You are on page 1of 64

Service Training

308


DSG 02E


DSG (DirektSchaltGetriebe),
.
.

.
:

.
.
.
.

S308_001



!
.

,


.

http://vnx.su/


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

. . . . . . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . . . . . . . . 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .

12
13
14
16
18
20
21
22
23
24
25

Mechatronik . . . . . . . . . . . . . . . . . . 28

. . . . . . . . . 30

. . . . . . . 32

. . . . . 40

/ . . . . . . . . . . 42/50

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

CAN . . . . . . . . . . . . . . . . . . . . . . . . 58

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

. . . . . . . . . . . . . . . . . . . . . . 60

. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

3
http://vnx.su/


,
, 
.
.
, ,
,
, .


, ,
.

Volkswagen , ,
.
DSG (DirektSchaltGetriebe),
.


Mechatronik

S308_014


.

,
, .
,
.
4
http://vnx.su/

DSG :
;
"D" "S" ( ),
Tiptronic,
;
Mechatronik,
, ;
Hillholder,
;
"" (Creep) , ,
;
.

, .

S308_003

DSG 02E (,
)

94 , 109 (4motion)

. ,

350

6 ; 1 ( )

(Tiptronic)

7,2 G052 182

Golf R32 Touran,


New Beetle Golf 2004 .

5
http://vnx.su/



DSG
, 
.

Tiptronic.

,
, 

.
, .
:
"P"

"P",
.

.
"R"
, 
.
S308_004

"N"
"N"
.

,
, .

"D"


.
"S"

""
,
.
"+" ""
Tiptronic
,
,
.
6
http://vnx.su/

S308_063



(J587)


"P" (F319)



.
Mechatronik
CAN.


"P" ,

J527.

.


(N110)

"P" "N".
J587.


"P"

F319


"N"

N110


J587

S308_098

7
http://vnx.su/



(N110)


N110

:

"P":


"P"
.

.



"P"

S308_103

:


J587 N110.

,
"P".

- +


,
.

S308_101


"N":
2 
"N"
, 
, 
.

,
.
,
.

8
http://vnx.su/

- +



"N"

S308_102



N110,
"P".
,
, 
.

"N".
.
S308_104

9
http://vnx.su/




,
,
.

,


J527.


J527
,
N376.

,
.

N376

"P",
.

"P"
F319 .

S308_093

J527

F319


S308_092a

" "

10
http://vnx.su/

:

" ", .


,
.

F319 .



N376.
,
,
.


"P"
F319,
.

,

.

J527

F319

N376
S308_091a

" "

11
http://vnx.su/

DSG

DSG
.


, .

.

.
Mechatronik, 

.

K1
, ,
.
, 
K2.


:

, ,

.

.


K2

K1

S308_013

12
http://vnx.su/



.


.

.


K1
.
K2.


K2


K1

S308_007a

13
http://vnx.su/

DSG

. ,
.
.

K1
K1
.
1,
, 
, .
K1 
, .


1 K1.

,
1.
1

.

K1

K1
K1

K1

14
http://vnx.su/

S308_039

K2
K2 
.

2, ,
.
K2 
, .

2
K1,
2.

2
.

K2
2

K2

K2

S308_040

15
http://vnx.su/

DSG

K1 K2
.

S308_010

2



2, 1.

6
4

2

S308_084

2 ; K2
.
,
.

.

2 
G502,
, 
.

16
http://vnx.su/

5

3

1

1
2. K1
. :
,
,
.

S308_085


G501, 
,

.

,
!

17
http://vnx.su/

DSG

.
,
, .

S308_086

1 :
, ,

;
,

,
.


,

.
18
http://vnx.su/

S308_105a

S308_087
S308_105b


G195
G196

2 :

;
,
;
.

19
http://vnx.su/

DSG


2 
.


1
, 
,
2.

S308_088
S308_105c

20
http://vnx.su/




.

.

.

S308_105d

S308_089

21
http://vnx.su/

DSG




.
.


, , 
,

.

.

S308_023


"P".

.



.
,
1
.

. 
1.


"P".
, 2
.
22
http://vnx.su/

1

2

S308_079a





.


.


,

.
, .



.
,
.

,
.

,
.

,
,

.

.

.

.

,
,

.

S308_078

S308_022

23
http://vnx.su/

DSG




DSG.



Haldex
.



.

,

.

DSG

Haldex

S308_020

S308_021

24
http://vnx.su/



K1 K2.
.
K1 1, K2
2. 1 2.
, :
1, , , ;
2, , .


K1,
1,
1,
.

S308_055_1

25
http://vnx.su/

DSG


K2,
2,
1,
.

S308_055_2


K1,
1,
1,
.

S308_055_3


K2,
2,
1,
.

S308_055_4

26
http://vnx.su/


K1,
1,
2,
.

S308_055_5


K2,
2,
2,
.

S308_055_6

K1,
1,
,
1,
.



.
http://vnx.su/

S308_055_R

27

Mechatronik
Mechatronik
Mechatronik
,
.


.


,

.

.

Mechatronik
.


.

Mechatronik 

,
.


.
.

S308_095

S308_097

28
http://vnx.su/


:

;

;

.

.


.

, 

. 
40 +150 C
33 g.
g ,



().
.
1 g= 9,81 /2

S308_096

29
http://vnx.su/




Mechatronik.

, 
, 
.


,
,

.

N88 1
( ),
N89 2
( ),
N90 3
( ),
N91 4
( ),
N92 5
(),
N215 1
( K1),
N216 2
( K2),

N217 3
( ),
N218 4
( ),
N233 5
( 1),
N371 6
( 2),
A
,
B
.

N216

N217

N92

N215

N218
S308_033

N371

N88

30
http://vnx.su/

N233


:

" / ")
 .

,
N89, N90
N91.

,
( ),
,

.

N89

N92

N90

N91

S308_034

31
http://vnx.su/




, 
.
, , 
7,2 .

:

,

,

,
.

:
,
, ,
;

.

,
.
135 C.

S308_019

32
http://vnx.su/





.

.
100 /
20 .


,
,


.

S308_018


, 
.
1,
2.

S308_036

33
http://vnx.su/


K2


K1

S308_017a

34
http://vnx.su/




.

3 ,

.

,
.

.



.


3

.

.


.

,
32 .

,
.


,
.

35
http://vnx.su/


N217

N233 N371


G194


G193

K2

K1

N216


N215

N88

N89

N90

N92

N91

S308_017b

36
http://vnx.su/



(N217)


.

.

K1 
N233, K2 
N371.
,

.



.

(G193 G194)

G193 G194 

.

,

,
, .




.

()

K1 K2, 
N215 N216, 
,
N88, N89, N90 N91.
(N92)
, 



.

.

,
, .

N92 ,

,
.
, 
,
.
37
http://vnx.su/




.
,
.



.


4 (N218).

N218

S308_061


Mechatronik


G509 

.


.
, 
, 
.


,

.

20 /. 

2 .

38
http://vnx.su/



,
.

.


Mechatronik

, DSG

, ,

.


.

Mechatronik ,
, .

,
,
.
.

S308_047



.


,
.


,
.
.

, 
Mechatronik
.

S308_048

39
http://vnx.su/



Mechatronik J743
( DSG)


G509,

G182



G195 G196,

G501 G502


1 (G193) 2 (G194)


G93,

G510



G487, G488, G489 G490

Tiptronic
E438 E439

40
http://vnx.su/

CAN



J587


N110


N215, N216 N217


N88, N89, N90, N91, N92,
N218, N233 N371

S308_024

41
http://vnx.su/



(G182)

.

.


.
.
G182
G509.

Mechatronik.

S308_056

G182



G501 G502
.
,

.



,
CAN.

42
http://vnx.su/


1 2 (G501 G502)

Mechatronik.
G501
1.
G502
2.

.


G501


.

.

. 

.

.

G502

S308_106

S308_026c


G501


G502

S308_010a




K1 und K2.

.

.


.



.
G501
.
G502

.

43
http://vnx.su/




(G195 G196)

,
Mechatronik.


.

, 2.

G195



.

, .
G195 , ,
(high), G196
(low).

G196

S308_050

G196

S308_026a

G195


,
.

.


.

,


, 
ABS.

44
http://vnx.su/

1 2
(G193 G194)

G193
G194


Mechatronik.
1 (G193)
,
K1.
2 (G194)
, K2.

S308_031


Mechatronik
,
.


.



.


.




.

,
.

. 
.




. 
.

,
.

S308_107

S308_108

45
http://vnx.su/



(G509)
G509 G182
.
,
.

,
.



.

55C +180C.

G509

S308_056a

G509


.

G509

G93 G510.

46
http://vnx.su/


(G93) (G510)

Mechatronik.
Mechatronik 
.

.



.
, 


Mechatronik.

G93

G510

S308_026d



Mechatronik.


138C Mechatronik 
.
145C
,
.
.


.
.

47
http://vnx.su/



1 4 (G487, G488, G489 G490)

Mechatronik.
.

, ,

.

G487


, 
, :
G487
1 3,
G488
2 4,
G489
6 ,
G490
5 .

G488

S308_025

G490

S308_048

G489




.


, 
, . .
.

48
http://vnx.su/


(J587)

.

, 
.

.

, 

,
Tiptronic.

Tiptronic
CAN 
Mechatronik
.


Tiptronic


J587

S308_041

49
http://vnx.su/


()
3 (N217)
3

Mechatronik.

.


Mechatronik.


,

.



.


.

N217

S308_054_1




.

,
.

50
http://vnx.su/


1 2 (N215 N216)

N215 N216 

Mechatronik.

,
. N215
K1, N216 K2.




.


.
N216

N215

S308_054_4




. 
.

51
http://vnx.su/


4
(N218)

N218 
Mechatronik.

,
.

,

G509.

N218

S308_054_2




.



.

52
http://vnx.su/


1 (N88), 2 (N89), 3 (N90) 4 (N91)


Mechatronik.
" / ".


.


.

1 (N88)
.
2 (N89)
.
3 (N90)
.
4 (N91)
.

N90

N89

N91

N88

S308_054_13


 

.


.

53
http://vnx.su/


5
(N92)
5 
(N92) 
Mechatronik.
,
.


, .

, ,
.

N92

S308_054_11



.


.

.
.

54
http://vnx.su/


5 (N233) 6 (N371)
N215 N216

Mechatronik.

,
, 
Mechatronik.



.

5 (N233) 
.
6 (N371) 
.

N233

N371

S308_054_6a




.


.


.

55
http://vnx.su/


( Touran)

E313
F4

F319 "P"
G93
G182
G193 1
G194 2
G195 1
G196 2
G487 1
G488 2
G489 3
G490 4
G501 1
G502 2
G509
G510

J329

J
J329
J519
J527


15



J587
J743 Mechatronik
DSG
N88 1
N89 2
N90 3
N91 4
N92 5
N110
N215 1

N216 2

N217 3

N218 4

N233 5

N371 6

56
http://vnx.su/

31

N88 N89

J519

N90 N91

N92

N215

N216

N217

G487

G489

G93

G195

G501

G488

G490

G510

G196

G502

N218
J743

N233

G193

N371

G194

a
J527

F4
G509 G182 J587 L101
E313

N110

F319

J...

J...

J...

C
31

S308_100

a 30
SC21
A "K"
B high CAN
C low CAN

57
http://vnx.su/

CAN
CAN


Mechatronik CAN.
J104 ABS 
EDS
J248

J285

J519

J527

J533

J587

J623 1
J743 Mechatronik
DSG

S308_080

CAN
CAN ""

58
http://vnx.su/




VAS 5051 :

:
N88 1
N89 2
N90 3
N91 4
N92 5
N110

N215 1
N216 2
N217 3
N218 4
N233 5
N371 6

" "
" ".

" "
" 
"

DSG,
Mechatronik.

,
VAS 5051.

Mechatronik

:
G93

G182

G193 1
G194 2
G195 1

G196 2

G487 1

G488 2

G489 3

G490 4

G501
1
G502
2
G509

G510

Mechatronik ,
:
J743 ,
J743 ,
J743 .

" "
" "

DSG.

59
http://vnx.su/

DSG

VAS 6252.


,
.

S308_110

60
http://vnx.su/


?
,
.

1.


)
)
)

2.


)
)
)

3.

1, 3, 5 .
2, 4 6.
.

1?
)
)
)

5.

.
.
.

K1?
)
)
)

4.

.
.
.

.
2.
.

?
)
)
)

.
.
.

61
http://vnx.su/

6.

?
)
)
)

7.

?
)
)
)

8.

.
.
DSG .

DSG?
)
)
)

9.

.
, .
.

.
.
.


G488?
)
)
)

, .
.
.

62
http://vnx.su/

Mechatronik, DSG?
)
)
)


1?
)
)
)

12.

Mechatronik G195 G196?


)
)
)

13.

.
.
.

.
.
.


)
)
)

.
1.
.

11.

.
.
Mechatronik .

1. , ; 2. , , ; 3. ; 4. ; 5. ; 6. ; 7. ; 8. ; 9. , ; 10. ; 11. ; 12. , ; 13. .

10.

63
http://vnx.su/

308

.
VOLKSWAGEN AG, , VK36 Service Training
, .
000.2811.29.75. 10/03.

http://vnx.su/

You might also like