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Article history:
Received 27 May 2013
Accepted 20 August 2013
Available online 27 September 2013
Large steel silos are typical kinds of thin-walled structure which are widely used for storing huge
quantities of granular solids in industry and agriculture. In the present analyses, buckling design of large
steel silo subject to wind pressure is demonstrated in accordance with Eurocode (EN1990, 1991, 1993)
and the proposed combinational Load Case WE (wind and empty silo) and WF (wind and full silo). The
nite element model is established by using the commercial general purpose computer package ANSYS.
Five types of buckling analyses are carried out for the geometrically perfect and imperfect models with
and without the consideration of the material plasticity, which are designated as LBA, GNA, GMNA, GNIA,
and GMNIA in EN 1993 Part 16. The geometrical imperfections are known to have a large impact on the
buckling behavior of steel silo structure, in which the magnitude and distribution of the weld depression
during construction process is adopted to account for fabrication quality. The buckling behavior of a
reference silo with a diameter of 40 m and an aspect ratio of 0.9 is rst investigated, which shows that
the buckling behaviors from Load Case WE and WF are much different. The material nonlinearity shows
little inuence on buckling resistance in Load Case WE, while the buckling resistance and buckling mode
is much sensitive to weld imperfection. In Load Case WF, both material nonlinearity and geometrical
nonlinearity effect is strong and detrimental to buckling behavior of steel silos, resulting in decrease of
buckling resistance. The buckling deformation corresponding to the critical point in Load Case WE is
governed by the circumferential compression which is generated in the windward region of the shells
localized at the top part of silo wall. The buckling mode in Load Case WF takes the form of the wellknown elephant-foot deformation at the bottom part of the shell wall, which is induced by the
meridional compressive stress. It is also indicated from the parametric analyses that the buckling
resistance of steel silo is closely correlative with the loading conditions involving the wind velocity, the
patch load, and the geometrical parameters including the aspect ratio, the radius-to-thickness ratio, the
type of wall thickness, and the wall openings.
& 2013 Elsevier Ltd. All rights reserved.
Keywords:
Steel silo
Wind pressure
Buckling
Geometrical nonlinearity
Material nonlinearity
Weld imperfection
1. Introduction
Large steel silos widely used for storing huge quantities of
granular solids in industry and agriculture are typical kinds of
thin-walled structure which usually consist of a rigid at bottom, a
cylindrical shell with stepped wall thickness, a conical or dome
roof on the top and above afliated buildings. The silo wall may be
supported in two fundamental forms: the discrete support and the
ground support. The former type is applicable for the silo with
small diameter which is constructed using a local bracket or
column, giving a limited number of narrow supports around the
silo circumference, and the latter is appropriate to the silo with
large diameter (such as diameter larger than 15 m) which is
supported exactly on bottom plate with the underpass beneath
the at bottom [1,2]. With the development of domestic economy,
0263-8231/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.tws.2013.08.015
338
and the wall pressure exerted by the stored granular solids. Whilst
the buckling behavior of cylindrical shells subject to wind pressures have been extensively explored, few studies have evaluate
the effects of wind pressure on steel silo when it is empty or full,
and the buckling design of steel silos considering combined wind
load and bulk solids pressure has received even less attention.
The wind pressure on external surface of cylindrical shells as silos,
tanks and bins have held the interest of many researchers [913],
who try to determinate the distribution and magnitude of wind
pressure by wind tunnel test [9,12,13] or numerical simulation. Wind
pressures and buckling of cylindrical steel tanks with a conical and
dome roof are presented by Portela and Godoy [12,13], which shows
that buckling occurs in the form of deections in the cylindrical shell
and the buckling mode is localized in the windward region. The
study of anchored stocky and intermediate length cylindrical shells
of uniform thickness under wind pressure is presented by Chen et al.
[14], which indicates that both linear and nonlinear analyses predict
the circumferential compression buckling mode in stocky cylinders.
The buckling behavior of cylindrical shells with stepwise wall
thickness under uniform external pressure is also explored by Chen
et al. [15], who make predictions for a wide range of geometries of
silos and tanks with both anchored and unanchored base boundaries. The buckling of cylindrical steel tanks under wind pressure is
evaluated for conical roof and open top tanks by Sosa and Godoy
[16], to compute a lower-bound for critical wind pressures and the
results are compared with the static nonlinear analysis carried out on
the same models. Load-bearing capacity of slender wind-loaded
cylindrical shells is also investigated by Schneider and Zahlten [17]
with consideration of geometrical and material nonlinerity, which
shows that the slender shells do not behave as beams under wind
loading in stress state, failure loads and failure modes. Buckling
results could also be found in other investigations [1821] for
diversity of geometries and load conditions of shells. The postbuckling behavior is also evaluated by Schmidt et al. [22] through
numerical analyses and experimental verication, and some useful
recommendations are put forward for an economic postbuckling
strength design strategy.
The effect of imperfections on wind-pressurized cylindrical
shells is evaluated by Greiner and Derler [23], while the imperfection sensitivity to elastic buckling of wind loaded open cylindrical
tanks is reported by Godoy and Flores [24]. Pircher [25] explores
the inuence of a weld-induced axisymmetric imperfection on the
buckling of a medium-length silo under wind loading, who found
that the position of the weld along the height of the thin-walled
cylinder has a great inuence on the buckling strength under
wind-loading and weld-induced residual stress elds reduce the
buckling resistance by a small amount.
2. Load cases
Silos are different to many other structures because they may
be subjected to the full loads from the particulate solids for most
of their life, accordingly silos should be designed taking account of
actions exerted by the particulate solids and combinations with
other actions, such as wind pressure on the one hand. On the other
hand, when emptying of solids in the silo is complete (empty silo),
the wind pressure on external surface of silo wall would become
dominant in verifying the ultimate limit state of buckling. The
following actions are supposed to be considered in the ultimate
limit state design of the silo: wind pressure when the silo is either
full or empty, wall pressure during lling and storage of particulate
solids, permanent action (self-weight), which would be introduced
in brief and determined in accordance with Eurocode [17].
In addition, buckling analyses for exploring the ultimate limit
state of silos depends strongly on the following working conditions: the action assessment class, the fabrication tolerance quality
class, the consequence class, which takes account of the inuence
of the silo capacity, the supporting patterns, and the eccentricity
during lling and discharge, fabrication imperfection, etc., as
appropriate. In this paper, large diameter of steel silo is taken as
the reference example whose contents are usually more than
50,000 t in normal service life. The associated requirements of the
above design conditions for buckling assessment are specied in
Eurocodes [1,2,7], the appropriate design conditions are adopted
and listed in Table 1.
2.1. Wind pressure
The wind action has been an integral part of structural design.
The distribution and magnitude of wind pressure on silo structure
are to be calculated in accordance with EN 1991-1-4 [5], which
gives guidance on the determination of natural wind actions
for the structural design of building and civil engineering works.
pwf z phf z
in which, and K are the unit weight and lateral pressure ratio of
the particulate solid, respectively; is the wall friction coefcient
for solid sliding on the vertical wall; z0 r/(2K) for circular silos,
h0
equivalent surface
pw
ph
pp
hp
s=0.2d
339
Fabrication tolerance
quality class
Consequence
class
Wall
surface
class
Grade
CC3
D1
d
Fig. 3. Schematic distribution of solid pressure on silo wall.
1.0
0.5
wind
0.0
(o)
cr
Cp
AAC3
-0.5
-1.0
d
-1.5
h/d=0.5
h/d=0.9
h/d=0.7
h/d=1.1
45
90
135
Fig. 2. Wind pressure variation around half circumference for various aspect ratio h/d.
180
340
Table 2
Summary of combinations of actions to be considered (by EN1991-4 and EN1990).
Load Cases
Dominant
action
Wind (f 0)
Permanent
action
Self-weight (f 0)
Accompanying
action
Solid lling (f 0)
WE (wind and
empty silo)
WF (wind and
full silo)
1.5 1.0
0.9 1.0
1.5 1.0
1.1 1.0
1.5 1.0
Uy, Rotx,z =0
Uy, Rotx,z =0
Ux,y =0
u
v
w
in cylindrical CS
Fig. 4. FE half-model of circular steel silo.
341
bring about an effectively continuous taper and avoid discontinuity of wall stiffness compared to the stepped wall thickness. The
reference silo to be analyzed subsequently has a diameter d of
40 m, a height of silo wall h of 36 m, radius to equivalent thickness
ratio r/teq of 800 and thickness ratio tratio of 0.25 for Load Case WE
and Load Case WF, respectively. As a matter of convenience, the
conical pile of solid at the top is not considered here, i.e. h0 is
assumed to be zero in the following analyses. The aspect ratio of
the reference silo could then be obtained: h/d 0.9. The equivalent
thickness teq is determined by the wall thickness at the uppermost
ttop and at the bottom most tbase, and in the form of teq (ttop
tbase)/2, while the thickness ratio is dened by tratio ttop/tbase.
Another geometrical parameter which has been proved to have
much effect on buckling behavior of circular steel silo is the weld
depression imperfection arising from the fabrication process. In
the present analyses, the assumed shapes of weld depression are
adopted and introduced to the FE model, which are proposed by
Rotter and Teng [31] and given by Eqs. (4) and (5).
Type A : 0 exp
x
x
x
sin
cos
lc
lc
lc
Type B : 0 exp
x
x
cos
lc
lc
342
5.0
LBA
4.0
GNA
GNIA
3.0
GMNIA
GMNA
2.0
1.0
0.0
0.0
-0.5
-1.0
-1.5
-2.0
w/teq
Fig. 6. Typical loaddisplacement curves for various analysis types in Load Case WE.
2.5
LBA
WE
GNA
2.0
WF
4.0
GNIA
1.5
3.0
1.0
GMNA
2.0
GMNIA
0.5
1.0
0.0
0.0
1.0
2.0
3.0
4.0
w/teq
Fig. 7. Typical loaddisplacement curves for various analysis types in Load Case WF.
0.0
LBA
GNA
GNIA
GMNA
GMNIA
Fig. 8. Buckling resistance factor R of the reference silo for various analysis types.
LBA
GNA
GMNA
343
GNIA
GMNIA
Fig. 9. Buckling modes of the reference silo for Load Case WE.
LBA
GNA
GMNA
GNIA
GMNIA
Fig. 10. Buckling modes of the reference silo for Load Case WF.
344
4.5
4.0
3.5
GMNIA
2.5
R
2.0
1.5
1.0
0.5
20
5. Parametric analyses
40
60
m/s
wind velocity vb
3.0
2.5
GNA
GNIA
GMNA
GMNIA
2.0
R 1.5
1.0
0.5
0.0
GNIA
GMNA
3.0
0.0
GNA
20
40
wind velocity vb
60
m/s
Fig. 11. Buckling resistance factor for various wind velocities (h/d 0.9, r/teq 800,
Tratio 0.25). (a, b) Load case.
20
GNA
GMN A
15
GNIA
GMNIA
345
R 10
0.5
0.7
0.9
1.1
h/d
6.0
GNA
GMN A
4.5
GNIA
GMNI A
14.0
R 3.0
GNA
GMNA
12.0
1.5
GNIA
GMNIA
10.0
8.0
0.0
0.5
0.7
0.9
1.1
R
6.0
h/d
Fig. 12. Buckling resistance factor for various aspect ratios (r/teq 800, Tratio 0.25).
(a, b) Load case.
4.0
2.0
0.0
500
800
1000
r/teq
6.0
GNA
GMNA
5.0
GNIA
GMNIA
4.0
3.0
2.0
1.0
0.0
500
800
1000
r/teq
Fig. 13. Buckling resistance factor for various r/teq ratios (h/d 0.9, Tratio 0.25).
(a, b) Load case.
346
analysis has the least value in each r/teq ratio. The factor R in
GMNIA analysis for r/teq ratio of 500 is about 1.7 times that of the
reference silo, while the result from r/teq ratio of 1000 is reduced
by about 28% with respect to that of the reference silo.
8.0
Taper
Group B
Group A
Uniform
6.0
5.4. Stepped and uniform wall thickness
The preceding investigation is carried out by assuming that the
wall thickness of steel silo is tapered from the bottom to the top.
This assumption is theoretically ideal, whereas silo strakes with
different thicknesses are joined with welds to construct the
complete structure in most practical engineering, forming the
so-called stepped wall thickness. So that it is of great signicance
to perform buckling analysis of silo structures with stepped wall
thickness. The buckling behavior of steel silo with stepped wall
thickness is evaluated in this section. The results will also be
compared with that from the tapered and uniform wall thickness
under the circumstances that the three types of wall section share
the same equivalent thickness teq equal to 25 mm and have the
same aspect ratio h/d of 0.9. In the case of the stepped wall silo, the
equivalent thickness teq is dened in the following form (Eq. (6)),
which is deemed as an economic index meaning equal steel
consumption in the three types of wall thickness.
t eq
hi t i
hi
in which, hi and ti is the height and thickness of the ith wall strake.
For the convenience of comparison, two groups of thickness for
stepped wall are designated, as are noted Group A and B in Table 3
with thickness ranging from top strake t1 to bottom strake t12.
The effects of different types of silo wall thickness on buckling
resistance factor R are demonstrated in Fig. 14 for diverse buckling
analysis types. In Load Case WE, the factor R from the uniform
wall thickness has the most numerical value among them, which is
approximate 2.0 times that from the least results of the stepped
wall thickness (Group B) in the GNA and GNIA analysis. It is also
indicated that material nonlinearity has little impact on the
buckling behavior of the reference silo in various types of wall
thickness. Whereas it is reversed in Load Case WF, the factor R
from the uniform wall thickness has the least numerical value,
which is only 0.52 time that from the stepped wall thickness
(Group A) in the GMNIA analysis (reduced by 48%). Further
scrutinizing Fig. 14a and b show that the buckling resistance factor
for stepped wall thickness (Group A) obtains the largest value in
Load Case WF and meanwhile satises the design requirement in
Load Case WE. As a result, the thickness arrangement scheme:
Group A is the optimal one of all.
The buckling deformation in Load Case WE for an empty silo
primarily arises at the windward meridian of the upper region (see
Fig. 9), while it arises at the lower region in the Load Case WF (see
Fig. 10). The uniform wall thickness of 25 mm is the largest at the
upper region and the smallest in the lower region among the three
thickness types. This could explain why the buckling resistance
factor R for a uniform thickness silo is the largest in Load Case WE
but the smallest in Load Case WF. Some structural measures could
be taken, such as thicken the wall section in the upper or lower
region, in order to enhance the buckling resistance to the wind
pressurized empty or full lled silos. Under the condition of the
Table 3
Groups of stepped wall thickness.
Thickness
t1
t2
t3
t4
t5
t6
t7
t8
t9
t10
t11
t12
teq
Group A
Group B
8
6
10
8
12
10
16
16
20
24
24
28
28
28
30
32
36
32
36
36
40
40
40
40
25
25
R 4.0
2.0
0.0
GNA
GNIA
GMNA
GMNIA
2.5
Taper
Group B
2.0
Group A
Uniform
1.5
R
1.0
0.5
0.0
GNA
GNIA
GMNA
GMNIA
Fig. 14. Buckling resistance factor for various types of wall thicknesses (h/d 0.9,
r/teq 800, teq 25 mm). (a, b) Load case.
2.5
GNA
GNIA
GMNA
GMNIA
2.0
1.5
R
1.0
0.5
347
0.0
Without
patch load
0.2h
0.4h
0.6h
0.8h
hp
Fig. 15. Buckling resistance factor for various patch load positions in Load Case WF
(h/d 0.9, r/teq 800, Tratio 0.25).
GNA
GMNA
GNIA
GMNIA
Fig. 16. Buckling modes with patch load height hp of 0.6h for various analysis types (Load Case: WF, h/d 0.9, r/teq 800, Tratio 0.25).
348
2.0
2.0
longitudinal stiffener
2.0
opening
2.0
(4.0x6.0)
4.0
GNA
GNIA
GMNA
GMNIA
4.0
3.0
R
2.0
1.0
0.0
Without
opening
Opening without
stiffener
Opening with
stiffener
2.5
2.0
GNA
GNIA
GMNA
GMNIA
1.5
R
1.0
0.5
0.0
Without
openning
Opening without
stiffener
Opening with
stiffener
Fig. 18. Buckling resistance factor for silos with bottom opening (h/d 0.9, r/teq
800, Tratio 0.25). (a, b) Load case.
transverse stiffener
1.5
5.0
1.5
Fig. 17. Schematic drawing of stiffener arrangement for bottom opening (unit: m).
6. Conclusions
This paper has presented a comprehensive study of the buckling behavior of large circular steel silos subject to wind pressure.
The analyses are demonstrated in accordance with Eurocode, by
considering two working stages of silos in their service life which
is closely relating to wind pressures: Load Case WE (wind and
empty silo) and Load Case WF (wind and full silo). The following
conclusions can be drawn from these investigations:
(1) The buckling behavior in Load Case WE, is almost independent of the material nonlinearity, while the buckling resistance and buckling mode is much sensitive to weld
imperfection. In Load Case WF, both the material nonlinearity
and geometrical nonlinearity effect is strong and detrimental
to buckling behavior of steel silos, resulting in decrease of
buckling resistance.
(2) The buckling deformation corresponding to the critical point
in Load Case WE is governed by the meridional and circumferential compression which is generated in the windward
region of the shells having conspicuous circumferential
(3)
(4)
(5)
(6)
Acknowledgments
The authors gratefully acknowledge the support of the National
Natural Science Foundation of China (No. 51378459 and No.
50778159) and the Key Science and Technology Innovation Team
Program of Zhejiang Province, China (No. 2010R50034).
References
[1] EN 1991-4. Actions on structuresPart 4: Silos and tanks. European Standard;
2006.
[2] EN 1993-4-1. Design of steel structuresPart 4-1: silos. European Standard;
2007.
[3] EN 1990. Basis of structural design. European Standard; 2002.
[4] EN 1991-1-1. Actions on structures-Part 1-1: general actions: densities,
self-weight, imposed loads for buildings. European Standard; 2002.
[5] EN 1991-1-4. Actions on structuresPart 14: general actions-Part 1-4, wind
actions. European Standard; 2005.
[6] EN 1993-1-1. Design of steel structuresPart 1-1: general rules and rules for
buildings. European Standard; 2005.
349