WH-8
314-PU-8
200-BK-14
302-OR
313-GY
207-BK
311-WH

AA

BB

L48

8
2
7
1
9
10
11
5
12
3
6
4

615-YL

607-PK-14

L48

200-BK
1
2
519-PK
200-BK

RD-00
BK-00

BK-00

L56

L56

102-BU
200-BK

B
C
A
403-GN-18
615-YL-14
607-PK

607-PK-14

113-OR-18

507-WH
506-PU

L40

504-YL

FRONT INTERMITTENT
WIPER SW
3E-0155
1
RD
118-GY
2
RD
118-GY
3
BK
200-BK
4
WH
502-OR
L39
5
YL
501-GN
6
BU
500-BR
7
BR
506-PU
8
R

L39

L38

D736-GN-18

112-PU-14

1
2

118-GY
505-BU
504-YL
503-BR

118-GY

L41

UNUSED (SW 12)


HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
CLEAR
US/METRIC UNITS
SERVICE
UNUSED (PWM 6)
UNUSED (SW 3)
UNUSED (SW 10)
UNUSED (SW 7)
PARK BK PRESS SW
HI BEAM INDICATOR
GROUND
UNUSED (SW 2)
DISPLAY BRIGHTNESS
ALT R-TERMINAL
UNUSED (SW 1)
SYSTEM VOLTAGE
ENG OIL PRESS PWM
HYD OIL TEMP PWM
CONV OIL TEMP PWM
COOLANT TEMP PWM
COOLANT FLOW SW
TRANS FILTER SW
PRIM STEER FLOW SW
BATTERY +
PARK BK PRESS SW
ENGINE SPEED IN
CAT LINK +
CAT LINK BX OIL PRESS SW
UNUSED (SW 5)
FUEL LEVEL PWM
R TURN INDICATOR
L TURN INDICATOR
MASTER LAMP
ALARM

NOTE E

118-GY

L40

164-WH-18
114-GN
113-OR-18

ON MACHINES EQUIPPED W/SUPPLEMENTAL


STEERING, REMOVE WIRE ASSEMBLY PP AND
CONNECT HARNESS AS. E TO STEERING
SWTICH 3E-6429

VV
1
2

200-BK
118-GY
503-BR
505-BU

L42

L35

L35
201-BK-18

GN
GN
1
2

519-PK

513-OR
607-PK-14
BK-00

BK-00

AUX START
RECEPTACLE

BK
GY
BR
OR

B+

2
4
3
1

505-BU

140-BU-14

L48

200-BK

REAR WIPER SW
3T-6655

504-YL

112-PU-4

L48

202-BK-18

L34

113-OR-18
113-OR-18

201-BK-18
201-BK-18
201-BK-18
201-BK-18

417-GY-18
201-BK-18

RUNNING LAMPS BREAKER


9G-9882
101-RD
102-BU
10A
KEY BREAKER
9G-9487
105-BR
101-RD
105-BR
10A
101-RD-14

7V-9275
STRAP
80A
ALTERNATOR
BREAKER
9S-4693
101-RD

4
1
2
6
3
5

GN

+24 V SWITCHED IN
+24 V BATTERY IN
GROUND
+12 V SWITCHED OUT
+12 V MEMORY OUT
GROUND

4
2
3
1
5
6
7
25
9
10
11
12
13
14
15
16
17
18
29
31
8
26
19
20
21
22
23
24
28
27
30
32
33
34
35
36
37

L33

202-BK-18

P
976-OR
600-BR
200-BK
128-PK

N/O

201-BK-18
201-BK-18
411-PK-18

ACTION ALARM
3E-6328

200-BK-14
615-YL-14

KEY START SW
9G-7641

VOLTAGE
CONVERTER
3E-8645

L34

RELAY PANEL

HH

RD-00

SENR5718

200-BK
200-BK

200-BK

STEERING SW
3E-6429

4
3
19
20
21
18
23
16
15
17
24
12
5
25
2
11
1
22
13
6
8
14
10
9
7

RESISTOR
9X-4383

L50

L49

BLOWER
3E-7757

MOTOR

PANEL
LAMP
7N-5876

113-OR-18

NEUTRALIZER
SWITCH SHOWN
LIMIT SWITCH
WITH LH BRAKE
9X-4232
PEDAL UP
N/C
D757-OR-18
C 1
3
D757-OR-18
2

202-BK-18
202-BK-18

STEER LEVEL
LOCK SW
3E-5181

GND

L41

762-YL-18
761-GY-18
B475-OR-18
112-PU-4

ACTION
LAMP
7N-5876

SERVICE METER
6T-7337
P

RED
BLK
BLU
GRN
OR

X
R

616-BU-14
200-BK-14
615-YL-14

CIGAR LIGHTER
9W-0335

200-BK
200-BK
200-BK
129-BU

L15

X
R

2
3

L29

L29

L34

442-GY-18

1
2

BK-18
BK-18

203-BK
109-OR-4
101-RD-4

124-GN
520-WH
517-BU
516-GN
515-GY

150-OR-14
200-BK-14

L43

L32

311-WH
310-PU

200-BK

FLOOD LAMP
9X-1439
K

200-BK
102-BU

B
C
A
201-BK-18
447-PK-18
113-OR-18

202-BK-18

L34

PP

L45

WH-18
WH-18
WH-18
WH-18

L18

L36

11
12
9
8
7
1
2
3
4
5
6
10

L43

REAR WIPER
3E-6388

1
2
3
4
8
9
10
11
5
6
7
12

L32

600-BR
604-OR
607-PK-14
200-BK

BK-18

THERMOSTAT SW
3E-5465

A
B
C

592-BU
200-BK

513-OR
519-PK

AAA
1
5
4
3
2
6

LEVER
STEER
SHIFTER
3E-0090

1
4

SWITCH SHOWN
WITH STEERING
AND TRANSMISSION
ENABLED

600-BR

L32

403-GN-18
113-OR-18
202-BK-18

FOR CB
RADIO

200-BK
200-BK

H MOTOR

L16

L36

L43

1
4
3
2

VV

L44
CL 2 SOL - FWD
UNUSED SOL OUTPUT
CL 1 SOL - REV
CL 5 SOL - SP 1
CL 4 SOL - SP 2
CL 3 SOL - SP 3
SOL RETURN
UNUSED
UNUSED
QUICKSHIFT SW (N/C)
QUICKSHIFT SW (N/O)
NEUTRALIZER SW
UNUSED
SERVICE MODE
CLEAR MODE
UNUSED
UNUSED
UNUSED
UNUSED
SENSOR PWR (UNUSED)
NETURALIZER SW
PARK BK SW (N/C)
PARK BK SW (N/O)
LUC SW TO B+
+ BATTERY
KEY SW TO B+
START RELAY
CAT LINK +
CAT LINK BACKUP ALARM
STEER CONSOLE SW (N/O)
STEER CONSOLE SW (N/C)
FWD SW TO GND
NEUTRAL SW TO GND
REVERSE SW TO GND
UPSHIFT SW (N/C)
UPSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
GROUND

D726-PU-18
D727-YL-18
202-BK-18
202-BK-18

BLOWER SW
6P-3236

RH SPEAKER
6T-7695

592-BU
200-BK
200-BK-14

D726-PU-18
D727-YL-18
D728-BU-18
D734-PU-18
D729-GY-18
D730-GN-18
D731-WH-18
D732-YL-18
D733-BR-18
202-BK-18

UPSHIFT (N/C)
UPSHIFT (N/O)
DOWNSHIFT (N/C)
DOWNSHIFT (N/O)
FORWARD SW
REVERSE SW
NEUTRAL SW
GROUND

615-YL-14
200-BK-14
200-BK-14
616-BU-14

L16

L15

L29

202-BK-18

202-BK-18

201-BK-18
201-BK-18
201-BK-18
201-BK-18

WH-18
WH-18

L55

L43

L45

L47
310-PU
201-BK-18
710-GN-18
D735-GN-18

200-BK
200-BK
200-BK

L53

L49

L49

REFRIGERANT SW A/C CLUTCH


NOTE A
SOLENOID
9W-0549
7T-8600

202-BK-18

D730-GN-18
D731-WH-18
D732-YL-18
D733-BR-18
D728-BU-18
D729-GY-18
D734-PU-18
202-BK-18

X
4
2
1
3

L16

VV

1
2
L
A

412-BU-18

403-GN-18

15
7
19
20
17
11
4
2
3
5
13
6
16
8
14
12
1
9
10
18
5
2
1
4
3
6

D721-WH-18
D735-PK-18
419-YL-18
D736-GN-18
164-WH-18
307-OR
306-GN
944-OR-18
945-BR-18
321-BR-18
D726-PU-18
D727-YL-18
D728-BU-18
D734-PU-18
D729-GY-18
D730-GN-18
D731-WH-18
D732-YL-18
D733-BR-18
202-BK-18

L53

L53

L56

L57

32
36
31
35
34
33
39
10
4
24
25
27
26
28
29
7
6
5
11
40
3
23
30
19
1
18
38
8
9
37
12
13
14
15
16
17
20
21
22
2

280-BK-18
281-BK-18

L51

412-BU-18
441-OR-18
443-YL-18
464-GY-18

975-WH-18
321-BR-18
600-BR
604-OR
607-PK-14
200-BK

L36

VV

615-YL-14
616-BU-14
200-BK-14
200-BK-14

L44

311-WH
310-PU
1
2

200-BK

202-BK-18
403-GN
464-GY-18
113-OR-18
443-YL-18
441-OR-18
412-BU
201-BK-18
311-WH
D736-GN-18
710-GN-18

L59

L57

ANTENNA
LEFT SPKR
LEFT SPKR
RIGHT SPKR
RIGHT SPKR
GROUND
+ BATTERY
NC
NC

WH,GN
WH/BK,GN/BK
GY/BK,VI/BK
GY,VI
BK
RD

RADIO GP
3E-7141

NN

202-BK-18
202-BK-18

202-BK-18
202-BK-18
200-BK

L5

L5

250-BK-18
863-BU-18
865-GY-18
818-BR-18
820-BU-18
819-GY-18
B416-WH-18
885-GY-18
B417-YL-18
B414-OR-18
B415-PK-18

START AID
SOLENOID
3E-6333

TO FRAME STUD #1

311-WH
327-PK-14
109-OR-4
304-WH-8
200-BK-14
302-OR
101-RD-4
207-BK
314-PU-8
313-GY
203-BK

200-BK
200-BK
BK-00
RD-00

113-OR-18
113-OR-18

BK-00

L59

604-OR
600-BR
200-BK

L51
251-BK-18

TO ENGINE

200-BK

600-BR
604-OR

A
C
B

RD-18
WH-18
BK-18

600-BR
604-OR

S
T
G

LH SPEAKER
6T-7695

D758-PU-18
D759-WH-18
D757-OR-18

L52

TO ENGINE

UU

L58

L59

L39

BK-6

L52
L47

B412-YL-18
B413-PU-18

PAYLOAD MONITOR ECM


3E9292

BK-00

L58

STOP-TAIL
LAMP
3E-6467

WH-18
RD-18
BK-18

2
1
7
8
3
6
5
4

509-WH-18
508-PU-18
511-BR-18
512-GN-18
200-BK
592-BU
A513-PK-18

L40

UU

129-BU-18

BK-18
BK-18

203-BK

HH

DOME LAMP
3E-6389

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Q
5
6
7
8
3
4
1
2

QQ

2
6
1
5
3
4
8
7
12
10
9
11

LL

BK-6

1
8
6
7
3
4
2
10
9
5
11
12
13
14
15
16
17
18
19
20

TO FRAME STUD #2

GG

751-GN-18
900-PU-18
755-OR-18
754-BU-18
975-WH-18

L55

975-WH-18

L52

200-BK
200-BK
202-BK-18
202-BK-18

UU

SERVICE
MODE
PLUG

202-BK-18
202-BK-18

RD-00

3
4
1
2

113-OR-18

MM

200-BK-14
616-BU-14

A513-PK-18
592-BU
102-BU
200-BK-14
118-GY
124-GN-14
507-WH
506-PU
519-PK
501-GN
500-BR
502-OR

STARTER
3T-8955

L59

BACKUP
ALARM
3T-1815

B475-OR-18

B475-OR-18
MM

L59

BK
BK
600-BR
604-OR
607-PK-14

DISCONNECT SW
7N-0719
DD
BK-00 CC
BK-00
C
GG BK-00

MOTOR

UU

207-BK

200-BK-14

ZZ

MTR BAT

LL
FF

EE

MOTOR
STARTER
3T-8967
BK-00

+24V (IN)
UNUSED
LIFT POS SENS
LIFT PRESS SENS
UNUSED
UNUSED
GROUND
UNUSED
UNUSED
LINK GND
TX LCD OUT
LCD CLOCK
TX OUT
TX KEY OUT
RX IN
REWEIGH SW IN
LCD LATCH
STORE SW IN
NORM/CAL SW IN
CLEAR/CHG SW IN

RD-00
314-PU-8

C
S

C MTR BAT

101-RD-4

RD-00

RD-00

2
1

1
2

L50

304-WH-8
RD-00

BB

RR

RESISTOR
3E-7842

1
2

313-GY
312-PK

RESISTOR
3E-7842

HH

975-WH-18
321-BR-18

313-GY
314-PU-8

BUS BAR
9W-0742
BB
EE

C
VCTC SOL VALVE
4V-1222
L59

L59

202-BK-18
202-BK-18
280-BK-18
281-BK-18

L51

L47

L59

RD-00

600-BR
604-OR
L57

201-BK-18
426-BR-18

L54

752-YL-18
C

D736-GN-18
200-BK

302-OR
301-BU

L44

TRANSMISSION CONTROL
3E-6306

403-GN

200-BK

L57

A
B
C
L44

113-OR-18
201-BK-18
464-GY-18

RD-00

A
C
B

RD-18
WH-18
BK-18

S
T
G

102-BU

604-OR

D721-WH-18
201-BK-18
102-BU
419-YL-18
D735-PK-18
201-BK-18
202-BK-18
604-OR
113-OR-18
432-PK-18
447-PK-18
D756-YL-18
426-BR-18

A
B
C

L44

L50

D736-GN-18
202-BK-18

RD-18
BK-18
YL-18

+B
GROUND
SIGNAL

TO ENGINE

L55

BK-4

WW

ALTERNATOR
WW 3E-7577
STOP-TAIL
LAMP
3E-6467

STOP
LAMP SW
NOTE C
9X-0023

NEUTRALIZER
PRESSURE SW
4E-4456

L33

Y
615-YL-14
200-BK-14
200-BK-14
616-BU-14

L36

R
TT
5 250-BK-18
11 863-BU-18
12 864-BR-18
13 818-BR-18
14 820-BU-18
15 819-GY-18
16 B416-WH-18
17 865-GY-18
18 B417-YL-18
19 B414-OR-18
20 B415-PK-18
1 129-BU-18
2 251-BK-18
3
4
6
7
8
9
10

OPERATOR STATION

C
A
B

RR

SWITCH SHOWN
WITH PARKING
BRAKE ON

SIDE ROPS FLOOD LAMP


9X-4381

616-BU-14
200-BK-14

L29

NN

L33

BK-18
BK-18

WH-18
WH-18

L16

L54

L49

ALT

PARKING
BRAKE SW
101-3367

REV SOL
CL #1

975-WH-18
975-WH-18

109-OR-4

2
3

113-OR-18
201-BK-18
443-YL-18

A
B
C

ENGINE OIL PRESSURE


SENSOR
3E-3530

SHUTDOWN
SOLENOID
9X-1413

1
4

975-WH-18
321-BR-18
164-WH-18
944-OR-18
945-OR-18
307-OR
306-GN
D721-WH-18
D735-PK-18
419-YL-18
D736-GN-18
202-BK-18

OR-18
BK-18
YL-18

200-BK-14
327-PK-14
G

FWD SOL
CL #2

D759-WH-18
D757-OR-18
D758-PU-18

BRAKE
PRESS SW
3E-6452

19
18
17
16
14
15
13
20
10
9
1
8
4
2
3
5
7
6
12
11

2
1

3RD GEAR
CL #3

L54

616-BU-14
200-BK-14

Y
QQ

+B
GROUND
SIGNAL
200-BK
327-PK-14

SWITCH SHOWN WITH


NEUTRALIZER OFF

L47

PARKING
BRAKE
PRESS SW
3E-6452

616-BU-14
616-BU-14
200-BK-14
200-BK-14

L29

113-OR-18
201-BK-18
447-PK-18

1
2
4
3

D721-WH-18
426-BR-18
201-BK-18
604-OR
102-BU
D735-PK-18
419-YL-18
202-BK-18
432-PK-18
D756-YL-18

PWRTRAIN
SENSOR
3E-5370

200-BK
200-BK
607-PK-14
607-PK-14

201-BK-18
113-OR-18
441-OR-18

B
A
C

REAR ROPS FLOOD LAMP


9X-4381

D735-PK-18
419-YL-18
202-BK-18
202-BK-18

4
1
2
3

L55

COOLANT SW
3E-6425

C
BK-18
OR-18
YL-18

L47

L58

L58

311-WH

L58

201-BK-18

1
2

OR-18
BK-18
BU-16
YL-18

432-PK-18

SWITCH SHOWN
WITH PARKING
BRAKE ON

WH
WH

COOLANT
SENSOR
3E-5370
GROUND
+B
SIGNAL

BK
BK

1
2

975-WH-18
900-PU-18
975-WH-18
755-OR-18
975-WH-18
751-GN-18
975-WH-18
752-YL-18
975-WH-18
754-BU-18

AM/FM
ANTENA
9U-2331

113-OR-18

200-BK

201-BK-18
201-BK-18

311-WH
200-BK

202-BK-18
710-GN-18
412-BU
311-WH
441-OR-18
443-YL-18
113-OR-18
464-GY-18
201-BK-18
403-GN
D738-GN-18
113-OR-18

311-WH

DD
AA
POS NEG

12V BATTERY
3T-5760 STD
9G-2648 ATT

FLOOD LAMP
9X-1439

200-BK
200-BK
200-BK

113-OR-18

BK-00

BK-00

12V BATTERY
3T-5760 STD
9G-2648 ATT

L55

201-BK-18
412-BU

BB
AA
POS NEG

202-BK-18
D721-WH-18

M
K
B
900-PU-18
E
D
755-OR-18
I
J
C
751-GN-18
F
752-YL-18
A
L
754-BU-18
G
H
N
B N

201-BK-18

BK
RD
BU

975-WH-18

2
1
RD-00

975-WH-18
975-WH-18
975-WH-18

L54

1
2

BK-18

L54

D756-YL-18

1
2

426-BR-18
201-BK-18

A
B
C

BK-18

WH
WH

TRANSMISSION SOLENOID
VALVES
3E-3748

B+
GROUND
SIGNAL
HARNESS CODE

2
1

WH
WH

202-BK-18
710-GN-18

WH
WH

COOLANT SW
3E-6423

1
2

7
FUEL LEVEL SENSOR
3E-7765

1ST GEAR 2ND GEAR


CL #5
CL #4

2
1

TRANS FILTER SW
NOTE B
9X-7781

BK
WH

1
2

ENGINE
SPEED
SENSOR
4P-7611

BK
RD
BU

10

WH
WH

11

L44

12

517-BU

WIPER/WASHER CIRCUIT.

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