TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).

2009

THIT K H THNG SCADA

CHO NH MY VNG BNG MIU TRN NN PCS7
DESIGNING SCADA SYSTSEM BASED ON PCS7
FOR BONG MIEU GOLD-MINING PLANT
Nguyn Kim nh - Lm Tng c
Trng Hong - Nguyn Nh K
Trng i hc Bch khoa, i hc Nng

Nguyn Ngc Dnh

Nh my X50 Tng cc CNQP
TM TT
Thit k h thng SCADA trong nh my vng Bng Miu trn nn PCS7 gip nng
cao qu trnh t ng ha, tng cng kh nng gim st v iu khin nh my. H thng ny
c kh nng x l, lu tr d liu, gim st t xa nh my qua mng Internet. Ngoi ra cn a
ra cc cnh bo, cc nguy c ti nh my cho nhn vin vn hnh bit x l, ng thi gi
tin nhn v email cho ngi qun l nhm gii quyt trc cc nguy c c th xy ra ti nh
my mt cch kp thi v nhanh chng.
ABSTRACT
The designing of the SCADA system based on PCS7 in Bong mieu gold-mining plant
helps improve the automation process, the capability of remote supervision and control of the
plant. This system is concerned with data processing and saving and remote supervision on the
Internet. In addition, it can inform plant operators of any alarms and risks of the plant so that
they can use proper solutions in operation and send a message or an email to the manager so
that he/she can deals with any problems immediately.

1. t vn
Nh my vng Bng Miu t ti vng ni, ng i li rt kh khn, nguy
him v khi nh my xy ra s c nghim trng cn c chuyn gia ti x l, th qu
trnh ny thng ko di, gy thit hi kinh t cho nh my. gim n mc ti thiu
nhng s c v lm ngng tr sn xut, mt h thng gim st v iu khin va c
chc nng ti ch, va c chc nng gim st qua mng Internet da trn nhng thng
tin cnh bo mang tnh d bo hoc nhng bo ng khn cp cung cp nhng thng tin
rt hu ch ny cho cc chuyn gia hay ngi qun l nh my bt k mt ni no
trn th gii m khng nht thit phi c mt i ng k thut cao v ngi qun l
lun tc trc ti nh my.
2. Xy dng m hnh h thng SCADA trn nn PCS7 (Siemens)
Nh my chia lm 7 cm chnh t khu thu thp t , c nghin nt, ha
trn ha cht, qua nhiu giai on tch, chit, lc nhm mc ch tinh lc ra kim loi
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TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).2009

nh thic, vng ra khi tp cht t, . Cn cc cht khc s c thi trc tip ra mi

trng sau khi c x l.
Ti nhng trm iu khin cm ty ra, cm chit lc, cm tch i, c t
trong mi trng khc nghit, cc thit b hin trng phi lm vic trong mi trng
nguy him (ha cht, thuc n), cn c v bc chng chy n v c ch bo v ni ti.
Nhng trm ny c t cch xa phng iu khin, phi c kh nng kt ni cc thit
b t khong cch xa ti gi u ni. Vi h thng c ca nh my, phn cng h thng
khng c thit k chu nhiu in t, nhiu sng radio, kh v cht lng n mn,
nhit v thi tit khc nghit ny.
T nhng vn , vic xy dng h thng phn tn cho nh my gip gim
thiu cc s c c th xy ra. Cc vn v lp t d dng, gim thiu cc ng dy
ni t cp hin trng v trung tm, c kh nng chng chu c vi mi trng khc
nghit l mt gii php cn thit. Cng vi vic kt hp h thng c chy tt ti nh
my gip gim chi ph u t thit b hng lot.
Nh my c xy dng h SCADA vi nhng phn t c bn sau:
2.1. Cp qun l
Thc hin vic gim st t xa nh my thng qua mng Internet theo tiu chun
TCP/IP. WinCC WebNavigator Client h tr truy cp nh my t xa qua mng IT.
2.2. Cp gim st v iu khin
c trang b phn mm giao din ngi my (WinCC) h tr nhn vin
vn hnh theo di cc qu trnh, cc din bin k thut, trng thi v cc thng s lm
vic ca thit b lm vic trong h thng. Qua nhn vin vn hnh c th thc hin
thao tc vn hnh v can thip t xa n cc h thng iu khin pha di. Trm vn
hnh c ni vi trm iu khin trung tm thng qua mng Industrial Ethernet.

WinCC WebNavigator Server: Lin kt vi IIS (Internet Information System)

bin my tnh thnh mt webserver, h tr cho cc my khch truy cp vo
server d dng.
WinCC: Giao din iu khin, gim st v thu thp d liu.

2.3. 2.3. Cp iu khin

y l tri tim ca h thng, y s dng PLC S7-300 CPU314C- 2DP, c
tch hp sn giao din mng Profibus DP, cho php d dng ghp ni cc thit b cp
trng.
2.4. Cp trng

ET 200M: ET 200M t ti cp trng c kh nng kh nhiu rt cao. Chng

thu nhn tn hiu chnh xc t cc cm bin, ng c gi ti CPU 314C2DP v truyn tn hiu iu khin t CPU 314C-2DP n cc c cu chp
hnh khc.

TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).2009

PLC S7 200: Cc trm t ca mng Profibus l cc PLC S7-200, cc trm ny

t ti vng t chu bi nhiu, gn phng iu khin trung tm nh vy c kh
nng thu nhn tn hiu tt hn.

3. Tch hp mng SCADA cho nh my vng bng miu

3.1. Gii thiu v M un truyn thng EM 277
EM277 c th c nh dng bi thit b DP ch
nhn d liu u ra v thay i d liu u t thit b ch.
Vng m d liu vo ra trong min nh V (V memory)
trong CPU S7-200. Khi nh dng DP ch, phi xc nh v
tr byte trong min nh V ni vng m d liu u ra cn
thit cho vic ng k thng tin i vi EM277. Cng cn
phi xc nh cu hnh I/O nh s d liu u ra c ghi
Hnh 1. M un EM 277
trong CPU S7-200 v s lng d liu u vo thay i t
CPU S7-200. EM277 xc nh kch thc vng m vo/ra t nh dng I/O. Thit b
ch DP ghi thng s ng k v thng tin nh dng I/O t module EM277 ProfibusDP, sau truyn a ch vng nh V v di d liu vo ra ti CPU S7-200.
3.2. Thit lp kt ni truyn thng gia S7-300 vi S7-200
Trong nh my vng Bng Miu ta s dng 4 cm: Crushing, Weighing,
BallMill, Gravity cho kt ni truyn thng gia S7-300 vi S7-200 thng qua m un
EM-277.

Hnh 2. Cu hnh Master S7-300 v kt ni gia S7-300 vi S7-200

Ton b qu trnh hot ng nh my c PLC S7-200 thu thp sau thng

qua m un EM277 nh x vng nh qua S7-300, v thc hin truyn thng qua phn
mm WinCC gim st, iu khin nh my.
3.3. M un truyn thng CP243-1IT
CP243-1IT l mt thit b x l truyn thng
dng cho PLC S7-200. N cho php mt PLC c th
kt ni n mt mng li Ethernet. S dng STEP 7
Micro/WIN 32, mt S7-200 c th c cu hnh, lp
trnh v thng qua mng Ethernet bt k khong
Hnh 3. M un CP243-1IT

TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).2009

cch a l no. S dng CP 243-1 IT, mt S7-200 c th giao tip thng qua mng
Ethernet vi S7-200, S7-300, S7-400 khc. Thm ch vic giao tip vi mt OPC server
cng c th thc hin c.
Chc nng IT ca CP243-1IT to ra mt nn tng c bn cho vic gim st mt
h thng t ng vi mt trnh duyt web t mt my tnh c kt ni Internet. Thm vo
n cn c c chc nng gi email cho mt email server. Ta cng c th s dng chc
nng Internet trao i d liu gia mt my tnh vi PLC.
3.4. ng dng vic gi e-mail server v tin nhn qua in thoi trong nh my
Trc tin, ta cu hnh CP243-1IT khi c s c hay cnh bo s gi ti ng
a ch email server mc nh sn.

Hnh 4. Cu hnh e-mail CP 243-1IT

S dng giao thc SMTP v cng 25 iu khin vic truyn email. Khi c mt s c
xy ra ti nh my, m un truyn thng CP243-1IT s c cc gi tr yu cu tng
ng t S7-200 v a n vo trong thng tin m mnh gi i. M un truyn thng
CP243-1IT c th thc hin vic gi mt email c cu hnh bi ngi lp trnh
n mt email server thng qua a ch IP v cng 25 nh sn trong qu trnh cu hnh.
Trong cu hnh webserver ta thc hin vic gi chuyn tip n ch ti khon in thoi
c ng k ( trng hp ny dng ti khon ca Mobifone). Sau cu hnh trong
webmail ca trang web Mobifone khi tip nhn mail mi s kch hot tin nhn qua
ch ti khon, ng thi chuyn tip mt email thng bo n ngi qun l nh my
ny. V vy, gip nh qun l d bt k u cng lun cp nht thng tin hot ng ti
nh my v d dng ra quyt nh x l kp thi.

TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).2009

Hnh 5. Cu hnh v lu thut ton gi e-mail v tin nhn

4. Thit k giao din HMI v ch to m hnh thc nghim cho cm Ball Mill

Hnh 6. Giao din HMI cm Ball Mill

Giao din HMI s gip nhn vin vn hnh iu khin v gim st mt cch
tng quan qu trnh hot ng ca ton b dy chuyn. T lc t c chuyn v
qua cc qu trnh nghin, lc, tch phc tp ri n khi thnh sn phm l vng. ng
thi gim st c cc thng s v nhit , dng in, mc nc, thi gian lm vic h
thng Ngoi ra cn c kh nng gii quyt nhng vn sau:
a ra cnh bo hot ng cc cm nh my, bo ng khi c s c, hay vt
gi tr t ban u m nhng gi tr ny gy nn s nguy him ngi vn
hnh kp thi x l.
Cp nht d liu v trng thi v lu tr theo tng gi cc thng s quan trng.
H thng c kh nng gim st, d tm li, khoanh vng s c, a ra cc thng
bo v tnh trng vn hnh ca h thng di dng ghi chp h thng cn gi l
nht k s kin, ngi vn hnh c th da vo vn hnh h thng mt cc
tin cy .
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TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).2009

Hnh 7. Biu din th v cnh bo cm Ball Mill

WinCC Webnavigator bao gm mt web server tch hp sn da vo lin kt vi

IIS (Internet Information Services) c trong Windown XP ng vai tr nh mt web
server o. Vi mt my tnh PC chun, km vi Modem v mt phin bn Internet
Explore l truy cp h thng iu khin nh my thng qua WinCC Webnavigator
bng a ch IP v password bo v.
Gi phn mm WinCC Webnavigator cho php ti a 150 client, 3 mc truy
cp khc nhau.
5. Kt lun
Vic thit k cu hnh mng p ng c nhu cu thc t hin nay trong cng
nghip vi chi ph lp t v bo dng thp, gim s c xy ra do c nhng chc nng
chun on v cnh bo kp thi, trnh nhng hng hc dn n dng dy chuyn do
ch quan ca ngi vn hnh. Nu c s c xy ra th vic can thip v x l ca cc
chuyn gia rt linh hot, ng thi cng gip vic o to nhn lc cho nh my t xa
qua mng. H thng th nghim thnh cng trn h thng PCS 7 chun ca hng
Siemens c ti Trung tm Nghin cu in in t (thuc i hc Nng) vi
cc chc nng gim st v iu khin nh my mt cch lin tc. ng thi gim st t
xa qua mng Internet, v thng bo cnh bo trc tip cho ngi qun l qua tin nhn
v email.
TI LIU THAM KHO
[1] Nguyn Kim nh, Nguyn Mnh H, Gio trnh Mng truyn thng Cng nghip,
trng i hc Bch Khoa Nng, 2007.
[2] Bong Mieu gold plant, Technology documents, 2002.
[3] SIEMENS A&G S7-300, Programmable Controller Hardware and Installation
Manual, SIEMENS c, 1998.
[4] SIEMENS A&G S7-300, Programmable Controller Integrated Functions CPU 312
IFM/314 IFM Manual, SIEMENS c, 1996.
[5] SIEMENS A&G System Software for S7-300/400 System and Standard Functions
Manual, SIEMENS c, 1998.
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TP CH KHOA HC V CNG NGH, I HC NNG - S 3(32).2009

[6] SIEMENS A&G ET 200M Distributed I/O Device Manual, SIEMENS, 2000.
[7] SIEMENS A&G Configuring Hardware and Communication Connections STEP 7
V5.0 Manual, SIEMENS c, 1998.
[8] SIEMENS A&G WinCC - Graphics Designer Manual, SIEMENS c, 1999.