Professional Documents
Culture Documents
Cargo Pumps
No. 1000-0121-401
Rev.C 14Oct10/AGAa
Operation manual
SD100
SD125
SD150
SD200
SD250
SD300
SD350
No.
Date/Sign.:
Page:
Rev. C:
1000-0121-401
08Jun98/AGAa
2 of 20
14Oct10/AGAa
CONTENTS
1 GENERAL DESCRIPTION ....................................................................................................... 2
1.1 Top plate ........................................................................................................................ 2
1.2 Pipe stack ...................................................................................................................... 2
1.3 Pump head .................................................................................................................... 2
2 OPERATING INFORMATION .................................................................................................. 4
2.1 Discharging .................................................................................................................... 4
2.2 Running of pumps in parallel ......................................................................................... 6
2.3 Stripping ........................................................................................................................ 8
2.4 Purging of cofferdam ................................................................................................... 11
2.5 Precautions to be taken when handling special types of cargoes ............................... 14
2.6 Tank cleaning / cleaning of pump ................................................................................ 15
2.7 Precautions if using cargo pumps in sea water ........................................................... 16
2.8 Loading of cargo tank .................................................................................................. 17
3 MAINTENANCE INFORMATION ........................................................................................... 18
4 TROUBLE SHOOTING........................................................................................................... 18
1 GENERAL DESCRIPTION
The Framo cargo pump is a hydraulically driven single stage centrifugal pump with parts exposed to
cargo in stainless steel as standard material. The pump is installed in the cargo tank with suction inlet
at the bottom of the tank.
No.
Date/Sign.:
Page:
Rev. C:
Cargo
purging valve
Manometer
Pump control valve (STC)
Cargo
Discharge valve
Cofferdam purging connection
Stripping valve
Top plate
Deck trunk
Exhaust trap
Flexible suspension
Cofferdam pipe
Hydraulic pressure pipe
Hydraulic return pipe
Cofferdam
surrounding
hydraulic section
Bearings
Hydraulic motor
Mechanical
oil seal
Back stop unit
Cargo seal set
Volute casing
Wear rings
Impeller
Fig. 1
1000-0121-401
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No.
Date/Sign.:
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Rev. C:
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08Jun98/AGAa
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14Oct10/AGAa
2 OPERATING INFORMATION
This procedure describes the normal operation of the cargo pumps. Certain cargoes require special
handling procedures for safe handling. In addition to this operation procedure charters instruction,
Material Safety Data sheet and any ATC instructions shall be taken into consideration during cargo
operation and handling.
2.1 Discharging
To get maximum lifetime of the pumps, operate
the pumps within the operation range.
125%
Head H
100%
75%
OPERATION
RANGE
50%
100% dp
OPTIMUM
OPERATION
RANGE
80% dp
60% dp
25%
20% dp
0
0
25%
50%
40% dp
75%
5) Increase hydraulic
motor pressure until
required discharge
pressure or
capacity is
achieved.
300
Manifold
pressure
Discharge
pressure
1P
225
125%
100%
Note!
Avoid running pumps against closed cargo valve
with high discharge pressure for a longer period.
150
Flow Q
0
BAR
ON
Note!
Check that the system pressure is about 20 bar
above the motor pressure of the highest
consumer.
6) End of discharging
When the tank is close to empty reduce pumping
capacity to avoid loss of suction.
Reduced capacity
This is indicated by
a hunting hydraulic
pressure, and
should be avoided.
Empty the cargo
tank at reduced
hydraulic motor
pressure.
Local control
valve, CLOSED
75
1P
300
225
150
3) Increase hydraulic
motor pressure
until the cargo
discharge pressure
is above cargo
manifold pressure.
Manifold
pressure
1P
75
300
225
BAR
ON
150
75
0
BAR
ON
Start
Discharge
pressure
300
225
150
1P
75
300
225
BAR
ON
150
75
0
BAR
4) Open cargo
discharge valve.
ON
OPEN
No.
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Rev. C:
1000-0121-401
08Jun98/AGAa
5 of 20
14Oct10/AGAa
Local control
valve, OPENED
200
100
300
300
bar
400
400
200
100
bar
Open local
control valve
CLOSE
Discharge pressure
OPEN
1P
300
225
150
75
0
BAR
ON
No.
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Rev. C:
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08Jun98/AGAa
6 of 20
14Oct10/AGAa
OPEN
Local control
valve, CLOSED
Manifold pressure
Discharge pressure
Note!
Handle in
maximum
position.
225
150
75
SYSTEM PRESSURE
100
PRESSURE SET
400
bar
2P
300
225
150
75
0
BAR
ON
Start
1P
300
225
150
75
0
BAR
ON
Start
Manifold
pressure
ON
200
300
4) Increase hydraulic
motor pressure
until the cargo
discharge
pressure is above
cargo manifold
pressure.
(Ref.
fig. 31 pos. A)
0
BAR
Discharge
pressure
Discharge
pressure
Note!
Handle in
maximum
position.
1P
2P
300
300
225
225
150
150
75
75
0
BAR
0
BAR
ON
ON
No.
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Rev. C:
1000-0121-401
08Jun98/AGAa
7 of 20
14Oct10/AGAa
1P
300
225
150
75
0
BAR
ON
Stop
Discharge pressure
Manifold pressure
100
200
300
400
bar
4P
3P
2P
1P
300
300
300
300
225
225
225
225
150
150
150
150
75
75
75
BAR
BAR
ON
75
0
BAR
ON
0
BAR
ON
ON
A)
125%
100%
Head H
75%
100% dp
80% dp
50%
60% dp
Pressure loss
discharge system
40% dp
25%
F)
20% dp
0
0
50%
25%
75%
100%
125%
Flow Q
125%
Pressure loss
discharge system
I
100%
Head H
75%
A
50%
25%
0
0
25%
50%
75%
100%
Fig. 31
125%
Flow Q
No.
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Rev. C:
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08Jun98/AGAa
8 of 20
14Oct10/AGAa
2.3 Stripping
8
Purging medium pressure
in cargo pipe (bar g)
6
4
2
0
60
80
100
Hydr. motor pressure (bar)
Fig. 32
120
Cargo discharge
valve (D)
Purging
medium
supply (A)
Examples:
Stripping
valve (C)
I 7 bar
II 7 bar
8
2 bar
2 bar
0 bar
3 bar
=
=
5 bar
2 bar
Pressure (bar)
Available
purging
pressure
6
5
4
Purging
medium
pressure
Local
control valve
Static
head
Purging medium
pressure
Pump
cargo pipe
Available
purging
pressure
Back
pressure
3
2
Static head
Static head
Flow
Stripping flow at
min. back pressure
Stripping pipe
Fig. 33
Estimated time to empty the pump cargo pipe
(Backpressure 0 bar(g), 1cSt, spgr. 1.0) *
2 4 min.
SD200 / SD300
4 7 min
SD350
8 9 min
Fig. 34
* Time will be influenced by pump length, back pressure, piping system, type of suction well, cargo,
purging medium pressure etc.
No.
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08Jun98/AGAa
9 of 20
14Oct10/AGAa
Stripping procedure
Preparations
Purging of cargo deck line
D CLOSED
CLOSED
OPEN
Purging
medium
supply
OPEN
CLOSED
CLOSED
CLOSED
C OPEN/CLOSE
3) Relieve vacuum in
pump cargo pipe by
opening valves at
purging medium supply
(valve A and B).
Pump
stopped
CLOSED
B CLOSED
Note!
Purging medium
pressure in the hose
must always be
higher than the
pressure in the
cargo pipe.
Stripping
CLOSED
Purging
medium
supply
A
B
CLOSED
CLOSED
C OPEN
Note!
Optimum hydraulic pressure depends on cargo specific
gravity and viscosity, purging medium pressure, static
head etc., and must be based on experience on board.
Pump running
Alternatively the pump can be stripped into a slop tank through a dedicated deck line.
It is also possible to strip to a cargo deck line at low manifold pressure, however
stripping time will increase with increased cargo pressure.
Fig. 35
No.
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14Oct10/AGAa
Manifold
valve
10m
Cargo piping
- Fill the cargo tank with water to a depth necessary to carry out normal end of discharge operation.
Water test with sea water must be followed by a thoroughly rinse with fresh water to remove
chlorides.
- Purge and relieve pressure in cargo piping according to Stripping procedure step 1 to 6.
- Follow the normal stripping procedure.
Start timing when cargo purging valve is opened, ref. step 9. Stop timing when stripping valve
is closed, ref. step 11.
- The time taken to be recorded.
- Residues to be collected and measured.
Note! Residues in cargo deck line to be measured separately.
Log the results
Tank no
Residues (liter)
In suction well On tank top
Duration (sec)
Water residues
in tank after
water test.
Fig. 37
No.
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Rev. C:
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08Jun98/AGAa
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14Oct10/AGAa
CLOSED
Vent. line
CLOSED
CLOSED
CLOSED
Drain valve
Purging
medium
Preparation:
1) Place a suitable container underneath the exhaust trap to
collect the leakage.
Exhaust gas
Container to
collect the leakage
Purging:
Cofferdam
check pipe
No.
Date/Sign.:
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Rev. C:
1000-0121-401
08Jun98/AGAa
12 of 20
14Oct10/AGAa
VOYAGE
Shortly before
loading.
DISCHARGE
1.
1.
Shortly before
discharging.
2.
2.
Shortly after
discharging.
3.
4.
Note! Neglecting of purging can result in a blocked cofferdam and lack of leakage control.
The purging form should be filled in with the results from every purging operation. Each horizontal
line in the form represents one cargo in one tank from loading till discharging. If a ship loads and
discharges some tanks more frequently than other, an extra form should be filled in for those
tanks.
Tank no.
Type of
cargo
Date of
purging
RESULT:
If no leakage, write OK.
If leakage, write amount of leakage in litres and
type of leakage.
(Example: 1H= 1 litre hydraulic oil, 1C= 1 litre cargo,
1 H/C= 1 litre mixture of hydraulic oil and cargo).
Open cofferdam:
Yes= air or liquid coming through
No = blocked cofferdam
NOTE:
In "Result" column:
H = hydr. oil
C = cargo
W= water condensate
Tank
No.
Signed by:
Cargo
Shortly
before loading
Date
Chief Offic er
Result
Open Date
cofferdam
B
1-2 days
after loading
Result
If no leakage at A go to C.
If leakage at A purge this pump
every day
Open Date Result Open Average
coffercofferresult
dam
dam
Chief Engineer
Shortly
before unloading
Shortly
after unloading
Date
Result
Open Date
cofferdam
Result
Open
cofferdam
Pumpman
No.
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Rev. C:
1000-0121-401
08Jun98/AGAa
13 of 20
14Oct10/AGAa
Blocked cofferdam
In general we do not recommend operating
the cargo pump with blocked cofferdam.
For advice, depending of type of cargo etc.,
contact a Framo Service Station.
Note!
Always remember to pressure test the cofferdam with 3 bar to locate the leakage prior to any
dismantling of the cargo pump.
No.
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Rev. C:
1000-0121-401
08Jun98/AGAa
14 of 20
14Oct10/AGAa
Filling
Vent. line
CLOSED
CLOSED
Open purging
connection
Fig. 40
CLOSED
OPEN
CLOSED
CLOSED
Liquid
return
Liquid
supply
Circulation
Valve for
regulation of flow
Fig. 41
Note!
When filling or circulating liquid in the cofferdam,
it is important that the hydraulic oil return pressure
always is higher than the pressure in the cofferdam.
This is especially important on hydraulic systems
with non-pressurised return line.
No.
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Note!
Remains of cleaning water in suction well to be
removed to avoid galvanic corrosion.
Suction well
empty
Galvanic
cell
Fig. 42
Note!
If steam is used to clean the pump, the steaming
out period must not exceed 10 minutes, to avoid
damage of seals or hydraulic motor. Always
purge the cofferdam before tank washing with
steam.
Note!
If using sea water or brackish water for tank
cleaning, see chapter 2.7.
No.
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Tank cleaning
80
70
60
50
40
2
Max. exposure time, hours
Fig. 43
Seawater temp. oC
Ballast
30
20
10
4
6
8
10
Max. exposure time, days
Fig. 44
12
No.
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OPEN valve
Drop line
No.
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08Jun98/AGAa
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14Oct10/AGAa
3 MAINTENANCE INFORMATION
Prior to entering a cargo tank for doing
service it is essential to become familiar
with the ship's safety rules and
requirements regarding cargo-handling
equipment. Do not enter a cargo tank before
the tank is confirmed gas free and safe.
Before doing service on pump, always close
and lock the hydraulic pressure inlet valve
and purge the cofferdam. Purge cofferdam
according to chapt.2.4.
4 TROUBLE SHOOTING
Warning: To prevent damage from hazardous cargoes, take necessary precautions, wear safety
gear and avoid contact with spray/gases.
Symptom:
Possible reason:
Remedy: *)
General
Symptom:
Possible reason:
No.
Date/Sign.:
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Rev. C:
1000-0121-401
08Jun98/AGAa
19 of 20
14Oct10/AGAa
Remedy: *)
Check hydraulic motor inlet pressure
pressure above 15-20 bar indicates
malfunctioning back stop unit.
a) No or insufficient
purging medium supply
b) Blocked cofferdam
system
Note!
In case steam is used in
attempt to clear a blockage
in pump cofferdam system
pay special attention not to
over pressurize the
pump/pipe stack
General
Note!
Always pressure test pump
prior to and after
dismantling. This is required
to locate possible leakage
and to confirm no leakage
upon completion of repair.
c) Crack/pinhole in piping
c) Contact a Framo Service Station.
*) Ref. instruction for maintenance and repair for actual pump.
Symptom:
Hydraulic oil leakage to
pump cofferdam.
Possible reason:
No.
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Rev. C:
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08Jun98/AGAa
20 of 20
14Oct10/AGAa
Remedy: *)
General
c)Crack/pinhole in piping
c) Contact a Framo Service Station.
*) Ref. instruction for maintenance and repair for actual pump.
Note!
Evaluate if changed parts as sleeves, mechanical seals etc. are possible to recondition.
Send these parts to a Framo Service Station and ask for an evaluation.