Operation & Maintenance Manual

For

Electrostatic Precipitator

Customer
Thyssenkrupp Industries India Pvt. Ltd.
Project Order No. C099
Name Of Project
Alsalam Cement Production Company,
Atabara, Sudan.
Thermax
O.C. NO : E 7391.

CUSTOMER ORDER REFERENCE

L.O.I NO. BOHT : ZEK : C099 : 373377

Customer : Thyssenkrupp Industries India Pvt.Ltd.

Project : Alsalam Cement Production Company Ltd.(Sudan)

Operation & Maintenance Manual

For

Electrostatic Precipitator

Customer
Thyssenkrupp Industries India Pvt. Ltd.
Project Order No. C099

Project
Alsalam Cement Production Company,
Atabara, Sudan.
Thermax O.C. No.: E 7391.
Model :- SC - 21 16 34 - (3 X 12 . 125) - 1.3P
Application:- ESP For Clinker Cooler.
Supplied By
Thermax Ltd. (Enviro Division)
Behind P.C.M.C Pimpri,
Pune - 411 018.
Prepared By
R.N. Raut

Chkd. & Approved By

D.M.Dange / K.L. Patil

Date
23/ 02 / 2007.

Customer : Thyssenkrupp Industries India Pvt.Ltd.

Project : Alsalam Cement Production Company Ltd.(Sudan)

Contents
Sr No. Enclosure
1.

Operation & Maintenance Manual for ESP

2.

Spare Part List / Lubrication Schedule

3.

Control logic for Electrostatic Precipitator

4.

Boughtout Item Manuals

5.

List Of Drawings

Customer : Thyssenkrupp Industries India Pvt.Ltd.

Project : Alsalam Cement Production Company Ltd.(Sudan)

Spare Part List :

Sr.No. Description

Part No.

1.

Hypalon Seal

7E50309500

2.

Worm Gear Clamp [ Big]

3891112470

3.

Worm Gear Clamp [ Small]

3891112460

4.

Gasket For Support Insulator

6E73910500

5.

Support Insulators (Indigeous) 0400

3896100180

6.

Rapper Coil

7051600610

7.

Insulator Heater (700 Watts) Eec Design

3896100270

8.

Insulator Rod , Density - 1.9 To 2.1 Gm/Cc

3896100250

Customer : Thyssenkrupp Industries India Pvt.Ltd.

Project : Alsalam Cement Production Company Ltd.(Sudan)

Boughtout Item Manual :

Sr.
No

Contents

Make

1.

Purge Air Fan

Engi Con

2.

Dry Structural Bearing

Mittal Pvt. Ltd

3.

Purge Air Filter

Dyna Filters Pvt. Ltd

4.

Geared Motor

IC - Bauer

5.

Thermostat

Indfos

6.

Zero Speed Switch

P&F

7.

Level Switch

E&H

Customer : Thyssenkrupp Industries India Pvt.Ltd.

Project : Alsalam Cement Production Company Ltd.(Sudan)

List Of Drawings Electrical & Mechanical :

Sr. No

Decription

Drawing No.

Revision

1.

G.A. Drawings

7 E521 038 10

2.

P & I Diagram

6 E7391 502 2

3.

Cable Tray Layout

6 E7391 536 1

4.

Typical Earthing Layout

6 E7391 537 1

5.

Wiring For Rapper Distrubution Panel

6 E7391 516 3

6.

A C P G.A. Drawing

6 E7391 522 3

7.

A C P Wiring

6 E7391 523 3

8.

A C P BOM

6 E7391 524 3

Drawing No.

Revision

6 E7391535 0

9 List Of Parts Catalogues

Sr. No
1.

Decription
Door Inter Lock Key Diagram

Customer : Thyssenkrupp Industries India Pvt.Ltd.

Project : Alsalam Cement Production Company Ltd.(Sudan)

9 Hook Up Drawings

Sr.
No

Decription

Drawing No.

Revision

1.

Hook Up Dia.For Insulator Heater

70516 034 40

2.

Hook Up Dia. For Thermostat

70516 040 30

3.

Hook - Up Dia. For Zero Speed Switch

70061 638 30

9 List Of Termination Diagrams

Sr.
No
1.

Revision

Power Cable Schedule With Termination Dia.

Drawing
No.
6 E7391 538 3

2.

Control Cable Schedule With Termination Dia.

6 E7391 539 3

3.

Insulator Heater Junction Box Connection Dia.

6 E7391 550 4

4.

Connection Diagram For Junction Box 1

6 E7391 545 4

5.

Connection Diagram For Level Switch Junction Box 1

6 E7391 546 4

6.

Connection Diagram For Level Switch Junction Box 2

6 E7391 547 4

7.

Connection Diagram For Junction Box 2

6 E7391 548 4

8.

Connection Diagram For Junction Box 3

6 E7391 549 4

Decription