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ARIOUS TYPES OF
electric machines can be
considered for an application to integrated starter
min for integrated structures. Nevertheless, some recent studies have been carried
out [2] and evidenced low efficiencies and
high-voltage ripples in the generator
BY GUY FRIEDRICH
& ANTHONY GIRARDIN
26
1077-2618/09/$25.002009 IEEE
27
Models
THE MATLAB
OPTIMIZATION
TOOLBOX
PROVIDES A
NONLINEAR
CONSTRAINED
OPTIMIZATION
ROUTINE.
Machine
Optimal design
257 mm
Internal diameter
134 mm
Main sizes
Iron length
53 mm
Air gap
1 mm
Air-gap diameter
214 mm
Electrical parameters
28
Stator resistance
17 mX
Rotor resistance
1.5 X
Maf (unsaturated)
4 mH
Ld (unsaturated)
0.2 mH
Lq (unsaturated)
0.17 mH
If max
23 A
12
0.4
Materials
Iron
Battery
T*
Optimal
Control
Laws
Id *
Iq*
PWM
Inverter
If*
Ia
Ib
d/dt
wq fq (id , iq , if ):
(2)
Iron Losses
Other parameters
Pole number
(1)
External diameter
wd fd (id , iq , if ):
PIron C0 f
Kcf ( f Bm ) ,
|{z} |{z}
Hysteresis
WOUND ROTOR
SYNCHRONOUS
MACHINE
ALLOWS HIGH
POWER FACTOR
EVEN IN FLUXWEAKENING
MODE.
(3)
eddy current
Battery
E2b
:
4Rb
(4)
Inverter
Electromechanical Equations
For a given operating point (id , iq , if , and xs ), the following electrical and mechanical data are performed:
0.065
0.06
0.05
0.04
0.03
0.02
0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
0.065
1,040
PSID for If = 24 A
PSID (Wb)
PSID (Wb)
PSID for If = 0 A
Iq = 0 A
Iq = 200*sqrt(3)A
Iq = 400*sqrt(3)A
Iq = 600*sqrt(3)A
693
693
1,040
Iq = 0 A
Iq = 200*sqrt(3)A
Iq = 400*sqrt(3)A
Iq = 600*sqrt(3)A
693
(a)
693
1,040
693
1,040
(c)
0.065
0.06
0.05
0.04
0.03
0.02
0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
0.065
1,040
PSIQ for If = 24 A
PSIQ (Wb)
PSIQ for If = 0 A
PSIQ (Wb)
0.065
0.06
0.05
0.04
0.03
0.02
0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
0.065
1,040
0.065
0.06
0.05
0.04
0.03
0.02
0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
0.065
1,040
693
693
Id = 100*sqrt(3)A
Id = 200*sqrt(3)A
Id = 400*sqrt(3)A
Id = 600*sqrt(3)A
Id = 400*sqrt(3)A
Id = 200*sqrt(3)A
Id = 100*sqrt(3)A
Id = 0 A
(b)
1,040
693
Id = 400*sqrt(3)A
Id = 200*sqrt(3)A
Id = 100*sqrt(3)A
Id = 0 A
Id = 100*sqrt(3)A
Id = 200*sqrt(3)A
Id = 400*sqrt(3)A
Id = 600*sqrt(3)A
(d)
3
Calculation results: (a) wd for If 0 A, (b) wq for If 0 A, (c) wd for If 24 A, and (d) wq for If 24 A:
29
1) current (rms)
Irms
s
i2d i2q
(5)
2) flux (table)
wd wd (id , iq , if ),
wq wq (id , iq , if )
(6)
(7)
3) total losses
Piron losses Piron (id ,iq ,Maf ,xs ),
(8)
Pcopper losses 3Rs I2rms Rf I2f
(9)
WRSM IS A
CHALLENGER
FOR PERMANENT
MAGNET
MACHINE FOR
ISG
APPLICATIONS.
4) electromagnetic torque
h
i
Tem p wd iq wq id
(10)
Pm Tm X
(15)
sign(Tm )
Pm
g
Pe
Ub
Eb
E2b 4Rb Pb
2
(11)
vq Rs iq xs wd ,
s
v2d v2q
Vrms
3
(12)
(13)
(18)
Ld id + Maf If
(17)
vd Rs id xs wq ,
(16)
8) battery voltage
Iinverter max
/ Js max
(starter)
(generator):
(19)
Lq iq
s
Piron (Losses)
Optimal Control
Principle
4
Iron losses determination.
1.6e+003
1.2e+003
100
400
80
800
1,800
120
Quadrature Current
(14)
7) efficiency
5) voltage
30
Pe vd id vq iq Rf I2f ,
id , iq , if
1,600
Plosses
1,400
1,200
1,000
60
40
600
1.8e+003
1.4e+003
1e+003
20
0
0
Rb
800
200
600
400
200
0
Ib
8 10 12 14 16 18 20
Field Current
5
Example of iron losses evaluation for Id = 0 and 2,000 r/min.
Ub
Eb
6
Battery electrical model.
with
id (A)
Tm T ,
Vrms Vsup ,
Irms Ilim ,
The MATLAB optimization toolbox [19] provides a nonlinear constrained optimization routine. It
minimizes an objective function f and
tries to maintain constrained functions g negative:
T (N m)
Pe Pbmax:
x n min
f (x )
50
100
150
200
250
300
350
400
0
25
500
750
1, 0
0
1, 00
2
1, 50
5
1, 00
75
2, 0
0
2, 00
2
2, 50
5
2, 00
7
3, 50
0
3, 00
2
3, 50
5
3, 00
7
4, 50
0
4, 00
2
4, 50
5
4, 00
7
5, 50
0
5, 00
2
5, 50
5
5, 00
7
6, 50
00
0
153
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
72
with
gi (x ) 5 0,
(r/min)
(a)
8i 1 . . . Nconstraints :
iq (A)
Objective Function
gt jTm T j ejT j:
(21)
gi Irms Ilim :
(24)
Algorithm
100
0
100
200
T (N m)
153
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
72
22
20
18
16
14
12
10
8
6
4
2
0
25
500
750
1, 0
0
1, 00
2
1, 50
5
1, 00
7
2, 50
0
2, 00
2
2, 50
5
2, 00
7
3, 50
0
3, 00
2
3, 50
5
3, 00
7
4, 50
0
4, 00
25
4, 0
5
4, 00
7
5, 50
0
5, 00
2
5, 50
5
5, 00
7
6, 50
00
0
gp Pe Pbmax :
200
if (A)
(23)
400
(r/min)
(b)
(22)
400
0
25
500
750
1, 0
0
1, 00
2
1, 50
5
1, 00
7
2, 50
0
2, 00
2
2, 50
5
2, 00
7
3, 50
0
3, 00
2
3, 50
5
3, 00
7
4, 50
00
4, 0
2
4, 50
5
4, 00
7
5, 50
0
5, 00
2
5, 50
5
5, 00
7
6, 50
00
0
500
T (N m)
(20)
153
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
72
(r/min)
(c)
Optimal control currents: (a) id (A), (b) iq (A), and (c) if (A).
31
32
Efficiencies = f (,T)
0.9
Performances
0.8
Efficiency
0.7
0.6
0.5
0.4
0.3
0.2
0.1
250
500
750
1, 0
0
1, 00
2
1, 50
50
1, 0
7
2, 50
0
2, 00
2
2, 50
50
2, 0
7
3, 50
00
3, 0
3,250
5
3, 00
7
4, 50
00
4, 0
2
4, 50
5
4, 00
7
5, 50
0
5, 00
2
5, 50
50
5, 0
7
6, 50
00
0
153
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
72
THE MAIN
DRAWBACK OF
THE WRSM IS THE
SUPPLY OF ITS
ROTOR WITH
A DC CURRENT.
(r/min)
Isoefficiencies.
153
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
72
1
0.98
0.96
0.94
Power Factor
0.9
0.88
0.86
0.84
0.82
0.8
(r/min)
Power factor.
0.92
250
50 0
750
1, 0
0
1, 00
2
1, 50
50
1, 0
7
2, 50
0
2, 00
2
2, 50
50
2, 0
7
3, 50
00
3, 0
3,250
5
3, 00
7
4, 50
00
4, 0
2
4, 50
5
4, 00
7
5, 50
0
5, 00
2
5, 50
50
5, 0
7
6, 50
00
0
T (N m)
T (N m)
Simulation Results
In this section, we present the simulation results.
30 N m at
1,000 r/min
ISG
0.75
0.87
WRSM
0.82
0.78
Efficiencies
Experimental Results
Electric Machine
Conclusions
This study presented an application of the principle of a
WRSM for an ISG application. A principle of optimal
control was also presented. The model used by the optimizer considers the particularly significant phenomenon
Experimental Results
11
Stator of the WRSM.
153
0.03
140
130
120
110
100
90
80
70
60
50
0.65
40
30
20
0.74
10
0
10
20
30
40
50
60
72
Efficiencies = f (,T )
0.9
0.8
0.7
0.6
0.5
0.4
0.77
0.77
0.74
0.77
0.72
0.75
0.72
0.73
0.3
0.2
0.1
250
50 0
750
1, 0
0
1, 00
2
1, 50
5
1, 00
7
2, 50
00
2, 0
2
2, 50
50
2, 0
7
3, 50
00
3, 0
3,250
5
3, 00
7
4, 50
00
4, 0
2
4, 50
5
4, 00
7
5, 50
00
5, 0
2
5, 50
50
5, 0
7
6, 50
00
0
T (N m)
Rotor Supply
(r/min)
Isoefficiencies calculated and some points of measures.
12
The machine was assembled on a test bench to establish the efficiency cartography. Figure 12 shows the
experimental results in the shape of dots and compares them to simulations (colored zones). A good
correlation between measurements and simulations,
which enables the validation of the suggested
approach, was observed.
33
34
References
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starter generator for aircraft engine applications, in Proc. NAECON
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[19] The Mathworks, Optimization Toolbox Users Guide for Use with Matlab,
The MathWorks Inc., 2000.
[20] The Mathworks, Matlab Users Guide, The MathWorks Inc.,
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[22] J. Legranger and G. Friedrich, Design of a brushless rotor supply
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