KORBA WEST

THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

ANNEX B1.0

0802-FCE-DO-C0132

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

DESIGNOFCWPIPESTHRUSTBLOCKTYPE1

CalculationofTotalAnchorforces:
(ForAnchorforces,ReferBHELdrgPEDG312611C028PHB(ABBAY)GAOFCOOLINGWATERPIT)

Sl.No

Anchor
points

1
2
3
4
5

A1
A2
A3
A4
Railload

DistancefromC.G.ofThrustBlock
X
Y
Z
(m)
(m)
(m)
0.000
0.000
8.270
0.000
0.000
2.760
0.000
0.000
1.720
0.000
0.000
7.230
TOTALFORCES

Fx
kN
210.00
196.00
194.00
200.00

Fy
kN
240.00
100.00
100.00
240.00

ForcesatAnchors
Fz
Mx
kN
kNm
60.00
165.00
8.00
43.00
2.00
13.00
56.00
162.00

800.00

680.00

14.00

My
kNm
65.00
130.00
32.00
42.00

Mz
kNm
439.00
45.00
45.00
439.00
1225.00

MomentsaboutC.G.ofThrustBlock
Mxi
Myi
Mzi
kNm
kNm
kNm
2149.80
1801.70
439.00
319.00
670.96
45.00
159.00
301.68
45.00
1897.20
1488.00
439.00
1225.00
412.60
682.98
2193.00
CG of Thrust block

SizeofThrustblock:

2.500
2.500
5.000m

Lengthofthrustblock
Widthofthrustblock
Depthofthrustblock

=
=
=

Grossvolumeofconcrete

=
=

19.46 m
5.00 m
4.20 m
19.46x5x4.2
3
408.66 m

Diaofpipe
Areaofpipe

19.460m

5.510m
A2

Lengthofpipe(appx.)
Volumeoccupiedbypipe

4.480m
=
=
=
=
=
=

A1

9.730

DeductionforPipepenetration:
Type1
2.2 m
PI()x2.2^2/4
3.8 m2
10 m
3.8x10
38 m3

Anchor Points

1.460m

Type2
3.2 m
PI()x3.2^2/4
8.04 m2
10 m
8.04x10
80.40 m3

X (+)

A3

5.510m

Y(+)
Upwards

CG of
Thrust
block

9.730
A4
Z(+)

2.500m
THRUST BLOCK (PLAN)

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KORBA WEST
THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

0802-FCE-DO-C0132

Note:
Railtrackloadisnotconsideredforcheckagainstsliding,becauseadditionalrailtrackloadwillcounterthePipeslidingforces,henceitisnotconsidered.
Momentinducedduetoeccentricrailtrackloadisconsideredforcheckagainstonerturning,becausethisadiitonalmomentisadditivetothepipemoments.
Railtrackloadisconsiderdforcheckagainstbearingpressure,becausethisadditionalloadisadditivetothepipeforces.
AdditionalwheelloadsduetoRailtrackloadstransportingtheStatorequipment.
Amaximumof10axleseachaxlespacedat2.0m,shallpassinthetotallength(20.5m)ofthethrustblockatanygivenperiodoftime.
Assuming25Tonneperaxle,totalloadactingoverthethrustblock
250
x
10
=
2500 kN
AdditionalMomentduetoeccentricrailtrackloadwrttheCGofthrustblock
EccentricityofrailtrackloadffromtheCGofthethrustblock

0.49 m

Momentinducedduetoeccentricrailtrackload

=
=

2500
x
1225 kNm

DesignData:
Unitweightofwater
Unitweightofsoil
Unitweightodsubmergedsoil
UnitweightofRCC
Coefficientoffriction
Totalvolumeofconcreteexcludingpipe
Weightofconcrete(submerged)excludingpipe
Weightofwaterinpipe
Totalweightofthrustblock

=
=
=
=
=
=
=
=
=
=
=
=
=

10
18
8
25
0.5

0.49

kN/m
kN/m3
3
kN/m
kN/m3

408.66(38+80.4)
290.26 m3
290.26x(2510)
4353.90 kN
(38+80.4)x10
1184.00 kN
4353.9+1184
5537.90 kN

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KORBA WEST
THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

0802-FCE-DO-C0132

CheckforSlidinginXdirection:
Maximumlateralforcein
Xdirection

800.0 kN

Maximumpossiblefriction

=
=
=

m*W
0.3x5537.9
1661.37 kN

Factorofsafetyagainst
slidinginxdirection

1661.37/800

2.1
HENCESAFE

>

1.5

>

1.5

CheckforSlidinginZdirection:
Maximumlateralforcein
Zdirection

14 kN

Maximumpossiblefriction

=
=

m*W
1661.37 kN

Factorofsafetyagainst
slidinginzdirection

1661.37/14

118.7
HENCESAFE

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KORBA WEST
THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

0802-FCE-DO-C0132

CheckforTwistingmoment:
Passiveresistingforce

gskp.H2/2

Passiveresistingmoment

(Fp/2)x(Lb/2)x(2/3xLb/2)x2

Passiveresistingmoment

FpxLb2/6 kNm

Fp
Angleofrepose
Kp
Densityofsoilgs(bouyantdens
H
Lb
ResistingLA
Fp

=
=
=
=
=
=
=
=
=

gsxkpxH2/2
30 degree
3
10 kN/m3
4.2 m
19.46 m
4.865 m
10x3x4.2^2/2
264.6 kN/m

Passiveresistingmoment

=
=

264.6x9.73x4.865
12525.22 kNm

Maximum twisting moment

Maximumtwistingmoment

Factorofsafetyagainst
twisting

12525.22/682.98

18.3
HENCESAFE

kN

682 98 kNm
682.98

>

1.5

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KORBA WEST
THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

0802-FCE-DO-C0132

CheckforOverturningMomentaboutXaxis:
Resistingmoment
aboutXaxis

=
=

OverturningMomentMx

Factorofsafetyagainst
OverturningaboutXdirection

=
=

5537.9x5/2
13844.75 kNm
412.6 kN
13844.75/413
33.6
HENCESAFE

>

1.5

>

1.5

CheckforOverturningMomentaboutZaxis:
Resistingmoment
aboutZaxis

=
=

OverturningMomentMz

Factorofsafetyagainst
overturninginzdirection

=
=

5537.9x19.46/2
53883.77 kNm
2193
53883.77/2193
24.6
HENCESAFE

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KORBA WEST
THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

0802-FCE-DO-C0132

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

CalculationofBasepressure:
WeightofConcrete
(excludingpipe)

=
=

290.26x25
7256.5 kN

Weightofwater

1184.00 kN

Totalverticalload,P

680+7256.5+1184

Totalverticalloadactingoverthetrustblock,
includingrailtrackload

TotalmomentaboutXaxis,Mx

412.6 kNm

TotalmomentaboutZaxis,Mz

2193 kNm

9120.50

MaximumBasepressure

P/A+Mx/Zx+Mz/Zz

Basearea,A

=
=

19.46x5
97.30 m2

Zx

=
=

19.46x(5x5)/6
19
46 x (5 x 5) / 6
81.08 m3

Zz

=
=

5x(19.46x19.46)/6
315.58 m3

MaximumBasepressure,qmax

=
=
=

P/A+Mx/Zx+Mz/Zz
(9120.5/97.3)+(413/81.08)+(2193/315.58)
131.47 kN/m2

2500

9120.50 kN

11620.50 kN

AdditionalloadfromRCCfoundationlaidtosupporttherailtrack

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KORBA WEST
THERMAL POWER PROJECT 1 x 500 MW (EXTENSION STAGE III)

700mmthkconcreteisprovidedassupportfortherailtrack.Loadfromthisconcreteportiononthethrustblock
=

17.5 kN/m2

Totalbasepressure

=
=

131.47
+
151.47 kN/m2

AllowablenetSBC
GrossSBC

=
=
=

130 kN/m
130+(18x(4.2+0.78)
206.38 kN/m2

CheckforBearingPressure

151.47 kN/m2
HENCESAFE

0.7

25

0802-FCE-DO-C0132

DESIGN CALCULATION FOR THRUST BLOCK (CW PIPES)

20 kN/m2

Hencetake

(Refdrgno:PEDG312622C001)
conservatively

20

<

206.38 kN/m2

Reinforcementdetails:
Provide12mmdiameterbars@200mmc/cat75mmdistancefromthesurfaceallaroundthethrustblock.
Alsoprovide12mmdia.bars@600mmc/cforinnermeshreinforcementofthrustblock.
SummaryofStabilityChecks:
SlidinginXaxis
SlidinginZaxis
TwistingMoment

FOS
2.1
118.7
18.3

>
>
>

Allowable
1.5
1.5
1.5

Check
Safe
Safe
Safe

OverturningaboutXaxis
OverturningaboutZaxis

33.6
24.6

>
>

1.5
1.5

Safe
Safe

Basepressure

151.5

<

206.38

Safe

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