You are on page 1of 8

Component

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

Sensor Supply Voltage

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

Related Electrical Service Manuals


Title
Alternator:
Electric Starting Motor:

Form Number
1855294 (DENSO HDB)

SENR4130

2371962 (DELCO 50 MT)

SENR3860

2071556

Electrical System Voltage

Consist:

6V5582 (DENSO F8.0)

SENR4975

0172

Intake Manifold Air Temp Sensor

Consist:

2071557 (DELCO 42 MT)

SENR3581

0174

Engine Temperature Sensor

Engine Control:

RENR5089

0190

Engine Speed/timing Sensor.

Machine Control:

RENR9848

0253

Personality Module Mismatch

Product Link Radio:

RENR7911

0261

Engine Timing Calibration

0262

5 Volt Dc Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure Sensor

0286

Low Oil Pressure Lamp

0342

Secondary Engine Speed/timing Sensor

0617

Inlet Air Heater Relay

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

0168

27

18

330D, 336D, 340D Excavator and


336D MHPU
Electrical System

330D:
NBD1227-UP
B6H653-UP
EAH1363-UP
FFK455-UP
JLP864-UP
MEY403-UP

Machine Control System


(MID No. 039)
CID

Component

0041

Sensor Supply Voltage

0096

Fuel Level Sensor

0110

Engine Coolant Temperature Sensor

0167

Alternator Charging Voltage Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0190

Engine Speed/timing Sensor

0246

Can Data Link

0247

J1939 Data Link.

0248

Cat Data Link

0254

Electronic Control Module

0262

5 Volt Dc Sensor Power Supply

0271

Action Alarm

0362

Radiator Fan Speed Solenoid

0374

Swing Brake Solenoid

0544

Engine Cooling Fan Speed Sensor.

0581

Power Shift Pressure Solenoid

0586

Engine Speed Dial Switch

0588

Monitoring System Display

0598

Travel Speed Solenoid Valve

0600

Hydraulic Oil Temperature Sender

0735

Heavy Lift Solenoid Valve

1130

Left Side Attachment Pedal Sensor

1160

Hydraulic Lock Solenoid

1178

Boom Overload Pressure Sensor

1522

Relief Check Valve-2 Solenoid

1523

Relief Check Valve-1 Solenoid

1525

Travel Straight Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

Squeeze Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoids

2265

Hydraulic Pump 1 Outlet Pressure Sensor

2266

Hydraulic Pump 2 Outlet Pressure Sensor

2280

The Travel Alarm Relay

2300

Switch Panel

Product Link Radio


(MID No. 122 )
CID

Component

17

26

19

15

21

23

A
Volume 1 of 4: Chassis

2012 Caterpillar, All Rights Reserved

16

Harness And Wire Electrical Schematic Symbols

Component Location - Volume 1

Schematic
Location

Machine
Location

Sensor - Squeeze Pressure (Attch)

C-7

21

Sensor - Water Seperator Level (Attch)

I-11

17

Solenoid - 1 Way / 2 Way Change (Attch)

C-7

22

F-5

Solenoid - 1P / 2p Change 1 (Attch)

B-14

12

G-6

Solenoid - 1P / 2p Change 2 (Attch)

B-14

12

Battery - Rear (Attch)

F-6

Solenoid - AC Compressor Clutch

F-14

Block - Battery

G-6

Solenoid - Boom Check 1 (Attch)

C-5

25

Block - Breaker Box

G-4

Solenoid - Boom Check 2 (Attch)

C-5

25

Breaker - Alternator

G-2

Solenoid - Boom Down Line Cutoff (Attch)

D-6

Breaker - Heater

G-2

Solenoid - Double Action (Attch)

B-14

12

Schematic
Location

Machine
Location

Alarm - Travel (Attch)

A-12

Alternator

F-14

Battery - Front

G-5

Battery - Front (Attch)


Battery - Rear

Component

E
H

24

Component

Electrical System Voltage

Breaker - Main

G-2

Solenoid - Ether Start (Attch)

I-10

18

Electronic Control Module

Camera - Rear View

G-16

16

Solenoid - Fine Swing (Attch)

C-5

23

0269

Sensor Power Supply

Control - Engine (J1)

G-16

Solenoid - Flow Limit (Attch)

A-16

11

1251

Alternator R-terminal Signal

Control - Machine

F-2

Solenoid - Heavy Lift (Attch)

F-6

The CID is a diagnostic code that indicates which circuit is faulty.

Control - Product Link

I-14

Solenoid - Hydraulic Lock

F-6

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Diode - Refueling Power (Attch)

B-4

Solenoid - Power Shift Pressure

A-16

Diode - Start Relay

G-3

Solenoid - Quick Coulper (Attch)

B-16

24

Ground - FR 1

F-10

27

Solenoid - Quick Coulper High (Attch)

D-6

20

Ground - FR 2

E-13

28

Solenoid - Quick Coulper Low (Attch)

D-6

20

Ground - FR 3

E-15

Solenoid - Radiator Fan Speed

B-16

Ground - FR 4

A-8

13

Solenoid - Relief 1 (Attch)

C-7

21

Ground - FR 5 1

F-3

Solenoid - Relief 1 Check (Attch)

C-7

21

Ground - FR 5 2

I-16

15

Solenoid - Relief 2 (Attch)

C-7

22

Ground - Product Link Mount

H-14

Solenoid - Relief 2 Check (Attch)

C-7

22

Heater - Air

F-15

Solenoid - Reversing Fan Change

F-7

Indicator - Air Cleaner

I-10

Solenoid - Single Action 1 (Attch)

B-7

21

Indicator - Hydraulic Oil Filter

A-12

Solenoid - Single Action 2 (Attch)

B-7

22

Motor - AC Condensor Fan

I-10

19

Solenoid - Stem 1 Extend (Attch)

A-13

12

Motor - Lower Washer

F-2

Solenoid - Stem 1 Extend (Attch)

A-14

12

Motor - Refueling Pump (Attch)

B-4

Solenoid - Stem 1 Retract (Attch)

A-13

12

Motor - Starter

F-15

Solenoid - Stem 1 Retract (Attch)

A-14

12

Motor - Washer

F-2

Solenoid - Stem 2 Extend (Attch)

A-13

12

Motor- Priming Pump (Attch)

J-11

17

Solenoid - Stem 2 Retract (Attch)

A-13

12

28

11

13

Failure Mode Identifiers (FMI)


Data valid but above normal operational range.
Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

6
7

Current above normal or grounded circuit.


Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13
14

Out of calibration.

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

18

22

13
20

10
14

19

12

24

14
1

Mechanical system not responding properly.

Failure Description

Printed in U.S.A.

0254

340D:
JTN1-UP

336D MHPU:
J6D1-UP
JRX1-UP

0168

FMI No.

336D:
J2F198-UP
ZML1-UP
MDS1-UP
M4T1-UP
L5X1-UP

25

21 22

15

20

The FMI is a diagnostic code that indicates what type of failure has occurred.

16

Radio - Product Link

I-16

15

Solenoid - Stem 3 Extend (Attch)

A-16

12

Receptacle - Jump Start

G-5

Solenoid - Stem 3 Retract (Attch)

A-16

12

Relay - Air Heater

F-15

Solenoid - Swing Brake

F-6

Relay - Refueling Power

B-4

Solenoid - Travel Speed

F-6

Relay - Refueling Start (Attch)

A-4

Solenoid - Travel Straight

F-6

Relay - Refueling Stop (Attch)

B-4

Switch - Boom Down Pressure (Attch)

D-6

Relay - Start

G-3

Switch - Boom Raise Pressure (Attch)

E-6

Resistor - Can Data Link 1

C-3

Switch - Boom Up / Down Pressure (Attch)

D-6

Resistor - Can Data Link 2

C-3

Switch - Coolant Level

I-11

17

Sender - Fuel Level

A-11

10

Switch - Disconnect

F-3

Sender - Hydraulic Oil Temperature

A-12

Switch - Engine Oil Level

E-15

Sensor - Ambient Air Temperature

I-11

26

Switch - Fuel Pressure

J-11

17

Sensor - Engine Speed Pickup

E-15

Switch - Hammer Return Filter (Attch)

C-11

22

Sensor - Fuel Pressure

I-11

17

Switch - Hydraulic Oil Level

A-12

Sensor - Fuel Temperature

J-11

17

Switch - Priming Pump (Attch)

J-11

17

Sensor - OWLD Pressure (Attch)

C-5

25

Switch - Refueling Level (Attch)

A-11

14

Sensor - Pump Pressure 1

B-16

Switch - Refueling Start (N.C.)

A-4

Sensor - Pump Pressure 2

B-16

Switch - Refueling Start (N.O.)

A-4

Machine locations are repeated for components located close together.


A = Located inside or near breaker box.
E = Located on or near hydraulic pumps.

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14

F = Located on or near implement control system.

Symbols

H =Located on or near refueling pump.

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

H
Event Codes
Engine Control
Event Code

Condition

E096

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

11

User Defined Shutdown

17

Off Machine Switch Specification - Volume 1

Connector Location - Volume 1

26

Part No.

Schematic
Location

Machine
Location

CONN 1

H-16

Connector Number

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

CONN 2

I-15

E390

Fuel Filter Restriction

CONN 3

I-15

E539

High Intake Manifold Air Temperature

CONN 4

H-15

CONN 5

D-15

CONN 6

J-14

CONN 7

A-11

10

CONN 8

H-8

CONN 9

H-8

CONN 10

H-8

CONN 11

H-8

CONN 12

D-7

27

CONN 13

D-7

27

CONN 14

E-7

27

CONN 15

E-7

27

CONN 16

D-6

CONN 17

B-6

23

CONN 18

B-6

25

CONN 19

A-6

25

CONN 20

A-6

13

CONN 21

A-6

13

CONN 22

A-4

CONN 23

A-4

CONN 24

J-1

CONN 25

H-1

CONN 26

H-1

CONN 27

H-1

27
28

8
9

10
23

25
13

Machine Harness Connector and Component Locations

CONN 28

H-1

CONN 29

G-1

CONN 30

G-1

CONN 31

G-1

CONN 32

G-1

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Function

Actuate

167-3466

ATCH Boom Down Pressure Switch


ATCH Boom Raise Pressure Switch

202-9002

ATCH Boom Up Down Pressure Switch

212-2768

Fuel Pressure Switch

Deactuate

Contact Position

490 49 Kpa
(71 7.1 psi)

290 Kpa min


(42 psi min)

13780 Kpa max


(1999 psi max)
103.4 13.8 Kpa
(15 2 psi)

10335 889 Kpa


(1499 129 psi)
69 Kpa min
(10 psi min)

Normally Open

Normally Closed
Normally Closed

Resistor, Sender and Solenoid Specifications - Volume 1


Part No.
4I-5394

Sender:

Component Description
Hyd temp

Resistance (Ohms)
6134 - 7496

Solenoid:

ATCH - Stem 1 Retract


ATCH - Stem 1 Extend
ATCH - Stem 2 Retract
ATCH - Stem 2 Extend
ATCH - Stem 3 Retract
ATCH - Stem 3 Extend
Power Shift Pressure

11.5 0.5

121-1491

Solenoid:

ATCH - Reversing Fan Change


ATCH - Quick Coupler High
ATCH - Quick Coupler Low
Travel Start
Travel Speed
Swing Brake
Hyd Lock

32.0 3.2

341-1842

Sender:

171-0188

Solenoid:

ATCH - Flow Limit

11.7 1.2

174-3016

Resistor:

Can 1 Data Link


Can 2 Data Link

120 10%

239-1134

Solenoid:

ATCH - Ether

260-3876

Solenoid:

ATCH - Quick Coupler

111-9916

Fuel Level

At room temperature unless otherwise noted.

Empty: 83.5 1.5


Half: 33.8 2.0
Full:
8.0 1 - (-0.5)

20
26.96 1.6

42 Page,

CID

UENR2638-01 VOL 1 of 4

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

(Dimensions: 56 inches x 35 inches)

UENR2638-01
May 2012

15

CONN 4

GL-C2
8T8732
GL-C3
8T8731

CONN 1

172-EK1 RD-18

SERIAL SERVICE
CONNECTOR

403-EK4 GN-18

1
2
3
4
5
6

CONN TO C-C18
(NOTE AG)

EK-C1
2434508
172-EK1
308-EK3
403-EK4
892-EK5
893-EK6
235-EK2

RD-18
YL-16
GN-18
BR-18
GN-18
BK-18

235-EK8
235-EK7
235-EK7
235-EK8

BK-18
BK-18
BK-18
BK-18

235-EK7 BK-18

308-EK3 YL-16
235-EK8 BK-18

172-GN7 RD-18
403-GN11 GN-18

N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18
235-GN13 BK-18

UNSWITCHED POWER
308-GN9 YL-16

ALTERNATOR R-TERM

+5V
GND
SIGNAL

FUEL PRESS. SENSOR


2392396

COOLANT LEVEL SW
2459206

1
2

CAN LOW

CAN SHIELD
SWG1
SWG2
SWG3
CAN HIGH
UNSWITCHED POWER
ALTERNATOR R-TERM
SWG4

ATCH-WATER SEPARATOR LEVEL SNSR


1782345

C-C12 C-C13
1552272 3E3376
1
147-C72 PU-16
2
235-C155 BK-18
3
G976-C32 BU-18
4

C-C16
1552267
A
A760-C108 GY-18
B
235-C154 BK-18
C
N789-C107 BU-18

1
2
3
4

RD-18
BK-18
GN-18
YL/BK-18

8-32 VDC
CHASSIS GND
OUTPUT 1
OUTPUT 2

1
2

BU-18
BU-18

PROBE SUPPLY
PROBE SUPPLY

310-C44 PU-16
200-C162 BK-18

AMBIENT TEMP SENSOR


1078618
+B
GND
SIGNAL

C-C14
7Y3967

430-C18 BU-18

C-C15
7Y3966

235-C158 BK-18

L16

1
2

C-C10
3E3364

1
2

PU-18
WH-18

ATCH-ETHER SOL
2391134

AIR CLEANER INDICATOR


2552966

AL-C1
2434505
780-AL1 PU-16

L16
514-C12 PU-16
C506-C13 WH-16
200-C161 BK-16

+B
SIGNAL
GND

A
B
C

AK-C1
2434505
X738-AK1 PK-18

A C CONDENSER FAN MOTOR


1613732

CAP2 2
3422972
1
2

AR-C1
2434505

SENSOR SUPPLY +8V


SENSOR SUPPLY RETURN
KEY SWITCH ON
BODY GND

H704-AR1 PK-18

1
2

CONN 8
CAP2 6
3422972

1
2

L12

1
2

CONN 9

CONN 10

CONN 11

C-C22
2304011
780-C8 PU-16
C-C20
2304011
X738-C39 PK-18

L13

C-C69
2304011

CAP2 7
3422972
1
2

1
2

H704-C202 PK-18

1
2
3

C-C71
2304013
K863-C204 OR-18
K859-C205 BR-18
L968-C206 OR-18

CAP3 8
3422973

308-C4 YL-16
184-C5 RD-14
322-C6 GY-16
607-C7 PK-16
780-C8 PU-16
616-C9 BU-16
147-C10 PU-16
E554-C11 PK-18
514-C12 PU-16
C506-C13 WH-16
403-C14 GN-18
317-C15 YL-18
405-C16 GY-18
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
F716-C21 WH-18
495-C22 GN-18
496-C23 WH-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
C468-C28 BU-18
E472-C29 GN-18
H476-C30 WH-18
H473-C31 BR-18
G976-C32 BU-18
L972-C33 BU-18
H474-C34 GN-18
H475-C35 BU-18
K849-C36 YL-18
E997-C123 RD-18
K851-C37 BU-18
K852-C38 GN-18
X738-C39 PK-18
321-C40 BR-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
310-C44 PU-16
506-C45 PU-18
578-C46 BU-16
893-C47 GN-18
892-C48 BR-18
251-C49 YL-18
261-C50 GN-18

L1

NOTE E
NOTE E

KEY SWITCH ON
1

L50

L50

L50

L50

L72

L72

L72

L155

L155

L155

780-AL1 PU-16
L20

L9

L20

L20

BREAKER BOX

BREAK POINT 1
VOL2 D-16

L9

101-CA1 RD-00

101-CA1 RD-00

101-CP1 RD-00

101-CP1 RD-00

101-CP1 RD-00

101-CP1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CF1 RD-00

101-CA1 RD-00

101-CA1 RD-00
101-CR1 RD-00

L20

POS

NEG

POS

BATTERY REAR
3T5760

308-C113 YL-16
147-C73 PU-16
763-C75 BU-18
788-C81 YL-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
G973-C201 OR-18
H446-C119 PK-18
H746-C76 YL-18
H747-C85 BR-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
M737-C77 WH-18
M739-C134 YL-18
M739-C135 YL-18
M740-C74 PK-18
M906-C111 BU-18
T967-C118 YL-18
235-C166 BK-14
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18

L25

STARTER MOTOR
2071556
2371962 (NOTE A)

229-C184 BK-14
PE
STRAP ENG-FRAME GND
1400860

L31

101-CF1 RD-00
101-CP1 RD-00
101-CA1 RD-00

308-C127 YL-16

L25

L151

L25

L151

C-C57
3E3388

L26

L26

147-GC3 PU-16
K866-GC1 WH-18
K871-GC6 WH-18
G973-GC7 OR-18
G973-GC7 OR-18
235-GC10 BK-18

L53

SEE VOLUME 4
LOC:E-7

G973-GC7 OR-18

L62

L52

1
2

MATE C-C28

CAP6 5
3422974
1
2
3
4
5
6

CONN 14

MATE C-C67

1
2
3
4
5
6
7
8

CONN 13
MATE C-C32

CAP12 3
3422976
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4 CONN 12
5
6 MATE C-C30
7
8
9
10
11
12

GF-C12 GF-C20
1552269 3E3364
1
K864-GF10 PK-18
2
M739-GF22 YL-18
GF-C11 GF-C19
1552269 3E3364
1
K876-GF7 BR-18
2
235-GF20 BK-18

L64

GF-C5 GF-C17
1552267 3E3370
A
308-GF24 YL-18
B
A209-GF19 BK-18
C
M906-GF12 BU-18

L63

GC-C6
1552269
1
G973-GC7 OR-18
2
235-GC10 BK-18

200-CE1 BK-00

ATCH-BOOM RAISE PRESS SW


1673466
(NOTE G,H)

CONN 16

MATE C-C49
(NOTE AC)
LOC F-6

C-C67
2305010
K858-C99 YL-18
K862-C98 GY-18
K869-C84 BU-18
K850-C120 BR-18

C-C32
2312295
K856-C95 PU-18
K860-C93 BU-18
K857-C97 WH-18
K861-C96 GN-18
K868-C83 BR-18
308-C126 YL-18
A209-C124 BK-18
M906-C111 BU-18

GU-C5
1552269
1
A588-GU8 GN-18
2
200-GU9 BK-18

GU-C4
3E3364
1
A588-GU7 GN-18
2
200-GU9 BK-18

A588-GU3 GN-18
A588-GU3 GN-18
779-GU2 WH-16
780-GU1 PU-16
200-GU10 BK-18
200-GU10 BK-18
200-GU5 BK-18
200-GU6 BK-18

L29

L156

GU-C2
1552269
1
780-GU1 PU-16
2
200-GU5 BK-18
GU-C3
1552269
1
779-GU2 WH-16
2
200-GU6 BK-18

C-C30
2304009
147-C73 PU-16
K871-C78 WH-18
K866-C79 WH-18
K864-C82 PK-18
M739-C134 YL-18
K876-C90 BR-18
K865-C89 PU-18
K877-C91 BU-18
G973-C201 OR-18

ATCH-QUICK COUPLER SOL HIGH


1211491
(NOTE AC)

ATCH-QUICK COUPLER SOL LOW


1211491
(NOTE AC)

L62

L20

L75

ATCH-RELIEF 1 SOL
2448506
(NOTE L,M)

1
2

ATCH-RELIEF 1 CHECK SOL


2154890
(NOTE L,M)
+B
GROUND
SIGNAL

L75

ATCH-BOOM UP DOWN PRESS SW


2029002
K-C4
1552269
1
H792-K1 BR-18
2
M749-K10 PK-18

L75

ATCH-SQUEEZE PRESS SENSOR


2218859
(NOTE L)

L76

GF-C8 GF-C13
1552269 3E3364
1
K865-GF11 PU-18
2
M739-GF21 YL-18

ATCH-1WAY 2WAY CHANGE SOL


2154890
(NOTE L,M)

1
2

ATCH-RELIEF 2 SOL
2448506
(NOTE L)

K-C5
1552269
M749-K10 PK-18
1
2
200-K11 BK-18

L77

K-C6
1552269
1
M745-K5 GY-18
2
200-K12 BK-18

+B
GROUND
SIGNAL

1
2

C-C36
2434505
L973-C80 GN-16
200-C169 BK-16

CONN 17

1
2

1
2

MATE C-C38

C-C37
2304011

CONN 17

1
2

AM-C2
AM-C1
2304011
1552269
1
L973-AM1 GN-16
2
200-AM2 BK-16

P-C1
2434505
616-P1 BU-16
200-P4 BK-16

ATCH-STEM 3 EXTEND SOL


1119916
(NOTE N)

ATCH-BOOM CHECK SOL 1


2154919

ATCH-STEM 2 EXTEND SOL


1119916
(NOTE J,L,M)

GG-C3
1552269
1
K862-GG6 GY-18
2
K869-GG17 BU-18

ATCH-STEM1 RETRACT SOL


1119916
(NOTE K)

1
2

L65
ATCH-STEM1 EXTEND SOL
1119916
(NOTE K)

1
2

GE-C3
1552269

GE-C2
1552269

ATCH-STEM 1 RETRACT SOL


1119916
(NOTE L,M,AD)

K857-GE2 WH-18
K868-GE5 BR-18
L59
K856-GE1
K868-GE4
K868-GE3
K868-GE3

PU-18
BR-18
BR-18
BR-18

1
2

1
2

L49

K861-GF4 GN-18
K868-GF13 BR-18

491-C20 PK-18
T

1
2

GF-C15
3E3364

1
2

HYD TEMP SENDER


4I5394

GF-C3
1552269

K857-GF3 WH-18
K868-GF14 BR-18

235-C178 BK-18
L62

1
2

GF-C21
3E3364

ATCH-STEM 1 EXTEND SOL


1119916
(NOTE J,L,M,AD)

1
2

1
2

GF-C2
1552269

K860-GF2 BU-18
K868-GF15 BR-18

235-C175 BK-18
235-C178 BK-18

C-C56
1552269
1
235-C178 BK-18
2
487-C19 OR-18

GF-C1
1552269

K856-GF1 PU-18
K868-GF16 BR-18

HYD OIL FILTER INDICATOR


1733518
GROUND
SIGNAL

C-C52
2304011

325-C174 PK-18
168-C51 RD-10
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16

235-C173 BK-18
495-C22 GN-18
325-C174 PK-18

L37

L36

ATCH-BOOM LAMP LH
1532521

329-X17 YL-18
168-X16 RD-18

ATCH-BOOM LAMP RH
1532521

168-X15 RD-18
168-X14 RD-18
168-X14 RD-18
168-X13 RD-18
168-X1 RD-10
323-X12 WH-10
329-X18 YL-18

616-N2 BU-16
200-N5 BK-16

L48

K864-C82
K868-C83
L968-C67
K869-C84
H747-C85
K907-C63

PK-18
BR-18
OR-18
BU-18
BR-18
BU-18

A762-C87 PU-18
A588-C88
K865-C89
K876-C90
K877-C91
G723-C92
K860-C93

GN-18
PU-18
BR-18
BU-18
YL-18
BU-18

M739-C94 YL-18
K856-C95
K861-C96
K857-C97
K862-C98
K858-C99

PU-18
GN-18
WH-18
GY-18
YL-18

F889-C100 WH-18
252-C101 YL-18
262-C102 GN-18

NOTE E

251-C103 YL-18
261-C104 GN-18
E997-C123 RD-18
184-C105 RD-14
235-C106 BK-14
N789-C107 BU-18
K852-C38 GN-18
A760-C108 GY-18
H476-C30 WH-18
A755-C24 PK-18
A758-C27 BR-18
L972-C33 BU-18
184-C109 RD-14
235-C110 BK-14
M906-C111 BU-18
A209-C112 BK-18
A756-C25 BU-18
A757-C26 GY-18
K848-C54 WH-18
K844-C53 GY-18
308-C113 YL-16

E472-C29 GN-18
F889-C115 WH-18
K847-C57 PU-18
K843-C56 GN-18
H475-C35 BU-18
K849-C36 YL-18
893-C116 GN-18
K904-C117 GN-18
T967-C118 YL-18
NOTE E

H446-C119 PK-18
E474-C52 OR-18
H473-C31 BR-18
H474-C34 GN-18
K850-C120 BR-18
K851-C37 BU-18
892-C121 BR-18
E473-C55 GY-18
N793-C86 GN-18
G973-C201 OR-18

L19

N794-C58 GY-18
N795-C59 WH-18

TRAVEL STRAIGHT SOL


ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
SPARE (STB)
VALIABLE FAN MOTOR PRV
REVERSE FAN SOL
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
1WAY/2WAY CHANGE SOL
BOOM UP LIMIT PRV (FOR CRANE)
SPARE (PRV)
SPARE (OC)
CAN-3 SHEILD
SPEED SENSOR - (ENG)
(OFFSET ANGLE SENSOR)
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
SPEED SENSOR + (ENG)
CAN-4 SHEILD
HYD LOCK CANCEL SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (FOR CRANE)
BKT LOCK SOL (FOR CRANE)
PRV RETURN
CAN-4 +
CAN-4 ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 +
CAN-3 CAN-2 + (J1939)(MSS)
CAN-2 - (J1939)(MSS)
CAN-2 SHEILD(MSS)
CAN-1 + (MONITOR AND SW PANEL)
CAN-1 - (MONITOR AND SW PANEL)
CAN-1 SHEILD (MONITOR AND SW PANEL)
HYD LOCK SOL
SPARE (FREQ IN)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

+B
GND
RS422 RX+ (REMOTE CONTROL EQUIPMENT)
AMBIENT TEMP (SLIDE ARM POSITION SENSOR)
(BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
ATT STEM-4 STATUS
5V SUPPLY (POWER SUPPLY FOR POTENTIO)
IMPLEMENT PRESS. SW
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 RX- (REMOTE CONTROL EQUIPMENT)
SQUEEZE PRESS. SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 TX+ (REMOTE CONTROL EQUIPMENT)
RS422 TX- (REMOTE CONTROL EQUIPMENT)
SPARE (PWM IN)
8V SUPPLY (POWER SUPPLY FOR SENSOR)
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW
TRAVEL LEFT PRESS. SW
ATT STEM-1 STATUS
CDL + (ET)
PUMP PRESS. SENSOR-1
PUMP PRESS. SENSOR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS. SW
TRAVEL RIGHT PRESS. SW
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL - (ET)
THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
BUCKET EXTEND PRESS. SW (FOR CRANE)
FOOT SW
BOOM UP PRESS. SW
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN)
SPARE (PWM IN)
AUX PEDAL LH
AUX PEDAL RH

L47

L48

FORWARD WARNING HORN LH (LOW)


7Y3919

L49

322-E2 GY-16
200-E4 BK-16

L37

168-C51 RD-10
322-C6 GY-16
325-C174 PK-18
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16

L37

L36

200-C169
200-C193
200-C194
200-C195
200-C196

322-C6 GY-16
616-C9 BU-16
L973-C80 GN-16
200-C169 BK-16
200-C193 BK-16
200-C194 BK-16

L39

BK-16
BK-16
BK-16
BK-16
BK-10

168-C51 RD-10
325-C174 PK-18
607-C7 PK-16
200-C195 BK-16
200-C196 BK-10

1
2

325-WJ1 PK-18
WJ-C2
2304011
325-WJ1 PK-18
200-WJ2 BK-18

ATCH REFUELING LEVEL SW


3122645

L40

C-C39
2434505
1
322-C6 GY-16
2
200-C194 BK-16

E-C1
2304011
322-E1 GY-16
200-E3 BK-16

607-C7 PK-16
200-C195 BK-16

322-E2
322-E1
200-E3
200-E4

GY-16
GY-16
BK-16
BK-16

FORWARD WARNING HORN RH (HIGH)


7Y3920

CHASSIS LAMP
1532523

C-C40
1160126
168-C51 RD-10
200-C196 BK-10

1
2

C-C41
1211038

CONN 20

C-C42 C-C43
2434505 2304011
1
325-C174 PK-18
CONN
2

21

X-C2
1211038
1
168-X1 RD-10
2
200-X2 BK-10

1
2

X-C1
2304011
325-X3 PK-18

L42

168-X1 RD-10
325-X3 PK-18
365-X6 YL-18
365-X7 YL-18
365-X8 YL-18
L976-X9 GN-18
L976-X10 GN-18
L976-X11 GN-18
200-X2 BK-10
200-X2 BK-10
200-X4 BK-18
200-X5 BK-10

L43

168-X1 RD-10
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18
200-X5 BK-10
168-X13 RD-18
168-X15 RD-18
168-X15 RD-18
365-X7 YL-18
L976-X10 GN-18
325-X3 PK-18
365-X8 YL-18
168-X13 RD-18
L976-X11 GN-18

NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.


AT LEAST 1 TURN PER 25 mm.
251-YL AND 261-GN
252-YL AND 262-GN
892-BR AND 893-GN
T901-YL AND T902-PK
NOTE F: USE WITH TIME DELAY CAB LIGHTS.

NOTE J: USE WITH TOOL CONTROL SYSTEM SYSTEM 3.

GU-C1
2434507
780-GU1 PU-16
779-GU2 WH-16
A588-GU3 GN-18
200-GU4 BK-18

1
2
3
4

CABLE AS
2688643
COAX CORE
COAX SAFEGUARD
RED
WHITE

1
2
3
4

CONN 30

CONN 31

MATE GT-C6
SH3 D-12

CONN 32
CONN TO C1
(FOR REAR VIEW CAMERA)
SH3 F-12

DESCRIPTION

ABBREVIATION FOR SCHEMATIC

FRAME LEFT SIDE REAR

GND-FR 1

FRAME ENGINE ROOM FRONT

GND-FR 2

FRAME ENGINE ROOM REAR

GND-FR 3

FRAME RIGHT SIDE FRONT

GND-FR 4

FRAME BREAKER BOX LOWER

GND-FR 5 X

FRAME BAT. ROOM JUMP START GND-FR 6

FRAME PLATFORM LOWER

GND-FR 7

PLATFORM REAR

GND-PLATFORM

CAB RIGHT SIDE FRONT

GND-CAB 1

10

CAB RIGHT SIDE REAR

GND-CAB 2

11

CAB TOP

GND-CAB 3

12

PL ECM MOUNT

GND-ECM MOUNT
LOC

DESCRIPTION

NOTE

267-7592

E-12

PLATFORM

306-8797

L-1

CHASSIS

291-7560

B-7

HORN

350-8251

F-8

CAB

373-8979

C-6

CONSOLE RH

251-0580

F-5

CONSOLE LH

251-0614

F-12

BOOM FLOAT (CAB)

267-7915

I-1

BOOM FLOAT (CHASSIS)

---

---

---

328-0021

B-4

KEY SW (CONSOLE RH)

238-1585

B-7

LIGHTING (02) BOOM (LONG)

238-1587

C-7

LIGHTING (02) BOOM (SHORT)

167-3456

F-2

LIGHTING (02) CAB LH

167-3456

F-2

LIGHTING (02) CAB RH

170-9295

F-2

LIGHTING (02) CAB LH (GUARD)

170-9295

E-2

LIGHTING (02) CAB RH (GUARD)

---

---

---

238-1579

A-6

REFUELING PUMP

238-1595

A-4

REFUELING START SW (N/O)

AA

238-1597

A-4

REFUELING STOP SW (N/C)

AC

---

---

---

AE

---

---

---

AF

---

---

---

AG

251-0299

B-11

SECONDARY SHUTDOWN

AH

---

---

---

AJ

234-1124

B-7

MOUNTING RADIO

AK

259-5121

J-9

HAMMER RETURN FILTER

AL

238-1588

J-9

QUICK COUPLER (CHASSIS)

AM

275-6865

C-6

FINE SWING

AN

---

---

---

AP

364-0346

F-8

OLWD

AR

238-1601

J-9

REVERSING FAN

AT

---

---

---

AU

---

---

---

AV

---

---

---

AW

238-2479

A-3

QUICK COUPLER (TOGGLE SW)

AX

---

---

---

AY
EK
EM

--373-8965
283-2914

1
2

--H-16
C-7

--PRODUCT LINK (GSM)


12V RADIO READY

AG
AE

GA

251-0598

F-12

CONFIG. 2,11 (CAB)

G,H

GC

275-6935

I-1

CONFIG. 2,11 (CHASSIS)

G,H

GE

275-6937

E-9

SYSTEM 16

GF

275-6936

E-8

SYSTEM 3,5,14,17

J,L,M,AD

GG

259-5125

F-8

MEDIUM CIRCUIT

GH

259-5254

A-7

12V POWER SUPPLY

AB

GJ

---

---

---

GK

267-7813

K-18

PRODUCT LINK (RADIO)

Y,Z

GL

259-4940

J-17

PRODUCT LINK (SERVICE CONN)

Y,Z

GM

---

---

---

GN

259-4887

K-16

PRODUCT LINK (GATEWAY)

GP

275-6938

I-1

ELEC PRIMING PUMP (CHASSIS)

GR

259-5119

D-12

ELEC PRIMING PUMP (CAB)

GT

267-7644

D-12

UNIVERSAL QUICK COUPLER (CAB)

GU

267-7830

H-1

UNIVERSAL QUICK COUPLER (CHASSIS)

GV

267-7672

B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW)

GX

327-9998

C-10

REAR VIEW CAMERA

AF

WJ

319-1335

A-12

REFUELING LEVEL SW

CA

251-0625

CC
CE

AC
AC
AC

H-7

BAT. - STARTER (STD)

170-6929

H-6

BAT. - BAT. (STD)

231-1827

H-6

BAT. - DISCONNECT SW (STD)

CF

259-5126

H-7

BAT. - STARTER (COLD)

CG

170-6929

H-6

BAT. - BAT. (COLD)

CH

350-8037

H-6

BAT. - DISCONNECT SW (COLD)

CJ

251-0303

H-3

TERM. BLK - MAIN BKR

CK

---

---

---

CL

251-0304

H-3

ALT BKR - TERM. BLK

CM

234-1035

H-3

HEATER BKR - TERM. BLK

CN

---

---

---

CP

259-5127

H-7

JUMP START TERM. BLK - STARTER

CR

259-5128

H-7

BAT - JUMP START TERM. BLK

CT

---

---

---

CU

---

---

---

CV

---

---

---

CW

---

---

---

CX

---

---

---

CY

---

---

---

FA

238-2390

A-10

MAIN RELAY - FUSE BASE

FC

238-2391

A-10

15

14

13

12

11

MAIN RELAY - FUSE BASE

WA

234-1037

H-3

TERM. BLK - START RELAY

WC

234-1038

H-3

START RELAY - TERM. BLK

WE

238-2280

H-3

TERM. BLK - MAIN BKR

WF

---

---

---

WG

---

---

---

WK

163-6758

B-10

LAMP TIMER JUMPER

WL

---

---

---

WM

267-7807

I-17

PRODUCT LINK ANTENNA (GND)

PA

7G-1060

F-10

PLATFORM - CHASSIS

PC

132-1806

H-3

DISCONNECT SW - CHASSIS

PE

128-8886

F-17

ENGINE - CHASSIS

Y,Z

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

X-C4
1495051
L976-X9 GN-18
365-X6 YL-18
200-X4 BK-18

1
2
3
4
5

ATCH-REFUELING STOP RELAY


1495050

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.


NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.

WIRE GROUP COLOR DESCRIPTIONS

NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION.

GROUND CIRCUIT

NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF.

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT

NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER.


(CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM
CONFIG. 1, 2, 3, 3' AND 11)

START AID CIRCUIT


MACHINE CONTROL CIRCUIT

NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM.

MONITOR CIRCUIT

NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.

MACHINE SECURITY CONTROL CIRCUIT

NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
PL321SR SYSTEM IMPLEMENTATION (RADIO
& GATEWAY ECM).
IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
(GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
(C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).

ENGINE CONTROL CIRCUIT

ATCH-REFUELING START RELAY


1495050

NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION.

CAN DATA LINK

CONN 23

NOTE AC: USE WITH UNIVERSAL QUICK COUPLER.

RS-232 DATA LINK

X-C5
1495051
L976-X19 GN-18
365-X7 YL-18
168-X15 RD-18

1
2
3
4
5

1
2

Y-C1
2434505
168-Y1 RD-18
L976-Y2 GN-18

SWITCH AS.
2381594

ATCH-REFUELING START SW NO
6T9442

L45

CONN 22

X-C6
2434505
365-X8 YL-18
325-X3 PK-18

1
2

AA-C1
2304011
365-AA1 YL-18
325-AA2 PK-18

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK

CAN DATA LINK 1

NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.

CAN DATA LINK 2

NOTE AE: USE WITH 12V RADIO READY.

SWITCH AS.
2381596

ATCH-REFUELING STOP SW NC
9X4184

DESCRIPTION

NOTE L: USE WITH TOOL CONTROL SYSTEM SYSTEM 14.

GND-FR 4

10

OTHER COLOR DESCRIPTIONS

NOTE AF: USE REAR VIEW CAMERA.


NOTE AG: USE WITH PL-GSM
AWG
00
0
4
6
8
10
12
14
16
18

SXL MM2
63.4
50.1
18.93
12.10
7.50
4.73
2.96
1.88
1.18
0.78

HIGHWAYS
AV MM2
60
50
20
15
8
5
3
2
1.25
0.85

A
THIS SCHEMATIC IS FOR THE 330D, 336D, 340D EXCAVATOR AND 336D MHPU
ELECTRICAL SYSTEM
VOLUME 1 of 4: CAB
MEDIA NUMBER: UENR2638-01
SCHEMATIC PART NUMBER: 251-0617, CHANGE: 09, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16

NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.

X-C7
2304011
168-X13 RD-18
L976-X11 GN-18

L46

MATE J-C1
SH3 E-12

CAN 1 RESISTOR
1743016 84RE01

NOTE H: USE WITH TOOL CONTROL SYSTEM CONFIG. 11.

L976-X19 GN-18
L976-X10 GN-18

L41

1
2
3
4

STRAP AS.

NOTE G: USE WITH TOOL CONTROL SYSTEM CONFIG. 2.

329-X18 YL-18

L45

K-C1
2434507
H792-K1 BR-18
M745-K2 GY-18
M748-K3 BR-18
200-K4 BK-18

CONN 29

WIRE AS.

CAN 2 RESISTOR
1743016 84RE01

NOTE D: USE WITH SHORT BOOM.

ATCH-POWER RELAY DIODE


1974385

MATE GA-C1
SH3 E-12

CABLE AS.

C-C27
1532620 84RE01
(J1)(54 BLACK)

NOTE C: USE WITH LONG BOOM.

ATCH-REFUELING POWER RELAY


2130772

CONN 19

C-C51
2434505
1
325-C174 PK-18
2

1
2

N-C1
2434505
616-N1 BU-16
200-N4 BK-16

ATCH-SINGLE ACTION SOL 2


2154890
(NOTE G,H)

CONN 7

WJ-C1
2304011
325-WJ1 PK-18

1
2

X-C8
1552269
1
168-X16 RD-18
2
329-X17 YL-18

329-X18 YL-18
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18

FUEL LEVEL SENDER


3411842

788-C81 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

NOTE B: USE WITH JUMP START.

X-C3
1160126 84RE01
1
323-X12 WH-10
2
200-X5 BK-10

ATCH-REFUELING PUMP
2291859

323-X12 WH-10
168-X1 RD-10
168-X13 RD-18
168-X15 RD-18
329-X18 YL-18

235-C175 BK-18

GF-C4
1552269

H746-C76 YL-18
H704-C202 PK-18
M737-C77 WH-18
K871-C78 WH-18
K866-C79 WH-18

MACHINE ECM
2218874

(NOTE W)

ATCH-FINE SWING SOL


1163526

L44

ATCH-STEM 2 RETRACT SOL


1119916
(NOTE L,M)

GF-C16
3E3364

MOTOR

ATCH-LOWER WASHER MOTOR


7T8890

C-C34
3E3370
A
251-C133 YL-18
B
261-C132 GN-18
C

200-X5 BK-10
323-X12 WH-10

K879-GC5 GN-18
200-GC15 BK-18

C-C38
2304011
616-C9 BU-16
200-C193 BK-16

CONN 18

L76

C-C50
1552269
1
495-C22 GN-18
2
235-C173 BK-18

HYD OIL LEVEL SW


2130677

1
2

L19

L57

BK-18
BK-18
BK-18
BK-18
BK-18

L38

C-C59
1552269
1
M737-C77 WH-18
2
M739-C135 YL-18

GG-C2
1552269
1
K858-GG5 YL-18
2
K869-GG18 BU-18
K869-GG27 BU-18
K869-GG27 BU-18

C-C55
1552269
1
496-C23 WH-18
2
235-C176 BK-18

235-C173
235-C172
235-C175
235-C176
235-C177

ATCH-TRAVEL ALARM
2139100

M740-C74 PK-18
K863-C204 OR-18
763-C75 BU-18
L969-C66 WH-18
K859-C205 BR-18

NOTE E

1
2
3
4
5
6

GC-C7
2305010
K866-GC1 WH-18
200-GC2 BK-18
147-GC3 PU-16
K872-GC4 OR-18
K879-GC5 GN-18

CONN 28
MATE GR-C1
SH3 E-12

IDENT PART NO. SH

NOTE P: USE WITH FRONT GUARD CAB LIGHTS.

BK-16
BK-16
BK-16
BK-16

L52

K871-GC9 WH-18
235-GC16 BK-18

1
2

L40

L35

L76

1
2

GC-C1
1552269

C-C53 C-C54
1552269 3E3364
1
321-C40 BR-18
2
235-C177 BK-18

200-C164 BK-18
578-C46 BU-16

L18

CONN 27
MATE A-C41
SH2 C-12

HARNESS AS.

NOTE E
C-C35
3E3370
A
252-C131 YL-18
B
262-C130 GN-18
C

616-P2 BU-16
200-P5 BK-16

(NOTE C)

ATCH-SINGLE ACTION SOL 1


2154890
(NOTE G,H)

1
2

WASHER MOTOR
7T8890

NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.

ATCH-RELIEF 2 CHECK SOL


2154890
(NOTE L)

200-C196 BK-10

ATCH-STEM 3 RETRACT SOL


1119916
(NOTE N)

ATCH-DOUBLE ACTION SOL


1211491
(NOTE G,H)

GC-C2
1552269

L38
K871-GC8 WH-18
235-GC17 BK-18

200-C169
200-C193
200-C194
200-C195

1
2

C-C61
1552269
1
A768-C64 BU-18
2
A769-C65 GY-18

1
2

GC-C3
1552269

200-K4 BK-18
200-K13 BK-18

ATCH-FLOW LIMIT SOL


1710188
(NOTE G,H,J,K,L,M)

C-C60
3E3364

ATCH-1P 2P CHANGE SOL 1


1211491
(NOTE G,H)

L34

1
2

GC-C5
1552269

MOTOR

C-C25
7T5957 84RE01

ATCH-BOOM CHECK SOL 2


2154890

616-N3 BU-16
200-N6 BK-16

L57

POWER SHIFT PRESS. SOL


1119916

C-C63
2304013 84RE01
308-C187 YL-18
A209-C189 BK-18
T967-C118 YL-18

ATCH-1P 2P CHANGE SOL 2


1211491
(NOTE G,H)

K872-GC11 OR-18
200-GC14 BK-18

F889-C129 WH-18
G723-C92 YL-18
G973-C201 OR-18
H446-C119 PK-18
H746-C76 YL-18
H747-C85 BR-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
M737-C77 WH-18
M740-C74 PK-18
M906-C111 BU-18
T967-C118 YL-18
235-C166 BK-14
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
M739-C94 YL-18
M739-C94 YL-18
M739-C134 YL-18
M739-C135 YL-18

ATCH-OLWD PRESS. SENSOR


2218859

(NOTE D)

L58

200-GC2 BK-18
200-GC15 BK-18
200-GC13 BK-18

1
2
3

+B
GROUND
SIGNAL

C-C62
2304013 84RE01
308-C186 YL-18
A209-C188 BK-18
K904-C117 GN-18

321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C172 BK-18
235-C173 BK-18

K872-GC11 OR-18
K872-GC12 OR-18
200-GC14 BK-18
200-GC19 BK-18
200-GC13 BK-18
200-GC15 BK-18
200-GC2 BK-18
200-GC2 BK-18
200-GC15 BK-18
200-GC13 BK-18

200-WJ2 BK-18
200-WJ2 BK-18

PUMP 2 PRESS. SENSOR


2218859

1
2
3

+B
GROUND
SIGNAL

L54

L57

L65

PUMP 1 PRESS. SENSOR


2218859

C-C17
1552269
H746-C76 YL-18
H747-C85 BR-18

L35

1
2

RADIATOR FAN SPEED CONT SOL


2590907

L79

L17

AP-C2
1552267
A
308-AP1 YL-18
B
A209-AP2 BK-18
C
H446-AP3 PK-18

A209-K15 BK-18
308-K14 YL-18
H446-K16 PK-18
M745-K5 GY-18
M749-K10 PK-18
200-K9 BK-18
200-K9 BK-18
200-K11 BK-18
200-K12 BK-18
200-K13 BK-18
200-K4 BK-18
200-K4 BK-18
200-K13 BK-18

1
2

NOTE E

1
2

GC-C4
1552269
1
K872-GC12 OR-18
2
200-GC19 BK-18

K859-C205 BR-18
K863-C204 OR-18
184-C5 RD-14
184-C5 RD-14
184-C105 RD-14
184-C109 RD-14
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
A762-C87 PU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C123 RD-18
F889-C129 WH-18
F889-C129 WH-18
F889-C115 WH-18
F889-C100 WH-18
F889-C68 WH-18
F889-C68 WH-18
G723-C92 YL-18
G973-C201 OR-18
H446-C119 PK-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
H704-C202 PK-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K850-C120 BR-18
K851-C37 BU-18
K852-C38 GN-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C86 GN-18
M737-C77 WH-18
M739-C94 YL-18
M740-C74 PK-18
M906-C111 BU-18
N789-C107 BU-18
N794-C58 GY-18
N795-C59 WH-18
T967-C118 YL-18
A209-C112 BK-18
A209-C112 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
235-C166 BK-14
235-C166 BK-14
235-C106 BK-14
235-C110 BK-14
251-C49 YL-18
251-C49 YL-18
251-C103 YL-18
251-C133 YL-18
251-C133 YL-18
261-C50 GN-18
261-C50 GN-18
261-C104 GN-18
261-C132 GN-18
261-C132 GN-18
252-C60 YL-18
252-C60 YL-18
252-C101 YL-18
252-C131 YL-18
252-C131 YL-18
262-C61 GN-18
262-C61 GN-18
262-C102 GN-18
262-C130 GN-18
252-C131 YL-18
261-C132 GN-18
251-C133 YL-18

147-C73 PU-16
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
A762-C87 PU-18

ATCH-BOOM DOWN LINE CUTOFF SOL


1850472
K-C2
1552269
1
M748-K8 BR-18
2
200-K9 BK-18

L74

K859-C205 BR-18
K863-C204 OR-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C123 RD-18
F889-C68 WH-18
H475-C35 BR-18
BU-18
H473-C31
H474-C34 GN-18
N794-C58 GY-18
H476-C30 WH-18
H704-C202 PK-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C86 GN-18
N795-C59 WH-18
147-C73 PU-16

L158

L74

A
B
C

MATE HYD LOCK SOL


(NOTE AC)

ATCH-BOOM DOWN PRESS SW


1673466
K-C3
1552269
1
M748-K7 BR-18
2
M745-K6 GY-18

1
2

L10

C-C28
2304013
308-C114 YL-18
A209-C125 BK-18
H446-C119 PK-18

GF-C9 GF-C18
1552269 3E3364
1
K866-GF9 WH-18
2
235-GF18 BK-18

GF-C7 GF-C14
1552269 3E3364
1
K877-GF8 BU-18
2
235-GF17 BK-18

321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C172 BK-18
235-C173 BK-18

1
2

ATCH-QUICK COUPLER SOL


2603876

BREAKER BOX

C-C26
1532630 84RE02
(J2)(54 BROWN)

616-P3 BU-16
200-P6 BK-16
AL-C2
2304011 84RE01
780-AL1 PU-16
200-AL2 BK-18

PC
STRAP DISC-FRAME GND
1321806

L694

CONN 26
MATE A-C1
SH2 C-12

1
2
3
4

IDENT

WASHER TANK
1761931
1761932 (NOTE S)

ATCH-HEAVY LIFT SOL


1216303

K-C8
1552267
A
308-K14 YL-18
B
A209-K15 BK-18
C
H446-K16 PK-18

L59

L62

1
2
3

308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18
200-K4 BK-18
M745-K2 GY-18
M745-K2 GY-18
M745-K5 GY-18
M745-K6 GY-18
M745-K6 GY-18
200-K9 BK-18
M749-K10 PK-18
M749-K10 PK-18
200-K9 BK-18
M748-K3 BR-18
M748-K3 BR-18
M748-K7 BR-18
M748-K8 BR-18
M745-K6 GY-18
H792-K1 BR-18

L72

L64
L59

HEATER BREAKER
2164970

DISCONNECT SW
7N0719

HYD LOCK SOL


1211491

C-C44 C-C45
1552269 3E3364
1
G723-C92 YL-18
2
235-C199 BK-18

L61
L59

L65

L52

K876-GF7 BR-18
K868-GF5 BR-18
K865-GF11 PU-18
K856-GF1 PU-18
A209-GF19 BK-18
308-GF24 YL-18
K864-GF10 PK-18
K861-GF4 GN-18
K857-GF3 WH-18
K866-GF9 WH-18
K860-GF2 BU-18
K877-GF8 BU-18
M739-GF6 YL-18
M906-GF12 BU-18

235-GF23 BK-18

K868-GF13 BR-18
K868-GF14 BR-18
K868-GF25 BR-18
K868-GF25 BR-18
K868-GF15 BR-18
K868-GF16 BR-18
K868-GF5 BR-18
K868-GF5 BR-18
K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18

L65

L65

L28

L27

120A

CONN 25
MATE A-C29
SH2 D-12

DEFINED GROUND POINTS AT THE MASCHINE

200-C165 BK-18
506-C45 PU-18

506-C45 PU-18
578-C46 BU-16
200-C165 BK-18
200-C164 BK-18
200-C163 BK-18
200-C163 BK-18

L6

PILOT MANIFOLD
2155037

L78

L54

L34

A768-C64 BU-18
A769-C65 GY-18
A209-C122 BK-18
A209-C122 BK-18
A209-C188 BK-18
A209-C189 BK-18
308-C128 YL-18
308-C128 YL-18
308-C186 YL-18
308-C187 YL-18
H746-C76 YL-18
H747-C85 BR-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18

AK-C2
2304011 84RE01
1
X738-AK1 PK-18
2
235-AK2 BK-18

1
2
3
4
5
6
7
8

K866-GF9 WH-18
K864-GF10 PK-18
M739-GF6 YL-18
K876-GF7 BR-18
K865-GF11 PU-18
K877-GF8 BU-18

L73

ENGINE

ATCH-HAMMER RETURN FILTER SW


2344515

177-WE1 RD-6

SWING BRAKE SOL


1211491

C-C49
1552269
1
A588-C167 GN-18
2
200-C171 BK-18

L56

235-GF23 BK-18

L79

1
2
3
4 CONN 12
5
6 MATE C-C30
7
8
9
10
11
12

CAP3 1
3422973

CAP8 4
3422975

GF-C6
2434510
L60

GC-C8
2434510
147-GC3 PU-16
K871-GC6 WH-18
K866-GC1 WH-18

MATE C-C32

L73

K857-GE2 WH-18
K868-GE3 BR-18

CONN 13

L72

L54

L53

L51

L59

L60

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

L59

1
2
3
4
5
6
7
8

1
2
3

GF-C10
2434509
K856-GF1 PU-18
K860-GF2 BU-18
K857-GF3 WH-18
K861-GF4 GN-18
K868-GF5 BR-18
308-GF24 YL-18
A209-GF19 BK-18
M906-GF12 BU-18

K865-GF11 PU-18
K866-GF9 WH-18
K877-GF8 BU-18
M739-GF21 YL-18
235-GF18 BK-18
235-GF17 BK-18
235-GF20 BK-18
235-GF23 BK-18
235-GF23 BK-18
M739-GF22 YL-18
M739-GF22 YL-18
M739-GF21 YL-18
M739-GF6 YL-18
308-GF24 YL-18
K864-GF10 PK-18
K876-GF7 BR-18
M906-GF12 BU-18
A209-GF19 BK-18

L32

130-C1 RD-14
308-C127 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A751-C144 YL-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
229-C182 BK-14

GE-C1
2434509
K856-GE1 PU-18

L63

A751-C144
G833-C145
T725-C146
N707-C147
G828-C148
G829-C149
C991-C150

L31

L30

L56

CONN 15

GG-C1
2434508
1
K858-GG5 YL-18
2
K862-GG6 GY-18
3
K869-GG27 BU-18
4
5
6

L65

L65

L55

CONN 5
TO VOLUME 4
LOC: A-3

1
2
3
4
5
6
7
8

130-C1 RD-14
308-C127 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
229-C182 BK-14
229-C182 BK-14
229-C183 BK-14
229-C184 BK-14
229-C185 BK-14

101-C139 RD-4
108-C136 RD-4
304-C137 WH-8
788-C81 YL-18
A762-C87 PU-18
C468-C28 BU-18
235-C192 BK-18

177-A71 RD-6

108-CM1 RD-4

L155

GND-FR 5 1

L156

1
2
3

K-C7
2434506
308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18

L73

235-GF23 BK-18

L33

AP-C1
2434506
308-AP1 YL-18
A209-AP2 BK-18
H446-AP3 PK-18

C468-C28 BU-18
235-C192 BK-18

130-C179 RD-14
130-C180 RD-14
130-C181 RD-14
130-C1 RD-14

101-C139 RD-4

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

NEG

L29

L151

ENG OIL LEVEL SW


2130677

304-WC1 WH-8

109-C138 RD-4

TRAVEL SPEED SOL


1211491

C-C48
1552269
1
K906-C62 GN-18
2
235-C197 BK-18

L156

L29

235-GF23 BK-18

1
2

C-C65
1552269

L151

GND-FR 2

788-C81 YL-18
A762-C87 PU-18

ENG SPEED PICKUP


4P5820

GND-FR 3

L151

L52

1
2

C-C66
1552269

779-GU2 WH-16
780-GU1 PU-16
A588-GU3 GN-18
200-GU10 BK-18

763-C75 BU-18
A588-C167 GN-18
G723-C92 YL-18
K906-C62 GN-18
M740-C74 PK-18
200-C171 BK-18
235-C170 BK-18
235-C170 BK-18
235-C197 BK-18
235-C198 BK-18
235-C203 BK-18
235-C203 BK-18
235-C199 BK-18
235-C200 BK-18

200-GU10 BK-18
200-GU4 BK-18

235-GC10 BK-18
235-GC18 BK-18
235-GC17 BK-18
235-GC16 BK-18
K879-GC5 GN-18
200-GC15 BK-18
K871-GC9 WH-18
K871-GC8 WH-18
K871-GC6 WH-18
235-GC10 BK-18
147-GC3 PU-16
K866-GC1 WH-18
200-GC15 BK-18
200-GC2 BK-18
K872-GC4 OR-18
K872-GC4 OR-18
K872-GC12 OR-18
K872-GC11 OR-18

229-C185 BK-14
F889-C129 WH-18

L50

MOTOR

L29

229-C183 BK-14

147-C73 PU-16
308-C126 YL-18
308-C114 YL-18
G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
M739-C134 YL-18
M906-C111 BU-18
A209-C124 BK-18
A209-C125 BK-18

MTR BAT

168-C51 RD-10
321-C40 BR-18
322-C6 GY-16
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
235-C172 BK-18

101-C139 RD-4
101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00

L155

304-C137 WH-8

308-C128 YL-18
A768-C64 BU-18
A769-C65 GY-18
H746-C76 YL-18
H747-C85 BR-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18
A209-C122 BK-18

F716-C21 WH-18

L151

80A

108-CM1 RD-4

BUS-BAR
2382279

L10

235-AR2 BK-18

235-GC18 BK-18
235-GC10 BK-18

235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C192 BK-18
229-C182 BK-14

235-C154 BK-18
235-C160 BK-16

235-AK2 BK-18

X738-AK1 PK-18
235-AK2 BK-18

L22

L78

235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C41 BK-18
235-C154 BK-18
235-C42 BK-18

L23

L25
130-C180 RD-14
130-C181 RD-14

177-WE1 RD-6

MAIN BREAKER
1712210

200-CE1 BK-00
200-CH1 BK-00

TRAVEL STRAIGHT SOL


1211491

C-C47
1552269
1
763-C75 BU-18
2
235-C198 BK-18

ATCH-REVERSING FAN CHANGE SOL


1211491

200-C190 BK-4

200-C190 BK-4

START RELAY
1251302

304-C137 WH-8

200-CE1 BK-00
200-CH1 BK-00

ATCH-BATTERY FRONT
3T5760
(NOTE A)

80A

BLOCK AS
1211023

L20

L155

L72

L50

L51

L22

L21
101-C139 RD-4
108-C136 RD-4
130-C1 RD-14
147-C73 PU-16
168-C51 RD-10
304-C137 WH-8
308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
763-C75 BU-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G723-C92 YL-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G973-C201 OR-18
H746-C76 YL-18
H446-C119 PK-18
H747-C85 BR-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
K906-C62 GN-18
L973-C80 GN-16
M737-C77 WH-18
M739-C134 YL-18
M739-C135 YL-18
M740-C74 PK-18
M906-C111 BU-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18

109-C138 RD-4
403-C151 GN-18
E554-C11 PK-18
L24

235-GF23 BK-18
235-GF23 BK-18
235-AR2 BK-18

H704-AR1 PK-18
235-AR2 BK-18

200-C191 BK-18

L52

AR-C2
1552269
1
H704-AR1 PK-18
2
235-AR2 BK-18

L28

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
308-C168 YL-16
308-C168 YL-16
308-C4 YL-16
308-C140 YL-16

130-C179 RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

GND-FR 1

109-C138 RD-4

L28

IGNITION KEY SW

(65A)

B+
B-

L27

ENGINE

-B
THROTTLE

C-C46
1552269
1
M740-C74 PK-18
2
235-C200 BK-18

235-AR2 BK-18

L26

-B

108-C136 RD-4
AIR HEATER RELAY
2234453

L5

200-CH1 BK-00
POS

109-CL1 RD-4

C-C24
7T5957 84RE01

403-C151 GN-18
ALTERNATOR
1855294

L25

-B

L24

200-C171 BK-18
763-C75 BU-18
A588-C167 GN-18
K906-C62 GN-18
M740-C74 PK-18
235-C170 BK-18
G723-C92 YL-18
101-C139 RD-4
108-C136 RD-4
130-C1 RD-14
304-C137 WH-8
308-C127 YL-16
317-C15 YL-18
405-C16 GY-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A751-C144 YL-18
A762-C87 PU-18
C468-C28 BU-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
235-C192 BK-18
229-C182 BK-14

USER DEFINED SHUTDOWN

AIR HEATER
3243257

L33

200-C190 BK-4
200-C191 BK-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18

+B
+B

1
2

A C COMPRESSOR CLUTCH SOL


2597243

C-C64
2304011 84RE01
E554-C11 PK-18
200-C191 BK-18

NEG

ATCH-BATTERY REAR
3T5760
(NOTE A)

L71

+B

405-C16 GY-18

200-AL2 BK-18

F773-C69 OR-18
F774-C70 WH-18

200-GP3 BK-18
200-GP5 BK-16

NOT AVAILABLE-USED ON J2
LOW OIL PRESS. OUTPUT

ATCH-JUMP START RECEPTACLE


2G1830
(NOTE B)

101-CG1 RD-00
POS

200-GU10 BK-18
200-GU4 BK-18

(ACCEL)
(DECEL)
TDC CAL
TDC CAL

101-CF1 RD-00

1
2

ALT BREAKER
1712210

GND-FR 6

317-C15 YL-18

780-AL1 PU-16
200-AL2 BK-18

THROTTLE BACKUP
THROTTLE BACKUP
SHARED WITH
SHARED WITH

P N

L72

177-A71 RD-6
108-C136 RD-4

101-CR1 RD-00

BLOCK GP
9W0742
(NOTE B)

START RELAY DIODE


1974385 RE01

200-A30 BK-18
200-A18 BK-18
306-A2 GN-16
306-A3 GN-16
306-A20 GN-16
200-A85 BK-16
177-A71 RD-6

BATTERY FRONT
3T5760

101-CP1 RD-00

1
2

NEG

NOTE E

L79

FUEL PUMP RELAY

893-C153 GN-18
892-C152 BR-18

ENGINE

NOT AVAILABLE-USED ON J2

998-C71 BR-18

1
1

CAT DATA LINK +


CAT DATA LINK -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE POWER
THROTTLE RETURN

A-C21
1552269

306-A2 GN-16
200-A30 BK-18

L97
C-C58
1607689

A-C9
1552269

306-A3 GN-16
200-A18 BK-18

200-CE1 BK-00

101-CC1 RD-00

ENGINE
ENGINE CONTROL
2267475

GP-C1
2434507
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16
200-GP3 BK-18

L50

101-CA1 RD-00

L9

L9

L69

101-CJ1 RD-4

CABLE AS
2688643
COAX CORE
COAX SAFEGUARD
RED
WHITE

L69

L97

1
2
3
4

L69

L157

REAR VIEW CAMERA


2864271 (NOTE AF)
COAX CORE
COAX SAFEGUARD
CAMERA
RED
WHITE

780-AL1 PU-16

L20

L69

H704-AR1 PK-18

X738-AK1 PK-18

PRODUCT LINK
(NOTE AA)

780-AL1 PU-16

CONN 24

MATE A-C16
SH2 E-12

C-C2
1343295
1
168-C51 RD-10
C-C3
2434510
1
E474-C52 OR-18
2
K844-C53 GY-18
3
K848-C54 WH-18
4
E473-C55 GY-18
5
K843-C56 GN-18
6
K847-C57 PU-18
7
N793-C86 GN-18
8
N794-C58 GY-18
9
N795-C59 WH-18
10
252-C60 YL-18
11
262-C61 GN-18
12
NOTE E
C-C4
2304009
1
K906-C62 GN-18
2
K907-C63 BU-18
3
A768-C64 BU-18
4
A769-C65 GY-18
5
L969-C66 WH-18
6
L968-C207 OR-18
7
F889-C68 WH-18
8
F773-C69 OR-18
9
F774-C70 WH-18
10
998-C71 BR-18
11
12

L10

780-AL1 PU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

130-C1 RD-14
172-C2 RD-18
L973-C80 GN-16
A588-C3 GN-18

X738-AK1 PK-18

X738-AK1 PK-18

GND-PL MOUNT

L4

235-GN23 BK-18

GROUND

L8

L968-C206 OR-18

C-C8
1552267

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

780-C8 PU-16
H704-C202 PK-18
X738-C39 PK-18
K859-C205 BR-18
K863-C204 OR-18
L968-C67 OR-18
L968-C207 OR-18

L13
C-C9
1552269

L11

L6

L6

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

OR-18
YL-18
GN-18

578-C46 BU-16
506-C45 PU-18
200-C163 BK-18

C-C11
1552269
412-C17 BU-18
235-C156 BK-18

A
B
C

L5

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

C-C7
3E3370

L5

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
H704-C202 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
L968-C207 OR-18
K863-C204 OR-18
K859-C205 BR-18
L968-C67 OR-18

RD-4
RD-4
RD-4
WH-8

G828-C148 WH-18
G829-C149 GN-18
C991-C150 PK-18

FUEL PRESS. SW
2122768

108-C136
101-C139
109-C138
304-C137

L15

L4

L4

L4

C-C6
1552269
1
T725-C146 WH-18
2
N707-C147 PU-18

L3

L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
506-C45 PU-18
578-C46 BU-16

GN-C5
2305010
N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18

L12
RS-232 PORT #1-TXD

L3

L3

L10

B
C
A

1
2
3
4
5
6

FUEL TEMP SENSOR


1978391

172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
X738-C39 PK-18
147-C10 PU-16
147-C10 PU-16
147-C72 PU-16
147-C73 PU-16
130-C1 RD-14
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
495-C22 GN-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C123 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C207 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

147-C73 PU-16
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C123 RD-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H704-C202 PK-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
K859-C205 BR-18
K863-C204 OR-18
L968-C67 OR-18

GL-C1
2434508
N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

L7

MATE GK-C2
(PL121SR)(NOTE AA)

N973-GN20 BR-18
N979-GN21 GN-18

SIGNAL
GND

130-C1 RD-14
147-C73 PU-16
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C167 GN-18
A588-C88 GN-18
A588-C3 GN-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C123 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18

CAT DATA LINK +


CAT DATA LINK -

ATCH-PRIMING PUMP
1886121

147-C72 PU-16
172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
X738-C39 PK-18

L9

CONN 3

MATE GL-C1
(PL121SR)(NOTE AA)

C-C1
1636637
147-C72 PU-16
172-C2 RD-18
308-C140 YL-16
310-C44 PU-16
403-C151 GN-18
403-C14 GN-18
403-C141 GN-18
403-C141 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
892-C143 BR-18
892-C143 BR-18
892-C48 BR-18
892-C121 BR-18
892-C152 BR-18
893-C142 GN-18
893-C142 GN-18
893-C47 GN-18
893-C116 GN-18
893-C153 GN-18
A751-C144 YL-18
A760-C108 GY-18
C506-C13 WH-16
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G976-C32 BU-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

L8

GN-C4
2434508

K859-C205 BR-18
K863-C204 OR-18
L968-C67 OR-18
308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
H704-C202 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
L968-C207 OR-18

893-EK6 GN-18
892-EK5 BR-18

OR-18
PK-18
GN-18
YL-18
BR-18

N960-GN17 OR-18
N970-GN19 YL-18

C-C5
1552269
1
A751-C144 YL-18
2
G833-C145 PK-18

MATE EK-C1
(PL-GSM)
(NOTE AG)

CAT DATA LINK +


CAT DATA LINK -

L16

GK-C2
2305010

N960-GN17
N957-GN15
N979-GN21
N970-GN19
N973-GN20

BK-18
WH-18
RD-18

GP-C3
1552269
1
T788-GP4 GN-16
2 MOTOR
200-GP5 BK-16

235-C158 BK-18
310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
C506-C13 WH-16
200-C161 BK-16
200-C162 BK-18

1
2
3
4
5
6

OR-18
PK-18
GN-18
YL-18
BR-18

L70

235-C155 BK-18
235-C156 BK-18

N960-GK6
N957-GK5
N979-GK9
N970-GK7
N973-GK8

L67

235-GN14 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

MATE GK-C1
(PL121SR)
(NOTE AA)

L14

L15

235-GK2 BK-18

GN-C3
2305010
172-GN8 RD-18
308-GN10 YL-16
403-GN12 GN-18

MATE GN-C1
(PL321SR)
(NOTE AA)

235-C157 BK-18

L68

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4
5
6

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18

GK-C1
2434508
172-GK1 RD-18
308-GK3 YL-16
403-GK4 GN-18

GATEWAY WORLDVIEW MODULE


3402413

GATEWAY ECM
2399954
(NOTE Y)

C-C18
2305010
172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

147-C72 PU-16
412-C17 BU-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G976-C32 BU-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
235-C154 BK-18

893-GN6 GN-18
892-GN5 BR-18

CAP6 2
3422974

L14

NOTE E

N957-GN15 PK-18

EK-C2
1607690

ATCH-PRIMING PUMP SW
1655970

L12

GN-C2
1607690

MATE C-C18
(PL121SR)(NOTE AA)

CONN 2

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
308-C4 YL-16
308-C140 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16

CONN 6

GP-C2
1552267
A
A893-GP2 OR-16
C
B
326-GP1 RD-16

172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

L67

10

GN-C1
2434508

L69

GND-FR 5 2

11

1
2
3
4
5
6

L70

L68

L66

RD-18
YL-16
GN-18
BR-18
GN-18
BK-18

12

200-GP3 BK-18
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16

GPS ANTENNA

L66

172-GN1
308-GN3
403-GN4
892-GN5
893-GN6
235-GN2

200-GP5 BK-16
200-GP3 BK-18

892-GN5 BR-18
893-GN6 GN-18
172-GN1 RD-18
172-GN1 RD-18
172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16
308-GN3 YL-16
308-GN9 YL-16
308-GN10 YL-16
403-GN4 GN-18
403-GN4 GN-18
403-GN11 GN-18
403-GN12 GN-18
235-GN2 BK-18
235-GN2 BK-18
235-GN13 BK-18
235-GN23 BK-18
235-GN14 BK-18
235-GN14 BK-18
403-GN12 GN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N959-GN16 PK-18
N960-GN17 OR-18
N963-GN18 OR-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GN-18
N981-GN22 GN-18

13

L71

200-WM1 BK-16

SATELLITE ANTENNA

N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

(Dimensions: 56 inches x 35 inches)

14

PRODUCT LINK
(NOTE AA)

PROD LINK 2ND GENERATION RADIO


2639088
GK-C3
(NOTE Y,Z)
1552252
PROD LINK ANTENNA
2662861
172-GK1 RD-18
BATT+ 1
(NOTE Y,Z)
2
GND
235-GK2 BK-18
KEY SWITCH ON 3
308-GK3 YL-16
ALT R-TERM 4
403-GK4 GN-18
RS-232-TXD 5
N957-GK5 PK-18
6
SAT
GPS
RS-232-RXD 7
N960-GK6 OR-18
N979-GK9 GN-18
RS-232-GND 8
N970-GK7 YL-18
RS-232-DTR 9
N973-GK8 BR-18
RS-232-DCD 10
11
12

42 Page,

UENR2638-01 VOL 1 of 4

16

51

55

52
Component Location - Volume 2

53
54

C
G

Schematic
Location

Component

Machine
Location

Coil - Exciter (Attch)

D-3

Converter - 12 Volt

F-5

50

Diode - ACC

E-8

Diode - Hydraulic Lock

E-8

Ground - FR 7

I-15

Ground - Platform

H-12

G
51

Heater - Seat (Attch)

C-6

Indicator - Unit

D-3

Joystick - Left Hand (3 Sw) (Attch)

H-4

Joystick - Left Hand (Attch)

H-4

Joystick - Right Hand (3 Sw) (Attch)

E-4

Joystick - Right Hand (Attch)

E-3

Key Reader - MSS

D-4

Motor - Lower Wiper (Attch)

F-1

53

Pedal - Auxilliary LH (Attch)

G-1

52

Suspension - Air Seat (Attch)

H-5

51

Switch - Auxilliary Pump Pressure Stem 4

G-1

54

Switch - Foot (Attch)

G-1

52

Switch - High Pressure Stem 1 (Attch)

E-1

54

Switch - Horn

H-4

Switch - Implement Pressure

E-7

Switch - Key

D-3

Switch - Medium Pump Pressure Stem 3

G-1

54

Switch - Neutral Start Limit

I-4

Switch - One Touch Low Idle

E-5

Switch - Secondary Shut Down

C-15

55

Switch - Throttle Postion

D-3

Switch - Travel L Pressure

F-1

53

Switch - Travel R Pressure

F-1

53

Switch - Travel Straight Pressure (Attch)

E-1

54

Unit - Air Conditioner

F-13

56

330D, 336D, 340D Excavator and


336D MHPU
Electrical System
330D:
NBD1227-UP
B6H653-UP
EAH1363-UP
FFK455-UP
JLP864-UP
MEY403-UP

336D:
J2F198-UP
ZML1-UP
MDS1-UP
M4T1-UP
L5X1-UP

340D:
JTN1-UP

336D MHPU:
J6D1-UP
JRX1-UP

Machine locations are repeated for components located close together.


A = Located on or near the breaker box.
B = Located inside right console.
C = Located inside left console.
G = Located under cab platform.

Volume 2 of 4: Cab

50
56

57

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

55
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Connector Location - Volume 2


Schematic
Location

Connector Number

50 51

Level
Symbol

52 53

54

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Machine
Location

CONN 24

G-16

CONN 25

E-16

CONN 26

E-16

CONN 27

E-16

CONN 33

C-14

55

CONN 34

B-14

57

CONN 35

C-14

57

CONN 36

B-12

57

CONN 37

B-11

57

CONN 38

B-10

57

CONN 39

B-9

57

CONN 40

D-11

57

CONN 41

F-10

CONN 42A

E-7

CONN 42B

E-7

CONN 43

D-7

CONN 44

D-7

CONN 45

D-7

CONN 46A

C-7

CONN 46A

E-9

CONN 46B

C-7

CONN 46B

E-8

CONN 47

H-7

CONN 48

H-7

CONN 49

F-5

50

CONN 50

D-5

CONN 51

B-4

CONN 52

C-4

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

Machine Harness Connector and Component Locations

Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

Off Machine Switch Specification - Volume 2


Part No.

309-5769

Function
ATCH - Aux Pump Pressure Stem 4
ATCH - Medium Pressure
ATCH - Quick Coupler Low
Travel Left Pressure
Travel Right Pressure
ATCH - High Pressure Stem 1
ATCH - Travel Starigh Pressure

Actuate

490 49 Kpa
(71 7 psi)

Deactuate

294 Kpa min


(42.6 psi min)

Contact Position

Normally Closed

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

(Dimensions: 56 inches x 35 inches)

56

42 Page,

57

UENR2638-01 VOL 2 of 4

UENR2638-01
May 2012

15

14

13

12

11

10

OPERATOR STATION

OPERATOR STATION

PA
STRAP_PLATF-FRAME_GND
7G1060

CONSOLE(LH)

L86
200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-18
200-A111 BK-16
200-A112 BK-16

L95
200-A8 BK-14
200-A93 BK-14
200-A53 BK-16
200-A85 BK-16
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14

CONN 27
MATE C-C4
VOL1 H-1

252-A120 YL-18
262-A121 GN-18

K843-A57 GN-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
L973-A161 GN-16
N793-A160 GN-18
N794-A129 GY-18
X738-A44 PK-18
235-A143 BK-18

NOTE E

A-C41
2434510
1
K906-A73 GN-18
2
K907-A74 BU-18
3
A768-A77 BU-18
4
A769-A78 GY-18
5
L969-A89 WH-18
6
L968-A90 OR-18
7
F889-A101 WH-18
8
F773-A106 OR-18
9
F774-A107 WH-18
10
998-A138 BR-18
11
12

L88

L89

103-A63 RD-16
C569-A27 YL-16
105-A37 RD-16
113-A117 OR-18
210-A26 BK-16
120-A1 YL-16
127-A124 OR-16
135-A25 BU-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
252-A126 YL-18
262-A127 GN-18
307-A24 OR-16
308-A139 YL-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
229-A28 BK-16

326-GR1 RD-16

235-A115 BK-18
F716-A114 WH-18

113-A117
113-A117
113-A155
113-A156
113-A156

OR-18
OR-18
OR-18
OR-18
OR-18

789-A157
113-A156
789-A157
789-A123
789-A158

RD-18
OR-18
RD-18
RD-18
RD-18

789-A158 RD-18
E997-A154 RD-18

EM-C2
2312295
1
113-EM1 OR-18
2
200-EM2 BK-18
3
509-EM3 WH-18
4
512-EM4 GN-18
5
607-EM5 PK-18
6
103-EM6 RD-16
7
508-EM7 PU-18
8
511-EM8 BR-18
(MATE A-C26)

L162

L163

CONN 46A

A-C10
2305010

L84
J-C8
2305008

CONN 42A

1
MATE A-C33 2
3
4

E472-J15
E473-J16
K843-J17
M743-J12

L91

L973-A161 GN-16
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
210-A26 BK-16
229-A28 BK-16
235-A33 BK-18
200-A53 BK-16

GN-18
GY-18
GN-18
GN-18

J-C7
2434507

A-C43
1552269
1
H476-A145 WH-18
2
235-A137 BK-18

A-C47
1552269

A-C46
1552269

1
2

CONN 42A
HYD LOCK DIODE
1974385

E472-A84
E473-A50
K843-A57
K847-A22

1
2

A-C33
2434507
GN-18
GY-18
GN-18
PU-18

1
2
3
4

A-C4
23050101

CONN 42B
MATE G-C1

A-C24
2304009
K906-A73 GN-18
A768-A77 BU-18
A769-A78 GY-18
105-A37 RD-16
A537-A41 PK-18
K907-A74 BU-18

EM-C1
2434509
1
173-EM9 YL-18
2
200-EM10 BK-18
3
C563-EM11 BR-18
4
C565-EM12 GY-18
5
607-EM5 PK-18
6
153-EM13 RD-16
7
C562-EM14 BU-18
8
C564-EM15 GN-18
(MATE G-C5)

A-C18
2434505
A-C17
2304011
L163
L162

L969-A89 WH-18
L968-A90 OR-18
998-A138 BR-18
A770-A141 PK-18
F889-A101 WH-18

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

CONN 45

A-C42
2434510
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
L972-A96 BU-18
F774-A107 WH-18
F773-A106 OR-18
607-A95 PK-16
169-A140 PK-18
200-A94 BK-16
235-A88 BK-18
A-C26
CONN 46A 2434509

113-A155 OR-18
200-A102 BK-18
509-A69 WH-18
512-A67 GN-18
607-A103 PK-16
103-A63 RD-16
508-A68 PU-18
511-A66 BR-18

C569-A27 YL-16
229-A28 BK-16
200-A112 BK-16
179-A17 BU-16
179-A16 BU-16
179-A64 BU-16
179-A64 BU-16

1
2
3
4
5
6

1
2
3
4
5
6

A-C11
2434508
1 +12V MEMORY OUT
2 +12V SWITCHED OUT
3 GND (12V)
4 GND (24V)
5 +24V BATTERY IN
6 +24V SWITCHED IN

CONN 34

CONN 35

CONN 36

CONN 37

MATE F-C6
VOL3 I-10

MATE F-C7
VOL3 I-9

MATE F-C8
VOL3 I-8

ATCH-12V-10A CONVERTER
3245770

A-C5
2434508

CONN 49

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8

G-C1
2305008
E472-G1
E473-G2
K843-G3
K847-G4

GN-18
GY-18
GN-18
PU-18

G-C2
2434510
K907-G5 BU-18
L969-G6 WH-18
L968-G7 OR-18
105-G8 RD-16
A537-G9 PK-18
K907-G5 BU-18

L969-G6 WH-18
L968-G7 OR-18

G-C3
2305010
308-G10
326-G11
307-G12
252-G13
262-G14
G-C4
2304009
A755-G15
A756-G16
A757-G17
A758-G18
L972-G19

G-C8
2397352
E472-G1 GN-18
235-G34 BK-18
E473-G2 GY-18
235-G33 BK-18
K843-G3 GN-18
K847-G4 PU-18
G-C10
7Y3967
1
235-G35 BK-18
G-C11
7Y3967
1
L972-G19 BU-18

103-G28 RD-16
105-G8 RD-16
113-G23 OR-18
252-G13 YL-18
262-G14 GN-18
307-G12 OR-16
308-G10 YL-16
308-G10 YL-16
308-G31 YL-16
308-G32 YL-16
326-G11 RD-16
508-G29 PU-18
509-G25 WH-18
511-G30 BR-18
512-G26 GN-18
607-G20 PK-16
607-G27 PK-16
A755-G15 PK-18
A756-G16 BU-18
A757-G17 GY-18
A758-G18 BR-18
E472-G1 GN-18
E473-G2 GY-18
K843-G3 GN-18
K847-G4 PU-18
L972-G19 BU-18
200-G24 BK-18
235-G33 BK-18
235-G34 BK-18
235-G35 BK-18
235-G36 BK-18
235-G22 BK-18
235-G22 BK-18

YL-16
RD-16
OR-16
YL-18
GN-18

PK-18
BU-18
GY-18
BR-18
BU-18

200-G37
200-G38
200-G38
200-G37
200-G21
200-G39

607-G20 PK-16
200-G21 BK-16
235-G22 BK-18

BK-18
BK-18
BK-18
BK-18
BK-16
BK-18

G-C6
2304011 84RE01
1
200-G39 BK-18
2
A537-G9 PK-18

G-C5
2312295 CONN 46B
113-G23 OR-18
200-G24 BK-18
509-G25 WH-18
512-G26 GN-18
607-G27 PK-16
103-G28 RD-16
508-G29 PU-18
511-G30 BR-18

G-C7
2434505 84RE01

ATCH SEAT HEATER


3276511
2359027(UN TILT)
2
1

G-C9
2472693

1
2
3
4
5
6

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

ATCH-AUX PEDAL LH
2277597

CALIBRATION
CALIBRATION

ATCH-AUX PUMP PRESS. SW STEM4


3095769

A-C25 A-C45
1552269 3E3364
1
1
K851-A142 BU-18
2
2
235-A144 BK-18

ATCH-MIDIUM PRESS. SW STEM3


3095769

A-C7 A-C8
1552272 3E3376
3
3
576-A40 PK-18
1
1
535-A65 BU-16
4
4
575-A39 YL-18
2
2
200-A110 BK-18

+
-

+1

ATCH-LOWER WIPER MOTOR


1677079
(NOTE S)

A-C40
1552269
1
H475-A146 BU-18
2
235-A148 BK-18

TRAVEL L PRESS. SW
3095769

A-C35
1552269
1
H474-A147 GN-18
2
235-A149 BK-18

TRAVEL R PRESS. SW
3095769

A-C13 A-C14
1552269 3E3364
1
1
H473-A38 BR-18
2
2
235-A118 BK-18

SW-COM
SW-1
SW-2

+8V
GND
PWM OUT

A-C31 A-C32
1552269 3E3364
1
1
K852-A105 GN-18
2
2
235-A104 BK-18

A-C12 A-C44
1552269 3E3364
1
1
K849-A150 YL-18
2
2
235-A151 BK-18

ATCH-HIGH PRESS. SW STEM1


3095769

ATCH-TRAVEL STRAIGHT PRESS. SW


3095769

SW-3

ATCH JOYSTICK RH(3 SW)


ATCH JOYSTICK RH
ONE TOUCH LOW IDLE SW
2974589
2974595
2220225
ATCH MSS KEYREADER
2180404
G-C12 G-C14
(NOTE V)
1552264 3E3388
1
1 KEY ON
ATCH-EXCITER COIL
308-G32 YL-16
2065208
2
2 GND
200-G38 BK-18
3
3 CAN +
(NOTE V)
M-C4 M-C5
252-G13 YL-18
1552269 3E3364
4
4 CAN 262-G14 GN-18
2
5
5 COIL SIG
2
T901-G40 YL-18
T902-M12 PK-18
1
6
6 COIL RET
1
T902-G41 PK-18
T901-M11 YL-18
7
7
8
8
M-C2
IND UNIT
7Y3952 84RE01
1709324
CONN 50
1
GND
607-M1 PK-16
2
M-C1
+B
G-C13
200-M2 BK-18
1211168
1027964
L103
12
T902-G41 PK-18
T902-M12 PK-18
11
T901-G40 YL-18
T901-M11 YL-18
1
M-C3
607-G20 PK-16
607-M1 PK-16
L104
2305010 84RE01
2
200-G37 BK-18
200-M2 BK-18
3
1
BK COM
235-G36 BK-18
235-M3 BK-18
235-M3 BK-18
4
2
PK S1
THROTTLE POS SW
A755-G15 PK-18
A755-M4 PK-18
A755-M4 PK-18
L105
3194420 84RE01
3
5
BU S2
A756-G16 BU-18
A756-M5 BLU-18
A756-M5 BLU-18
4
6
GN S3
A757-G17 GY-18
A757-M6 GY-18
A757-M6 GY-18
7
5
BR S4
A758-G18 BR-18
A758-M7 BR-18
A758-M7 BR-18
8
6
308-G31 YL-16
308-M8 YL-16
21
326-G11 RD-16
326-M23 RD-16
L106
9
307-G12 OR-16
307-M9 ORN-16
KEY SWITCH
2552751
10
105-G8 RD-16
105-M10 RD-16
R
13
113-G23 OR-18
308-M8 YL-16
113-M13 ORN-18
14
200-G24 BK-18
200-M14 BK-18
15
509-G25 WH-18
509-M15 WH-18
L107
C OFF
16
512-G26 GN-18
512-M16 GRN-18
326-M23 RD-16
ON
17
607-G27 PK-16
607-M17 PK-18
S
ST
18
103-G28 RD-16
103-M18 RD-18
307-M9 ORN-16
B
19
508-G29 PU-18
105-M10 RD-16
508-M19 PU-18
20
511-G30 BR-18
511-M20 BR-18

CONN 46B

CONN 38

CONN 39

MATE F-C9
VOL3 I-7

MATE F-C53
VOL3 I-6

M743-J12 GN-18

L163

BREAK POINT 6
VOL3 I-5

326-GR1 RD-16

1
2

A-C2
2304011

L162

MATE A-C26
(NOTE R)

BREAK POINT 4 BREAK POINT 3


VOL3 I-15
VOL3 I-15

1
2
3
4
5
6
7
8

AJ-C1
2312295
113-AJ1
200-AJ3
509-AJ4
512-AJ5

OR-18
BK-18
WH-18
GN-18

L98

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

ACC
GND
SPKR LH(-)
AUX-SPKR(-)
SPKR RH(-)
ILLUM
BACKUP
SPKR LH(+)
AUX-SPKR(+)
SPKR RH(+)

1
2
3
4
5
6
7
8
9
10

ATCH RADIO AM FM FOR JPN


3068801
ATCH RADIO AM FM FOR OSJ
3068802
ATCH RADIO AM FOR JPN
2510541
CONN 52

L98

252-A49 YL-18
262-A128 GN-18

508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
200-A51 BK-14
251-A47 YL-18
261-A48 GN-18
262-A127 GN-18
262-A121 GN-18
262-A128 GN-18
252-A126 YL-18
252-A120 YL-18
252-A49 YL-18

495-A54 GN-18
496-A61 WH-18
C468-A62 BU-18

147-A58 PU-16
L973-A161 GN-16
235-A33 BK-18
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

A-C23
1027964

MATE F-C10
VOL3 I-11

200-A110
235-A143
235-A143
235-A144
235-A148
235-A163
235-A163
235-A104
235-A149
235-A132
235-A137
235-A137
235-A132
235-A136
235-A151
235-A162
235-A162
235-A118
235-A152

1
2
3
4
5
6

A-C37
2472693
1
2
3
4
5
6

ATCH-FOOT SW
2051339

NOTE E

200-A7 BK-14
892-A31 BR-18
893-A32 GN-18
103-A63 RD-16
113-A117 OR-18
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
A537-A41 PK-18
578-A34 BU-16
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
G976-A45 BU-18
X738-A44 PK-18
135-A25 BU-16
210-A26 BK-16
C569-A27 YL-16
229-A28 BK-16

A770-A141 PK-18

321-A122 BR-18

317-A59 YL-18

308-A108 YL-16
310-A55 PU-16

616-A13 BU-16
125-A92 RD-16
322-A15 GY-16
120-A1 YL-16
172-A9 RD-18
179-A64 BU-16
638-A19 WH-16
105-A37 RD-16
169-A140 PK-18

607-A21 PK-16
154-A23 RD-18
127-A124 OR-16
306-A20 GN-16
124-A86 GN-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14

130-A10 RD-14

168-A70 RD-10

177-A71 RD-6
BREAK POINT 2
VOL3 I-12

A-C27
1211168

H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
N793-A160 GN-18
N794-A129 GY-18

IMPLEMENT PRESS. SW
3095769

CONN 42B

CONN 43

CONN 46B

NOTE E
A-C22
1254766

ATCH-JOYSTICK LH
2277617

HORN SW
2220225

ANTENNA

A-C20
1211168

ACC DIODE
1974385

A-C15
2304011
AG-C1
2434505

A-C3
1343295

SW-COM
SW-1
SW-2

SW-3

235-AG1 BK-18

F716-AG2 WH-18

+B
GND
PWM OUT

H-C4
7Y3967
320-H8 RD-18
1
H-C5
7Y396
200-H9 BK-18
1

1
2
3
4
5
6

CONSOLE(RH)

ATCH-BEACON LAMP

103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
124-A86 GN-14
125-A92 RD-16
127-A124 OR-16
130-A10 RD-14
135-A25 BU-16
147-A58 PU-16
154-A23 RD-18
168-A70 RD-10
169-A140 PK-18
172-A9 RD-18
175-A87 RD-14
177-A71 RD-6
179-A64 BU-16
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
252-A126 YL-18
261-A48 GN-18
262-A121 GN-18
262-A127 GN-18
306-A20 GN-16
307-A24 OR-16
308-A80 YL-16
308-A139 YL-16
308-A108 YL-16
308-A108 YL-16
310-A55 PU-16
317-A59 YL-18
320-A14 RD-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
578-A34 BU-16
607-A81 PK-16
607-A95 PK-16
607-A103 PK-16
607-A91 PK-16
607-A21 PK-16
607-A21 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
A537-A41 PK-18
A770-A141 PK-18
C468-A62 BU-18
C569-A27 YL-16
G976-A45 BU-18

135-A25 BU-16
210-A26 BK-16
200-A111 BK-16
120-A119 YL-16
120-A109 YL-16
120-A1 YL-16
120-A1 YL-16

L83

A-C34
2434508
308-A139 YL-16
326-A159 RD-16
307-A24 OR-16
252-A126 YL-18
262-A127 GN-18

NOTE E

1
2
3
4
5
6

ATCH-JOYSTICK LH 3 SW
2475185

H-C7
2472693

L81

CONN 44

1
2

2397352
E472-H1 GN-18
235-H6 BK-18
E474-H2 OR-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

L102

H-C3

535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
E472-A133 GN-18

L93

L93
2
1

SECONDARY SHUTDOWN SW
4D1836

CONN 33

200-H14 BK-16
A588-H11 GN-18
154-H10 RD-18
189-H12 RD-18
320-H8 RD-18
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18
235-H5 BK-18
235-H6 BK-18
235-H7 BK-18
200-H13 BK-16
200-H13 BK-16
200-H14 BK-16
200-H9 BK-18

A-C36
2397352
E472-A133 GN-18
235-A136 BK-18
N794-A129 GY-18

L84

235-A115 BK-18
F716-A114 WH-18

OPERATOR STATION

BREAK POINT 1
VOL1 G-4

SW-3

L83

CONN 40

L101

A-C28 A-C48
3E3364 1552269
1
1
N793-A160 GN-18
2
2
235-A152 BK-18

326-GR1 RD-16

L973-A161 GN-16
X738-A44 PK-18
200-A7 BK-14
200-A8 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
235-A33 BK-18

235-A33 BK-18
235-A115 BK-18
235-A125 BK-18
235-A125 BK-18
235-A76 BK-18
235-A88 BK-18
235-A132 BK-18
235-A113 BK-18
235-A113 BK-18

177-A71 RD-6
306-A20 GN-16
200-A85 BK-16

L90

1
2
3
4
5
6
7
8
9
10
11
12

L97

L97

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

A-C6
2304009 84RE01
124-A86 GN-14
200-A8 BK-14
175-A87 RD-14
E554-A4 PK-18
607-A91 PK-16
200-A93 BK-14
514-A5 PU-16
C506-A6 WH-16
125-A92 RD-16

SW-4
SW-COM
SW-1
SW-2

BK-18
BK-18
BK-18
BK-18

326-GR1 RD-16
M743-J12 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

A-C1
2304009 84RE01
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
E473-A50 GY-18
K843-A57 GN-18
K847-A22 PU-18
N793-A160 GN-18
N794-A129 GY-18

L88

1
2
3
4
5
6

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GN-18
127-H15 OR-16

1
2
3
4
5
6

CONSOLE(LH)

235-A137 BK-18
103-A63 RD-16
105-A37 RD-16
169-A140 PK-18
307-A24 OR-16
308-A139 YL-16
326-A159 RD-16
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
607-A95 PK-16
607-A103 PK-16
998-A138 BR-18
A537-A41 PK-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
A770-A141 PK-18
E472-A84 GN-18
E473-A50 GY-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H476-A145 WH-18
K843-A57 GN-18
K847-A22 PU-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
200-A94 BK-16
200-A102 BK-18
235-A88 BK-18
252-A126 YL-18
262-A127 GN-18

103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
127-A124 OR-16
135-A25 BU-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
252-A126 YL-18
262-A127 GN-18
307-A24 OR-16
308-A139 YL-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16

326-GR1 RD-16

A-C19
2305010
320-A14 RD-18
200-A82 BK-16
154-A23 RD-18
789-A123 RD-18
A588-A12 GN-18
127-A124 OR-16

NEUTRAL START LIMIT SW


1114799

L81

120-A1 YL-16
135-A25 BU-16
179-A64 BU-16
C569-A27 YL-16
200-A111 BK-16
200-A112 BK-16
210-A26 BK-16
229-A28 BK-16

326-A159 RD-16

GR-C2
2434505
1
326-GR1 RD-16
2

A C UNIT
2299080
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
261-A48 GN-18
262-A121 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
C506-A6 WH-16
E554-A4 PK-18
G976-A45 BU-18

1
2

200-A110
235-A132
235-A143
235-A137

235-A76 BK-18
235-A88 BK-18
235-A132 BK-18
235-A143 BK-18

A-C49
2304011

L82

1
+ B
2
GND
ATCH-AIR SUSPENSION
2405063

CONN 47

E472-A133 GN-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
N793-A160 GN-18
N794-A129 GY-18

638-A19 WH-16
200-A53 BK-16

CONN 26
MATE C-C3
VOL1 H-1

CONN 41

235-A76 BK-18
235-A88 BK-18
235-A132 BK-18
235-A143 BK-18

E472-A133 GN-18
E472-A72 GN-18
E472-A84 GN-18
E472-A116 GN-18
E472-A116 GN-18
E473-A50 GY-18
E474-A79 OR-18
E554-A4 PK-18
E997-A154 RD-18
F716-A114 WH-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
G976-A45 BU-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18

NOTE E

A-C50
2434505

L89

MATE C-C2
VOL1 I-1

A-C29
1343296
168-A70 RD-10

E474-A79 OR-18
H474-A147 GN-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
E997-A154 RD-18
H475-A146 BU-18
H476-A145 WH-18
K843-A57 GN-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
N793-A160 GN-18
N794-A129 GY-18

200-A93 BK-14
200-A8 BK-14
E554-A4 PK-18
C506-A6 WH-16
514-A5 PU-16
124-A86 GN-14
125-A92 RD-16
175-A87 RD-14
607-A91 PK-16

CONN 25

NOTE E

L87

514-A5 PU-16
C506-A6 WH-16
E554-A4 PK-18
200-A8 BK-14
200-A93 BK-14

317-A59 YL-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
F716-A114 WH-18
495-A54 GN-18
496-A61 WH-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
C468-A62 BU-18
E472-A116 GN-18
H476-A145 WH-18
H473-A38 BR-18
G976-A45 BU-18
L972-A96 BU-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
E997-A154 RD-18
K851-A142 BU-18
K852-A105 GN-18
X738-A44 PK-18
321-A122 BR-18
235-A125 BK-18
235-A113 BK-18
235-A143 BK-18
310-A55 PU-16
506-A35 PU-18
578-A34 BU-16
893-A32 GN-18
892-A31 BR-18
251-A47 YL-18
261-A48 GN-18

200-A85 BK-16
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
261-A48 GN-18
262-A121 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
C468-A62 BU-18
C506-A6 WH-16

L87

L82

535-A65 BU-16
575-A39 YL-18
576-A40 PK-18

E473-A50 GY-18
E474-A79 OR-18
E997-A154 RD-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K843-A57 GN-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
N793-A160 GN-18
N794-A129 GY-18

GND-PLATFORM

L973-A161 GN-16
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18

MATE C-C1
VOL1 J-1

308-A80 YL-16
184-A11 RD-14
322-A15 GY-16
607-A81 PK-16
780-A83 PU-16
616-A13 BU-16
147-A58 PU-16
E554-A4 PK-18
514-A5 PU-16
C506-A6 WH-16
403-A52 GN-18

L95

998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A72 GN-18
E472-A84 GN-18
E472-A133 GN-18

L91

CONN 24

130-A10 RD-14
172-A9 RD-18
L973-A161 GN-16
A588-A12 GN-18

L90

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A72 GN-18
E472-A84 GN-18
E473-A50 GY-18
E472-A133 GN-18

200-A7 BK-14
200-A8 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
200-A85 BK-16

130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
261-A48 GN-18
262-A121 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
G976-A45 BU-18

A-C16
1532620

OPERATOR STATION

127-A124 OR-16
154-A23 RD-18
320-A14 RD-18
A588-A12 GN-18
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
200-A82 BK-16
235-A76 BK-18
789-A123 RD-18

200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-18
200-A111 BK-16
200-A112 BK-16

L86

1
2
3
4
5
6

H-C2
2305010
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GN-18
C
189-H12 RD-18

H-C8
2434505

OPERATOR STATION

GND-FR 7

A-C30
2434508
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
235-A76 BK-18

H-C9
2304011
1
127-H15 OR-16
2
200-H14 BK-16

OPERATOR STATION

CONN 48

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

(Dimensions: 56 inches x 35 inches)

42 Page,

UENR2638-01 VOL 2 of 4

16

CONN 51 1

BREAK POINT 5
VOL3 I-15

113-M13 ORN-18
200-M14 BK-18
509-M15 WH-18
C566-M22 PK-18
512-M16 GRN-18
607-M17 PK-18
103-M18 RD-18
508-M19 PU-18
C560-M21 ORN-18
511-M20 BR-18

L107

M-C6
1532541
M-C8
7Y3967
1 C560-M21 ORN-18

ANTENNA
2594883

M-C7
7Y3966
C566-M22 PK-18

ATCH-ANTENNA CABLE
2382260
CONSOLE(RH)

OPERATOR STATION

OPERATOR STATION

B
SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

WIRE GROUP COLOR DESCRIPTIONS

CONNECTOR
H#

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

CIRCUIT GROUPING DESIGNATION

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


VOLTAGE CONVERTER OUTPUT CIRCUIT

ATCH WIRE, CABLE, COMPONENT

STARTING CIRCUIT
SPLICE

START AID CIRCUIT

BLADE, SPADE, RING OR SCREW


TERMINAL

MACHINE CONTROL CIRCUIT


MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT

16

15

14

13

12

11

10

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
CAN DATA LINK
RS-232 DATA LINK

CAN DATA LINK 1


CAN DATA LINK 2

OTHER COLOR DESCRIPTIONS


HIGHWAYS

THIS SCHEMATIC IS FOR THE 330D, 336D, 340D EXCAVATOR AND 336D MHPU
ELECTRICAL SYSTEM
VOLUME 2 of 4: CAB
MEDIA NUMBER: UENR2638-01
SCHEMATIC PART NUMBER: 251-0617, CHANGE: 09, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

UENR2638-01
May 2012
Component Location - Volume 3

79

81

77
70
80

D
A

78

73 72 71

80

Alarm - Action

F-1

70

Control - Wiper

D-2

73

Converter - 12 Volt Power

B-10

73

Converter - 12 Volt Radio (Attch)

E-10

73

Converter - Radio

B-11

73

Diode - Lamp

H-12

Diode - Main Relay

B-13

Fuses - Switched Power

E-14

Fuses - Un-Switched Power

D-11

Ground - Cab 1

D-5

73

Ground - Cab 2

E-9

75

Ground - Cab 3

G-4

78

Meter - Service

E-1

70

Monitor

G-1

79

Motor - Wiper

D-1

70

Panel - Switch

E-3

71

Relay - Beacon (Attch)

F-12

Relay - Boom Float / Disable (Attch)

G-14

74

Relay - Boom Lamp

H-12

Relay - Cab Lamp

G-12

Relay - Chassis Lamp

G-12

Relay - Ether (Attch)

E-12

Relay - Horn

G-12

Relay - LH - Speaker (-) (Attch)

E-16

74

Relay - LH - Speaker (+) (Attch)

F-16

74

Relay - Main

B-14

Relay - Neutral Start

F-12

Relay - Priming Pump (Attch)

F-14

75

Relay - QC Hydraulic Lock 1 (Attch)

D-16

74

Relay - QC Hydraulic Lock 2 (Attch)

C-16

74

Relay - QC Hydraulic Lock On (Attch)

D-16

74

Relay - QC Hydraulic Lock Priority (Attch)

E-16

74

Relay - RH - Speaker (-) (Attch)

F-16

74

Relay - RH - Speaker (+) (Attch)

F-16

74

Relay - Single (Attch)

F-14

74

Relay - Smart Boom Down (Attch)

G-14

74

Relay - Smart Boom Up / Down (Attch)

H-14

74

Relay - Travel Alarm

F-12

Resistor - Backup

H-10

57

Resistor - Can Data Link 1

D-3

71

Resistor - Can Data Link 2

C-8

73

Switch - Beacon (Attch)

B-8

72

Switch - Fine Swing Control (Attch)

B-4

72

Switch - Lower Washer (Attch)

B-6

72

Switch - Lower Wiper (Attch)

B-5

72

Switch - Over Load Warning (Attch)

B-7

72

Switch - Quick Coupler (Attch)

B-3

72

Switch - Radio Mute (Attch)

B-5

72

Switch - Seat Heater (Attch)

B-7

72

Switch - Smart Boom Select (Attch)

B-6

72

Switch - Speaker Exchange (Attch)

B-8

72

Switch - Under Window Limit (Attch)

E-1

77

Switch - Universal Quick Coupler (Attch)

C-2

72

Switch - Window Limit

G-1

80

Timer - Lamp Delay (Attch)

C-14

330D, 336D, 340D Excavator and


336D MHPU
Electrical System
330D:
NBD1227-UP
B6H653-UP
EAH1363-UP
FFK455-UP
JLP864-UP
MEY403-UP

340D:
JTN1-UP

336D MHPU:
J6D1-UP
JRX1-UP

Volume 3 of 4: Cab

Machine locations are repeated for components located close together.


A = Located in or near breaker box.
D = Located in or near relay / fuse panel.

81

336D:
J2F198-UP
ZML1-UP
MDS1-UP
M4T1-UP
L5X1-UP

2012 Caterpillar, All Rights Reserved

78

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Connector Location - Volume 3

74 75 57 73

Schematic
Location

Machine
Location

CONN 28

H-16

CONN 29

H-16

CONN 30

H-16

CONN 31

H-16

CONN 32

I-16

CONN 34

I-11

57

CONN 35

I-10

57

CONN 36

I-9

57

CONN 37

I-8

57

CONN 38

I-7

57

CONN 39

I-6

57

CONN 53

D-13

CONN 54

D-13

CONN 55

B-12

73

CONN 56

E-11

73

CONN 57

B-10

73

CONN 58

D-10

CONN 59

D-10

CONN 60

H-10

57

CONN 61

C-8

73

CONN 62 ET

D-8

73

CONN 63

C-4

72

CONN 64

C-4

72

CONN 65

C-4

72

CONN 66

D-4

72

CONN 67

D-4

72

CONN 68

B-4

72

CONN 69

C-3

72

CONN 70

H-3

80

CONN 71

H-3

80

CONN 72

H-3

81

CONN 73

H-3

81

CONN 74

H-2

81

CONN 75

H-2

81

CONN 76

H-2

80

CONN 77

H-2

80

72

Connector Number

71

70

77

79

Temperature
Symbol

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Machine Harness Connector and Component Locations

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

Resistor Specifications - Volume 3


Part No.

Component Description

1028016

Resistor:

1743016

Resistor:

Backup
Can 1 Data Link
Can 2 Data Link

At room temperature unless otherwise noted.

Resistance (Ohms)
47 5%
120 10%

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

(Dimensions: 56 inches x 35 inches)

74

Machine
Location

42 Page,

75 57

Schematic
Location

UENR2638-01 VOL 3 of 4

Component

14

13

12

11

10

177-A71 RD-6
177-FA1 RD-4

177-FA1 RD-4
L98

MAIN RELAY
2130772

RADIO CONVERTER
3245770
(NOTE R)

177-FA1 RD-4

L163

12V POWER CONVERTER


3245770
(NOTE AB)

F-C23
2304009
103-F24 RD-18
200-F8 BK-18
308-F144 YL-16
251-F147 YL-18
261-F51 GN-18
893-F11 GN-18
892-F12 BR-18

L111

410-F89 WH-18
HARNESS AS
3068590

A571 PU-18
235 BK-18

L110

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

ACC
GND
CAN1 +
CAN1 AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

A
B
C

F-C48
3E3370

1
2
3
4
5
6
7
8
9
10
11
12

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

1
2
3
4
5
6
7
8
9
10
11
12

+ BATTERY
GND
ACC

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP (FOR CRANE)
DIGITAL GND
DIGITAL GND

CAN1 +
CAN1 CDL +
CDL -

ACTION ALARM

1
VIDEO (NTSC/PAL)
2
GND
RCA JACK
(VIDEO)

1
2

ACTION ALARM
1321829

+B

GROUND

SIGNAL

SERVICE METER
3660367

535-F148 BU-16

535-F117 BU-16
535-F124 BU-16
535-F151 BU-16

535-F148 BU-16

BU/BK
BU/RD
GN
BU
BK

F-C25
7Y3958
1
A579-F176 OR-16
3
A580-F177 BR-16
6
A581-F178 GN-16
4
A582-F179 PU-16
5
200-F168 BK-16
2

L109

200-F168 BK-16

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

F-C26
1114816
1
A579-F176 OR-16
2
A580-F177 BR-16
13
A581-F178 GN-16
12
A582-F179 PU-16
4
A586-F26 OR-18
9
590-F67 GY-18
8
501-F28 GN-18
7
530-F29 OR-18
10
200-F180 BK-18
11
5
506-F103 PU-18
6
118-F90 GY-16
3
A584-F169 BU-18

D
L109

L110

200-F168 BK-16

CONN 69

147-GT17 PU-16
E562-GT22 PU-16
E562-GT22 PU-16
E562-GT21 PU-16
E562-GT16 PU-16
E562-GT18 PU-16

L154

CONN 68

MATE F-C50
(NOTE AC)

F-C50
7Y3952
AW-C1
7Y3953

ATCH BEACON SW

L110

WIPER CONT
1557042

E565-GT20 BU-16
E562-GT21 PU-16
147-GT17 PU-16

OPERATOR STATION

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

152-F59 BU-16

MOTOR

251-F100 YL-18
261-F48 GN-18

5
4
3
2
1

WIPER MOTOR
1893424

261-F48 GN-18
251-F100 YL-18
CAN 1 RESISTOR 2
1743016

MONITOR
3277482

L110

F-C2
1636699 84RE02

147-F17 PU-16
780-F31 PU-16

147-F188 PU-16
200-F156 BK-18
200-F181 BK-18

DOME LAMP
1761986

ATCH-UNDER WINDOW LIMIT SW


1296466

200-F168 BK-16

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

P2

F-C30
3495085
103-F27 RD-18
F-C31
3495085
200-F166 BK-18
F-C32
3495085
403-F76 GN-18

L111

GT-C7
1636803

F-C17
1636803

1
3
2
4

F-C33
1552269
1
199-F165 OR-18
2
410-F89 WH-18

CIGAR LIGHTER
9W0335

F-C59
7Y3967
1
165-F110 YL-18

F-C20
1636803

1
1

SWITCH PANEL
2277575

780-F30 PU-18
L885-F39 BU-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
501-F28 GN-18
646-F32 RD-18
645-F88 RD-18
331-F187 OR-18
165-F110 YL-18

F-C11
7Y3967
1
T725-F37 WH-18

607-F154 PK-18
L973-F198 GN-16

PK-18
PK-18
BU-16
YL-18
PK-18
BK-18
BK-18
607-F159
607-F154
535-F151
575-F106
576-F107
200-F158
200-F156

F-C40
1636803

V-C4

405-F62 GY-18
C468-F9 BU-18
412-F2 BU-18
496-F5 WH-18

F-C4
1532602

F-C1

1
2

F-C21
1636803

V-C3

L112

L110

L121

L126

200-F113 BK-14
200-F160 BK-16
200-F139 BK-16
200 BK-18
A571 PU-18
235 BK-18
L119

L121

L125

200-F122 BK-16
200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F166 BK-18
200-F8 BK-18
200-F180 BK-18
200 BK-18

L126
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
200-F122 BK-16

X738-F35 PK-18

L123
F-C15
1636803

OPERATOR STATION

L117

200-F160 BK-16
103-F96 RD-16
615-F129 YL-16
A584-F169 BU-18
L135

BK-14
BK-16
BK-16
BK-18
BK-16
200-F116
200-F149
200-F160
200-F157
200-F162
G976-F36 BU-18
L973-F197 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
235-F114 BK-18
251-F23 YL-18
261-F152 GN-18
261-F152 GN-18
251-F23 YL-18
103-F7 RD-18
251-F189 YL-18
261-F52 GN-18
308-F144 YL-16
892-F12 BR-18
893-F11 GN-18

L127
L128
F-C16
1636803

U-C4

CAB

L166

L117
L134
103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18

103-F6 RD-16
103-F96 RD-16
103-F7 RD-18
103-F70 RD-16

L135
615-F129 YL-16
103-F96 RD-16
A584-F169 BU-18
200-F160 BK-16

147-F83 PU-16
147-F63 PU-16
147-F22 PU-16
147-F17 PU-16
147-F188 PU-16
199-F69 OR-18
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
235-F46 BK-18
200-F181 BK-18
200-F25 BK-18
200-F182 BK-18
200-F182 BK-18
780-F30 PU-18
113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
261-F52 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
645-F88 RD-18
646-F32 RD-18
G976-F36 BU-18

WH-18
PU-16
PU-16
PU-16

F-C18
1636803

U-C3

CAB

GY-18
BR-18
BU-18
GN-18
C565-EM12
C563-EM11
C562-EM14
C564-EM15

607-EM5 PK-18
200-EM10 BK-18
173-EM9 YL-18
153-EM13 RD-16
L160

508-F120
509-F121
511-F118
512-F119

L161

PU-18
WH-18
BR-18
GN-18

200-F116 BK-14

403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

G976-F36 BU-18
L973-F197 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
235-F114 BK-18

L134

F-C13
1636803

OR-16
OR-16
BK-18
BK-18

EM-C3
1552273

WH-16

491-F3 PK-18
403-F4 GN-18

118-F90 GY-16
501-F28 GN-18
506-F103 PU-18
530-F29 OR-18
590-F67 GY-18
A584-F169 BU-18
A586-F26 OR-18
200-F168 BK-16
200-F180 BK-18

R725-F38 WH-18
E480-F43 PK-18
L886-F13 BR-18
L973-F196 GN-18

F-C14
7Y3967
1
R725-F38 WH-18

F-C22
2397356
495-F1 GN-18

410-F89 WH-18
103-F27 RD-18
199-F165 OR-18
152-F59 BU-16
403-F76 GN-18
535-F117 BU-16
535-F124 BU-16
535-F151 BU-16
200-F166 BK-18

430-F33 BU-18
487-F34 OR-18
X738-F35 PK-18
G976-F36 BU-18
T725-F37 WH-18

F-C19
7Y3967
1
L885-F39 BU-18

T-C4

WINDOW LIMIT SW
1176306

L111

L162

252-F190 YL-18
262-F191 GN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GN-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
103-F6 RD-16
615-F129 YL-16

L136

105-F137 RD-16
105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
105-F40 RD-16
113-F61 OR-18
118-F90 GY-16
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
152-F59 BU-16
199-F69 OR-18
308-F104 YL-16
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18

L113

113-F81 OR-18
200-F25 BK-18
251-F109 YL-18
261-F50 GN-18

L122

ATCH-CAB LAMP RH
1673441

A584-F169 BU-18

200-F8 BK-18
200-F166 BK-18
200-F168 BK-16
200-F180 BK-18

1
2

(NOTE AB)

CAUTION LAMP
(FOR CRANE)

139-F186
113-F185
200-F170
200-F158

GH-C1
2305010

CONN 63

607-F193 PK-18
607-F159 PK-18

GH-C4
2434506

CONN 57

L154

103-F24 RD-18
251-F147 YL-18
261-F51 GN-18
308-F144 YL-16
403-F4 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
892-F12 BR-18
893-F11 GN-18
C468-F9 BU-18
200-F8 BK-18
410-F89 WH-18

L154

MATE F-C49
(NOTE AB)

7Y3966

200-V2 BK-16

RD-16

200-F157 BK-18

F-C36
7Y3967
1
L886-F13 BR-18

4
3
1
2
5

(NOTE R)

112-FC1 PU-4

GH-C3
2304013

FUEL FILTER SW

4
3
1
2
5

CONN 55

L98

L154

AJ-C5
2434509

AJ-C2
2305010

CONN 64

535-F124 BU-16
200-F194 BK-18
200-F170 BK-18

200-F140 BK-16

AJ-C4
2312295

2ND FILTER SW

4
3
1
2
5

308-F144 YL-16
308-F104 YL-16
308-F141 YL-16

1
2

CONN 65

4
1
3
2
5

7Y3952
200-F146 BK-18
308-F145 YL-18

OPTION ROCKER SW

L160

V-C2
7Y3967

L114

501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18

E480-F43 PK-18
L973-F196 GN-18

L124

607-F171 PK-18
607-F193 PK-18
578-F105 BU-16

MAIN RELAY DIODE


F-C5 1211022

1
2

1
2

GND-CAB 1

CONN 66

607-F172 PK-18
607-F171 PK-18
M747-F42 BU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F194 BK-18

A/C BLOWER
PRODUCT LINK
BOOM LAMP
A/C CONDENSER FAN
CAB LAMP
DOME LAMP/MEMORY
KEY SW
HORN
MACHINE ECM
ENGINE ECM
AUX CKT 2
AUX CKT 3
REFUELING PUMP
SPARE
SPARE
SPARE
SPARE
12V POWER SUPPLY
PRIMING PUMP
SPARE
SPARE

CONN 61

CONN 61

7Y3967

616-V1 YL-16

WH-16

T-C3

F-C37
1673630
103-F96 RD-16
200-F162 BK-16

199-F165 OR-18
118-F90 GY-16
152-F59 BU-16
506-F103 PU-18
535-F117 BU-16
535-F124 BU-16
535-F151 BU-16
A584-F169 BU-18

X738-F35 PK-18
200-F25 BK-18
200-F122 BK-16

L130

7Y3966

200-U2 BK-16

V-C1
7Y3966

L114

103-F7 RD-18
103-F7 RD-18
103-F24 RD-18
103-F27 RD-18
251-F23 YL-18
251-F189 YL-18
251-F147 YL-18
251-F147 YL-18
261-F52 GN-18
261-F152 GN-18
261-F51 GN-18
261-F51 GN-18
308-F144 YL-16
892-F12 BR-18
893-F11 GN-18

113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
251-F189 YL-18
251-F109 YL-18
251-F100 YL-18
261-F52 GN-18
261-F52 GN-18
261-F50 GN-18
261-F48 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 OR-18
G976-F36 BU-18

L123

L124

4
3
1
2
5

15A
5A
10A
10A
10A
10A
10A
10A
25A
15A
10A
10A
30A
5A
25A
25A
10A
5A
10A
15A
30A

MATE F-C49
(NOTE R)

F-C49
2304011
113-F185 OR-16
139-F186 OR-16

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

GH-C2
2434505
188-GH5 WH-16
139-GH6 OR-16

L120

1
2

F-C51
2434505

252-F20 YL-18
262-F19 GN-18

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

A/C
BACKUP
CHASSIS LAMP
CIGAR LIGHTER
12V-7A CONVERTER 2
SW PANEL/RADIO
TRAVEL ALARM/ATCH SOL
SEAT HEATER
LOWER WIPER/WASHER
WIPER/WASHER
AIR SUSPENSION
12V-7A CONVERTER 1
BEACON
AUX CKT 1
SMART BOOM
SPARE
SPARE
SPARE
12V POWER SUPPLY SW
SPARE

L120

AJ-C3
2434505
113-AJ1 OR-18
139-AJ9 OR-18

F-C54
3E3370

4
3
2
1
5

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

L98

NOTE E

7Y3967

ATCH-CAB LAMP LH
1673441

(NOTE P)

129-F57 BU-16

OPTION STG SW

262-F150 GN-18
252-F153 YL-18

7Y3966

RD-16

R-C4

CONN 77

F-C3
9G1906 84RE02

CONN 67

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

RD-16
PU-18
WH-18
BR-18
GN-18
BK-18
OR-18
OR-18
OR-18

A
B
C

L130

4
3
2
1
5

DESCRIPTION

L133

RESISTOR 2
1743016

235-F112 BK-18
893-F142 GN-18
892-F143 BR-18
105-F40 RD-16

4
3
1
2
5

308-F141 YL-16
308-F104 YL-16
308-F144 YL-16

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

L138

CONN 62

B
D
E
A
C
F
G
H
J

NOTE E

113-F185 OR-16
139-F186 OR-16

CONN 58

AUX CKT 3

183-EM38 GY-18
173-EM9 YL-18
163-EM20 RD-16
153-EM13 RD-16
103-EM6 RD-16
113-EM1 OR-18

F-C28
1552267
A
105-F137 RD-16
B
200-F138 BK-16
C
308-F141 YL-16

103-AJ6
508-AJ7
509-AJ4
511-AJ8
512-AJ5
200-AJ3
113-AJ1
113-AJ1
139-AJ9

L108

405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
403-F115 GN-18
403-F115 GN-18
403-F4 GN-18
403-F76 GN-18

L121

123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
199-F69 OR-18
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F181 BK-18
235-F46 BK-18
L973-F197 GN-16
L973-F196 GN-18
L973-F198 GN-16
L973-F198 GN-16
E480-F43 PK-18

F-C27
9W1951

1
3
4
6
5
2

F-C24
3E3370

L108

L115

1636659

AUX CKT 2

A513-GH1 RD-18
592-GH2 BU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 OR-16

AMP

L98

L119

7Y3967

616-U1 YL-16

U-C2
7Y3967

CONN 76

200-T2 BK-16

U-C1
7Y3966

615-F129 YL-16
615-F129 YL-16
615-F163 YL-16
615-F164 YL-16
200-F161 BK-16
200-F155 BK-16
200-F149 BK-16
200-F149 BK-16
103-F96 RD-16
A584-F169 BU-18
200-F157 BK-18
200-F162 BK-16

L118

CONN 59

1
2
3
4
5
6

NO

L98

123-F64
147-F22
147-F63
147-F83

F-C46
1532602 RE01

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN

DESCRIPTION

L133

200-GH3 BK-18
592-GH2 BU-18
A513-GH1 RD-18

AMP

188-GH5 WH-16

WK-C1 F-C29
3E3364 1552269
1
684-WK1 RD-18
684-F130 RD-18
2
646-F32 RD-18

RIGHT SIDE

NO

188-GH5 WH-16

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

A
B
C

188-GH5 WH-16

1
2
3
4
5
6
7
8

1
2

117-GH4 RD-18

177-FA1 RD-4

RELAY
LAMP SW

T776-GR5 RD-16

112-FC1 PU-4

ATCH-LAMP DELAY TIMER


1636704
(NOTE F)

T776-GR5 RD-16
L133

200-F68 BK-14
103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18

PK-18
BK-18
PU-18
BK-18
161
200
A571
235

F-C47
1532602 RE01

210-F97 BK-14
135-F56 BU-14
210-F200 BK-14
135-F45 BU-14
105-F40 RD-16
252-F20 YL-18
252-F20 YL-18
252-F190 YL-18
252-F153 YL-18
252-F153 YL-18
262-F19 GN-18
262-F19 GN-18
262-F191 GN-18
262-F150 GN-18
262-F150 GN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18
892-F143 BR-18
893-F11 GN-18
893-F111 GN-18
893-F142 GN-18
893-F142 GN-18
235-F112 BK-18

1
1
F-C45
7Y3967

177-FA1 RD-4

112-FC1 PU-4

105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16
646-F32 RD-18
646-F32 RD-18
105-F40 RD-16
113-F81 OR-18
113-F81 OR-18
113-F101 OR-18
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
251-F189 YL-18
252-F190 YL-18
262-F191 GN-18
261-F52 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
780-F21 PU-16
780-F21 PU-16
780-F30 PU-18
780-F31 PU-16
892-F12 BR-18
892-F98 BR-18
893-F11 GN-18
893-F111 GN-18
A537-F108 PK-18
G976-F36 BU-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
X738-F35 PK-18
135-F95 BU-14
135-F56 BU-14
135-F45 BU-14
135-F45 BU-14
135-F56 BU-14
210-F47 BK-14
210-F200 BK-14
210-F97 BK-14
210-F97 BK-14
210-F200 BK-14
235-F114 BK-18
235-F114 BK-18
235-F112 BK-18
235-F46 BK-18
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
535-F151 BU-16
535-F124 BU-16
199-F165 OR-18
118-F90 GY-16
152-F59 BU-16
506-F103 PU-18
535-F117 BU-16
A584-F169 BU-18

L141
200-F140 BK-16
200-F139 BK-16
200-GH7 BK-18
200-GH7 BK-18

200-F123 BK-18
200-F136 BK-18
200-F134 BK-18
200-F68 BK-14
200-F138 BK-16

L143

1
F-C38
7Y3967

3
2
1

112-FC1 PU-4

L118

ATCH-12V-10A SOCKET B ATCH-12V-10A SOCKET A


3245771
3245771

117-GH4 RD-18
T776-GR5 RD-16

A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

T776-GR5 RD-16

147-F22 PU-16
L973-F197 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18

200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14

321-F44 BR-18

A770-F66 PK-18

161 PK-18

A513-EM16 RD-18
592-EM17 BU-18
200-EM18 BK-18
200-EM19 BK-18
163-EM20 RD-16
183-EM21 GY-18
183-EM21 GY-18
183-EM36 GY-18

L145

L133

7Y3966

615-T1 YL-16

T-C2
7Y3967

R-C3

CONN 75

200-R2 BK-16

CONN 70

F-C44
7Y3966
200-F155 BK-16

L119

L133

GND-CAB 3

200-EM19 BK-18

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

(NOTE AB)
REMOVE ESTABLISHED 10A FUSE

7Y3966
1
143-J13 BR-18

7Y3967
615-F164 YL-16

SPEAKER L
7Y5505

L116

R-C2
7Y3967
T-C1
7Y3966

F-C43

+
-

L126

L131

5A

1
2
3

CONN 72
1

7Y3967

615-R1 YL-16

CONN 71

L115

SPEAKER R
7Y5505

F-C34

7Y3955
508-F120 PU-18
509-F121 WH-18

+
-

CONN 74

R-C1
7Y3966

F-C42
7Y3966
200-F161 BK-16

200-F122 BK-16

607-F49 PK-18
607-F174 PK-18
199-F69 OR-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18

GX-C5
7Y3967
1
AUX CKT 1
180-GX6 GRN-18

CONN 54 J-C6

188-GH5 WH-16

161 PK-18

1
2
3

L137

M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

210-F97 BK-14

1
F-C39
7Y3967

GX-C6
7Y3966
1
180-GX7 GRN-16

HARNESS AS
3068590

L136

200-F136 BK-18
200-F134 BK-18
200-F123 BK-18
200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

GND-CAB 2

F-C35
7Y3955
511-F118 BR-18
512-F119 GN-18

L135

152-F59 BU-16
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
615-F129 YL-16
645-F88 RD-18
684-F130 RD-18

200-F123 BK-18
200-F134 BK-18
200-F136 BK-18

135-F56 BU-14

CONN 53

7Y3967
615-F163 YL-16

L117

105-F102 RD-16
308-F104 YL-16
103-F6 RD-16
105-F77 RD-16
113-F61 OR-18
118-F90 GY-16
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16

331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18

210-F200 BK-14

GX-C4
7Y3967 P1
1 1
180-GX5 GRN-18

143-J13 BR-18

CONN 73

F-C41

L139

308-F104 YL-16
105-F102 RD-16

149-F80 RD-16
115-F78 RD-16
114-F79 RD-16
199-F135 OR-16
160-F53 PU-16
147-F83 PU-16
322-F86 GY-16
154-F93 RD-18
199-F69 OR-18
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18

OPERATOR STATION

CAB

F-C53
2434505

511-EM8 BR-18
508-EM7 PU-18
512-EM4 GN-18
509-EM3 WH-18
200-EM37 BK-18
200-EM19 BK-18
200-EM10 BK-18
200-EM2 BK-18
200-EM2 BK-18
103-EM6 RD-16
113-EM1 OR-18
607-EM5 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

317-F82 YL-18

BU-16
RD-16
GY-16
YL-16
RD-18
616-F84
125-F71
322-F86
120-F55
172-F10

308-F104 YL-16
310-F99 PU-16

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14
607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

168-F73 RD-10

638-F91 WH-16
105-F102 RD-16
169-F18 PK-18
L167

EM-C4
2305010

175-F72 RD-14
172-F10 RD-18
149-F80 RD-16
125-F71 RD-16
115-F78 RD-16
103-F6 RD-16
105-F77 RD-16
114-F79 RD-16
184-F74 RD-14
130-F75 RD-14
141-F16 RD-16
142-F15 RD-16
168-F73 RD-10

15A
5A
10A
10A
10A
10A
10A
10A
25A
15A
10A
10A
30A
5A
25A
25A
10A
10A
15A
30A

L142

FUSE INSTRUCTION

18
19
20

YL-18
PU-18
OR-18
PK-18

ATCH 12V RADIO CONVERTER


3245770
(NOTE AE)

L142

113-F61 OR-18
147-F63 PU-16
123-F64 WH-18
152-F59 BU-16
118-F90 GY-16
127-F60 OR-16
120-F55 YL-16
199-F135 OR-16
180-F54 GN-16
143-F41 BR-18

BREAK POINT 6
VOL2 B-8

L137

BK-14
YL-16
GN-14
RD-16
OR-16
RD-14
RD-18
RD-10
PK-18
RD-18
RD-14

184-F74 RD-14
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
607-F87 PK-16
616-F84 BU-16
638-F91 WH-16
A770-F66 PK-18

L140

ET CONN

+B
GND
KEY OFF

17

317-F82 YL-18
200-F123 BK-18
147-F14 PU-16
147-F83 PU-16
310-F99 PU-16

RELAY SPARE
SPACE 2

F-C55
7Y3967

ATCH-QC HYD LOCK RELAY 2


1495050
(NOTE AC)
GT-C5
1495051
1
779-GT6 WH-16
2
200-GT12 BK-18
3
E565-GT20 BU-16
4
5
780-GT1 PU-16

LEFT SIDE

L143

FUSE BASE

124-F65 GN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BU-16

103-F6 RD-16
105-F77 RD-16
125-F71 RD-16
130-F75 RD-14
168-F73 RD-10
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

L166

EM-C19
2312295

RELAY SPARE
SPACE 1

(TAN)
(RED)
(LIGHT BLUE)
(NATURAL)
(GREEN)

GY-18
BR-18
BU-18
GN-18

L144

EM-C20
2434509

200-F68
120-F55
124-F65
125-F71
127-F60
130-F75
154-F93
168-F73
169-F18
172-F10
175-F72

160-F53 PU-16
199-F135 OR-16

135-F45 BU-14

L153

141-2759
113-8490
113-8491
113-8493
124-3548
15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

T776-GR5 RD-16

177-A71 RD-6

OPERATOR STATION

5A
10A
15A
25A
30A

F-C9
1211168

169-F175 PK-18
113-F61 OR-18
118-F90 GY-16
120-F55 YL-16
123-F64 WH-18
124-F65 GN-14
127-F60 OR-16
129-F57 BU-16
147-F63 PU-16
152-F59 BU-16

L161

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN

177-A71 RD-6

ATCH-QC HYD LOCK RELAY 1


1495050
(NOTE AC)
GT-C4
1495051
1
E564-GT13 PK-18
2
200-GT11 BK-18
3
E562-GT16 PU-16
4
5
779-GT5 WH-16

C561-EM25
C567-EM24
C560-EM23
C566-EM22

L98

L154

L164

ATCH-QC HYD LOCK PRIORITY RELAY


1495050
(NOTE AC)
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GN-18

147-F58 PU-18
331-F187 OR-18
147-F58 PU-18
147-F14 PU-16
321-F44 BR-18

1
2
3
4
5

ATCH-ETHER RELAY
1613128

A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18

183-EM34 GY-18
183-EM27 GY-18
183-EM26 GY-18

CONN 56

FUSE BASE
2382319

ATCH-QC HYD LOCK ON RELAY


1495050
(NOTE AC)
GT-C3
1495051
1
E564-GT14 PK-18
2
200-GT10 BK-18
3
A588-GT8 GN-18
4
5
E564-GT14 PK-18
E564-GT15 PK-18

603-F133 PK-18
200-F134 BK-18
199-F69 OR-18
199-F135 OR-16
638-F91 WH-16

1
2
3
4
5

TRAVEL ALARM RELAY


1613128

C565-EM12
C563-EM11
C562-EM14
C564-EM15

L165

A513-EM16 RD-18
592-EM17 BU-18
C567-EM24 PU-18
C561-EM25 YL-18

1
2
3
4
5

CONN 39

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
169-F175 PK-18

306-F92 GN-16

(NOTE AE)

1
1

F-C57
1532602

509-EM3 WH-18
512-EM4 GN-18
508-EM7 PU-18
511-EM8 BR-18
200-EM37 BK-18
200-EM37 BK-18
200-EM30 BK-18
200-EM35 BK-18

1
2
3
4
5
6

T788-GR3 GN-16

CONN 60

1
2
3

154-F93 RD-18
200-F136 BK-18
307-F94 OR-16

C566-EM22 PK-18
C560-EM23 OR-18
200-EM18 BK-18

L146

CONN 38

F-C56
2434506
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

L142

C561-EM25 YL-18
C567-EM24 PU-18
C560-EM23 OR-18
C566-EM22 PK-18
183-EM34 GY-18
183-EM34 GY-18
183-EM28 GY-18
183-EM29 GY-18
200-EM35 BK-18
200-EM35 BK-18
200-EM31 BK-18
200-EM32 BK-18
200-EM33 BK-18
183-EM27 GY-18
183-EM26 GY-18
200-EM30 BK-18
511-EM8 BR-18
C564-EM15 GN-18
C565-EM12 GY-18
C563-EM11 BR-18
508-EM7 PU-18
512-EM4 GN-18
509-EM3 WH-18
C562-EM14 BU-18
L144

114-F126 RD-18
320-F85 RD-18
114-F126 RD-18
114-F79 RD-16
322-F86 GY-16

1
2
3
4
5

T776-GR5 RD-16
ATCH LH-SPEAKER(-) RELAY
1495050
(NOTE AE)
EM-C8
1495051
1
183-EM29 GY-18
2
200-EM33 BK-18
3
509-EM3 WH-18
4
C563-EM11 BR-18
5
C566-EM22 PK-18

F-C8
1027964

L142

115-F127 RD-18
684-F128 RD-18
115-F127 RD-18
115-F78 RD-16
615-F129 YL-16

1
2
3
4
5

NEUTRAL START RELAY


1613128

L147

1
2
3

BACKUP RESISTOR
1028016

160-F132 PU-18
A623-F131 BU-18
160-F132 PU-18
160-F53 PU-16
607-F49 PK-18
607-F87 PK-16

1
2
3
4
5

HORN RELAY
1613128

GR-C3
1495051
A893-GR2 OR-16
200-GR4 BK-18
T776-GR5 RD-16

1
2
3
4
5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
1
2
3
4
5

CHAS LAMP RELAY


1613128

ATCH-BEACON RELAY
1613128

ATCH LH-SPEAKER(+) RELAY


1495050
(NOTE AE)
EM-C7
1495051
1
183-EM28 GY-18
2
200-EM32 BK-18
3
508-EM7 PU-18
4
C562-EM14 BU-18
5
C560-EM23 OR-18

F-C58
2304013

F-C52
1532602

CAB LAMP RELAY


1613128

ATCH-PRIMING PUMP RELAY


1495050

149-F125 RD-18
645-F88 RD-18
149-F125 RD-18
149-F80 RD-16
616-F84 BU-16

1
2
3
4
5
6
7
8

L149

ATCH-SINGLE RELAY
1495050
(NOTE G,H)
GA-C2
1495051
1
K866-GA1 WH-18
2
200-GA2 BK-18
3
147-GA3 PU-16
4
K879-GA4 GN-18
5
K872-GA5 OR-18

ATCH RH-SPEAKER(-) RELAY


1495050
(NOTE AE)
EM-C6
1495051
1
183-EM27 GY-18
2
200-EM31 BK-18
3
512-EM4 GN-18
4
C565-EM12 GY-18
5
C567-EM24 PU-18

130-F75 RD-14

L98

BOOM LAMP RELAY


1613128

ATCH-BOOM FLOAT DISABLE RELAY


1495050
J-C4
1495051
1
143-J11 BR-18
2
M743-J12 GN-18
3
143-J11 BR-18
4
143-J13 BR-18
5
M744-J14 WH-18

ATCH RH-SPEAKER(+) RELAY


1495050
(NOTE AE)
EM-C5
1495051
1
183-EM26 GY-18
2
200-EM30 BK-18
3
511-EM8 BR-18
4
C564-EM15 GN-18
5
C561-EM25 YL-18

L150
1
2
3
4
5

MATE A-C2
VOL2 B-9

CONN 37

F-C7
1288950

J-C5
2304013
M744-J14 WH-18
M746-J7 YL-18
M747-J10 PU-18

FUSE BASE

ATCH-SMART BOOM DOWN RELAY


1495050
J-C3
1495051
1
M746-J9 YL-18
2
200-J6 BK-18
3
M748-J3 OR-18
4
M747-J10 PU-18
5
M746-J9 YL-18
M746-J8 YL-18

L154

F-C6
1027964

MATE A-C23
VOL2 B-10

L139

1
2
3
4
5
6

L152

CONN 36

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN

L153

779-GT2 WH-16
779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16
780-GT1 PU-16
A588-GT3 GN-18
A588-GT3 GN-18
A588-GT7 GN-18
A588-GT8 GN-18
200-GT4 BK-18
200-GT12 BK-18
200-GT19 BK-18
200-GT11 BK-18
200-GT10 BK-18
200-GT9 BK-18
200-GT12 BK-18
E562-GT16 PU-16
E562-GT18 PU-16
E565-GT20 BU-16

L152

LAMP DIODE
1211022

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18

MATE GU-C1
SH1 G-1

1
2
3
4

GT-C6
2305008
780-GT1 PU-16
779-GT2 WH-16
A588-GT3 GN-18
200-GT4 BK-18

CONN 35

F-C12
7Y3952
1
A623-F131 BU-18
2
684-F130 RD-18
684-F128 RD-18

L150

ATCH-SMART BOOM UP DOWN RELAY


1495050
J-C2
1495051
1
M745-J2 BU-18
2
200-J5 BK-18
3
M746-J7 YL-18
4
M746-J8 YL-18
5
H792-J1 BR-18

L147

CONN 34

MATE A-C27
VOL2 B-11

L164

177-A71 RD-6

CONN 31

1
2
3
4

MATE A-C22
VOL2 B-12

L150

177-A71 RD-6

CONN 28
MATE GP-C1
SH1 H-1

GR-C1
2305008
326-GR1 RD-16
A893-GR2 OR-16
T788-GR3 GN-16
200-GR4 BK-18

L148

143-J13 BR-18

MATE A-C20
VOL2 B-13

177-A71 RD-6

200-J4 BK-18
200-J4 BK-18
200-J5 BK-18
200-J6 BK-18
H792-J1 BR-18
M743-J12 GN-18
M745-J2 BU-18
M748-J3 OR-18
143-J13 BR-18
M744-J14 WH-18
M746-J7 YL-18
M747-J10 PU-18

143-J13 BR-18

MATE GC-C7
VOL1 G-1

L149

L146

CAB

1
2
3
4
5
6

L148

MATE A-C3
VOL2 B-14

F-C10
1343296

BREAK POINT 2
VOL2 B-14

OPERATOR STATION

CONN 29

GA-C1
2434508
K866-GA1 WH-18
200-GA2 BK-18
147-GA3 PU-16
K872-GA5 OR-18
K879-GA4 GN-18

OPERATOR STATION

CAB

L146

MATE K-C1
VOL1 G-1

PU-18
BK-18
PK-18
BK-18

L147

1
2
3
4

M743-J12 GN-18
M743-J12 GN-18
J-C1
2305008
H792-J1 BR-18
M745-J2 BU-18
M748-J3 OR-18
200-J4 BK-18

1
CONN TO CABLE AS
(FOR REAR VIEW CAMERA) 2
3
VOL1 G-1

BREAK POINT 4
VOL2 B-8
BREAK POINT 5
VOL2 B-7

L98

CONN 32

CONN 30

BREAK POINT 3
VOL2 B-8

C1
HARNESS AS
3068590
A571
235
161
200

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CAB

(Dimensions: 56 inches x 35 inches)

15

42 Page,

UENR2638-01 VOL 3 of 4

16

GV-C1
1673542
E565-GV4 BU-16
E562-GV3 PU-16
147-GV1 PU-16
147-GV2 PU-16
147-GV2 PU-16

2
5

1
3
4
6

ATCH-UNIVERSAL QC SW
1055175
(NOTE AC)
SWITCH GP
2677671

GT-C1
7Y3953
E562-GT22 PU-16
147-GT17 PU-16

780-AW2 PU-16
2

147-AW1 PU-16
ATCH-SEAT HEATER SW
2382211

ATCH SPEAKER EXCHANGE SW


1702512 (NOTE AE)

L154

ATCH-OVER LOAD WARNING SW


3280028
ATCH-SMART BOOM SELECT SW
2382214

ATCH-LOWER WASHER SW
2382210
(NOTE S)

ATCH-RADIO MUTE SW
2382216
(NOTE R)

ATCH-LOWER WIPER SW
2382209
(NOTE S)

SWITCH GP
2382478

ATCH-FINE SWING CONT SW


2382212

ATCH-QUICK COUPLER SW
7N2353

CAB

CAB

OPERATOR STATION

OPERATOR STATION

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

START AID CIRCUIT


MACHINE CONTROL CIRCUIT
MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ENGINE CONTROL CIRCUIT

CONNECTOR

TURN SIGNAL / WIPER WASHER CIRCUIT

HEATER AND AIR CONDITIONER CIRCUIT


CAT DATA LINK

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

CAN DATA LINK

RS-232 DATA LINK


CAN DATA LINK 1

SPLICE

THIS SCHEMATIC IS FOR THE 330D, 336D, 340D EXCAVATOR AND 336 MHPU
ELECTRICAL SYSTEM
VOLUME 3 of 4: CAB
MEDIA NUMBER:UENR2638-01
SCHEMATIC PART NUMBER: 251-0617, CHANGE: 09, VERSION: HE

CAN DATA LINK 2

BLADE, SPADE, RING OR SCREW


TERMINAL

OTHER COLOR DESCRIPTIONS


HIGHWAYS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16

15

14

13

12

11

10

100

101

102

103

104

105

Harness And Wire Electrical Schematic Symbols

UENR2638-01
May 2012

Symbols

95

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

94

107

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

106

98

99

91 97 108

330D, 336D, 340D Excavator and


336D MHPU
Electrical System

TOP VIEW - ENGINE

106

99 98 91 97 108 94 109

91

107

330D:
NBD1227-UP
B6H653-UP
EAH1363-UP
FFK455-UP
JLP864-UP
MEY403-UP

336D:
J2F198-UP
ZML1-UP
MDS1-UP
M4T1-UP
L5X1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

340D:
JTN1-UP

336D MHPU:
J6D1-UP
JRX1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

92

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

93
LEFT SIDE VIEW- ENGINE

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

AIR INLET HEATER RELAY

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

Volume 4 of 4: Engine
2012 Caterpillar, All Rights Reserved

96

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

90

LEFT SIDE VIEW- ENGINE

Control - Engine

E-7

90

Relay - Intake Air Heater

C-3

91

Sensor - (Cam) Lo Speed / Timing

C-3

92

Sensor - (Crank) Hi Speed / Timing

C-3

93

Sensor - Atmospheric Pressure

B-3

94

Sensor - Coolant Temperature

C-3

95

Sensor - Engine Oil Pressure

B-3

96

Sensor - Injector Actuation Pressure

B-3

97

Sensor - Inlet Air Presssure

B-3

98

Sensor - Intake Air Temperature

C-3

99

Solenoid - Injector 1

D-3

Solenoid - Injector 2

D-3

Cross Reference for Diagnostic Codes


Diagnostic Code
Flash
FMI Code
or
Code
Event Code
1074-05

1248-05

Retarder Solenoid current below normal

1074-06

1248-06

Retarder Solenoid current above normal

626-05

2417-05

Ether Injection Control Solenoid open/short to+watt

100

626-06

2417-06

Ether Injection Control Solenoid short tog round

101

678-03

41-03

8 Volt DC Supply short to +batt

678-04

41-04

8 Volt DC Supply short to ground

262-03

5 Volt Sensor DC Power Supply short to +batt

262-04

5 Volt Sensor DC Power Supply short to ground

Solenoid - Injector 3

D-2

102

Solenoid - Injector 4

D-2

103

Solenoid - Injector 5

D-2

104

Solenoid - Injector 6

D-2

105

Valve - IAP Control

B-3

106

14

16

21

Connector Location - Volume 4

620-04

25

Schematic
Location

Machine
Location

CONN 5

A-3

107

CONN 78

E-4

108

CONN 79

C-3

109

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

620-03
1079-03

1079-04

24

Connector Number

Description of Code

26

27
28
32
34

35

37

38

39

42

46

49

Diagnostic Code
Flash
FMI Code
or
Code
Event Code

Description of Code

168-00

168-00

168-01

168-01

System Voltage low

168-02

168-02

System Voltage intermittent/erratic

56

630-02

268-02

Check programmable Parameters

58

639-09

247-09

110-15

E361 (1)

51

61

62

System Voltage high

J1939 Data Link communications


High Engine Coolant Temperature Warning

110-16

E361 (2)

High Engine Coolant Temperature Derate

110-00

E361 (3)

High Engine Coolant Temperature Shutdown

111-17

E2143 (1)

Low Engine Coolant Level Warning

111-18

E2143 (2)

Low Engine Coolant Level Derate

111-01

E2143 (3)

Low Engine Coolant Level Shutdown

94-15

E096 (1)

High Fuel Pressure Warning

94-17

E198 (1)

Low Fuel Pressure Warning

94-18

E198 (2)

Low Fuel Pressure Shutdown

1636-15

E539 (1)

High Inlet Air Temperature Warning

100-03

100-03

Engine Oil Pressure open/short to +batt

100-04

100-04

Engine Oil Pressure short to ground

100-10

100-10

Engine Oil Pressure abnormal rate of change

102-03

102-03

Boost Pressure Sensor short to +batt

102-04

102-04

Boost Pressure Sensor short to ground

102-10

102-10

Boost Pressure Sensor abnormal rate of change

102-03

1785-03

Inlet Manifold Pressure Sensor voltage above normal

102-04

1785-04

Inlet Manifold Pressure Sensor voltage below normal

102-10

1785-10

Inlet Manifold Pressure Sensor abnormal rate of change

108-03

274-03

Atmospheric Pressure open/short to +batt

0441-15

E445 (1)

High Auxiliary Temperature Warning

108-04

274-04

Atmospheric Pressure short to ground

0441-16

E445 (2)

High Auxiliary Temperature Derate


High Auxiliary Temperature Shutdown

63

64

65

1636-00

E539 (3)

High Inlet Air Temperature Shutdown

174-15

E363 (1)

High Fuel Temperature Warning

174-16

E363 (2)

High Fuel Temperature Derate

174-00

E363 (3)

High Fuel TemperatureShutdown

110-03

110-03

Engine Coolant Temperature open/short to +batt

0441-00

E445 (3)

110-04

110-04

Engine Coolant Temperature short to ground

1836-03

1836-03

Auxiliary Temperature Sensor open/short to +batt

91-13

91-13

Throttle Position calibration required

1836-04

1836-04

Auxiliary Temperature Sensor short to ground

67

91-08

91-08

Throttle Position signal abnormal

1387-15

E443 (1)

High Auxiliary Pressure Warning

190-08

190-08

Engine Speed signal abnormal

1387-16

E443 (2)

High Auxiliary Pressure Derate

723-08

342-08

Secondary Engine Speed signal abnormal

1387-00

E443 (3)

High Auxiliary Pressure Shutdown

190-15

E362 (1)

Engine Overspeed Warning

1835-03

1835-03

Auxiliary Pressure Sensor open/short to +batt

190-00

E362 (3)

Engine Overspeed Shutdown

1835-04

1835-04

Auxiliary Pressure Sensor short to ground

94-03

94-03

Fuel Pressure open/short to +batt

651-05

001-05

Cylinder #1 Injector open circuit


Cylinder #1 Injector short

68

71

94-04

94-04

Fuel Pressure short to ground

651-06

001-06

105-03

172-03

Inlet Manifold Air Temp open/short to +batt

652-05

002-05

Cylinder #2 Injector open circuit

105-04

172-04

Inlet Manifold Air Temp short to ground

652-06

002-06

Cylinder #2 Injector short

164-02

164-02

Injector Actuation Pressure signal erratic

164-03

164-03

Injector Actuation Pressure voltage high

164-04

164-04

Injector Actuation Pressure voltage low

164-11

164-11

Injector Actuation Pressure system fault

637-13

261-13

Engine Timing calibration required

100-17

E360 (1)

Low Engine Oil Pressure Warning

100-18

E360 (2)

Low Engine Oil Pressure Derate

100-01

E360 (3)

Low Engine Oil Pressure Shutdown

729-05

617-05

Air Inlet Heater Relay open/current below normal

729-06

617-06

Air Inlet Heater Relay grounded/current above norm

72

73

74
75

76

653-05

003-05

Cylinder #3 Injector open circuit

653-06

003-06

Cylinder #3 Injector short

654-05

004-05

Cylinder #4 Injector open circuit

654-06

004-06

Cylinder #4 Injector short

655-05

005-05

Cylinder #5 Injector open circuit

655-06

005-06

Cylinder #5 Injector short

656-05

006-05

Cylinder #6 Injector open circuit

656-06

006-06

Cylinder #6 Injector short

(Dimensions: 34 inches x 24 inches)

Machine
Location

16 Page,

Schematic
Location

Component

UENR2638-01 VOL 4 of 4

Component Location - Volume 4

FUEL PRESSURE

PASSIVE SPD +2:


PASSIVE SPD -2:

B CRANK SPEED
B CRANK SPEED

ANALOG RETURN
INTAKE MANIFOLD AIR TEMPERATURE
ATMOSPHERIC PRESSURE SENSOR

FUEL TEMPERATURE SENSOR

DIFFERENTIAL FUEL PRESSURE SW

AIR INLET HEATER RETURN


ANALOG POWER +5V
FUEL DIFFERENTIAL PRESSURE SW RETURN

(Dimensions: 34 inches x 24 inches)

INJECTOR ACTION PRESS SENSOR

16 Page,

UENR2638-01 VOL 4 of 4

PRESSURE SENSOR +5V

INJECTOR 5 &6 HS

INJECTOR 1 &2
INJECTOR 6
INJECTOR 3
INJECTOR 5
INJECTOR 4

HS
LS
LS
LS
LS

INJECTOR 3 &4 HS
INJECTOR 1 LS
INJECTOR 2 LS

G833-A47 PK-18

E964-A26 WH-18
G857-A30 YL-18

994-A10 GY-18
995-A12 BU-18
A751-A13 YL-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
C967-A15 BU-18
C987-A99 RD-18
C991-A33 PK-18

C991-A33 PK-18

E966-A49 YL-18
E965-A48 BU-18

G826-A1 BR-18
G827-A2 BU-18
G828-A92 WH-18

G827-A2 BU-18
C967-A15 BU-18
R747-A6 GY-18

A751-A13 YL-18
T725-A32 WH-18

G828-A92 WH-18

G829-A93 GN-18
G833-A47 PK-18

T858-A23 GY-18-XLPE
T860-A34 OR-18-XLPE

N707-A31 PU-18
G849-A96 BR-18

T957-A16
T958-A17
T959-A18
T960-A19
T961-A29
T962-A28

G826-A38
G826-A35
G827-A43
G827-A36
G828-A39
G828-A40
G828-A95
G829-A41
G829-A42
G829-A94
G833-A46
G833-A44
G833-A45

BR-18
BR-18
BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18

T858-A85
T858-A86
T859-A88
T859-A87
T860-A90
T860-A89
PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

G856-A22 WH-18
G857-A30 YL-18
C987-A99 RD-18
G850-A98 BU-18
994-A10 GY-18
995-A12 BU-18
A751-A13 YL-18
C967-A15 BU-18
C987-A99 RD-18
C991-A33 PK-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
G826-A35 BR-18
G826-A38 BR-18
G827-A36 BU-18
G827-A43 BU-18
G828-A39 WH-18
G828-A40 WH-18
G829-A41 GN-18
G829-A42 GN-18
G829-A94 GN-18
G828-A95 WH-18
G833-A44 PK-18
G833-A45 PK-18
G833-A46 PK-18
G849-A96 BR-18
G850-A98 BU-18
G854-A92 PK-18
G855-A91 PU-18
G856-A22 WH-18
G857-A30 YL-18
N707-A31 PU-18
R746-A20 PK-18
R747-A6 GY-18
T725-A32 WH-18

TWISTED
PAIR
TWISTED
PAIR

T860-A34 OR-18-XLPE
G828-A95 WH-18
G829-A94 GN-18
G849-A96 BR-18

G854-A92 PK-18
G855-A91 PU-18

T859-A37 WH-18-XLPE
T957-A16 PU-18-XLPE

A751-A13
G833-A46
T725-A32
N707-A31
G826-A35
G827-A36
C991-A33

T958-A17 YL-18-XLPE

1
2

YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

J-C6
1539693

(104)CYL HEAD SOL 5


(106)CYL HEAD SOL 6

(103)CYL HEAD SOL 4

BK-18
BK-18

(92)(CAM) LO SPD/TMG SNSR B


1097194

G826-A38 BR-18
G827-A43 BU-18
994-A10 GY-18

J-C5
1539693

(91)INTAKE AIR HEATER RELAY


2095582

A-C14
1112416 40RE01
1
E965-A48 BU-18
2
E966-A49 YL-18

G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

A-C9
1552269

(93)(CRANK) HI SPD/TMG SNSR A


1097195

995-A12 BU-18
G833-A44 PK-18

J-C4
1539693

A-C17 A-C31
CONN 79
1552269 3E3364
1
+ TIMING PROBE
2
- CONNECTOR

A-C15
1003320 40RE01
1
E963-A27 BK-18
2
E964-A26 WH-18

C967-A15 BU-18
G833-A45 PK-18

J-C3
1539693

(102)CYL HEAD SOL 3

(101)CYL HEAD SOL 2

G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18

T858-A23
T962-A28
T959-A18
T961-A29
T960-A19

J-C2
1539693

(100)CYL HEAD SOL 1

G849-A96 BR-18
G850-A98 BU-18
G854-A92 PK-18
G855-A91 PU-18
G856-A22 WH-18
G857-A30 YL-18
N707-A31 PU-18
R746-A20 PK-18
R747-A6 GY-18
T725-A32 WH-18
T859-A37 WH-18-XLPE

G850-A98 BU-18
G826-A1 BR-18

J-C1
1539693

A
B

994-A10 GY-18

WH-18
WH-18

PASSIVE SPD +1:


A CAM SPEED
TDC SERVICE PROBE -

E963-A27 BK-18
G856-A22 WH-18

A
B

TEMPERATURE SENSOR COMMON

G854-A92 PK-18

T962-J12 WH-16-NW
T961-J10 GN-16-NW
T960-J8 BU-16-NW
T959-J6 BR-16-NW
T958-J4 YL-16-NW
T957-J2 PU-16-NW

WH-18
WH-18

OIL PRESSURE SENSOR

G829-A93 GN-18

A
B

PASSIVE SPD -1:


A CAM SPEED
TDC SERVICE PROBE +

WH-18-XLPE
GN-18-XLPE
BU-18-XLPE
BR-18-XLPE
YL-18-XLPE
PU-18-XLPE

R746-A20 PK-18

7
8
9
10
11
12
13
14
15
16
17
18

WH-18
WH-18

IAP CONTROL VALVE

T962-A28
T961-A29
T960-A19
T959-A18
T958-A17
T957-A16

995-A12 BU-18

A
B

PRESSURE SENSOR COMMON

G855-A91 PU-18

T858-A86
T858-A85
T859-A88
T859-A87
T860-A90
T860-A89

A-C16 J-C7
1726062 1917823
1
T951-J1 YL-16-NW
GY-18-XLPE
2
T952-J3 BR-16-NW
GY-18-XLPE
3
T953-J5 BU-16-NW
WH-18-XLPE
4
WH-18-XLPE
T954-J7 GY-16-NW
5
T955-A9 GN-16-NW
OR-18-XLPE
6
T956-A11 GY-16-NW
OR-18-XLPE

WH-18
WH-18

INTAKE MANIFOLD AIR PRESSURE

C987-A99 RD-18

A
B

COOLANT TEMPERATURE

CONN 78

WH-18
WH-18

IAP CONTROL VALVE RETURN

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

A
B

INLET AIR HEATER

A-C1
2645732
J2

WH-18
WH-18

(90)ENGINE CONTROL MODULE


2477031

A-C12
1552269
A-C11
1552269

1
2

1
2

(99)INTAKE AIR TEMP SNSR


1309812

SIGNAL
GROUND

A-C3
3E3370

J-C13
1552269

A-C10
1552264

A
B
C

1
2

1
2
3
4
5
6
7
8

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

WIRE GROUP COLOR DESCRIPTIONS

(95)COOLANT TEMP SNSR


1309812

SIGNAL
GROUND

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

GROUND CIRCUIT
CONNECTOR

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

H#

+ 5 V
GROUND
SIGNAL

ATCH WIRE, CABLE, COMPONENT

STARTING CIRCUIT
START AID CIRCUIT

SPLICE

MACHINE CONTROL CIRCUIT


BLADE, SPADE, RING OR SCREW
TERMINAL

MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT

+ 5 V
GROUND
SIGNAL

ENGINE CONTROL CIRCUIT


HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CAT DATA LINK


CAN DATA LINK

+ 5 V
GROUND
SIGNAL

RS-232 DATA LINK


CAN DATA LINK 1
CAN DATA LINK 2

OTHER COLOR DESCRIPTIONS


HIGHWAYS

(97)INJECTOR ACTION PRESS SNSR


2244536
OR-18
YL-18
GN-18

CIRCUIT GROUPING DESIGNATION

VOLTAGE CONVERTER OUTPUT CIRCUIT

A-C4 (98)INLET AIR PRESS SENSOR


1552267 1611704
A
B
C

DESCRIPTION
CIRCUIT CONNECTED

A-C8 (96)ENGINE OIL PRESS SENSOR


1552267 1611705
A
B
C

SYMBOL

SIG SIG +

A-C5 (94)ATMOSPHERIC PRESS SNSR


1552267 1611703
A
B
C

SIG SIG +

V SOURCE
GROUND
SIGNAL

(106)IAP CONTROL VALVE

IDENT

CONN 5
FUEL JUMPER INTERFACE
MATE C-C57
VOL 1 D-15

PART NUMBER

CHG

LOC

NOTE

235-8202

04

E-8

ENGINE HARNESS

215-3249

03

E-5

INJECTOR HARNESS

CABLE ASSEMBLIES (CUSTOMER SUPPLIED)

WIRES (E963-BK & E964-WH),(E965-BU & E966-YL),


MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm

THIS SCHEMATIC IS FOR THE 330D, 336D, 340D EXCAVATOR AND 336D MHPU
ELECTRICAL SYSTEM
VOLUME 4 of 4: C9 ENGINE
MEDIA NUMBER: UENR2638-01
SCHEMATIC PART NUMBER: 251-0617, CHANGE: 09, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

You might also like