Cartea Constructiei Metalului

NOVASTILEX
o b ie c t iv :
s.c. NOVASTILEX s.r.l

J06/537/2003, RO 15739959, Voiksbank, Ro45 VBBU 2511 BN06 7034 2701
Statie dezhidratare nm ol
BENEFICIAR: SC ACET SRL

ANTREPRENOR: CONCRET CONSTRUCT AG SRL
EXECUTANT: NOVA STILEX SRL
IUNIE 2014
BISTRITA Cart. Unirea Hala de Prod.l Ferma 3, Tel:0722-548.406, Fax: 0363-814.336

horatiu.moldovan<novastilex.ro
www. novastilex. ro
CARTEA CONSTRUCIEI METALULUI
DECLARAIE DE CONFORMITATE
N r.1 2 / 20.06.2013
PRODUS: STRUCTURA METALICA Statie d ezhidratare nmol
PRODUCTOR: S.C. NOVA STILEX S.R.L.
J06/537/2003; C.I.F. RO 15739959

Tel: 0760789096
Asiguram , garantam si declaram pe propria rspundere, conform prevederilor art. 3
din Hotararea de guvern nr. 1022/2002 privind regimul produselor si seviciilor care pot pune
in pericol viata, sanatatea, securitatea muncii si proiecia mediului, ca produsul la care se
refera aceasta declaraie nu pune in pericol viata, sanatatea, securitatea muncii, nu produce
impact negative asupra mediului si este in conformitate cu cerinele din documentaia de
execuie pusa la dispoziie de beneficiar.
DIMENSIUNE: conform proiect de execuie

M ATERIALE: H e a 2 4 0 ,
IPE 300,180,240
TG 20,15,12,10,8,6
Rotund $16,<>20
UNP 65, UNP 140
Conforme cu certificatele de calitate anexate.
DATA EM ITER II: 20.06.2014
NUME: M oldovan H o ratiu Florin
FUNCIE: DIRECTOR
SEMNTUR:
Rev. O
2
Page 2 of 3
DETAILS OF WELD TEST

Manufacturer's Welding Procedure Specification
Reference N o.:
01
5
Manufacturer :
Reference No.: WPQR PED.VE.2502
S.C. NOVA STILEX S.R.L
Date of Welding: 07.06.2013

Location: Workshop
Preparation and Cleaning: Oxyfuel Cutting & Grinding
Inspection Company: SGS Italia S.p.A.
Welders Name :
DRANCA ftarcef-Andrei
Parent Metal Specification : EN 10025-2 : S 355J2 (E N 15608: Group 1
to
EN 10025-2 : S 355J2 (EN 15603: Group 1.
10
Welding Process :
11
Joint Type :
12
Weld Preparation Details (Sketch)
135 (MAG) Partlym.
13
14
15
Parent Material Thickness (mm): 12
BW ss nfa
Pipe Outside Diameter (mm): N.A.

Welding Position: PF
Joint Design
...
'
Welding Sequence
... v
Run
Process
Size of
Current
Voltage
Filler Metal
j--------
mm
1,2
100
17
135
Tp. Current
Wire Feed
Travel
Heat
/ Polarity
Speed
Speed
Input *
mm/s
1,8
2,05
J/mm
663
2,09
1,91
980
1,73
1082
135
1,2
oN
C
m/min
DCEP
19
IC E P
2,1
135
1.2
120
19,5
DCEP
135
1,2
120
19,5
DCEP
2,1
2,1
L. - 4 ..
*0
Fiiier Metal:
17
Type, Designation, Tradename:
EN ISO 14341-A : G 42 3 M21 3SI1 (ESAB Autrod 12,51)
18
Any Special Baking or Drying :
None
18
Gas / Flux :
EN SO 14173 : M21-ArC-18 { 82% Ar + 18%C02 )

None
20
Gas F!ow Rate :
22
Solid Wire
Shielding :
Backing:
Shielding :
Backing:
Tungsten Electrode Type / Size :
21,23 Details of Back Gouging / Backing :

24
25
13 Litre/Min.
N.A.
Other information
N.A.
N.A.
> 20 a
28
interpass Temperature ;
< 200C
Post Weld Heat Treatment and / or Ageing : None
27
Time, Temperature, Method :
N.A.
Heating and Cooling Rates * :
N.A.
Branch connection angle alfa:
N.A.
2S
873
The above test piece was welded In the presence o f :
Approved by:
Bramuzzo D.
-lame and Signature TONIA Corneliu
short-arc
Id. : E3
Rev, O
2
Page 3 of 3
TEST RESULTS
Manufacturer's Weiding Procedure Specification
Reference No. :
01
Visual Examination;
Satisfactory
Inspection Company: SGS itaiia S.p.A.

Reference N o,: WPQR PED.VE.2502
Radiography*: None
Penetrant/Magnetic Particle Test*:

Tensile Tests
Ultrasonic Examination*: Satisfactory

Temperature : 20C
Type f No
Re
Rm
N/mm2
Requirement
N/mm2
> 3S5
470 - 630
T1
401
549
T2
416
549
Bend Tests
A%
2%
Fracture Location
Remarks
26
Out of Weld
None
25
Out of Weld
None
522
Forms r Diameter : 48 mm
Type/ No Bend Angie
Elongation*
Result
Satisfactory
: F.B.B. 1132
180
180
j R B.B./S13
180c
Satisfactory
R.B.B. / 133
180
F.B .8./I12
Macro Examination
Satisfactory
hero Examination *
None
Satisfactory
Impact Test*
Type: Trensve rse KV
Notch Location/Direction
Size (mm) :
Temp.
10x10
Values
Requirement : > 27J

Average
Remarks
6C
Weld Metal / VWT 0/1
-20
90
80
38
36.00
None
H.A.Z. / V H T 1/1
-20
133
140
138
137.00
None
Hardness Tests *
Location of Measurements (Sketch *)
T yp e /lo a d :
Values >
H V 10
Parent Meta!:
1S5 to 171
H.A.Z.:
176 to 221
WeldMetai:
185 to 219
Other T ests:
None
R em arks :
Nona
See Mechanical Test Report
Tests Carried out in accordance with the requirements o f:

laboratory Report Reference Number.
EN IS 0 15614-1:2004/A1:2008/A2:2012
S.C ECHO TESTING S.R.L. + 7 tste 10.08.2013; 607 date 10.06.2013
S C. TRANSISUD CONSULTING S.R.L. + 680 date 12.06.2013
Test resuits were acceptable

Test Carried out in the presence o f:
Approved by:
Name and Signature :
Bramuzzo D.
Toma Comeliu
id. : E1
Rev. O
2
Page 1 of 3
WELDING PROCEDURE QUALIFICATION RECORDS
Manufacturer's Welding
Specification
Inspection Company :
SGS Italia S.p.A.
Reference No. :
01
Reference No. :
WPQR PED.VE.2502
S.C. MOVA STLEX S.R.L.

C art Unirea, Hala ae Prod. 1, Farms 3, Bistrita, Romania
Code : Testing Standard :
EN SO 15614-1:2004/A1:2008/A2:2012
Date of Welding:
07.06.2013
Range of Approval
10
Welding process:
135 (MAG) Partlymechanized
11
Joint Type:
BW ss-mb-nb, bs / TBW ss bs / FW on plaSe and pipe
12
Parent Meta! Group(s):
Group 1 (CR ISO 15608 Subgroup 1.1 & 1.2)

to
Group 1 (CR ISO 15608 Subgroup 1.1 & 1.2)
13
Parent Material Thickness (m m); 3,0 to 24

Weld Meta! Thickness (m m);
3,0 to 24
14
Pipe Outside Diameter (m m):
> 500 and plates; > 150 for ?A
15
Filler Metal Type/Designation :
Solid Wire / EN ISO 14341-A : G 42 3 M2i 3Si1
18
Shielding Gas / Flux :
EN ISO 14175: M21-ArC-18
1?
18
; ype of Welding Current :

Welding Position :
DCEP
21
PA - PB - PF
20C
Inter:ass Temperature:
Post Weid Heat Treatment and/or Ageing :
None
Branch connection angle aifa:
N..
Other Information :
Heat Input : 25%
<200C
Fillet throat thickness : ALL only for multipass

Fillet weld material thickness : 6,0 to 24 mm
Wire system qualified: single wire
Multi-run deposit
.srtifiea chat test welds prepared, welded and tested satisfactorily in accordance with the requirements of
the code / testing standard indicated above.
23
Location :
Malcontenta (VE)-iTALY
Date of Issue
12.06.2013
SGSl*?! S.pA ? Via3. Gczzi, 1/A -20129Miranc Italy
Approved by:
Bramuzzo D.
Notified Body N:
1381
issue by
Toma Comeliu
t *390273931 1*390270124630
8 sgs.itsiy^sgs.com ww.itsgs.cdm
Id. : E4
Rev. 2
3 Page 1 of 1
WELDER APPROVAL TEST CERTIFICATE

2 Designation:
EM 287-1:136 P BW 1.2 S t12 PF ss nb
EN 287-1:135
4 Manufacturer's Welding Procedure Specification
Reference No.:
01 and 01 FW
P FW 1.2 S t12 PB si
6 'Welder's Name:
DRANCA Marcel-Andrei
7 identification:
C.l.XB 137214/NVS1
8 Method of Identification:
inspection Company :
SGS Italia S.p.A.
Reference No.:
W.PED.VE.7107
Identification Card / Punching
9 Date and place of birth:

10 Employer:
11 Code / Testing Standard:
17.04,1983- Sistrita, jud. Bistrita-Nasaud, Romania

S.C. NOVA STiLEX S.R.L, - Biatrita, Romania
EN 287-1:2011
12 Job knowledge:
Not Tested
13
We:d Test Details
Welding process:
15 Plate or Pipe:
14
16 Joint type:
Range of approval
135
135,138(M)
Plate
Plate and Tube
BW and FW
BW -TBW
FW si - ml
Parent metal group(s):

18 Filler metal type / designation:
1.2
1.1 -1 .2 -1 .4
ISO 14341-A: G 42 3 M21 3S1

(S)
Any other similar consumables (S)
i Filler metal type / designation:
/
N.A.
For 138: M only
EN ISO 14175 : M21-ArC-18
Active Gas
N.A.
For BW: 12
N.A
For BW: 3 to 24
For FW: 12
For FW: 3 to 24
Covering;
191Shielding gas! flux:

20 Auxiliaries:
21 Material thickness (mm):
N.A
22 Pipe outside diameter (mm):
N.A.
>150
23 Welding position*
24 Sack gouging / Backing:___
For BW: PF; For FW: PB
PA - PB - PF
BW: ss nb, mi; FW: si
ss nb mb - bs
25 Additional information is available on attached sheet and / or welding procedure specification Mo.:
26
01 and 01
Approved by:
27,28
Type of test
Acceptable
30 Visual
31 Ultrasonic
Not Required
Bramuzzo D.
Notified Body Nc 1381
X
X(607/10.06.2013}
issue by: Toma Corneliu
32 Magnetic Particle /
/ Dye Penetrant
33 Macro
34 Fracture
X
X(71/10.06.2013)
Date of issue: 12.06.2013

Location: Malcontenta (VE) - ITALY
X{680/12.06.2013)
35 Bend
36 Additional tests
X{681/12.06.2013}
X(680/12.06.2013)
X
: Append separate sheet if required
Validity of approval: 06.06.2015

Prolongation for approval by employer
See WPQfi FED VE 2502
37
supervisor for the following 6 months

Date
signature
Position
38 Prolongation for approval by Inspecting Company

for the following two years
39 Date
_ ..........
Signature
Position
SpA
Sozzi
tQY, 9 Mi i a
alv t -390273921
f + 33 02 701 24 830
e gsj.tsiv@5q5.s0m . www.it.si
NOVA STILEX
CONDIII TEHNICE GENERALE DE
BISTRITA
SUDARE
DENUMIRE PRODUS
Structura metalica: Statie dezhidratare nmol
NUMR DESEN
LA PRELUCRAREA ROSTURILOR DE SUDARE ; ASAMBLAREA REPERELOR SUDAREA SI AJUSTAREA SE VOR
RESPECTA:
Prescriptii(specificatii) tehnice: C150-99 ; STAS 767/0-88 ; SREN 25817/C
Proiect de execuie
24/2012
Specificaia procedurii de sudare WPS nr:
001;002;003;004;M001;M002
Procedura de sudare omologata conform EN 15614
Sudori autorizati conform SREN 287
Norme de protectia muncii la sudare:
Legea nr. 90/96 privind Protectia Muncii
Norme generale de protectia muncii
Instruciuni proprii
Alte precizri
ntocmit
Ing. Moldovan H.
semntur
data
verificat
Ing. Moldovan H.
semntur
data
NOVA
FISA DE PROTECTIE
Nr. 14
STILEX
ANTICOROZIVA
Din 2.02.2014
BISTRITA
Denumire produs: Structura Metalica: Platforma Nmol
Locaia: Rou Jud. Suceava
1. Pregtire suprafate
Curata re
Raschetarea impuritilor aderente solide si a stropilor de sudura
Periere
Zone oxidate(fara a se ajunge la luciul metalic)
Degresare
Zone cu grsimi, uleiuri etc.
Suflare cu aer sau tergere
Integral(la tergere se utilizeaza lavete care nu lasa scame)
2. Grunduire
Timp pregatire-grunduire
Max. 3h
Denumire grund
G511
Nr. de straturi
3
Grosimea minima a unui strat
45 nm
Grosime strat uscat
Min. 135 nm
Timp de uscare intre straturi
12 h
Timp de uscare pentru
72 h
manevrare
Umiditatea relative a aerului
70%
Temperature aerului si a piesei
5...40C
3. Verificri
Pregatirea suprafeei
La fiecare element
Calitatea materialelor utilizate
Respectarea tipului de grund indicat
Verificarea condiiilor de mediu
Permanent
Preparare amestec
Conform tehnologiei productorului
Respectarea tehn. de vopsire
Nr. de straturi, grosime strat, timp de uscare
Aspectul protectiei intermediare
Fiecare strat trebuie sa fie continuu, lipsit de incretituri, basici,
exfolieri, fisuri, neregularitati
Aspect final
Cu ochiul liber
Grosime totala minima
ATENTIE! Se vor respecta normeie specific de protective a muncii si de prevenire a incediilor
ntocmit
Horvat Gh.
Verificat
Moldovan H.
NOVA STILEX
BISTRITA
Proiect: Statie dezhidratare namol
Nr. contract
Denumire: Structura Metalica
Nr. Marca
Nume
46
Dranca Marcel
LISTA SUDORILOR
Nr. desen:
Nr. poanson
NVS1
Calificare
EN287-1:135 P BW 1.2 S t l2 PF ss nb
EN287-1:135 P FW 1.2 St l2 PB si
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SIZE
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BAUROM CONSTRUCT SRL

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HOT ROLLED ROUND STEEL BARS
QUALITY: STEEL GRADE - St.3. GOST 380-2005, GOST 535-2005
TOLERANS ACC TO GOST 2590-2006
Of
LENGTH
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10.820
Heat number
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Description
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EN 10204/3 1
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S275JR
Cr
Ni
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312
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436
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Description
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01 \ l I n s | i l l
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101.1 R AN S A C C I'O I.N 10060
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WI Ki l l I
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I N 10025
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S275JR
I N 10025
Chem ical Composition - %

Size
1leal number
mm
Cr
Ni
Cu
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xiOO
xl00
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20
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18
12
16
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20
57
18
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Size
I leat N um ber
Si
Y ie ld point
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c o n d itio n s and th e g o o d s m a y b e e x p o rte d
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a n e g a tiv e im p act on th e h u m a n b o d y
Q M S S G S c e rtific a te a c c o rd in g to IS t ) 9 0 0 1 2 0 0 8
Date : 18.3.2013
P R O D K Kk
PROMET STITT, JSC
Bend
xIOOO I

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NOVASTILEX

s.c. NOVASTILEX s.r.l

BENEFICIAR: SC ACET SRL

BISTRITA Cart. Unirea Hala de Prod.l Ferma 3, Tel:0722-548.406, Fax: 0363-814.336

CARTEA CONSTRUCIEI METALULUI

J06/537/2003; C.I.F. RO 15739959

DIMENSIUNE: conform proiect de execuie

DETAILS OF WELD TEST

Reference No.: WPQR PED.VE.2502

S.C. NOVA STILEX S.R.L

Date of Welding: 07.06.2013

Inspection Company: SGS Italia S.p.A.

Weld Preparation Details (Sketch)

135 (MAG) Partlym.

Parent Material Thickness (mm): 12

Pipe Outside Diameter (mm): N.A.

Type, Designation, Tradename:

EN ISO 14341-A : G 42 3 M21 3SI1 (ESAB Autrod 12,51)

Any Special Baking or Drying :

EN SO 14173 : M21-ArC-18 { 82% Ar + 18%C02 )

Gas F!ow Rate :

21,23 Details of Back Gouging / Backing :

Time, Temperature, Method :

Heating and Cooling Rates * :

Branch connection angle alfa:

The above test piece was welded In the presence o f :

-lame and Signature TONIA Corneliu

Inspection Company: SGS itaiia S.p.A.

Penetrant/Magnetic Particle Test*:

Ultrasonic Examination*: Satisfactory

Type/ No Bend Angie

Type: Trensve rse KV

Requirement : > 27J

Weld Metal / VWT 0/1

Location of Measurements (Sketch *)

See Mechanical Test Report

Tests Carried out in accordance with the requirements o f:

Test resuits were acceptable

WELDING PROCEDURE QUALIFICATION RECORDS

SGS Italia S.p.A.

S.C. MOVA STLEX S.R.L.

Code : Testing Standard :

135 (MAG) Partlymechanized

BW ss-mb-nb, bs / TBW ss bs / FW on plaSe and pipe

Parent Meta! Group(s):

Group 1 (CR ISO 15608 Subgroup 1.1 & 1.2)

Parent Material Thickness (m m); 3,0 to 24

Pipe Outside Diameter (m m):

> 500 and plates; > 150 for ?A

Filler Metal Type/Designation :

Solid Wire / EN ISO 14341-A : G 42 3 M2i 3Si1

Shielding Gas / Flux :

EN ISO 14175: M21-ArC-18

; ype of Welding Current :

Post Weid Heat Treatment and/or Ageing :

Branch connection angle aifa:

Heat Input : 25%

Fillet throat thickness : ALL only for multipass

SGSl*?! S.pA ? Via3. Gczzi, 1/A -20129Miranc Italy

WELDER APPROVAL TEST CERTIFICATE

EM 287-1:136 P BW 1.2 S t12 PF ss nb

SGS Italia S.p.A.

Identification Card / Punching

rRQDUCflTOR: 5C. > L -T h RGOVIS" 5&