DUTY / CASE

Total duty: from storage to pump discharge

CONDITIONS
Material Pumped
Phosphorus Trichloride
P.T=Pumping Temperature (C)
20
Q=Flowrate (m3/h)
Design
41.0
Normal
###
Density (kg/m3)
1585
u=Viscosity (cP)
0.64
Pvp*=Vapour Pressure (mbar)
Vessel Press (barA)
Suction
1
Discharge
Ctrl Vlv Loss (bar)
0.00
Equip.Loss (bar)
Orifice (mm)
Pipe (Material)
CS
Schedule
Nominal Size (ins)
Suction
2
Discharge
d,Actual ID (mm)
Suction
52.5
Discharge
* At Pumping Temperature

FRICTION HEAD LOSS ON SUCTION

Fluid Velocity (m/s) =
5.266
Reynolds No. =
6.847E+05
Friction Factor =
0.020
Pressure Drop - m fluid / 100m eq. length =

12.414

131
0
0
1000
40
2
52.5

(m)

See notes for Calculation Method

54.299

Total Friction Head loss (including 15% safety factor) =

3.772

Branch pressure

(m)

Max pump discharge pressure required

###

See notes for Actual pipe diameters

SUCTION FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
* Plug Valve
0.46
2
3
* 90 deg Elbow
0.76
2
4
* Std T Side
1.52
2
1
*
2
*
2
Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m)
2.76
6.08
3.04
0
0
11.88

* Length of Suct. straight pipe (m)

Total Equivalent Suct. length (m)

*
*
*
*
*

DISCHARGE FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
Plug Valve
0.46
2
0
90 deg Elbow
0.76
2
Std T S-Thru
0.52
2
1
Flowmeter
0.46
2
0
2
Total Disch. Val&Fit Eq. Lengths (m)

8
19.88

HEAD(m)
0
0
1.04
0
0
1.04

* Length of Disch. straight pipe (m)

Total Equivalent Disch. length (m)

SUCTION & DISCHARGE HEADS

Vessel Pressure
m
Liq. Level (above pump +; below -) m
Stat Head (above pump+ ;below -) m
Total Fric. Head Loss(plus Vel Head)m
Control Valve (see notes 1 and 2)
m
Orifice (see note 2 and 3)
m
Equipment (see note 2)
m
Suc. Head Sum,metres of Fluid,abs.
Dis. Head Sum,metres of Fluid,abs.
DYNAMIC HEAD
Discharge Head Sum
Suction Head Sum
TDH=Total Dynamic Head

SUCTION
6.435
2.000

DISCHARGE
0.000

-13.827
0.000
0.000
0.000
-5.392

5.185
0.000
0.000
0.000
64.801

64.80 m
5.39 m
70.19 m

-5.39 m
-0.84 m
-6.23 m

5
6.04

SYSTEM POWER
* Efficiency(note4)=
0.6
(<1)
Estimated Power=
### (KW)
NOTES
1.Assume control valve loss to be 70% to 100%
of piping plus equipment friction loss for initial
calculation. Consult instrument engineer for
final selection.
2.All suction side values to be input negatively,
and discharge side values to be input positively
3.Control valves and orifices not normally used
in pump suction.

NPSH
Suction Head Sum
Pvp
NPSH Available

33.0

See notes for Calculation Method

54.299

Total Friction Head loss (including 15% safety factor) =

FRICTION HEAD LOSS ON DISCHARGE

Fluid Velocity (m/s) =
5.266
Reynolds No. =
6.847E+05
Friction Factor =
0.020
Pressure Drop - m fluid / 100m eq. length =

Information highlighted in BLUE are required entries

Values Highlighted in GREEN are calculated values

4.Use combined efficiency of pump and drive.

DUTY / CASE

Duty 1: Transfer of Trichloride from storage

to Head Tank(Drumming)/Tanker Loading

CONDITIONS
Material Pumped
Phosphorus Trichloride
P.T=Pumping Temperature (C)
20
Q=Flowrate (m3/h)
Design
11.0
Normal
###
Density (kg/m3)
1585
u=Viscosity (cP)
0.64
Pvp*=Vapour Pressure (mbar)
Vessel Press (barA)
Suction
Discharge
Ctrl Vlv Loss (bar)
0.00
Equip.Loss (bar)
Orifice (mm)
Pipe (Material)
CS
Schedule
Nominal Size (ins)
Suction
Discharge
d,Actual ID (mm)
Suction
Discharge
* At Pumping Temperature

FRICTION HEAD LOSS ON SUCTION

Fluid Velocity (m/s) =
#DIV/0!
Reynolds No. =
#DIV/0!
Friction Factor =
#DIV/0!
Pressure Drop - m fluid / 100m eq. length =

11
131
1
0
1000
40
1.5
40.89

See notes for Calculation Method

#DIV/0!

Total Friction Head loss (including 15% safety factor) =

FRICTION HEAD LOSS ON DISCHARGE

Fluid Velocity (m/s) =
2.329
Reynolds No. =
2.358E+05
Friction Factor =
0.022
Pressure Drop - m fluid / 100m eq. length =

Information highlighted in BLUE are required entries

Values Highlighted in GREEN are calculated values

#DIV/0!

(m)

See notes for Calculation Method

14.835

Total Friction Head loss (including 15% safety factor) =

18.830

(m)

See notes for Actual pipe diameters

SUCTION FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
* Plug Valve
0.46
0
* 90 deg Elbow
0.76
0
* Std T Side
1.52
0
*
0
*
0
Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m)
0
0
0
0
0
0

* Length of Suct. straight pipe (m)

Total Equivalent Suct. length (m)

*
*
*
*
*

DISCHARGE FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
Plug Valve
0.46
1.5
4
90 deg Elbow
0.76
1.5
20
Std T S-Thru
0.52
1.5
4
Flowmeter
0.46
1.5
1
1.5
Total Disch. Val&Fit Eq. Lengths (m)

8
8

HEAD(m)
2.76
22.8
3.12
0.69
0
29.37

* Length of Disch. straight pipe (m)

Total Equivalent Disch. length (m)
SUCTION & DISCHARGE HEADS
Vessel Pressure
m
Liq. Level (above pump +; below -) m
Stat Head (above pump+ ;below -) m
Total Fric. Head Loss(plus Vel Head)m
Control Valve (see notes 1 and 2)
m
Orifice (see note 2 and 3)
m
Equipment (see note 2)
m
Suc. Head Sum,metres of Fluid,abs.
Dis. Head Sum,metres of Fluid,abs.
DYNAMIC HEAD
Discharge Head Sum
Suction Head Sum
TDH=Total Dynamic Head

SUCTION

DISCHARGE
6.435
3.000
19.106
0.000
0.000
0.000
28.541

28.54 m
0.00 m
28.54 m

SYSTEM POWER
* Efficiency(note4)=
0.6
(<1)
Estimated Power=
### (KW)
NOTES
1.Assume control valve loss to be 70% to 100%
of piping plus equipment friction loss for initial
calculation. Consult instrument engineer for
final selection.
2.All suction side values to be input negatively,
and discharge side values to be input positively
3.Control valves and orifices not normally used
in pump suction.

NPSH
Suction Head Sum
Pvp
NPSH Available

81
110.37

m
m
m

4.Use combined efficiency of pump and drive.

DUTY / CASE

Duty 2: Transfer of Trichloride from storage

to Recycle

CONDITIONS
Material Pumped
Phosphorus Trichloride
P.T=Pumping Temperature (C)
15.5
Q=Flowrate (m3/h)
Design
15.0
Normal
###
Density (kg/m3)
1585
u=Viscosity (cP)
5
Pvp*=Vapour Pressure (mbar)
Vessel Press (barA)
Suction
Discharge
Ctrl Vlv Loss (bar)
0.00
Equip.Loss (bar)
Orifice (mm)
Pipe (Material)
CS
Schedule
Nominal Size (ins)
Suction
Discharge
d,Actual ID (mm)
Suction
Discharge
* At Pumping Temperature

FRICTION HEAD LOSS ON SUCTION

Fluid Velocity (m/s) =
#DIV/0!
Reynolds No. =
#DIV/0!
Friction Factor =
#DIV/0!
Pressure Drop - m fluid / 100m eq. length =

11
130
1
0
25
40
1.5
40.89

See notes for Calculation Method

#DIV/0!

Total Friction Head loss (including 15% safety factor) =

FRICTION HEAD LOSS ON DISCHARGE

Fluid Velocity (m/s) =
3.176
Reynolds No. =
4.117E+04
Friction Factor =
0.025
Pressure Drop - m fluid / 100m eq. length =

Information highlighted in BLUE are required entries

Values Highlighted in GREEN are calculated values

#DIV/0!

(m)

See notes for Calculation Method

31.819

Total Friction Head loss (including 15% safety factor) =

8.921

(m)

See notes for Actual pipe diameters

SUCTION FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
* Plug Valve
0.46
0
* 90 deg Elbow
0.76
0
* Std T Side
1.52
0
*
0
*
0
Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m)
0
0
0
0
0
0

* Length of Suct. straight pipe (m)

Total Equivalent Suct. length (m)

*
*
*
*
*

DISCHARGE FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
Plug Valve
0.46
1.5
4
90 deg Elbow
0.76
1.5
6
Std T S-Thru
0.52
1.5
1
Flowmeter
0.46
1.5
0
1.5
Total Disch. Val&Fit Eq. Lengths (m)

8
8

HEAD(m)
2.76
6.84
0.78
0
0
10.38

* Length of Disch. straight pipe (m)

Total Equivalent Disch. length (m)
SUCTION & DISCHARGE HEADS
Vessel Pressure
m
Liq. Level (above pump +; below -) m
Stat Head (above pump+ ;below -) m
Total Fric. Head Loss(plus Vel Head)m
Control Valve (see notes 1 and 2)
m
Orifice (see note 2 and 3)
m
Equipment (see note 2)
m
Suc. Head Sum,metres of Fluid,abs.
Dis. Head Sum,metres of Fluid,abs.
DYNAMIC HEAD
Discharge Head Sum
Suction Head Sum
TDH=Total Dynamic Head

SUCTION

DISCHARGE
6.435
6.000
9.435
0.000
9.867
0.000
31.737

31.74 m
0.00 m
31.74 m

Suction Head Sum

Pvp
NPSH Available

SYSTEM POWER
* Efficiency(note4)=
0.6
(<1)
Estimated Power=
### (KW)
NOTES
1.Assume control valve loss to be 70% to 100%
of piping plus equipment friction loss for initial
calculation. Consult instrument engineer for
final selection.
2.All suction side values to be input negatively,
and discharge side values to be input positively
3.Control valves and orifices not normally used
in pump suction.

NPSH
0.00 m
-0.84 m
-0.84 m

14
24.38

4.Use combined efficiency of pump and drive.

DUTY / CASE

Duty 3: Transfer of Trichloride from storage

to Drum Filling

CONDITIONS
Material Pumped
Phosphorus Trichloride
P.T=Pumping Temperature (C)
15.5
Q=Flowrate (m3/h)
Design
15.0
Normal
###
Density (kg/m3)
1585
u=Viscosity (cP)
5
Pvp*=Vapour Pressure (mbar)
Vessel Press (barA)
Suction
Discharge
Ctrl Vlv Loss (bar)
0.00
Equip.Loss (bar)
Orifice (mm)
Pipe (Material)
CS
Schedule
Nominal Size (ins)
Suction
Discharge
d,Actual ID (mm)
Suction
Discharge
* At Pumping Temperature

FRICTION HEAD LOSS ON SUCTION

Fluid Velocity (m/s) =
#DIV/0!
Reynolds No. =
#DIV/0!
Friction Factor =
#DIV/0!
Pressure Drop - m fluid / 100m eq. length =

11
130
1
0
25
40
1.5
40.89

See notes for Calculation Method

#DIV/0!

Total Friction Head loss (including 15% safety factor) =

FRICTION HEAD LOSS ON DISCHARGE

Fluid Velocity (m/s) =
3.176
Reynolds No. =
4.117E+04
Friction Factor =
0.025
Pressure Drop - m fluid / 100m eq. length =

Information highlighted in BLUE are required entries

Values Highlighted in GREEN are calculated values

#DIV/0!

(m)

See notes for Calculation Method

31.819

Total Friction Head loss (including 15% safety factor) =

36.800

(m)

See notes for Actual pipe diameters

SUCTION FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
* Plug Valve
0.46
0
* 90 deg Elbow
0.76
0
* Std T Side
1.52
0
*
0
*
0
Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m)
0
0
0
0
0
0

* Length of Suct. straight pipe (m)

Total Equivalent Suct. length (m)

*
*
*
*
*

DISCHARGE FITTINGS & VALVES

TYPE
FACTOR
NB "
No.
Plug Valve
0.46
1.5
8
90 deg Elbow
0.76
1.5
20
Std T S-Thru
0.52
1.5
2
Flowmeter
0.46
1.5
1
1.5
Total Disch. Val&Fit Eq. Lengths (m)

8
8

HEAD(m)
5.52
22.8
1.56
0.69
0
30.57

* Length of Disch. straight pipe (m)

Total Equivalent Disch. length (m)
SUCTION & DISCHARGE HEADS
Vessel Pressure
m
Liq. Level (above pump +; below -) m
Stat Head (above pump+ ;below -) m
Total Fric. Head Loss(plus Vel Head)m
Control Valve (see notes 1 and 2)
m
Orifice (see note 2 and 3)
m
Equipment (see note 2)
m
Suc. Head Sum,metres of Fluid,abs.
Dis. Head Sum,metres of Fluid,abs.
DYNAMIC HEAD
Discharge Head Sum
Suction Head Sum
TDH=Total Dynamic Head

SUCTION

DISCHARGE
6.435
6.000
37.315
0.000
9.867
0.000

0.000
59.616

59.62 m
0.00 m
59.62 m

SYSTEM POWER
* Efficiency(note4)=
0.6
(<1)
Estimated Power=
### (KW)
NOTES
1.Assume control valve loss to be 70% to 100%
of piping plus equipment friction loss for initial
calculation. Consult instrument engineer for
final selection.
2.All suction side values to be input negatively,
and discharge side values to be input positively
3.Control valves and orifices not normally used
in pump suction.

NPSH
Suction Head Sum
Pvp
NPSH Available

70
100.57

0.00 m
-0.84 m
-0.84 m

4.Use combined efficiency of pump and drive.

Flow
m3/h
0.0
2.0
4.0
6.0
8.0
10.0
12.0
8.00
7.00

Pump
Curve
m
18.0
18.0
18.0
17.9
17.9
17.7
17.6

System Case
Max.Level
Min.Level
m
m
0.0
0.0
3.2
6.2
6.4
9.4
11.4
14.4
18.1
21.1
26.6
29.6
36.9
39.9
18.11
17.52

Design Point 1
Design Point 2

Pump vs System Head Curves

Case:_________________________________
45.0

Head (m)

40.0
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
0.0

2.0

Pump Curve

4.0

Design Point 1

6.0

Flow (m3/h)

Design Point 2

8.0

Max.Level

10.0

Min.Level

12.0

14.0

0.0
0.0

2.0

Pump Curve

4.0

Design Point 1

6.0

Flow (m3/h)

Design Point 2

8.0

Max.Level

10.0

Min.Level

12.0

14.0

2.0

14.0

2.0

14.0

CENTRIFUGAL PUMP CALCULATION SHEET

Notes and Assumptions
DATA ENTRY
Information highlighted in BLUE are required entries
Values Highlighted in GREEN are calculated values

ACTUAL PIPE DIAMETERS

Nominal
Pipe Size
In
1
1.5
2
3
4
5
6
8
10

Schedule 40
In
mm
1.049
26.64
1.610
40.89
2.067
52.50
3.068
77.92
4.026
102.26
5.047
128.19
6.065
154.05
7.981
202.72
10.020
254.51

Actual Inside Diameter

Schedule 80
PTFE Lined
In
mm
In
mm
0.957
24.31
0.78
19.81
1.500
38.10
1.31
33.27
1.939
49.25
1.82
46.23
2.900
73.66
2.80
71.12
3.826
97.18
3.76
95.50
4.810
122.17
5.761
146.33
7.625
193.68
9.564
242.93
-

EQUIVALENT LENGTHS

Gate
Globe
wye
Angle

Factors
0.34
8.54
4.27
4.27

Enter type and factor for

each Valve or Fitting followed by the Number.
for Valves (open) and Fittings
Diaphr
4.27
Swing Chk
3.35
Plug Valve
0.46 90 l.r. or WEld ell 0.52
90 std Elb.
0.76 Std Tee(side out) 1.52
45 std Elb.
0.4

FRICTION HEAD LOSS CALCULATIONS

Reynolds No.

Fluid Velocity

Fluid Density x
Fluid Viscosity

Actual Diameter

If Re > 2100 (Formula taken from Std T2.3 Std 5, Approximate Moody Formula)
Friction Factor

0.0055 x

[ 1 + ( 20,000 x Pipe Roughness + 1000000

[
Pipe Diameter
Reynolds No. )]

Friction Factor

64
Reynolds No.

Pressure Drop

5100 x Friction Factor x Velocity^2

Diameter

or
If Re < 2100

Type of Pipe
Pipe Roughness (mm)
Drawn Tubing (Copper, Glass, Stainless Steel, 0.0015
Commercial Steel Pipe
0.046
Asphalt Dipped Cast Iron Pipe
0.122
Galvinised Iron Pipe
0.152
Bare Cast Iron Pipe
0.26
Concrete Pipe
0.3 - 3.0
Riveted Steel Pipe
0.9 - 9.0

)]^0.33