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BY - V . R .

TAYADE
BE (MECH) , MBA
BOILER PROFICIENCY
EXECUTIVE ENGINEER
MAHAGENCO , KORADI.

Types of coal mill


1. Ball & Race mill
2. Bowl mill
3. Ball Tube mill

BALL MILL(Pulverising E Mill)


Vertical spindle
Large steel hallow ball between top and
bottom race
Bottom race rotating and top race fixed
Ball and race wear pattern is more
hence less running hrs(3000-4000)

BALL & RACE ASSEMBLY

Advantage of ball mill


No lubrication points or bearings with
in the grinding zone
Compact
Capable of grinding high ash coal

Ball Tube mill 250 MW


1.
2.
3.
4.
5.
6.

BHEL BBD 4772


Capacity - 90T/Hr
Ball load - 82.5T
Motor - 2400Kw
System - Pressurised / cold P.A.
Mill - Double ended(ie .2 coal feeder -1 Mill)

7.

Ball Size - 50mm

Advantage of Ball Tube Mill


High availability
Low maintenance cost
Better fineness
Constant capacity
Hard and Abrasive fuel ground efficiently
Low air to coal ratio

XRP-763/803 (210 MW)


BASIC CAPACITY- 33 TPH
(55 HGI , Fineness-70% through 200 mesh)
No. of mill / Blr -6 no.
Motor 320KW
Motor speed -990 rpm
Bowl speed 52.5rpm
Temp. of air and fuel mixture after classifier- 77/80 C
Gear box-single stage reduction

Coal from feed

COAL MILL

Fine partials goes to bu

Coarse partials are drop


down in mill again

Hot air

A.
B.
C.
D.
E.
F.

Air flow venturi


Throat & deflector
Classifier vans for improved circulation & air/fuel distribution
Outlet cylinder for homogenization & 50 mesh particle rejection
Inverted cone for coarse particle rejection
Orifices for (coal + air) resistance as per pipe length

BOWL MILL
HAND HOLE
COVER
DEFCTOR
REGULATO
R
DEFLECTOR
DEFLECTOR
BLADESSPRING
JOURNAL
ASSEMBLYSPRING
PRESSURE
JOURNAL HEAD
SKIRT
JOURNAL
ASSEMBLY
BOWL HUB COVER
MILL SIDE
MILL SIDE LINER
ASSEMBLY
MILL SIDE
INSULATION

AIR SEAL
HOUSING
INSULATION COVER
PLATE
OIL GAUGE
WORM GEAR
WORM GEAR HUB
OIL
COOLER

INLET PIPE
DISCHARGE PIPE
INLET VENTURY
SEPERATION TOP
INNER CONE
GRINDING ROLL
SEPERATOR BODY LINER
ASSEMBLY
SEPERATOR
BODY
BOWL EXTENTION RING
BULL RING
BOW
BOWL
HUB
L
BOWL HUB SKIRT
SCRAPER
MILL BASE GEAR
HOUSING
WORM SHAFT
WOR
M
VERTICAL
SHAFT
ANCHOR BOLT
MILL BASE PLATE

J/Assly & Spring Assly

Major parts of coal mill


Grinding element (roll) 3 Nos.
Bull ring segment (set)
Bowl
Vertical shaft
Worm shaft & worm gear
Motor & coupling
Classifier
Inner core
Pressure spring assembly
Mechanical face seal arrangement
Inbuilt oil pump / oil cooler
Scrapper box
Vane wheel

Grinding Element

Bowl Assembly

Raw coal feeder - volumetric


Raw coal rotary feeder 100 lbs
Make-PIV variator CZECH
Capacity- 7.4 - 43.6 TPH
Speed 2.7 16 rpm

Coal Feeder

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