14-0008-De Structural Report Chiller Ford NH Building

STATIC CALCULATION
Order number:
14-0008-DE
Project:
Upgrade HVAC NH Building (renew chiller)
Client:
Ford Werke GmbH Ford Land
Author:
Wouter Celen for DnS Projects

Luc Van Hauwenhuyse for Fraeye & Partners
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DNS Projects BVBA
Schoonmansveld 48 B-2870 Puurs Belgium
BTW BE 0897 585 837
IBAN BE19-7795-9595-6112 BIC GKCCBEBB
Tel +32 3 766 57 00 Fax +32 3 401 70 16
info@dnsprojects.be www.dnsprojects.be
Author:
Wouter Celen for DnS Projects - Luc Van Hauwenhuyse for Fraeye & Partners
Project:
FORD LAND NH-project 14-0008-DE
Table of contents
1. General information..................................................................................... 3
2. Actual situation ............................................................................................ 5
3. Chiller ......................................................................................................... 12
4. Buffer vessel .............................................................................................. 28
5. Plan ............................................................................................................ 30
6. Closing Remarks ......................................................................................... 31
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Concrete quality:
Steel quality:
Concrete:
Calculations:
actual
S235 NBN EN 10204
NBN EN 206 1-2001
NBN B 15 001-2004
NBN B 15 101-102-103-104
1. General information
The installation consists of an energy efficient cooling installation.
This installation will replace the existing water-cooled installation on the ground floor. The
existing installation is still running on R22. Consequently these coolants should be removed
and destroyed in accordance with the applicable standards.
The new cooling machine will be placed on the roof and will be air-cooled.
A glycol circuit will be provided for the protection of the cooling group. The distribution to
the users will be on ice-water. The existing manifolds can be reused as much as possible. A
new control system for the fan coil units in the offices will be provided in the technical room
on the top floor. The pipes will be connected on the ground floor, this way the current
distribution is maintained.
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Location of the new cooling machine next to the technical room :
BRIEF DESCRIPTION OF THE INSTALLATION WE WANT TO ACHIEVE:

The new cooling unit should be placed on the roof. Therefore we need to carry out the
structural facilities on the roof at first. These works include roof repairs, waterproof finish
and a steel construction. The necessary fittings required for this are included in the contract.
The ice-water pipes are connected to the current collector in the technical space on the roof.
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2. Actual situation
2.1
Data plans as built
Concrete structure roof:
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Location of concrete beams:
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Detail of concrete beam position 1:
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2.2
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Calculations to check the existing situation
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Calculation 1 existing beam :
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Calculation 2 existing beam :
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3. Chiller
3.1
Data
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3.2
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Considered loads on support structure
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3.3
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Calculation steel structure
Calculation of platform :
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Location of the calculated beams :
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Total load Chiller :
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Calculation beams 1 and 2 :
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Loads beams 3 and 4 :
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Calculation beam 3 :
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Calculation beam 4 :
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3.4
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Conclusion steel structure
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4. Buffer vessel
4.1
Data
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4.2
4.3
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Calculation
Conclusion
The buffer vessel (load of 30 kN) should not be placed anywhere on the
floor, but on top of the concrete beam on axis C.
The existing floor is calculated for a maximum load of 5 kN/m.
Other equipment can be placed in the technical room as long as the max.
load is not exceeded.
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5. Plan
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6. Closing Remarks
This calculation is only valid after analysing by a recognised expert in
structural engineering.
A brief calculation of the existing roof results in the conclusion that the
indication on the as-built plans considering a mobile load of 3.5 kN/m is
not correct. The real mobile load is max. 1 kN/m.
This results in a secondary steel structure for the Chiller on the roof.
If the position or the load of the Chiller should change, then the
calculations will need to be redone.
As far as the technical room on the roof is concerned : the floor is
calculated for a maximum load of 5 kN/m. Any equipment that exceeds
this load will need to be supported by a secondary structure which will
need to be calculated.
The buffer vessel (load of 30 kN) should be placed on top of the concrete
beam on axis C as indicated in the drawing.
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14-0008-De Structural Report Chiller Ford NH Building

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14-0008-De Structural Report Chiller Ford NH Building

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STATIC CALCULATION

Upgrade HVAC NH Building (renew chiller)

Ford Werke GmbH Ford Land

Wouter Celen for DnS Projects

Schoonmansveld 48 B-2870 Puurs Belgium

BTW BE 0897 585 837

IBAN BE19-7795-9595-6112 BIC GKCCBEBB

Tel +32 3 766 57 00 Fax +32 3 401 70 16

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Location of the new cooling machine next to the technical room :

BRIEF DESCRIPTION OF THE INSTALLATION WE WANT TO ACHIEVE:

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Data plans as built

Concrete structure roof:

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Location of concrete beams:

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Detail of concrete beam position 1:

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Calculations to check the existing situation

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Calculation 1 existing beam :

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Calculation 2 existing beam :

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Considered loads on support structure

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Calculation steel structure

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Location of the calculated beams :

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Total load Chiller :

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Calculation beams 1 and 2 :

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium

FORD LAND NH-project 14-0008-DE

Schoonmansveld 48 B-2870 Puurs Belgium