Professional Documents
Culture Documents
MC LC
Chng 1. TNG QUAN V NH MY.............................................................................4
I. Lch s hnh thnh v pht trin ca nh my.................................................................4
1.
Tng Cng ty Kh Vit Nam PV Gas.......................................................................4
2.
H thng cc m kh v ng ng khu vc pha Nam...........................................4
3.
Nh my ch bin Kh Dinh C................................................................................6
4.
Tng quan v ng ng, kho cha v Cng Th Vi..............................................7
II.
a im xy dng.......................................................................................................7
III. S : t chc, b tr nhn s, mt bng nh my.......................................................7
IV. Cc loi sn phm chnh, sn phm ph ca nh my.................................................9
Chng 2. NGUYN LIU SN XUT.............................................................................11
I. Nguyn liu u vo nh my........................................................................................11
II.
Nguyn liu u vo theo thc t vn hnh...............................................................11
III. Kim tra v x l nguyn liu....................................................................................12
IV. Kh nng thay th nguyn liu...................................................................................13
Chng 3. QUY TRNH CNG NGH..............................................................................14
I. Cc ch vn hnh, cc thit b chnh trong mi ch vn hnh.............................14
1.
Ch AMF...........................................................................................................14
2.
Ch MF..............................................................................................................19
3.
Ch GPP............................................................................................................21
4.
Ch MGPP (GPP modified)...............................................................................28
II.
Chuyn i gia cc ch .......................................................................................30
1.
AMF MF............................................................................................................30
2.
MF GPP.............................................................................................................31
3.
GPP MF.............................................................................................................32
4.
MF AMF............................................................................................................33
III. Vn hnh trong iu kin bt thng.........................................................................34
1.
Expander/ Compressor shutdown...........................................................................34
2.
K-01 shutdown.......................................................................................................34
3.
K-02/03 shutdown..................................................................................................35
4.
Off specification products handling........................................................................35
5.
a sn phm lng t bn cha vo ng ng....................................................35
6.
Plant bypass............................................................................................................36
7.
Vn hnh vi lng thu hi nh nht (Condensate rundown)..............................36
8.
Vn hnh phun methanol........................................................................................37
9.
S c thit b ph....................................................................................................38
10. Qu trnh Blow Down.............................................................................................39
IV. H thng ph tr, x l nc thi, an ton lao ng v PCCC..................................40
1.
H thng an ton.....................................................................................................40
2.
Phng tin b tr..................................................................................................41
3.
Phng tin ph tr................................................................................................42
Chng 4. SN PHM........................................................................................................49
I. Cc sn phm chnh ph v ph phm. Yu cu cht lng sn phm......................49
1.
Cc sn phm..........................................................................................................49
2.
c tnh k thut LPG do Nh my x l kh Dinh C sn xut...........................50
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
II.
Phng php kim tra sn phm................................................................................51
III. Tn tr v bo qun...................................................................................................51
IV. Cc ngun phn phi, tiu th v ng dng...............................................................51
1.
Ngun phn phi, tiu th......................................................................................51
2.
ng dng................................................................................................................52
Chng 5. TR LI CU HI CHO T THC TP TT NGHIP.........................52
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
LI CM N
----- o0o ----Trong qu trnh thc tp ti Nh my x l Kh Dinh C,
chng em c s gip , h tr nhit tnh ca i ng cn
b nh my.
Chng em xin by t lng bit n chn thnh n anh L
Tt Thng hng dn chng em hon thnh qu trnh thc
tp.
Chng em xin gi n anh Phan Tn Hu, Qun c Nh
my, li cm n chn thnh h tr v to iu kin cho chng
em hc tp tt ti nh my.
Chng em xin chn thnh cm n anh H Vit ang, K s
Cng ngh, nhit tnh ging gii v gip v mt chuyn
mn trong thi gian chng em thc tp ti nh my hon
thnh bo co ny.
Chng em cng xin gi li cm n n cc Thy c trong
B mn K Thut Du kh, trng i hc Bch Khoa Nng
truyn t kin thc, gip chng em tip cn tt hn vi qui
trnh sn xut thc t.
Cui cng, chng em rt cm n ban lnh o Cng ty ch
bin Kh Vng Tu, Nh my x l Kh Dinh C cho php v
to iu kin cho chng em hon thnh tt t Thc tp Tt
nghip ny.
Nhm Sinh Vin Thc Tp
Khoa Ha - Trng H Bch Khoa Nng
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Chng 1.
TNG QUAN V NH MY
+ B Cu Long:
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
B Cu Long c nhiu m du c pht hin trong c cc m ang khai thc nh: Bch
H, Rng, Rng ng, Rubi, S t en. Hai m ang khai thc c thu gom kh ng hnh
l Bch H v Rng ng cung cp kh cho cc ni tiu th thng qua ng ng Bch H Dinh C -Ph M. Ngoi ra cn c cc m c kh nng cung cp kh b sung nh S T en,
S T Vng, S T Trng, C ng Vng, Rubi, Phng ng, Emeral
n s dng kh theo thit k tng th ca SNC-Lavalin gm:
- Dn nn kh ngoi bin vi 5 t nn kh tng cng sut 8.1 t m3/nm (vn u t 140
triu )
- H thng ng ng di 195 Km gm 115 Km t Bch H n Dinh c v 84 Km t
Dinh C v Th c
- Nh my ch bin kh ha lng (LPG) ti Dinh C (tng vn u t 80 triu )
- H thng cng xut kh ha lng v kh ngng t Th Vi (tng vng u t 46 triu
)
+ B Nam Cn Sn:
Cng vi h thng kh Bch H, s hnh thnh h thng kh Nam Cn Sn tr thnh tr ct
ca nn cng nghip Kh Vit Nam, vi kh nng cung cp 6 8 t m 3 kh/nm trong nhng
nm 2006 2010 khu vc min ng Nam B.
Ngy 15/12/2000, h thng kh Nam Cn Sn chnh thc trin khai. ng ng dn kh
Nam Cn Sn chnh thc c a vo chng trnh Kh in m. Cc bn hp ng
hp tc kinh doanh nh sau: PV Vit Nam 51%, BP Pipelines Vit Nam (BV) 32.67% v
Statoil Vit Nam (AS) 16.33%.
Thng 3/2001 Statoil tuyn b bn ht c phn ca mnh trong d n kh t Nam Cn Sn
rt ra khi Vit Nam.
Thng 5/2001, D n xy dng Nh my in Ph M 3 do BP lm ch u t c cp giy
php.
H thng ng ng Nam Cn Sn bao gm:
H thng ng ng dn kh ngoi khi: ng ng Rng i M Lan Ty di
60km, ng ng m Lan Ty (l 06-1) trm x l kh Dinh C di 370km (on
trn b di 8.5km), ng knh ng 26 2 pha, cng sut vn chuyn 18.4 triu
m3/ngy, cng sut ti a 6 -7 t m3 kh/nm.
Trm x l kh Dinh C: gm h thng thit b cng ngh x l kh, thit b o lng,
iu khin t ng, h thng in, cp thot nc v mt s hng mc ph tr,
Cng sut x l kh giai on u l 10.4 triu m3kh/ngy, giai on m rng l 18.4
19.8 triu m3 kh/ngy.
H thng ng ng dn kh t trm x l kh Dinh C n trung tm phn phi kh
Ph M di 28km, ng knh 30, 1 pha, cng sut vn chuyn 18.4 triu m3
kh/ngy m.
Trung tm phn phi kh ti Ph M gm h thng o lng, kim tra giao nhn kh
v mt s hng mc ph tr. Hon thnh nm 2003 m bo tip nhn v phn phi
ngun kh t hai h thng Bch H v Nam Cn Sn.
b. Ty Nam B: Malay-Th Chu (a kh v C Mau)
v Block mn 5.2 (a kh v Cn Th).
NH MY X L KH DINH C
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T hp kh - in- m C Mau do Petrovietnam lm ch u t nhm s dng hiu qu
ngun kh thin nhin khu vc chng ln gia Malaysia v VN c xy dng.
Cc cng trnh ny gm:
ng ng ngoi khi: t im giao nhn kh trn gin cng ngh trung tm (PM3)
n im tip b, di 289km, ng knh 18
ng ng trn t lin: t im tip b n cm d n Kh in m C Mau,
di 43 km, ng knh 18
Trm tip nhn kh, x l kh v trm phn phi kh cng cc cng trnh ph tr
D n nh my in C Mau: cng sut thit k 720 MW, s dng 750- 800 triu m3
kh/ nm
D n nh my m C Mau: s dng khong 500 triu m3 kh/ nm, cng sut thit
k 800 ngn tn / nm, gm 2 dy chuyn sn xut: dy chuyn sn xut amoniac
(cng sut 1350 tn/ ngy), dy chuyn sn xut ur dng ht (cng sut 800 ngn tn/
nm)
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Nguyn tc u tin:
Tip nhn ton b lng kh m, trnh t b kh
m bo cung cp kh lin tc 24/24
Thu hi sn phm lng ti a.
Nh my c cc ch vn hnh sau:
Ch AMF: sn phm l kh kh v Condensate
Ch MF: sn phm l kh kh, Condensate v bupro
Ch GPP: sn phm l kh kh, Condensate, Butane v propane
Ch GPP modified.
Cng trnh khi cng 4/10/1997 v hon thnh 15/4/2001 c xy dng theo cc giai on
tng ng vi nh my LPG Dinh C n kho cng Th Vi bao gm ng ng Butan v
ng ng Propan. Ngoi ra cn c kho cha v cng xut LPG. Cc bn cha LPG v
Condensate c thi cng ng thit k. H thng kt cu ca cng hot ng an ton v n
nh.
ng ng kho cha v cng Th Vi c xy dng theo 3 bc p ng tin xy
dng ca nh my x l kh Dinh C:
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
b. a im xy dng
Vn th-tp v
(2)
T HTSX
(14)
01 i trng
bo v
02 Cn b an ton
Kp 1
Kp 2
Kp 3
Kp 4
01 K s c kh
01 trng ca
02 KS cng
ngh
01 VHV DCS
02 KS c kh
02 KS in
03 KTV cng
ngh
02 VHV LDA
03 PCCC
04 Bo v
Tng: 20
01 trng ca
02 KS cng
ngh
01 VHV DCS
02 KS c kh
02 KS in
03 KTV cng
ngh
02 VHV LDA
03 PCCC
04 Bo v
Tng: 20
01 trng ca
02 KS cng
ngh
01 VHV DCS
02 KS c kh
02 KS in
03 KTV cng
ngh
02 VHV LDA
03 PCCC
04 Bo v
Tng: 20
01 trng ca
02 KS cng
ngh
01 VHV DCS
02 KS c kh
02 KS in
03 KTV cng
ngh
02 VHV LDA
03 PCCC
04 Bo v
Tng: 20
03 K s iu khin
01 K s ha
01 K s in
01 K s xy dng
04 KTV BDSC
01 KTV PTN
Chc nng ca cc b phn:
Ban qun c: qun l v iu hnh mi hot ng ca nh my.
Vn th tp v: qun l h s ti liu, giy t, cng vn, ph trch cng tc hu cn
(iu xe, chm cng, ln lch lm vic, )
i bo v:
Kim sot ngi v phng tin ra vo nh my.
NH MY X L KH DINH C
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Chu trch nhim gim st, iu chnh, theo di thng s vn hnh ca ton b
qu trnh
Gim st cng tc bo dng, sa cha thit b theo nh k hoc t xut
L lc lng phng chy cha chy ti ch
NH MY X L KH DINH C
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Sn lng LPG: Hin nay, LPG do Nh my x l kh DInh C sn xut p ng khong 3035% nhu cu th trng LPG Vit Nam. Trong , 2/3 sn lng LPG c a n kho cng
Th Vi v phn phi n cc tnh min Bc v min Trung bng tu; 1/3 sn lng LPG c
xut ra cc xe bn phn phi n cc khu vc ln cn (Vng Tu, Tp H Ch Minh,).
NH MY X L KH DINH C
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Chng 2.
I. Nguyn liu u vo nh my
Hin nay nguyn liu m nh my kh Dinh C s dng l kh ng hnh khai thc t m
Bch H v m Rng ng nn theo thi gian th cc thng s vt l, thnh phn cu t cng
nh lu lng s c s thay i. V vy y ta ch xt n ngun nguyn liu hin ti.
p sut: 75 Bar.
Nhit : 270C
No Tn mu
Tn cu t
1 N2
Kh Rng ng Kh Bch H Kh v b
% mol
% mol
% mol
0.144
0.129
0.123
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CO2
C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7
C8+
H2O (g/m3)
H2S (ppm)
Tng
0.113
78.650
10.800
6.601
1.195
1.675
0.297
0.257
0.157
0.084
0.026
16
0.174
74.691
12.359
7.040
1.535
2.191
0.549
0.592
0.385
0.135
0.220
0.12
10.0
100.000
0.044
74.430
12.237
7.133
1.576
2.283
0.604
0.664
0.540
0.271
0.094
0.113
10.0
100.000
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BO CO THC TP TT NGHIP
NH MY X L KH DINH C
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Chng 3.
NH MY X L KH DINH C
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Mc ch chnh ca ch AMF l cung cp kh cho cc my pht in, phn lng thu hi l
t nht.
c. S quy trnh cng ngh (trang sau)
d. M t s dng
e. M t cc thit b chnh
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Slug Catcher:
Kh t Slug Catcher s i qua V-08 ri i ti h thng EJ01A/B/C (khc vi cc qu trnh khc l khng c qu trnh
hp ph loi nc qua thit b V-06A/B). Nh c thit b ny
m p sut s gim t p sut vn hnh ca Slug Catcher 109
Bar xung 45 Bar. Nhim v ca h thng Ejector l nn kh i
ra t nh thp tch etan C-01 t 20 Bar ln 45 Bar, v vy p
sut ca thp C-01 c gi 20 Bar.
Van iu chnh p sut trn ng bypass ca Ejector (PV0805) c nng sut khong 30% tng th tch, dng iu
chnh p sut ca thp tch etan C-01 20 Bar, bng cch cho
bypass 1 phn dng kh qua ejector khi cng sut ca h thng
duy tr p sut C-01. Khi cng sut ca Ejector khng ,
lng kh d t thp tch C-01s c x ra ngoi uc t qua
van iu chnh p sut (PV-1303B), do h thng tch etan C01 c bo v trnh s vt p.
NH MY X L KH DINH C
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NH MY X L KH DINH C
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2 thit b trao i nhit Reboiler kiu kettle E-01A/B c dng gia nhit
cho thp, mi ci hot ng 50% nng sut trnh tnh trng ngng ton h
thng nu c s c xy ra. T Reboiler, dng lng s n bnh trung gian V-15
(Deethanizer Bottom Buffer), c lu li y trong 3 pht n nh.
NH MY X L KH DINH C
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L bnh tch 3 pha nm ngang hot ng 750 Bar v 20oC tch cc hydrocarbon
nh b hp th trong Condensate bng phng php gim p sut. p sut c gim
t p sut ca Slug Catcher l 109 Bar xung 75 Bar, bng van iu p PV-1209 c
lp t trn ng ng dn kh t V-03; ko theo nhit h xung thp hn nhit
to thnh Hydrat (20oC), do c 2 van iu chnh mc c lp t trc u vo
bnh tch V-03 (mt van d phng). Trong trng hp Hydrat c to thnh trong 1
van, c th bm Methanol vo hoc c thay th bng van d phng. (Trong thc t
s hnh thnh Hydrat rt t xy ra bi v hin ti gin khai thc trang b 1 h thng
tch nc bng glycol hot ng lin tc).
Ngi ta lp t 1 thit b gia nhit kiu ng xon (E-07) ti V03 gia nhit cho Condensate ln cao hn 20 oC bng du nng
trnh hin tng to thnh Hydrat bn trong bnh. Cng sut
nhit ca E-07 c iu chnh bng thit b iu chnh nhit
TICA-0303 (Temperature Controller). Sau Condensate thng
qua thit b iu chnh dng FICA-0302 (Flow Controller) v
thit b iu chnh mc LICA-0302 (Level Controller) c a
ti Rectifier C-05.
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Thit b un si li kiu Kettle
ii.
Ch MF
a.
My nn : K-01.
Thit b un si li : E-03
NH MY X L KH DINH C
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NH MY X L KH DINH C
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Phn lng ra t y thp C-01 c a n thp C-02. Thp C02 lm vic p sut 11 Bar, nhit nh thp 60 oC v nhit
y thp 154oC. Ti y C5+ c tch ra v i ra y thp,
sau c dn qua thit b trao i nhit E-04A/B gia nhit
cho nguyn liu vo thp. Sau khi ra khi E-04A/B dng lng
ny c a n lm lnh ti thit b qut lm mt bng khng
kh E-09 trc khi a ra ng ng hoc bn cha Condensate
thng phm TK-21.
Dng hi ra khi nh thp C-02 l LPG, c ngng t ti V02, mt phn c cho hi lu tr li C-02 m bo s hot
ng ca thp, phn cn li theo ng ng dn sn phm LPG.
b. M t cc thit b chnh:
Trong thp tch ethane, cc hydrocacbon nh nh metane, ethane c tch ra khi dng lng
v i ln nh thp. Nhit y thp c gi 120oC thng qua cc reboiler E-01A/B.
Hydrocacbon nh tch ra c nn t 29Bar ln 47Bar bng my nn K-01 v c trn vi
kh thng phm.K-01 l my nn kiu pittong n cp c dn ng bng ng c kh 766
KW. Inlet Scrubber (V-12) kch thc ng knh 1200mm, cao 3000mm c dng ngay
trc my nn loi tt c cc phn lng c trong dng kh. Phn lng y thit b lc ny
c x vo h thng x kn b cm bin mc LICA-1401.
iii. Ch GPP
Ch ny bao gm cc thit b ca ch MF v thm mt s thit b chnh sau:
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
a.
Qu trnh x l Condensate:
NH MY X L KH DINH C
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NH MY X L KH DINH C
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p sut dng hi gim t 109 Bar xung 33.5 Bar thng qua
van iu chnh FV-1001, nh qu trnh gin n on nhit, nhit
gim xung n -62oC. Dng lnh cha 56% mol lng c
a vo a trn cng ca Rectifier nh l mt dng hi lu
ngoi cho thp.
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Ti C-03:
Bupro c tch thnh propane v Butane. Sn phm nh thp C-03 l hi propane
c ngng t hon ton nhit 46oC trong thit b lm mt bng khng kh E-11
v c a n bnh V-05 c dng nm ngang. Mt phn propane thng phm c
ti ng ng dn Propane hoc b cha propane V-21A. Phn cn li c hi lu
tr v thp C-03. Sn phm y ca C-03 l Butane c a i trao i nhit E-17,
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
sau c lm lnh bng khng kh bi E-12 v c a i ti ng dn ng
Butane hoc b cha V-21B.
Qu trnh hp ph:
NH MY X L KH DINH C
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NH MY X L KH DINH C
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NH MY X L KH DINH C
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C-04 ban u c dng cho ch GPP, nhng cng c th c dng cho ch MF v
MF sau khi vn hnh ch GPP. Trong ch AMF sau khi vn hnh ch GPP, c 2 cch
c th vn hnh. Trong ch AMF nguyn thu, C-04 c b qua trong trng hp khng
c kh tch ra t C-01. Mt cch khc l dn dng lu cht t V-03 vo C-04 bt k c kh
tch ra hay khng. Trong khi vn hnh, p sut c t ng gi 47 Bar bng kh gas t
thit b PV-1801B c lp t trn ng dn ca n. Mt iu cn quan tm trong phng
php ny l s to thnh Hydrat sau khi ra khi thit b FV-1802 do khng c dng nng
trong E-08 nhng methanol c phun vo trc khi FV c tc ng. Cch th 2 l cch nn
s dng, c bit l trong chu k hot ng ngn ca AMF.
Khi hot ng bnh thng p sut l 47 Bar, nhit ti nh v y thp l 44 v 400C.
Cu to & hot ng: C-04 gm c:
NH MY X L KH DINH C
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C-02 ban u c thit k s dng cho ch MF v GPP nhng cng c th c dng
cho ch AMF sau khi vn hnh ch GPP. Trong ch AMF nguyn thy, C-01 hot
ng nh 1 thit b n nh bng cch tch C4 v cc Hydrocacbon nh hn. Nu cn thu hi
LPG trong ch AMF, C-01 s hot ng vi ng chc nng ban u ca n v C-02 s
c vn hnh.
p sut hot ng ca C-02 c gi 11 Bar nh iu chnh s hot ng ca thit b
ngng t n nh (Stabilizer Condenser) (E-02) bng cch tng hoc gim dng kh nng qua
van bypass PV-1501A v bng cch x bt lng kh thng qua van PV-1501B.
Cu to & hot ng :
NH MY X L KH DINH C
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C-03 ban u c thit k cho ch GPP, nhng n cng c th c dng trong ch
MF v AMF sau khi vn hnh ch GPP. Trong ch MF nguyn thy, Bupro (hn hp
Butan v Propan) l 1 sn phm lng, nhng nu yu cu cn tch ring Butan v Propan th
cn vn hnh C-03.
p sut hot ng ca h thng c gi 16 Bar nh iu chnh s hot ng ca thit b
ngng t (Splitter Condenser) (E-11) bng cch tng hoc gim dng kh nng qua van
bypass PV-2101A v bng cch x bt lng kh thng qua van PV-2101B.
Cu to & hot ng:
a.
gii quyt cc vn pht sinh ca vic tng cng sut Nh my t 4,7 triu m3/ngy ln
5,9 triu m3/ngy khi phi tip nhn thm lng kh ng hnh t m Rng ng m vn m
bo em li hiu qu kinh t cao nht, nh my v ang vn hnh ch GPP chuyn i.
Ch ny bao gm cc thit b trong ch GPP, nhng cng c mt s im khc bit so
vi ch GPP ban u nh sau:
NH MY X L KH DINH C
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NH MY X L KH DINH C
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+ Khong 1/3 dng kh ban u qua thit b trao i nhit E-14 h nhit t
26.5oC xung -35oC vi tc nhn lnh l dng kh kh n t nh thp C-05 c nhit
l -39,5oC, sau c lm lnh su bng cch gim p qua van FV-1011. p sut
gim t 109 Bar xung 35 Bar (bng p sut lm vic ca nh thp C-05) ko theo
nhit gim xung -59,2oC ri c a vo a trn cng ca thp tinh ct C-05,
ng vai tr nh dng hi lu ngoi nh thp.
+ 2/3 dng kh cn li c a vo thit b CC-01 thc hin vic gim p t 109
Bar xung 35,08 Bar v nhit gim xung -12 oC v c a vo p ca thp tinh
ct C-05.
NH MY X L KH DINH C
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Dng kh t K-01 sau c nn n 70 Bar nh my nn K02 ri li tip tc a vo thit b trao i nhit E-19 bng vic
s dng dng tc nhn lnh l khng kh. Dng kh ra t E-19
c a vo my nn K-03 nn ti p sut 109 Bar v lnh
lnh trong thit b trao i nhit E-13, ra khi E-13 dng kh
ny c a n V-08 nh l nguyn liu u vo. Thp tch
etan C-01 l thit b tch dng thp loi a van, hot ng nh
mt thit b chng ct.
NH MY X L KH DINH C
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b. Chuyn i gia cc ch
1.
AMF MF
a.
AMF
MF
Dehydration
Jet Compressor E-14, E-20
Rectifier
Deethanizer
Jet Compressor K-01
194oC
120oC
20 Bar
29 Bar
Mm th 14
Mm th 20
E-04, cond P/L Stabilizer
Trnh t vn hnh:
Khi ng Stabilizer bao gm thay i iu kin vn hnh Deethanizer. Dng ra t
y thp Deethanizer s chuyn vo stabilizer, dng y stabilizer n nh s chy
n off-spec bullet.
Thay i im phn phi kh t Slug Catcher Liquid Flash Drum (V-03) t Rectifier
n Deethanizer
Khi ng h thng Dehydration
Thay i dng kh t Jet Compressor n E-14, E-20
Kh nh Deethanizer t Jet Compressor n K-01 (bao gm khi ng K-01)
a. Kh V-03 n Deethanizer
Do kh t Slug Catcher Liquid Flash Drum (V-03) c cha nc v vy nu a n Rectifier
dn n vic tch nc khng hon ton, nn kh s c chuyn n Deethanizer. y l s
chun b cho Dehydration khi ng.
b. Khi ng h thng Dehydration
Trc khi khi ng MF, i hi phi lm kh h thng nu khng Hydrat c th hnh thnh
bn trong nh my khi vn hnh ch MF.
c. Khi ng stabilizer
Vic xc lp ch vn hnh n nh cho thp chng ct s tn thi gian, do vic lm n
nh s tin hnh vi dng hi lu ton b trc khi bt u thu nhn sn phm lng, iu ny
s lm gim lng sn phm khng t cht lng.
d. Kh t Jet Compressor n E-14, E-20
NH MY X L KH DINH C
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Bng cch thay i dng kh chy qua E-14, E-20, vic thu hi cht lng bng t lm lnh c
th tht s bt u.
e. Kh nh Deethanizer i n K-01 (khi ng K01)
p sut vn hnh Deethanizer c iu khin bi K-01 29 Bar. K-01 s khi ng mt
p sut thp. Khi p sut ca Deethanizer khong 25 BarG v nhit kh nh l di 20 oC,
K-01 s khi ng trnh vic t thi kh nh Deethanizer.
ii. MF GPP
a.
MF
E-20
C-01
GPP
Expander/compressor
K-03
K-02/K-03
K-02/K-03 ht
E-04
E-08
Kh thng phm P/L Gas Stripper
E-04
Kh thng phm P/L
Lng P/L
C3/C4 Splitter
Th t vn hnh:
Khi ng C3/C4 Splitter
Khi ng Gas Stripper, iu khin dng ra K-01 v V-03.
Khi ng K-02/K-03
Thay i kh V-03 t C-01 sang K-03
Dng kh thay i t E-20 sang Expander/Compressor CC-01
a. Khi ng C3/C4 Splitter
S mt 1 khong thi gian thp chng ct hot ng n nh, do cn n nh bng cch
hon lu ton b dng trc khi thu sn phm lng, vic ny s gim lng sn phm khng
t yu cu.
b. Khi ng Gas Stripper, iu khin dng ra K-01
v V-03
Khi ng Gas Stripper bng cch chuyn i dng lng ra V-03: t E-04 sang E-08 v
chuyn i dng ra K-01: t ng kh thng phm sang Gas Stripper. Kh ra t Gas Stripper
s a vo ng ng dn kh thng phm trc khi khi ng K-02 v K-03.
c. Khi ng K-02/K-03
Chuyn dng kh ra Gas Stripper : t ng kh thng phm vo K-02, sau kh s c
nn v trn vi dng vo ca nh my, nh vy s tng cng thu hi dng lng.
d. Chuyn kh V-03 sang K-03
NH MY X L KH DINH C
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S phn phi kh V-03 phi c chuyn t Deethanzer sang K-03, tng s thu hi lng
e. Dng kh chuyn t E-20 sang Expander/
Compressor CC-01
Ti giai on cui ca ch , Expander/Compressor s khi ng. S thu hi lng s t cc
i.
iii. GPP MF
Trong thc t, vic chuyn t ch GPP sang MF c thc hin khi K-01/K-02/CC-01
shutdown.
a.
GPP
Expander/Compressor
K-03
Chy
Ht K-02/K-03
MF
E-20
Deethanizer
Dng
ng kh thng phm
C3/C4 Splitter
Vn hnh
Liquid P/L
Dng
Th t vn hnh c bn nh sau:
Dng kh thay i t Expander/Compressor n E-20
Thay i kh V-03 t K-03 n Deethanizer
Dng K-02/K-03
Dng C3/C4 Splitter
Cc vn hnh (2) (3) (4) khng bt buc hoc khuyn co. Ch trong trng hp yu cu t
bit dng K-02/K-03 hoc C3/C4 Splitter th c th c tin hnh.
a. Thay i dng kh t Expander/Compressor n E20
Dng kh chnh c chuyn i t Expander/Compressor (CC-01) n E-20.
b. Thay i kh V-03 t K-03 n Deethanizer v dng
hot ng K-02/K-03
S vn hnh ny khng bt buc hoc khuyn khch. C th tin hnh ch trong trng hp
t bit yu cu dng K-02/K03 nh khi bo dng. Khi , kh t Gas Stripper s c phun
vo ng kh thng phm.
c. Dng C3/C4 Splitter
S vn hnh ny khng bt buc hay khuyn khch. C th tin hnh ch trong trng hp t
bit yu cu dng C3/C4 Splitter nh khi bo dng. Gi p sut ca C3/C4 Splitter nh c
cho ln khi ng sau.
iv. MF AMF
a.
NH MY X L KH DINH C
MF
E-14,E-20
K-01 (x kh)
AMF
Jet compressor
Jet compressor
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n
Kh t V-03 n
Dng kh n
Nhit y thit b tch etan
p sut thit b tch etan
a nhp liu lng V-03
Dng y thit b tch etan n
Rectifier
1900C
20 Bar
14
E-04, cond P/L
Th t hot ng:
Dng kh thay i t E-14, E-20 n Jet Compressor (Kh t nh thit b tch etan
thay i t ng t K-01 n Compressor)
Dng Stabilizer
Dng h thng tch nc
Thay i kh t V-03 t deethanizer n Rectifier.
Nhng hot ng (2) (3) (4) khng bt buc cng khng c ngh. Ch trong trng hp
yu cu t bit dng Stabilizer hoc Dehydrator, nhng hot ng bn di mi c
thc hin.
NH MY X L KH DINH C
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Hot ng ny khng yu cu hoc khng c ngh. Mc ch gim kh x t v nng
sut ca Jet Compressor khng th cho vic vn hnh ht nng sut.
Trong ch GPP, khi Expander/ Compressor (CC-01) ngng, van JT trn Expander bypass
(FV-0501B) s t ng m, do khng cn phi lm g c. Nu yu cu thu hi lng cao,
ch vn hnh ca nh my phi chuyn sang ch MF.
ii.
K-01 shutdown
Khi Deethanizer OVHD Compressor (K-01) ngng hot ng trong ch GPP hay ch
MF, p sut ca Deethanizer s c iu chnh bng lng kh thot ra t b qua PV1303B, do khng cn phi lm g c, tuy nhin s vn hnh ny l khng mong mun v b
mt mt lng ln kh. Ch vn hnh ny c th chuyn sang ch MF hoc AMF
trnh iu .
iii.
K-02/03 shutdown
Khi K-02/03 ngng hot ng trong ch GPP, p sut ca Gas Stripper (C-04) s c iu
chnh bi lng kh thi ra t qua PV-1803B, do khng cn lm g c, tuy nhin s vn
hnh ny l khng mong mun v b mt mt lng ln kh. K-01 thi kh, v vy kh c
chuyn t K-02 n ng ng dn kh thng phm bng cch ng m van tay 10 trn cc
ng ng trn trnh hin tng .
iv. Off specification products handling
a.
NH MY X L KH DINH C
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Trong ch AMF, im sng ca kh thng phm c iu chnh ti a 25 oC. im
sng ny bao gm im sng ca nc v ca hydrocacbon. Hai im sng ny gn nh
ging vi nhit nh ca Rectifier. V vy nhit im sng ca kh thng phm c th
c duy tr bng cch iu chnh nhit nh ca Rectifier khong 22oC 3oC.
Nu nhit nh ca Rectifier ln hn 22oC, nhit ny c th c gim bng cch gim
nhit ca Deethanizer Reboiler trong gii hn cho php m vn m bo cc c tnh ca
sn phm lng (RPV o bi AI-1701 nn nh hn 10 psi). Nu nhit ny vn khng gim
c do Jet Compressor khng t hiu sut, th nn bm kh nh ca Deethanizer t
thng qua PV-1303B cho n khi t n nhit im sng.
a. Sn phm lng
Sn phm lng khng t cht lng nn c cha V-21C, nu cn thit c th dng thm
V-21A & B cha sn phm ny.
Sn phm khng t cht lng c th c ti chng ct bng cch nhp liu vo thp
Deethanizer (C-01) vi bm Off-spec Return (P-22). Ch nn lm nh vy trong trng hp
s vn hnh ca nh my n nh v Deethanizer cha vn hnh mc ti ti a.
v. a sn phm lng t bn cha vo ng ng
T bn cha c 2 ni tip nhn LPG l ng ng dn lng v trm np vo xe bn. Ni tip
nhn thng thng l trm np vo xe bn.
Nu im tip nhn l ng ng dn th cch tin hnh nh sau:
a. T bn cha, LPG c chuyn
i bng cch s dng cng tc
HS-2505 trn bng iu khin
dng np vo xe bn.
b. Bm x P-21A phi c kt ni
vi bm ht P-21B
c. M van tay 4 ni vi ng ng
n bm x. Van tay 4 dng
np vo xe bn phi ng li.
d. Trong trng hp vn hnh vi
ch MF, nhy t bc (4) sang
bc (7), v sn phm n ng
ng l hn hp buthane v
propane v xem nh khng c tp
cht. Trong trng hp vn hnh
ch GPP, sn phm V-21A
l propane v V-21B l buthane.
Sn phm trong ng ng xung
quanh bm phi l phi i thay th
bng sn phm tinh khit trc
khi bt u chuyn sn phm vo
ng ng tranh lm nhim
bn. Do , trc tin bm x
phi l off-spec.
e. Sau , c 2 bm phi bt u
hot ng thay th dng lng
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
trong ng bng sn phm tinh
khit. P-21A khi ng trc, sau
l P-21B.
f. Sau khi thay th, 2 bm ngng
hot ng v bm x phi chuyn
t bn cha sn phm khng t
cht lng sang ng ng dn
lng.
g. Khi 2 bm bt u khi ng tr
li a LPG vo ng ng
dn. P-21A khi ng trc, sau
l P-21B.
h. Khi m mc lng xung LALL
ca bn cha chn, bm s t
ng dng li.
i. ng van tay 4 trn ng ng
ni bm x vi ng ng.
j.
NH MY X L KH DINH C
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H thng lng c thit k duy tr dng kh cung cp n khch hng ngay c trong
trng hp nh my gim nng sut. i vi ch vn hnh Condensate Rundown ny th
lng t Slug Catcher Liquid Flush Drum (V-03) v Rectifier (C-05) c a n Liquid
Rundown Heater (E-51), ti y cc hydrocarbon nh c ha hi v a n off-spec LPG
bullet. Khi lng lng off-spec LPG Bullet cao th lng lng tch tr s c a n
Closed Drain Heater (E-52) tip tc ha hi v a n Flare K.O Drum (V-51). Phn
condensaste cn li c a ti hm t.
Ch :
(1) Khi nng sut nh my gim, phn on sn phm lng tr thnh off-spec. Chuyn
dng sn phm lng n off-spec LPG bullet.
Ch :
Hm lng methane hoc ethane c th c tch tr trong Stabilizer Reflux Accumulator (V02) v t b qua PV-1501B.
k. Thng bo n nh my ti gin
v vn hin ti v yu cu
gim lng kh nhp liu c
th gim p sut dng upstream
xung cn khong 50 Bar hoc
phi x kh t b. Lng
Condensate ti gin s c a
tr li m thay v a vo ng
ng dn kh.
l. Trong trng hp vn hnh ch
GPP th phi ngng Turbo
Expander/Compressor v chuyn
hng dng kh sang van J-T (FV0501B) gim lng lng thu
hi. Ngng hot ng K-02/03.
Ch :
Kh nh Deethanizer c a n ng dn kh thng phm bi K-01 hoc c t b
qua PV-1303B. X l theo hng no cn ty thuc vo nhu cu kh.
m. Trong trng hp vn hnh ch
MF hoc GPP, gim lng thu
hi cc cu t khng cn thit i
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
vi LPG bng cch ng FV1001, gim lu lng dng qua
E-14. Nhit vn hnh ca
Retifier tng nhanh chng.
Ch :
Duy tr nhit u ra ca kh lnh E-14 (TICA-1009) cao hn khong 2 oC so vi nhit
an ton ca dng.
n. m bo Liquid Rundown Heater
(E-51) v Closed Drain Heater
(E-52) trang thi sn sng hot
ng.
Ch :
TV-2802 (trn dng nng E-51) phi ng trc khi vn hnh theo ch liquid rundown.
o. Chuyn dng lng ra khi V-03 t
dng bnh thng sang dng
rundown thng qua HS-0303.
(M SDV-0303 v ng SDV0302)
p. Kim tra li nhit cc bn
khu vc E-51 (TIC-2802). Sau ,
cung cp dng hot oil vo E-51 v
tng nhanh nhit ci t vo
TIC-2802 n gi tr nhit thit
k (20oC).
q. Chuyn dng lng ra khi C-05 t
dng bnh thng sang dng
rundown thng qua HS-1211.
r. Quan st p sut v mc lng ca
off-spec LPG bullet (V-21C). Nu
p sut tng qu nhanh th lng
hi tch tr trong V-21C s t
ng b t b thng qua PV2401C.
NH MY X L KH DINH C
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Khi mc lng ln cao, m van tho 6 v x phn lng tch ly n Closed Drain Heater (E51). Ti E-51, lng s c gia nhit ln cao hn ri a n Flare K.O Drum (P-51A/B).
Condensate tch tr trongV-51 v khi mc lng V-51 ln cao (n im ci t H1 ca LIA2701), mt trong hai Flare K.O Drum (P-51A/B) s t ng khi ng v bm Condensate ra
Burn pit vi vn tc 10m3/h.
Ch :
iu chnh m ca van tho 6 v duy tr lng lng x ra cho lng Condensate t V51 n burn pit khng vt qu 10m3/h.
viii. Vn hnh phun methanol
Phun methanol l mt cch chng s hnh thnh hydrat. im phun methanol t ngay trc
cc van gim p v thit b trao i nhit, l nhng ni hot ng nhit nhit thp.
Nu c hoc nghi ng c s hnh thnh hydrat trong nh my, bm phun methanol (P25A/B/C) s c khi ng. Bm khi ng chng trnh nh sau:
(1) Kim tra mc lng trong bn methanol c hay khng (V-25). Nu khng phi
c cung cp thm vo.
s. Bm cn c mi vi methanol
bng cch m van ht v l thng
hi.
t. Bm ht v van tho c m.
u. Khi ng bm v xc nhn p
sut x gia tng
v. M van phun tia ti site
ix. S c thit b ph
a.
H dng c kh
Khi p sut kh cng c (instrument air) thp hn PALL v c xc nhn bng 2 trong 3
cng tc p sut, nh my s t ng tt bng PSD.
Nguyn nhn gy ra vic gim p sut kh cng c:
My nn IA tt
R r IA
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Kh nhin liu hng dn n nhng kt qu sau :
Ngt my nn ng c kh
Dng kh mi cho uc v hm t
Dng kh x n u gp uc
Gia nhit dng hydrocacbon lng (E-07 trong V-03, E-41) trnh to thnh
hydrat.
V vy s c du nng dn n:
NH MY X L KH DINH C
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Khi h thng nc lm mt ngt, nhng thit b sau s tt bi kha t ng:
My nn kh ti sinh (K-04A/B)
Turbo-Expander/Compressor (CC-01)
My pht in vn tip tc hot ng, K-04 v CC-01 s dng. V vy GPP hay MF khng
c chn nu h thng nc lm mt b shutdown trong thi gian di. Khi p sut ca IA
gim n mc thp LL (PALL-5202), qu trnh shutdown s t ng kch hot.
x.
Khi xy ra cc tnh hung khn cp th dng Emergency Shutdown (ESD). Cc tnh hung
nguy him c th l: chy, thit b b hng hc nghim trng. Lc phi gim p h
thng (blow down) bng cch x kh ra t (vn hnh bng tay).
u tin, xc nh nguyn nhn gy nn s c:
(1) Ngun gy ra s c l g, do la hay do r r ? Xy ra u?
Da vo s nh du bo ng vng c la xc nh
w. Ngun la hay r r pht ra t
thit b no? V tr ca thit b ?
x. Thit b no b nh hng bi sc
nng ca la?
y. Thit b no b hng nng?
Nhng nguyn tc chnh khi c s c xy ra:
(1) Khi ng h thng Emergency Shutdown (ESD), n s ngay lp tc tch nh my ra
khi cc ng ng vo v ra, cng nh tng khu vc nh my vi nhau.
z. Trong trng hp c ha hon,
phi lm mt cc thit b nh
hng bi nhit trnh kim loi
s nng chy bng cch: phun
nc v dp tt la vi vi cu
ha, phun nc, bt kh, hay nh
ti i cu ha.
aa. C lp cc thit b cha
hydrocacbon khi cc ngun pht
ha hay r r.
bb. Nu khng th dp tt la hay ch
r r bng cc cch trn, tho cc
ngun lng gy chy hay r r ti
h thng thot nc kn bng tay
nu c th.
cc. Cht lng cha trong cc bn chu
nh hng ca la khng nn
c tho ra bi v chng c th
hp th nhit bng cch bc hi,
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
do bo v kim loi lm bn
khng b nng chy.
dd. Bn cha ngun gy ha hon
hay r r nn c h p gim
la hay r r.
ee. Bn chu nh hng ca la hay
r r khng nn b gim p nu n
c cha lng, v lng s bo v
bn. Cn khi bn khng cha
lng th nn gim p bng tay.
Ch : bn cha lng khng nn gim p nhng ngi ta s dng van gim p duy tr p
sut gim trong bn.
ff. Gim p bng tay nh trn s
c tin hnh bng cch m cc
van iu khin c lin quan t
DCS
(Distributed
Control
System) x bt kh ra t.
Bng nh km di y lit k
ra tt c cc khu vc s t ng
c cch ly bng ESD, cng vi
nhng thit b trong mi khu vc
, s nh du bo ng vng
xy ra ha hon c lin quan n
mi thit b, van iu khin p
sut khi gim p trong mi khu
vc, lu lng ca chng, p sut
vn hnh v th tch mi khu vc.
gg. Mc gim p khng c vt
qua cng sut ca uc: 212 tn/
h i vi t gin on v 77.2
tn/h khi t lin tc. Mt ch tiu
khc gim p l gim p sut
h thng cn 1 na trong 15 pht.
Ta thy trong bng, lu lng ca
van iu khin p sut th kh ph
hp vi tiu chun, ngoi tr PV502, do h thng ny c Slug
Catcher c th tch rt ln. Khi
cn thit th gim p Slug Catcher
nhng v c bn th khng cn
thit.
NH MY X L KH DINH C
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H thng an ton
NH MY X L KH DINH C
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NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
NH MY X L KH DINH C
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H thng kh cng c
NH MY X L KH DINH C
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Nit c dng lm lp ph trong Hot oil surge drum (thng cha du ti nhit) (V-31),
thng cha methanol (V-25), lm sch u uc v cng phn phi cho cc trm bo dng.
H thng nit bao gm my to nit Nitrogen Generator (ME-62) v thng m nit Nitrogen
Buffering Vessel (V-63).
H thng to nit bao gm mt thit b phn tch hi, thit b lc cc cht kt t (coalescing
filter), mt my gia nhit khng kh v mng lc. Mng lc c dng tch v thu hi nit
t kh instrument air. Kh s i qua mng lc si rng (hollow fiber membrane wall) trong khi
nit thm qua vi tc chm hn nhiu.
Cc thng s thit b ca h thng
NH MY X L KH DINH C
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Khi p sut du ti nhit cung cp cho thit b gia nhit thp, tn hiu t PSL-5402 s kch
hot bm d phng. Khi dng chy vo thit b gia nhit thp FALL-5503/5603/5703 s kch
hot kha lin ng trn b iu khin PLC ngng cp nhit. B ngt nhit cng c
t trong dng u ra ngt h thng iu khin gia nhit. H thng iu khin ng nht
c cung cp cho c 3 thit b gia nhit.
Nhit du ti nhit hi lu ty thuc vo mi qu trnh ti nhit ph hp vi ch vn
hnh, nh l 203oC cho AMF, 171oC cho MF v 163oC cho GPP, nhng ngc li, nhit
du ti nhit cung cp c c nh 260oC bi b iu khin TIC-5505/5605/5705.
Van iu khin nhit trn dng dn kh t chnh c trang b vi b iu chnh t ti
thiu (PCV-5502, 5602, 5702) m bo kh nng lm vic tt cho h thng t chy.
C 3 thit b gia nhit c cng sut thit k 47.52 GJ/h mi thit b. Trong ch AMF v MF
ch 1 thit b gia nhit hot ng, trong ch GPP c 2 thit b gia nhit hot ng. Nhng
thit b cn li s c ch d phng.
y l tm tt cng sut, nng sut v cc thng s vn hnh cho mi ch vn hnh:
AMF mode MF mode
GPP mode
Lu lng du nng
125.8 tn/h
Bm chy
P-31A
P-31A
P-31A/B
Bm d phng
P-31B
P-31B
P-31C
18.9 GJ/h
36.9 GJ/h
79.6 GJ/h
H-31A
H-31A/B
H-31B
H-31C
H-31B
Thit b gia nhit bao gm phn bc x nhit v phn i lu nhit. Phn bc x bao gm 46
ng trn c sp xp trong 2 chng vi chiu di mi ng 12.015 m. Phn i lu nhit bao
gm 64 ng c b mt m rng (extended surface tube) c chiu di 3.710 m.
6 bung t c s dng trong mi thit b gia nhit. Cc bung t loi thi nng NO x
thp c th vn hnh dng kh t.
Dng du ti nhit bypass c iu khin da trn gi tr t trc ca FIC-5501/5601/5701.
Hot Oil Surge Drum (V-31) cung cp khng gian cho s gin n nhit ca h thng du ti
nhit.
NH MY X L KH DINH C
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Kh mi cho hm t, ME-52
ng c my nn kh 2 bc, K-03
Kh x n uc (flare stack)
H thng bao gm Thit b gia nhit kh t (E-41), Thng cha kh t (V-41), v h thng
kim sot ng ng v p sut. H thng kh t c thit k p sut ti a l 500 kPaG.
Thit b gia nhit dng nng nhit ca kh nguyn liu ln trn nhit im sng.
Kh nhp liu c ly t nhnh trc phn nn CC-01 trong vn hnh bnh thng. Hn na,
i vi ln khi ng ban u ca nh my, mt ngun kh t ring bit s c ly t u ra
ca V-08, qua thit b phn tch, thit b lc u vo loi nc, v khi khi ng mt ngun
kh d tha khc c ly t kh thng phm gn B/L. Nu dng khi ng li l ngun kh
t c s dng, n c th gy ra nhng nh hng v n h thng d tm kh r r.
Do vy trc khi n c dng, n phi c thng bo n h thng SCADA (Supervisory
Control and Data Acquisition).
Hai van kim sot p sut c dng cho kh t v y l h thng c tnh quyt nh. Hai
van ny iu khin trong trng hp c s h hng van iu khin v c s hnh thnh
Hydrat. Gi tr t 2 b iu khin PIC-5802A/B nn khc nhau, nh l 350 kPaG cho
controller A v 300 kPaG cho B.
Methanol c th c phun vo ngn cn s hnh thnh Hydrat.
Trc khi khi ng vn hnh ch AMF ln u, kh t khng c sn. in nh my c
th c cung cp bi My pht ng c Diesel (G-72) (khng cn kh t). Sau khi khi
ng, ngun in c chyn sang my pht ng c kh (G-71 A/B/C) tit kim DO, cn
My pht ng c DO chuyn sang ch standby hay dng trong trng hp khn cp.
Cht lng tch t trong Thng cha kh c tho ra ngoi a n h thng x kn (closed
drain system).
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
NH MY X L KH DINH C
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Nc ma khng nhim du thu gom t cc b mt sch trong nh my c a n cc
cng thot nc ma v a ra khi khu vc nh my.
Cc dng nc nhim du chy nh trng lc v thit b phn tch du API Oil Separator (Y71). Nc thi sau khi c phn tch c bm bi Bm nc thi (P-75A/B), thng qua
Thit b lc coalescer (V-74) loi b du b li cun mt ln na, sau nc c x
l c thi ra ngoi cng vi nc khng nhim du.
Du t b gt vng du iu chnh c trong thit b phn tch du chy vo B cha du
thi Waste oil Sump (V-71). Du thu gom trong ging s c a trc tip n ging t
t b hoc a vo thng vn chuyn i theo nh k bng bm du ti Waste oil sump
pump (P-74).
H thng c cng sut thit k ti a l 40 m3/h nc thi nhim du hot ng lin tc.
Coalescer, V-74
Nng sut: 40 m3/h
Hiu sut tch: 15ppm trong u ra
NH MY X L KH DINH C
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Nc c dng trong cc mc ch sau y:
Nc v sinh
Nc cu ha
Nc lm nc lm mt
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Chng 4.
SN PHM
Cc sn phm
a.
Kh kh
Lu lng (Triu Sm3/ngy)
p sut (kPaG)
Nhit (oC)
im sng nc (oC)
im sng HC (oC)
AMF
3.95
4700
20.9
15
20.3
MF
3.67
4700
27.2
4.6
-10.7
GPP
3.44
4700
56.4
6.6
-38.7
j. Condensate
Lu lng
p sut (kPaG)
Nhit (oC)
Hm lng C4 max
AMF
MF
GPP
330 tn/ngy 380 tn/ngy 400 tn/ngy
800
45
2%
k. Bupro
AMF MF
GPP
Sn lng
640 tn/ngy
p sut
1300 kPa
Nhit
47.34 oC
l. Propane
AMF MF GPP
Sn lng
535 tn/ngy
Hiu sut thu hi
85.2%
p sut
1800kPa
Nhit
45.57 oC
Hm lng C4+
2.5%
max
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
m. Butane
AMF MF GPP
Sn lng
415 tn/ngy
Hiu sut thu hi
92%
p sut
900kPa
Nhit
45oC
Hm lng C5+ max
2.5%
ii. c tnh k thut LPG do Nh my x l kh Dinh C sn xut
STT
Tn ch tiu
Phng php th
Kpa
1430
ASTM D1267 95
Ppm
140
Hm lng nc t do
% kl
khng c
ASTM D2784 98
Quan st bng mt
thng
n mn tm ng trong 1h 37.8
0
C
S 1
T trng 150C
Kg/l
% mol
% mol
% mol
% mol
2.00
-
ASTM D2163 91
ASTM D2163 91
ASTM D2163 91
ASTM D2163 91
0.05
ASTM D2158 97
ASTM D1838 91
Thnh phn:
6
Hm lng Etan
Hm lng C4+, max
Hm lng C5+, max
Hydrocarbon khng bo ha
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
c. Tn tr v bo qun
Phng php bo qun sn phm: 2 phng php c s dng ti nh my l:
Trong trng hp lng LPG thu c ti nh my nhiu hn th tch cho php cha ca c
ba bn trn th s dng bn cha sn phm khng t cht lng. Nu vn khng dung
tch cha th lc ny LPG c a vo h thng ng ng 6 inch di 24 km a v
kho cng Th Vi. Nu nh th tch cha vn khng th lc ny Nh my s tin hnh tch
lng ti Slug Catcher.
i vi Condensate:
Tng t nh trong trng hp cha LPG, sn phm c u tin cha ti nh my, sau
n cc bn cha ti kho cng. Nhng nu lng sn phm vn nhiu hn dung tch cho php
th phi tin hnh tch lng Slug Catcher.
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Kh kh:
ii. ng dng
a.
Kh kh:
Xu hng:
Tch phn on 65-72oC lm dung mi pha xng White spirit.
NH MY X L KH DINH C
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BO CO THC TP TT NGHIP
Chng 5.
TR LI CU HI CHO T THC TP
TT NGHIP
Cu 1: Trong chng ct, p sut cng thp th cng d tch (an ton v tit kim nng lng).
Gii thch v sao phi duy tr p sut ca thp C-02 l 11bar, thp C-03 l 16bar.
Tr li:
Thp C-02 phi duy tr p sut 11 bar, v thp C-02 l thp tch C3 v C4 nh cn y
l condensate. V vy da vo gin pha ca thnh phn cc cu t nh cng vi tc nhn
lm lnh nh l khng kh ta s xc nh c p sut hot ng ca thp da vo iu kin
tch cu t no nh. Cch xc nh p sut thp C-03 16 bar cng tng t.
Cu 2: Khi h thng tch nc V-06A/B chuyn qu trnh hp ph sang thp d phng s c
nhng thay i g n cng ngh. Nu cc iu chnh cn thit ca ngi vn hnh ? Nu cc
bin php cn thit gim thiu cc thay i trn.
Tr li:
Nhng thay i v cng ngh l:
o lm gin on dng kh.
o Thay i thnh phn kh.
Nhng iu chnh cn thit l trong thi gian ngn nht hai thp hp ph c vn hnh song
song.
Cu 3: Gii thch v sao trong ch GPP, thp C-05 li l thp chng ct ?
Tr li:
V dng kh t V-06A/B vo bnh tch lc F-01A/B tch lc cc tp cht c hc, sau s
c tch lm hai phn:
o Khong 1/3 dng kh qua thit b trao i nhit E-14 lm lnh xung cn
- 35 oC
sau qua van gim p FV- 1001 gim p sut t 109 bar xung cn 33,5 Bar v
nhit l -62oC ( khong 55% mol lng ) v vo phn nh ca thp C-05. Dng ny
ng vai tr nh dng hi lu ngoi.
o Khong 2/3 dng kh cn li vo phn gin n thit b Expander ( CC-01 ) gim p
sut xung cn 33,5 bar v nhit -18oC ( khong 18% mol lng) v vo y thp C05.
Thp C-05 khng c Condenser nh v Reboiler y, nhng c dng hi lu ngoi
nh cha ch yu lng v dng vo y cha thnh phn ch yu l kh nn trong thp c
s tip xc lng hi, v vy thp C-05 trong ch GPP hot ng nh 1 thp chng ct
Cu 4 : Vic iu chnh p sut thp C-01 v bnh tch V-03 trong ch GPP ?
Tr li:
o iu khin p sut ca C-01 trong ch GPP. Nu p sut ca thp tng cao qu thit
k th ta tng cng sut lm vic ca my nn, nhng nu p sut vn cn cao qu gii
gin cho php th iu khin van PV-1303B x kh ra h thng flare t. Trong
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trng hp p sut thp C-01 thp hn gii hn th iu khin gim cng sut my
nn K-01, nu gim cng sut my nn n ti thiu m p sut vn cn thp th iu
khin van PV-1403A hi lu li mt phn kh sales gas tng p sut C-01
o iu khin p sut V-03: p sut ca bnh tch c iu chnh 75 bar bng van PV2002A lp t trn ng hi lu ca my nn hi lu cp 2 K-02.
Khi p sut trong h thng tng ( > 75bar) th n iu khin tng cng
sut my nn K-03 h p, khi my nn K-03 hot ng ht cng sut
m p sut vn cao th n tc ng m van PV-2002B x bt kh ra h
thng uc.
Khi p sut trong h thng gim ( < 75bar) th n iu khin gim cng
sut my nn K-03 tng p, khi my nn K-03 hot ng mc ti
thiu m p sut vn thp th n tc ng m van PV-2002A, mt lng
kh sau E-13 c p sut 109bar s c hi lu li h thng gip tng p.
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o Khi mc lng y thp C-01 v Reboiler E-01A/B gn t gi tr vn hnh bnh
thng th bt u cung cp Hot oil cho Reboiler E-01A/B.
o Khi mc lng trong bnh n nh y thp C-01 (V-15) t gi tr vn hnh bnh
thng th bt u cung cp dng lng cho thp C-02.
o Khi mc lng trong thp C-02 v bnh hi lu nh V-02 gn t gi tr vn hnh bnh
thng th bt u cung cp Hot oil cho Reboiler E-03.
o Khi ng qut lm mt E-02 v bm hi lu P-01A/B.
o Khi ng h thng Turbo-Expander CC-01.
o Khi p sut C-01 t gi tr vn hnh bnh thng (27 bar) v nhit nh < 20 oC th
khi ng my nn kh K-01.
o Khi ng my nn kh K-02, K-03.
o Chuyn dng kh nh thp C-01 theo ch vn hnh GPP.
Cu 7: V sao trong ch GPP, yu cu hiu qu tch m ca thit b V-06A/B li cao hn?
Gii thch v sao lu lng kh ti sinh trong ch MF (18000m 3/h) li ln hn trong ch
GPP (18000m3/h) theo thit k ?
Tr li:
o V ch GPP a thit b CC-01 vo hot ng nn qu trnh tch lng cn phi
cao hn trnh lng lm h hng thit b.
o V qu trnh hp ph xy ra thun li iu kin p sut thp, nhit cao. M dng
kh ti sinh ch MF c p sut cao hn ch GPP. Mt khc hiu sut thu hi
kh ch MF cao hn ch GPP, nn lng kh ti sinh ch MF s ln hn
ch GPP.
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BO CO THC TP TT NGHIP
Cc yu cu ca mt cht to mi: c mi t trng, khng gy hi sc khe con ngi,
khng ngy nhim mi trng.
Cu 10 : Nu nh hng ca cc yu t sau n cng ngh ca nh my. Nu cc iu chnh
cn thit khi cc yu t thay i? Gii thch?
o Nhit u vo ca kh
o p sut u vo
o Thnh phn kh nguyn liu
o p sut Sales gas
o Lu lng Condensate bm ngoi bin vo
o T l dng kh qua E14/CC-01
Tr li:
Nhit kh u vo: khi nhit kh u vo tng ln ng ngha s tng nhit
ca dng kh. Lng ti SC- 01/02 s bay hi theo dng kh, dn n kh nng ngng t
lng gim, suy ra kh nng thu hi lng gim v ngc li.
p sut u vo:
- iu kin nhit khng i, khi p sut kh ti SC-01/02 ln dn n tng kh
nng ngng t ca cc cu t nh vo trong pha lng ti SC-01/02 lm cho lng
kh s t i. Nhng khi p sut tng, s lm gim kh nng phn tch ca Slug
Catcher. Lng t SC-01/02 c a vo bnh tch V-03, tip theo kh v lng t
bnh tch ny s c nhp liu cho thp C-01. Trong thp C-01, lng y thp
c khng ch theo mt tiu chun nht nh. Do , khi p sut SC-01/02 tng
th lng kh i ra nh C-01 cng tng ln. Dng kh ny c a tr li v
u bnh tch V-08 thu hi li lng. Ngc li khi p sut thp th lm tng kh
nng phn tch, nhng li gim lng lng thu c SC-01/02 do c nhiu cu
t nng ln theo kh. Nh vy trong c hai trng hp lng kh i vo V-08 l
xem nh khng i, cho nn nh hng ca yu t p sut kh u vo ti SC-
01/02 l khng ng k.
Mt khc, khi p sut vo nh my tng s tit kim c nng lng cho my nn
kh u vo, bi v s gim c t s nn ca trm nn kh u vo. T s nn
NH MY X L KH DINH C
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p sut Sales: Khi p sut salegas tng, do t s nn khng i nn p sut nh thp
tng, tng p sut chung ca thp dn n gim hiu qu lm lnh nn gim hiu sut
thu hi lng. Tng t khi p sut sale gas gim th p sut nh thp gim theo, gim
p sut chung ca thp dn n tng hiu qu lm lnh nn tng hiu sut thu hi lng.
Lu lng condensate bm ngoi bin vo:
- Nu lu lng condensate bm t ngoi bin vo nhiu, th nguyn liu ch nhiu
cu t nng nn vic thu hi lng s tng. Nhng nu qu nhiu lng condensate
th ta phi iu chnh li cng sut ca cc thit b: slug Catcher, thp C-02, thp
C-05.
- Nu lng condensate bm ngoi bin vo m thp th tng kh nng thu hi kh.
T l dng qua E-14/CC-01: Do vy hiu qu lm lnh su ca dng kh n nh thp
C-05 ph thuc rt ln vo nhit lm lnh ra ti E-14, m nhit ny li ph
thuc vo lu lng ca dng kh qua E-14. Nh vy c mt t l dng qua E-14 v
CC-01 m hiu qu trao i nhit t gi tr ti u, gi tr ti u s t c khi
chnh nhit ca dng nng vo v dng lnh ra bng chnh nhit ca
dng lnh vo v dng nng ra khi E-14:
- Nu khi tng t l dng kh qua E-14 th dn n tng p sut lm vic ca C-05,
do lm gim hiu sut lm lnh ca qu trnh nn gim kh nng thu hi sn
-
phm lng.
Nu khi gim t l dng qua E-14, tc l tng lu lng qua CC-01 th gim p
sut lm vic ca C-05 do lm tng hiu sut lm lnh ca qu trnh nn tng
kh nng thu hi sn phm lng.
NH MY X L KH DINH C
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